Chandran 2019

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Journal of Materials Science: Materials in Electronics

https://doi.org/10.1007/s10854-019-01922-9

An attempt to co‑deposit photovoltaic quality ­CuInSe2 thin films:


effect of surfactant and deposition potential
Ramkumar Chandran1 · Akhya Kumar Behera1 · Archana Mallik1

Received: 15 May 2019 / Accepted: 21 July 2019


© Springer Science+Business Media, LLC, part of Springer Nature 2019

Abstract
CuInSe2 (CISe) thin films were prepared by single step electrodeposition technique using citrate-SDS electrolyte. Preliminary
studies revealed that the initial deposition conditions have significant influence over the composition, film quality and the
addition of SDS in the citrate electrolyte enhances adhesion, smoothness and eliminates multinuclear growth. To explore the
capability of the citrate-sodium dodecyl sulfate (SDS) electrolyte, the CISe thin films deposited at various potentials were
annealed at 300 °C in nitrogen atmosphere. The structural, morphological and compositional properties of the annealed CISe
thin films were compared. Finally, CISe thin film deposited at − 0.65 V/SCE exhibiting the p-type electrical conductivity
was confirmed by Mott–Schottky (M–S) and photoelectrochemical (PEC) studies.

1 Introduction single step deposition is attractive due to its urge for simplic-
ity and subsequently better adaptability [6]. According to
CISe is considered as an attractive absorber material for Nernst equation, the equilibrium reduction potential of Cu,
thin-film solar cells, due to its high absorption coefficient In and Se ions in the EMF series is +  0.337/SHE, −  0.342/
of about ­105 cm−1 and band gap of nearly 1.0 eV which SHE, and +  0.741/SHE, respectively. As the reduction of
is in well match to the solar spectrum. In addition, CISe Se(IV) and Cu(II) ion precedes In(III) ions during electro-
thin film is low-cost, environmentally friendly material, deposition, difficultness arises during the co-deposition due
and has a long-term stability in photovoltaic applications. to active standard reduction potential of In ions. Though
Regardless of deposition techniques employed in thin film increasing the concentrations of In(III) ions can shift the
CISe fabrication (PVD, ink jet printing, solution processing potential closer to Cu(II), the excessive currents generated
and electroplating), the ultimate goal of every route is to due to high bath concentrations may cause significant pitting
prepare a compositional film exhibiting good crystallinity and corrosion of substrates [7] and to the thin film itself.
leading to a material with good photovoltaic characteris- Further electrodeposition at high cathodic potential con-
tics. For industrial-scale applications, non-vacuum deposi- ditions affects the In plating efficiency due to the parallel
tion technique such as electrodeposition and screen print- occurrence of hydrogen evolution, which is considered to be
ing is considered to be suitable approaches for reducing the the origin for film inhomogeneity and pin holes formation.
device fabrication cost. Moreover, electrodeposition has This makes electrodeposition of stoichiometric and pinhole
the potential to prepare large area thin films as it requires free CISe thin films even more challenging. This shortfall
cheap raw material sources and synthesis equipment capital arised as an attempt for the controlled inclusion of In(III)
[1–4]. The formation of CISe thin films can be processed ions can be taken care by adding complexing agents. In the
either by direct electrodeposition of Cu-In binary alloy or recent years several literatures have reported on the electro-
ternary CISe and by sequential deposition of Cu/In or Cu-In deposition of CISe thin films using complexing agents in
bilayer followed by selenization [5]. Comparatively, a direct aqueous electrolytes such as citric acid [8], trisodium cit-
rate [9], triethanol amine [10], thiocyanate [11] and in non-
aqueous electrolytes such as alcohol [12], ethylene glycol
* Archana Mallik
archananitrkl@gmail.com [13], reline [14] and DMF [15] etc. Among these possible
complexing agents used, citric acid is advantageous as it
1
Electrometallurgy and Corrosion Laboratory, Department is a non-toxic pH adjuster and can limit the activity of the
of Metallurgical and Materials Engineering, National ­Cu2+ ions by forming metal complexes at acidic conditions
Institute of Technology, Rourkela, Odisha 769008, India

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Journal of Materials Science: Materials in Electronics

[16, 17]. However, the as-deposited thin films exhibited with Cu Kα radiation in the range between 20° and 70° at
poor morphology and suffer surface non-uniformities issues a scan rate of 5°/min. MicroRaman spectra were recorded
such as blisters, presence of In-rich CISe nano islands over on WITec Wissenschaftliche Instrumente and Technologie
the surface [18] and irregular columnar morphology [16, GmbH Model-XMB3000-3000, a high resolution spectrom-
19, 20]. For CISe deposited using sodium dodecyl sulfate eter with ­Ar+ polarized laser green line (λ = 532 nm). A laser
(SDS) in acidic electrolytes, the as-deposited thin films were beam intensity of 5% was used on the films with the acquisi-
submicron grain sized. Though they have the potential to tion time of 400 s to avoid crystallization. The Spectra fitting
inhibit ­CuxSe secondary phase [21, 22], the as-deposited was done with software supplied with the apparatus. For
films were powdery in nature [21]. Till date, rare attempts Mott–Schottky (M–S) and photoelectrochemical (PEC) stud-
have been made to use the combinations of Citric acid and ies, 0.5 M of ­Na2SO4 was used as the electrolyte junction.
sodium dodecyl sulfate (SDS) as a suitable electrolyte for A 100 Watts conventional white light was used as the light
CISe electrodeposition. source for the PEC measurements at − 0.4 V/SCE.
In the present study an attempt has been made to co-
deposit Cu, In and Se ion from a novel electrolyte consisting
of citric acid and SDS. The said bath has been experimented 3 Results and discussion
with an aim to synthesize a near stoichiometric photovol-
taic quality thin films without any pinholes. The study also Figure 1a shows the cyclic voltammetry behavior of ternary
emphasizes the significance of the initial deposition condi- Cu-In-Se ionic system containing 3.70 mM C ­ uCl2, 5 mM
tions on film morphology and composition. A detailed study ­InCl3 and 6 mM ­H2SeO3 dissolved in citrate electrolyte
on the effect of deposition potential has also been carried with and without SDS. Four reduction peaks were observed
out to optimize the deposition condition to synthesize com- between the experimented potential of 0 V to − 1 V/SCE.
mercial quality CIS photovoltaic thin films. The steep increase in current density up to − 0.35 V (C1)
can be attributed to the double step reduction of C ­ u2+ ions
0
to ­Cu . The reduction peaks C2 centered on − 0.45 V can
2 Experiment be assigned to the formation of C ­ uxSey binary compounds
and deposition of elemental Se(0). Through surface induced
The deposition bath electrolyte was prepared by using chlo- reaction, indium may start to incorporate at this potential
ride salts of copper (3.70 mM), indium (5 mM) and seleni- by reacting with elemental selenium. Between the potential
ous acid (6 mM). The electrochemical deposition and stud- − 0.50 to − 0.70 V (C3), the excess Se(0) over the C ­ uxSey
ies were performed in a potentiostat (Corrtest, China). In phase also undergo a reduction from Se(0) to H ­ 2Se which
our experiments, citric acid was used as complexing agent facilitates the incorporation of ­In3+ ions in the form of
(0.326 M) and pH adjuster. The SDS concentration was fixed ­In2Se3. The peak C4 at − 0.85 V can be assigned to the direct
to be 12 mM. The addition of SDS would improve adhesion, reduction of I­ n3+ to I­ n0 [23]. With the addition of SDS, all
control the ­Cu2+ content and enhance the Indium inclusion the reduction peaks have been shifted to low polarization
during deposition. For electroplating, well cleaned FTO potentials and the corresponding reduction current values
coated glass substrates (active area-1 × 0.5 cm2) were used have also been reduced. This information definitely indicates
as the working electrode and platinum foil as the counter the influence of complexing agents. Furthermore the anodic
electrode. The reference electrode used was saturated calo- shift of prominent crossover and reduction peaks indicates
mel electrode. The deposition potential is identified from the onset of the nucleation process taking place with faster
the cyclic voltammetry (CV) measurements. Before each kinetics and increased nucleation density. From the cyclic
experiment the working electrodes were subjected to a pre- voltammetry results, the optimal reduction potential of
treatment (PT) process using chronoamperometry technique − 0.65 V/SCE was chosen for preliminary studies.
(CA) where a pulse of − 0.65 V was given for 100 s followed Figure 1b shows the chronoamperometry plot for CISe
by cleaning and washing in DI water, then flushed with nitro- thin film deposition at − 0.65 V/SCE in citrate, citrate-PT,
gen gas to remove water molecules and finally dried in IR citrate-SDS, citrate-SDS-PT bath conditions. For all the
lamp. After this, CISe thin films were electrodeposited for chronoamperometry curves, the rapid decay in the cathodic
20 min at different potentials. The thin films were annealed current indicates the consumption of the cations at the vicin-
at 300 °C in nitrogen atmosphere for 30 min by using a ity of the cathode followed by the formation of nucleation
conventional tubular furnace (at a ramp rate of 5 °C/min). centers and contributing towards the growth process. The
The morphology and compositional analysis was carried rapid decay of current density followed by attaining the
out by Electron microscopy (SEM, JEOL JSM 6480 LV steady state indicates the transition of the surface reaction
and FEI Novanano SEM 450). The X-ray diffraction study state to mass-transfer kinetics. Major changes in CA plots
was performed by using Ultima IV system diffractometer were observed for CISe deposited in citrate electrolyte with

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Journal of Materials Science: Materials in Electronics

Fig. 1  a Cyclic voltammetry of a solution containing 3.7 mM C


­ uCl2, 5 mM I­ nCl3, 6 mM H
­ 2SeO3 with 0 mM and 12 mM SDS, scanned at a rate
of 20 mV/s and b chronoamperometry plot recorded at various conditions and at − 0.65 V polarization (Color figure online)

(red curve) and without PT process (black curve). Upon pre- deposits. The obtained microstructures in Fig. 2a, b are
treatment, the decay current density was even more lower trivial when deposited using citrate electrolyte [9, 16, 23].
which may indicate the high formation rate of the nucleation A simple pinhole analysis (Figure not provided) was per-
sites and low growth rate. formed by illuminating white light optics behind the thin
To complement the above analysis, the morphological films revealed that the samples deposited in citrate bath in
characterization was carried out. Figure 2a, b shows the both the conditions suffered pinholes. The existence of pin-
SEM micrographs of CISe thin films deposited in citrate holes in the absorb layer may cause severe shunting prob-
bath without and with PT. For CISe deposited without PT lems and thereby can degrade the device performance [24].
(Fig. 2a), the SEM shows a compact dendrite like struc- For CISe deposited using SDS, the decay current density of
tures with the mean size of ~ 400 nm. With PT (Fig. 2b), the chronoamperometry plot was lower than the values when
the micrograph exhibited nanocrytsalline aggregates with compared to citric acid. The addition of SDS enhances the
multi-nuclear cauliflower shaped protrusions on the growth formation rate of the nucleation sites (green curve) which

Fig. 2  SEM microstructure of
as-deposited CISe thin films
deposited at − 0.65 V from
baths of a citrate without PT,
b with PT c citrate-SDS bath
without PT and d citrate-SDS
bath with PT

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Journal of Materials Science: Materials in Electronics

Table 1  Compositional analysis Electrolyte Cu (at.wt%) In at.wt%) Se (at.wt%) [Cu/In] ratio


of CISe deposited at various
conditions Citrate bath 24.12 20.18 55.07 1.19
Citrate bath—with PT 24.81 25.51 49.68 0.97
Citrate + SDS 25.91 24.29 49.80 1.06
Citrate + SDS—with PT 19.18 23.74 57.09 0.80

Fig. 3  a FE-SEM of CISe


deposited at − 0.40 V for
20 min, and its corresponding
elemental mapping of b Cu, c In
and d Se

was found to be further improved after PT process (Blue Table 2  Composition of CISe thin films deposited at − 0.40 V/SCE
curve) (Fig. 1b). Noticeable changes were observed in the Morphology Cu (at.wt%) In Se [Se/Cu] ratio
microstructure from fine grains to smooth large nodules
with compact morphology (Fig. 2c, d). The pre-treatment Irregular flower shaped 41.59 9.64 48.77 1.17
process resulted in even more smooth films with reduced Base layer spherical 43.75 11.45 44.80 1.024
pinholes and surface non-uniformities. From these prelimi- Overall 41.96 13.10 44.94 1.07
nary results, it is evident that the addition of SDS in the
electrolyte eliminates the multinuclear growth protrusions,
reduces the pinholes and improves the crystallinity of the deposition conditions. Hence all the samples were depos-
as-deposited CISe film. ited in Citrate + SDS bath with prior pretreatment process.
The compositional analysis of the films is provided in To have a better understanding on the correlation
Table 1 and it reveals the fact that addition of SDS has between the deposition potential and its influence on the
indeed improved the In-inclusion in CISe thin films. The composition and morphological changes, the CISe thin
pretreatment process was found to be effective towards films were deposited at various potentials ranging from
reducing the pinholes and multinuclear growth protrusions − 0.40 to − 0.80 V for a time period of 1200 s. Further,
which can cause compositional non-uniformities. On the the morphology and composition studies were performed
basis of the results presented above, it can be initially con- by FE-SEM/EDAX studies and are shown in Fig. 3 and
firmed that the composition and morphological evolutions Table 2. The thin films deposited at − 0.40 V was found
of the as-deposited thin films are highly dependent on the to be Cu–Se rich and patchy silvery bright in appearance.

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Journal of Materials Science: Materials in Electronics

The morphology and composition of CISe deposited at


− 0.40 V is provided in Fig. 3 and Table 2.
For CISe deposited at − 0.40 V (Fig. 3a), a mixed mor-
phology consisting of uniform spherical grained base layer
and presence of irregular coral like structures on the base
layer have been distributed unevenly on the top of the base
layer. The as-deposited CISe thin films were of patchy sil-
very bright in appearance. From the elemental mapping
(Fig. 3b–d) and composition studies (Table 2), the coral
shaped irregular clusters were found to be Se rich than the
spherical particles. From the [Se/Cu] at.wt% ratio, we specu-
late that the phase of these coral morphology particles may
coexist as CuSe and elemental Se(0), where the excess Se(0)
can react with I­ n3+ ions to from In–Se species. For the base
layer spherical particles, the [Se/Cu] ratio was close to unity
which might be due to the consumption of the excess Se(0)
over the CuSe phase contributing towards In-Se phase for-
mation. Studies by Chassaing et al. also revealed that dur-
ing the initial stages of ­CuInSe2 deposition (− 550 mV to
− 750 mV/MSE ~ − 160 mV to − 350 mV/SCE), the inclu-
sion of indium starts when [Se/Cu] ratio is greater than unity
[25]. Also the presence of excess Se(0) over the CuSe phase
is prerequisite for the Indium inclusion at lower cathodic
potentials.
Figure 4 shows the morphology and composition anal-
ysis of the as-deposited and annealed CISe thin films at
potentials − 0.50 V to − 0.80 V is shown in Fig. 4a–h and
Table 3. All the as-deposited CISe thin films were observed
to be compact, crystalline and free of pinholes. For CISe Fig. 4  FE-SEM of as-deposited and annealed CISe at a and b
− 0.50 V, c and d − 0.60 V, e and f − 0.70 V and g and h − 0.80 V/
thin films deposited at − 0.50 V (Fig. 4a), the cauliflower SCE
shaped morphology are found to have a [Cu/In] ratio of 1.19
indicating the Cu-richness. In addition there are some plate-
lets like protruding structures on the surface of the films. Cu content (− 0.6 to − 0.80 V), the film appearance was pale
The protruding white platelet like structures between the silvery gray indicating the presence of In-rich superficial
interconnected grains indicates the presence of CuSe phase layer. For CISe thin film deposited beyond − 0.80 V, the
[26]. With the increase in the deposition potential, the occur- film was pale silvery black in appearance, powdery in nature
rence of the Cu-Se secondary phase has been reduced. For with pinholes which may be due to the simultaneous solvent
− 0.60 V, the difference in the morphology is clearly visible reduction taking place at high cathodic deposition potential.
in Fig. 4c. The CISe thin films were composed of larger Hence from the compositional studies, the deposition poten-
grains with globular morphology and improved compact- tial window to obtain a near stoichiometric Cu-poor CISe
ness. The [Cu/In] ratio of the deposits was determined to thin films with good crystallinity was found to be within
be 0.91. For deposits at − 0.70 V (Fig. 4e), the [Cu/In] ratio − 0.60 to − 0.70 V/SCE.
decreased to 0.88 indicating decrease of copper content and For annealed CISe thin films, no noticeable changes were
increase in indium content in the films. Furthermore, an observed in the morphology (Fig. 4b, d, f, h). However
interesting observation is that there was no change in the changes in bulk composition such as increase in Cu con-
morphology when compared to CISe deposited at − 0.60 V. tent, In and Se loss were observed (Table 3). The plausible
However, a decrease in the particle size was observed with explanation for the variations in the [Cu/In] ratio may be due
the increase in the In content. Further increase in the deposi- to the volatile nature of selenium and I­ n2Se which escapes in
tion potential (− 0.80 V) resulted in In-rich films of round the gaseous form during annealing [27]. Except CISe depos-
spherical morphology (Fig. 4g). Regarding the appearance, ited at − 0.80 V, all the samples suffered significant Se loss.
all the Cu-rich films exhibited excellent silvery metallic sil- Figure 5a depicts the XRD pattern of electrodeposited
very gray appearance with a highly compact microstructure CISe thin films annealed in nitrogen atmosphere. All the
and exhibited very less pinholes. With the decrease in the diffraction peaks corresponding to CISe were identified and

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Journal of Materials Science: Materials in Electronics

Table 3  Composition of Deposition [Cu] (at.wt%) [In] [Se] As deposited Annealed


as-deposited and annealed potential (V/ [Cu/In] ratio [Cu/In] ratio
CISe thin films (*as-deposited, SCE) (V) *As Dep. **Ann. As Dep. Ann. As Dep. Ann.
**annealed)
− 0.50 23.23 32.29 19.52 22.09 57.27 45.62 1.19 1.46
− 0.60 20.11 28.29 21.97 26.66 57.92 45.04 0.91 1.06
− 0.70 20.53 26.61 23.09 27.05 56.36 46.34 0.88 0.98
− 0.80 14.79 20.05 26.21 28.82 59 51.13 0.57 0.70

Fig. 5  a XRD of annealed CISe thin films deposited at various potentials (− 0.40 to − 0.80 V/SCE), b Focus on (204) plane

matched by using the JCPDS # 40-1487. The sharp diffrac- To confirm the degree of disorderness of Cu and In atoms
tion peak at 26.70° corresponding to (112) plane indicates in the cationic sub-lattice, micro-Raman spectroscopy stud-
the characteristics of the crystalline chalcopyrite phase. In ies were performed. Figure 6 shows the Raman spectrum
addition, the weak double peaks corresponding to (204)/ for the CISe thin films exhibiting varying [Cu/In] ratio. The
(220) at 44° and (116)/(312) planes at 52.5° confirm the prominent peak detected at 175 cm−1 can be identified as the
crystal structure of CISe thin films. chalcopyrite A1 mode for CISe. The observed peak broad-
The diffraction intensity of the Cu–Se rich C ­ u7Se4 sec- ening of A1 mode with the increase in deposition potential
ondary phase around 45° [JCPDS # 26-0557] was found indicates the decrease in the crystallinity due to the reduced
to be decreasing with increasing deposition potential. For Cu-content as in agreement with the XRD and composi-
samples deposited at − 0.80 V, additionally a weak shoulder tional results. The additional peaks positioned at 213 and
peak at 25.50° suggests the presence of some In-rich phase 230 cm−1, the B2(E) lattice modes were observed beyond
­(In6Se7) [JCPDS # 25-0385] in these thin films [26]. the deposition potential of − 0.40 V. The presence of detri-
A small insignificant peak around 30.60° can be assigned mental ­Cu2Se secondary phase is identified by the peak posi-
to the ­In2O3 phase [JCPDS # 06-0416] might have probably tioned at 240 cm−1 [30] and was found to be decreasing with
caused due to the oxidation of In-rich phase during anneal- increasing deposition potential. The spectra also character-
ing. The reduction of Cu content and increase of In content ized the peaks corresponding to ordered vacancy compounds
with the increase of deposition potential may lead to a struc- (OVC) phase between 150 and 160 cm−1. Reports suggest
tural transformation from tetragonal chalcopyrite structure to that the appearance of weak intensity peak at 187 cm−1 can
cubic sphalerite structure due to the random distribution of be assigned to the In-Se binary phase [31]. Despite of the
Cu and In atoms in the metal atoms [28]. With the increase Cu-poor composition, the weak signatures corresponding to
in deposition potential, the structural transformation of CISe ­Cu2Se phase was observed for CISe deposited at − 0.70 and
from chalcopyrite to sphalerite is evident from the shifting − 0.80 V. This discrepancy may be due to the phase segrega-
of the reflection peaks (204/220) plane towards higher dif- tion of C
­ u2Se phase because of inadequate post processing
fraction angles (Fig. 5b) [29]. temperature employed.

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Journal of Materials Science: Materials in Electronics

From the structural investigations, it can be inferred


that the CISe deposited between the potentials − 0.40 to
− 0.60 V/SCE exhibits chalcopyrite structure and between
− 0.70 and − 0.80 V/SCE was identified to be exhibiting
sphalerite structure. The shifting of the (204/220) plane in
the XRD and appearance of broad spectra between 180 and
190 cm−1 in the Micro-Raman studies are evident for the
structural transformations with increase in deposition poten-
tial. In between the potential range of − 0.60 to − 0.70 V, the
compositional transition of Cu-rich to near stoichiometric
was found to be observed in the above mentioned results.
Hence an optimal deposition potential of − 0.65 V/SCE was
chosen to deposit the CISe thin films and analyze their PEC.
The EDAX and compositional analysis of the CISe thin film
deposited at − 0.65 V/SCE is provided in Fig. 7.
Finally, the electrochemical studies were performed for
annealed CISe deposited at − 0.65 V using 0.5 M N ­ a2SO4
as the electrolyte. Figure 8a shows the M–S plot for CISe
thin films measured at 5 and 10 Hz respectively. Both posi-
tive and negative slope features observed in the differen-
tial capacitance curves affirms the n-p type semiconductor
behaviour of the as-deposited CISe thin films. The flat band
potential of CISe thin films measured at 5 and 10 Hz were
determined to be 430 mV and 470 mV respectively. The car-
rier concentration ­(NA) of 1.77 × 1016 and 2.62 × 1016 ­cm−3
were calculated from the M–S plot for a frequency of 5 and
10 Hz respectively by using the relation 2 (eɛɛo × slope)−1
[32]. The obtained values are in good agreement with the
carrier concentration of the p- type absorbers used to fab-
Fig. 6  Raman analysis of annealed CISe thin films deposited at vari-
ricate high efficiency devices [33, 34]. To check the pho-
ous potentials
tocurrent response stability of the thin films, the PEC was

Fig. 7  EDAX analysis of a CISe thin film deposited at − 0.65 V (inset-composition and elemental mapping distribution of CISe thin film)

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Journal of Materials Science: Materials in Electronics

Fig. 8  a Mott–Schottky and b PEC studies (hold at − 0.40 V vs. SCE) of CISe thin film deposited at − 0.65 V/SCE

measured under intermittent illuminated conditions for a a behaviour confirmed by the negative slope in the M–S
time period of 3000 s (Fig. 8b). The growing cathodic cur- plot. The obtained carrier concentration was in the range
rent confirms the p-type conductivity of the CISe thin films. of 1.77 × 1016 and 2.62 × 1016 ­cm−3 which matches with
During illumination, a sharp increase in the cathodic cur- the carrier concentration reported for the high performance
rent followed by steady state is due to reduction of ­H+ ions devices. The increasing cathodic current during illumination
by the photogenerated carriers at the electrode/electrolyte is the nature of the p-type semiconductor which comple-
interface [35]. In dark conditions, the photocurrent steeply ments the M–S results. Finally, a stable photocurrent density
decreases and reaches the steady state dark current which of 1.23 × 10−5 A/cm2 was obtained at a potential of − 0.40 V
can be a significant indication of high carrier life time of the versus SCE electrode was achieved for the CISe film.
photogenerated charge carriers.
For an applied bias of − 0.40 V/SCE, the measured photo- Acknowledgements  The Authors would like to thank NIT-Rourkela,
India for providing the infrastructure and experimental facilities.
current density ­(Jlight − Jdark) was calculated to be 1.23 × 10−5
A/cm2. The unaffected current density values measured for
the prolonged illumination time indicates the high stability
and quality of the absorber material. References
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