Corporate presentation 3/26/2013 -1

EN 1090
MIGATRONIC EN 1090 WPS CONCEPT
Corporate presentation 3/26/2013 -2

From 1st July 2014, the statutory CE rating must

be in place for all companies producing steel and
Aluminium structures that are covered by the
Construction Product Directive
89/106/EEC/Construction Product Regulation
305/2011.
 MIGATRONIC EN 1090 WPS CONCEPT
Corporate presentation 3/26/2013 -3

EXC3, EXC4 = ISO 3834-2, Complete quality requirements

EXC2 = ISO 3834-3, Standard quality requirements
EXC1 = ISO 3834-4, Elementary quality requirements, no requirements for welding coordinator
MIGATRONIC EN 1090 WPS CONCEPT
Corporate presentation 3/26/2013 -4

Execution Classes = EXC

EXC 4

EXC 1
EXC 2 EXC 3
MIGATRONIC EN 1090 WPS CONCEPT
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The way to a a valid EN 1090 CE-marking:

1. Research
2. Employee training
3. Implementation of quality system (EN/ISO 3834)
4. Preparation of WPS* (typically 3-5 per company)
5. Audit – external certification foundation

*) EUR 1,000 - 2,500 per procedure (DK)

MIGATRONIC EN 1090 WPS CONCEPT
Corporate presentation 3/26/2013 -6

The way to a a valid EN 1090 CE-marking:

1. Research
2. Employee training
3. Implementation of quality system (EN/ISO 3834)
4. Preparation of WPS* (typically 3-5 per company)
5. Audit – externtal certification foundation

*) EUR 1,000 - 2,500 per procedure (DK)

MIGATRONIC EN 1090 WPS CONCEPT
Corporate presentation 3/26/2013 -7

Migatronic Loyalty Services programme provides owners of

select inverter MIG/MAG welding machines with approved
WPS´ ´s – FREE OF CHARGE

Migatronic machines prepared for EN 1090:

1. Omega 220/270/300/400/550
2. Sigma 300/400/500
3. Galaxy 300/400/500
MIGATRONIC EN 1090 WPS CONCEPT
Corporate presentation 3/26/2013 -8

Migatronic Loyalty Services programme provides owners of

select inverter MIG/MAG welding machines with approved
WPS´ ´s – FREE OF CHARGE

Excecution classes (EXC): EXC1 , EXC2

Base material: ≤ S355
Solid wire: ø1,0mm, ø1,2mm
Protection gas: Ar/CO2 82/18 according to
EN ISO 14175. 2008
Material thicknesses: From 2,1mm to 24mm
Welding positions: Depending on process - all
Pipes: >ø500mm (>ø150 PA og PC)
MIGATRONIC EN 1090 WPS CONCEPT
Corporate presentation 3/26/2013 -9

How to get……………
1. Go to www.migatronic.com/EN1090
2. Find and follow the on-line WPS wizard guide
3. Enter contact information
4. WPS (WPQR) material is received by email
5. Print and sign WPS material
6. Ready to weld
MIGATRONIC EN 1090 WPS CONCEPT
Corporate presentation 3/26/2013 -10

Business opportunities…..
1. Maintenance inspection and check
2. Calibration and validation
3. Service agreements
MIGATRONIC EN 1090 WPS CONCEPT
ISO 3834-2, part 9.5
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9.5 Equipment maintenance
The manufacturer shall have documented plans for the maintenance of equipment.
The plan shall ensure maintenance checks of those items in the equipment which
control variables listed in the relevant procedure specifications.
The plans may be limited to those items which are essential for assuring the quality
of the product.

Examples of these items are as follows:

– condition of guides in equipment for thermal cutting, mechanised fixtures etc.;

– condition of ammeters and voltmeters, flow meters etc. used for the operation of the welding
equipment
– condition of cables, hoses, connectors, etc.;
– condition of control system in mechanised and/or automatic welding unit;
– condition of temperature-measurement instruments;
– condition of wire feeders and conduits.

Defective equipment shall not be used.

Maintenance inspection/check per year = one time (in heavy environment = two times
per year)
MIGATRONIC EN 1090 WPS CONCEPT
ISO 3834-2 Part 16 – 18
16 Calibration and validation of measuring, inspection and testingCorporate presentation 3/26/2013 -12
equipment
The manufacturer shall be responsible for the appropriate calibration or validation of
measuring, inspectionand testing equipment. All equipment used to assess the
quality of the construction shall be suitably controlled and shall be calibrated or
validated at specified intervals.

18 Quality records Validation certificate

Quality records shall include, when applicable:

– record of requirement/technical review;
– material inspection documents;
– welding consumable inspection documents;
– welding-procedure specifications;
– equipment maintenance records;
– welding-procedure qualification records (WPQR);
– welder or welding-operator qualification certificates;
– production plan;
– records of repairs and non-conformance reports;
– other documents, if required.

Quality records shall be retained for a minimum period of five

years in the absence of any other specified requirements.

Calibration/validation according to EN 17662 and EN 50504

MIGATRONIC EN 1090 WPS CONCEPT
Corporate presentation 3/26/2013 -13

Validation/calibration certificate
MIGATRONIC EN 1090 WPS CONCEPT
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Maintenance Check list
MIGATRONIC EN 1090 WPS CONCEPT
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Safety test – check list/certificate
MIGATRONIC EN 1090 WPS CONCEPT
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Complete service/ maintenance package

• All templates of certificates and check lists translated to English

• Available in “open” electronic version

• Free for use and ready for translation local language

• Ready for the service partners logo

• Certificates and check lists meet ISO 3834 and EN 1090

• Migatronic can supply test and calibration equipment

 MIGATRONIC EN 1090 WPS CONCEPT
Corporate presentation 3/26/2013 -17
Calibration equipment

Migatronic Calibrator incl. tacho option and documentation for printing the calibration certificate
MIGATRONIC EN 1090 WPS CONCEPT
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Safety test equipment

Migatronic Safety Test Kit, including documentation for printing of safety test certification.