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Chandran 2019
Chandran 2019
Chandran 2019
https://doi.org/10.1007/s10854-019-01922-9
Abstract
CuInSe2 (CISe) thin films were prepared by single step electrodeposition technique using citrate-SDS electrolyte. Preliminary
studies revealed that the initial deposition conditions have significant influence over the composition, film quality and the
addition of SDS in the citrate electrolyte enhances adhesion, smoothness and eliminates multinuclear growth. To explore the
capability of the citrate-sodium dodecyl sulfate (SDS) electrolyte, the CISe thin films deposited at various potentials were
annealed at 300 °C in nitrogen atmosphere. The structural, morphological and compositional properties of the annealed CISe
thin films were compared. Finally, CISe thin film deposited at − 0.65 V/SCE exhibiting the p-type electrical conductivity
was confirmed by Mott–Schottky (M–S) and photoelectrochemical (PEC) studies.
1 Introduction single step deposition is attractive due to its urge for simplic-
ity and subsequently better adaptability [6]. According to
CISe is considered as an attractive absorber material for Nernst equation, the equilibrium reduction potential of Cu,
thin-film solar cells, due to its high absorption coefficient In and Se ions in the EMF series is + 0.337/SHE, − 0.342/
of about 105 cm−1 and band gap of nearly 1.0 eV which SHE, and + 0.741/SHE, respectively. As the reduction of
is in well match to the solar spectrum. In addition, CISe Se(IV) and Cu(II) ion precedes In(III) ions during electro-
thin film is low-cost, environmentally friendly material, deposition, difficultness arises during the co-deposition due
and has a long-term stability in photovoltaic applications. to active standard reduction potential of In ions. Though
Regardless of deposition techniques employed in thin film increasing the concentrations of In(III) ions can shift the
CISe fabrication (PVD, ink jet printing, solution processing potential closer to Cu(II), the excessive currents generated
and electroplating), the ultimate goal of every route is to due to high bath concentrations may cause significant pitting
prepare a compositional film exhibiting good crystallinity and corrosion of substrates [7] and to the thin film itself.
leading to a material with good photovoltaic characteris- Further electrodeposition at high cathodic potential con-
tics. For industrial-scale applications, non-vacuum deposi- ditions affects the In plating efficiency due to the parallel
tion technique such as electrodeposition and screen print- occurrence of hydrogen evolution, which is considered to be
ing is considered to be suitable approaches for reducing the the origin for film inhomogeneity and pin holes formation.
device fabrication cost. Moreover, electrodeposition has This makes electrodeposition of stoichiometric and pinhole
the potential to prepare large area thin films as it requires free CISe thin films even more challenging. This shortfall
cheap raw material sources and synthesis equipment capital arised as an attempt for the controlled inclusion of In(III)
[1–4]. The formation of CISe thin films can be processed ions can be taken care by adding complexing agents. In the
either by direct electrodeposition of Cu-In binary alloy or recent years several literatures have reported on the electro-
ternary CISe and by sequential deposition of Cu/In or Cu-In deposition of CISe thin films using complexing agents in
bilayer followed by selenization [5]. Comparatively, a direct aqueous electrolytes such as citric acid [8], trisodium cit-
rate [9], triethanol amine [10], thiocyanate [11] and in non-
aqueous electrolytes such as alcohol [12], ethylene glycol
* Archana Mallik
archananitrkl@gmail.com [13], reline [14] and DMF [15] etc. Among these possible
complexing agents used, citric acid is advantageous as it
1
Electrometallurgy and Corrosion Laboratory, Department is a non-toxic pH adjuster and can limit the activity of the
of Metallurgical and Materials Engineering, National Cu2+ ions by forming metal complexes at acidic conditions
Institute of Technology, Rourkela, Odisha 769008, India
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Journal of Materials Science: Materials in Electronics
[16, 17]. However, the as-deposited thin films exhibited with Cu Kα radiation in the range between 20° and 70° at
poor morphology and suffer surface non-uniformities issues a scan rate of 5°/min. MicroRaman spectra were recorded
such as blisters, presence of In-rich CISe nano islands over on WITec Wissenschaftliche Instrumente and Technologie
the surface [18] and irregular columnar morphology [16, GmbH Model-XMB3000-3000, a high resolution spectrom-
19, 20]. For CISe deposited using sodium dodecyl sulfate eter with Ar+ polarized laser green line (λ = 532 nm). A laser
(SDS) in acidic electrolytes, the as-deposited thin films were beam intensity of 5% was used on the films with the acquisi-
submicron grain sized. Though they have the potential to tion time of 400 s to avoid crystallization. The Spectra fitting
inhibit CuxSe secondary phase [21, 22], the as-deposited was done with software supplied with the apparatus. For
films were powdery in nature [21]. Till date, rare attempts Mott–Schottky (M–S) and photoelectrochemical (PEC) stud-
have been made to use the combinations of Citric acid and ies, 0.5 M of Na2SO4 was used as the electrolyte junction.
sodium dodecyl sulfate (SDS) as a suitable electrolyte for A 100 Watts conventional white light was used as the light
CISe electrodeposition. source for the PEC measurements at − 0.4 V/SCE.
In the present study an attempt has been made to co-
deposit Cu, In and Se ion from a novel electrolyte consisting
of citric acid and SDS. The said bath has been experimented 3 Results and discussion
with an aim to synthesize a near stoichiometric photovol-
taic quality thin films without any pinholes. The study also Figure 1a shows the cyclic voltammetry behavior of ternary
emphasizes the significance of the initial deposition condi- Cu-In-Se ionic system containing 3.70 mM C uCl2, 5 mM
tions on film morphology and composition. A detailed study InCl3 and 6 mM H2SeO3 dissolved in citrate electrolyte
on the effect of deposition potential has also been carried with and without SDS. Four reduction peaks were observed
out to optimize the deposition condition to synthesize com- between the experimented potential of 0 V to − 1 V/SCE.
mercial quality CIS photovoltaic thin films. The steep increase in current density up to − 0.35 V (C1)
can be attributed to the double step reduction of C u2+ ions
0
to Cu . The reduction peaks C2 centered on − 0.45 V can
2 Experiment be assigned to the formation of C uxSey binary compounds
and deposition of elemental Se(0). Through surface induced
The deposition bath electrolyte was prepared by using chlo- reaction, indium may start to incorporate at this potential
ride salts of copper (3.70 mM), indium (5 mM) and seleni- by reacting with elemental selenium. Between the potential
ous acid (6 mM). The electrochemical deposition and stud- − 0.50 to − 0.70 V (C3), the excess Se(0) over the C uxSey
ies were performed in a potentiostat (Corrtest, China). In phase also undergo a reduction from Se(0) to H 2Se which
our experiments, citric acid was used as complexing agent facilitates the incorporation of In3+ ions in the form of
(0.326 M) and pH adjuster. The SDS concentration was fixed In2Se3. The peak C4 at − 0.85 V can be assigned to the direct
to be 12 mM. The addition of SDS would improve adhesion, reduction of I n3+ to I n0 [23]. With the addition of SDS, all
control the Cu2+ content and enhance the Indium inclusion the reduction peaks have been shifted to low polarization
during deposition. For electroplating, well cleaned FTO potentials and the corresponding reduction current values
coated glass substrates (active area-1 × 0.5 cm2) were used have also been reduced. This information definitely indicates
as the working electrode and platinum foil as the counter the influence of complexing agents. Furthermore the anodic
electrode. The reference electrode used was saturated calo- shift of prominent crossover and reduction peaks indicates
mel electrode. The deposition potential is identified from the onset of the nucleation process taking place with faster
the cyclic voltammetry (CV) measurements. Before each kinetics and increased nucleation density. From the cyclic
experiment the working electrodes were subjected to a pre- voltammetry results, the optimal reduction potential of
treatment (PT) process using chronoamperometry technique − 0.65 V/SCE was chosen for preliminary studies.
(CA) where a pulse of − 0.65 V was given for 100 s followed Figure 1b shows the chronoamperometry plot for CISe
by cleaning and washing in DI water, then flushed with nitro- thin film deposition at − 0.65 V/SCE in citrate, citrate-PT,
gen gas to remove water molecules and finally dried in IR citrate-SDS, citrate-SDS-PT bath conditions. For all the
lamp. After this, CISe thin films were electrodeposited for chronoamperometry curves, the rapid decay in the cathodic
20 min at different potentials. The thin films were annealed current indicates the consumption of the cations at the vicin-
at 300 °C in nitrogen atmosphere for 30 min by using a ity of the cathode followed by the formation of nucleation
conventional tubular furnace (at a ramp rate of 5 °C/min). centers and contributing towards the growth process. The
The morphology and compositional analysis was carried rapid decay of current density followed by attaining the
out by Electron microscopy (SEM, JEOL JSM 6480 LV steady state indicates the transition of the surface reaction
and FEI Novanano SEM 450). The X-ray diffraction study state to mass-transfer kinetics. Major changes in CA plots
was performed by using Ultima IV system diffractometer were observed for CISe deposited in citrate electrolyte with
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Journal of Materials Science: Materials in Electronics
(red curve) and without PT process (black curve). Upon pre- deposits. The obtained microstructures in Fig. 2a, b are
treatment, the decay current density was even more lower trivial when deposited using citrate electrolyte [9, 16, 23].
which may indicate the high formation rate of the nucleation A simple pinhole analysis (Figure not provided) was per-
sites and low growth rate. formed by illuminating white light optics behind the thin
To complement the above analysis, the morphological films revealed that the samples deposited in citrate bath in
characterization was carried out. Figure 2a, b shows the both the conditions suffered pinholes. The existence of pin-
SEM micrographs of CISe thin films deposited in citrate holes in the absorb layer may cause severe shunting prob-
bath without and with PT. For CISe deposited without PT lems and thereby can degrade the device performance [24].
(Fig. 2a), the SEM shows a compact dendrite like struc- For CISe deposited using SDS, the decay current density of
tures with the mean size of ~ 400 nm. With PT (Fig. 2b), the chronoamperometry plot was lower than the values when
the micrograph exhibited nanocrytsalline aggregates with compared to citric acid. The addition of SDS enhances the
multi-nuclear cauliflower shaped protrusions on the growth formation rate of the nucleation sites (green curve) which
Fig. 2 SEM microstructure of
as-deposited CISe thin films
deposited at − 0.65 V from
baths of a citrate without PT,
b with PT c citrate-SDS bath
without PT and d citrate-SDS
bath with PT
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Journal of Materials Science: Materials in Electronics
was found to be further improved after PT process (Blue Table 2 Composition of CISe thin films deposited at − 0.40 V/SCE
curve) (Fig. 1b). Noticeable changes were observed in the Morphology Cu (at.wt%) In Se [Se/Cu] ratio
microstructure from fine grains to smooth large nodules
with compact morphology (Fig. 2c, d). The pre-treatment Irregular flower shaped 41.59 9.64 48.77 1.17
process resulted in even more smooth films with reduced Base layer spherical 43.75 11.45 44.80 1.024
pinholes and surface non-uniformities. From these prelimi- Overall 41.96 13.10 44.94 1.07
nary results, it is evident that the addition of SDS in the
electrolyte eliminates the multinuclear growth protrusions,
reduces the pinholes and improves the crystallinity of the deposition conditions. Hence all the samples were depos-
as-deposited CISe film. ited in Citrate + SDS bath with prior pretreatment process.
The compositional analysis of the films is provided in To have a better understanding on the correlation
Table 1 and it reveals the fact that addition of SDS has between the deposition potential and its influence on the
indeed improved the In-inclusion in CISe thin films. The composition and morphological changes, the CISe thin
pretreatment process was found to be effective towards films were deposited at various potentials ranging from
reducing the pinholes and multinuclear growth protrusions − 0.40 to − 0.80 V for a time period of 1200 s. Further,
which can cause compositional non-uniformities. On the the morphology and composition studies were performed
basis of the results presented above, it can be initially con- by FE-SEM/EDAX studies and are shown in Fig. 3 and
firmed that the composition and morphological evolutions Table 2. The thin films deposited at − 0.40 V was found
of the as-deposited thin films are highly dependent on the to be Cu–Se rich and patchy silvery bright in appearance.
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Fig. 5 a XRD of annealed CISe thin films deposited at various potentials (− 0.40 to − 0.80 V/SCE), b Focus on (204) plane
matched by using the JCPDS # 40-1487. The sharp diffrac- To confirm the degree of disorderness of Cu and In atoms
tion peak at 26.70° corresponding to (112) plane indicates in the cationic sub-lattice, micro-Raman spectroscopy stud-
the characteristics of the crystalline chalcopyrite phase. In ies were performed. Figure 6 shows the Raman spectrum
addition, the weak double peaks corresponding to (204)/ for the CISe thin films exhibiting varying [Cu/In] ratio. The
(220) at 44° and (116)/(312) planes at 52.5° confirm the prominent peak detected at 175 cm−1 can be identified as the
crystal structure of CISe thin films. chalcopyrite A1 mode for CISe. The observed peak broad-
The diffraction intensity of the Cu–Se rich C u7Se4 sec- ening of A1 mode with the increase in deposition potential
ondary phase around 45° [JCPDS # 26-0557] was found indicates the decrease in the crystallinity due to the reduced
to be decreasing with increasing deposition potential. For Cu-content as in agreement with the XRD and composi-
samples deposited at − 0.80 V, additionally a weak shoulder tional results. The additional peaks positioned at 213 and
peak at 25.50° suggests the presence of some In-rich phase 230 cm−1, the B2(E) lattice modes were observed beyond
(In6Se7) [JCPDS # 25-0385] in these thin films [26]. the deposition potential of − 0.40 V. The presence of detri-
A small insignificant peak around 30.60° can be assigned mental Cu2Se secondary phase is identified by the peak posi-
to the In2O3 phase [JCPDS # 06-0416] might have probably tioned at 240 cm−1 [30] and was found to be decreasing with
caused due to the oxidation of In-rich phase during anneal- increasing deposition potential. The spectra also character-
ing. The reduction of Cu content and increase of In content ized the peaks corresponding to ordered vacancy compounds
with the increase of deposition potential may lead to a struc- (OVC) phase between 150 and 160 cm−1. Reports suggest
tural transformation from tetragonal chalcopyrite structure to that the appearance of weak intensity peak at 187 cm−1 can
cubic sphalerite structure due to the random distribution of be assigned to the In-Se binary phase [31]. Despite of the
Cu and In atoms in the metal atoms [28]. With the increase Cu-poor composition, the weak signatures corresponding to
in deposition potential, the structural transformation of CISe Cu2Se phase was observed for CISe deposited at − 0.70 and
from chalcopyrite to sphalerite is evident from the shifting − 0.80 V. This discrepancy may be due to the phase segrega-
of the reflection peaks (204/220) plane towards higher dif- tion of C
u2Se phase because of inadequate post processing
fraction angles (Fig. 5b) [29]. temperature employed.
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Fig. 7 EDAX analysis of a CISe thin film deposited at − 0.65 V (inset-composition and elemental mapping distribution of CISe thin film)
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Journal of Materials Science: Materials in Electronics
Fig. 8 a Mott–Schottky and b PEC studies (hold at − 0.40 V vs. SCE) of CISe thin film deposited at − 0.65 V/SCE
measured under intermittent illuminated conditions for a a behaviour confirmed by the negative slope in the M–S
time period of 3000 s (Fig. 8b). The growing cathodic cur- plot. The obtained carrier concentration was in the range
rent confirms the p-type conductivity of the CISe thin films. of 1.77 × 1016 and 2.62 × 1016 cm−3 which matches with
During illumination, a sharp increase in the cathodic cur- the carrier concentration reported for the high performance
rent followed by steady state is due to reduction of H+ ions devices. The increasing cathodic current during illumination
by the photogenerated carriers at the electrode/electrolyte is the nature of the p-type semiconductor which comple-
interface [35]. In dark conditions, the photocurrent steeply ments the M–S results. Finally, a stable photocurrent density
decreases and reaches the steady state dark current which of 1.23 × 10−5 A/cm2 was obtained at a potential of − 0.40 V
can be a significant indication of high carrier life time of the versus SCE electrode was achieved for the CISe film.
photogenerated charge carriers.
For an applied bias of − 0.40 V/SCE, the measured photo- Acknowledgements The Authors would like to thank NIT-Rourkela,
India for providing the infrastructure and experimental facilities.
current density (Jlight − Jdark) was calculated to be 1.23 × 10−5
A/cm2. The unaffected current density values measured for
the prolonged illumination time indicates the high stability
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