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Audi 80/Avant (B4)

Since 1991-1995 of release
Repair and car operation

Реклама от Google Car Door Locks Front Door Security Door Locks Sliding Door Repair On the main page

Audi 80/Avant
+ The description
+ Engines
+ System of release of the
fulfilled gases Doors
+ Cooling system
+ Fuel tank and the fuel
pump Feature Audi 80 are doors, two-piece. An internal part of doors, a skeleton for навески mechanisms, it is
+ The air filter and fixed on an external part, the door basic element, four bolts. Thanks to it at small damage to road accident
воздухозаборные channels it is possible to replace an external part, without wasting time on shift of mechanisms Glass lifts and
+ Injection system деблокировки.
+ Coupling
+ Transmission and
transmission
+ Suspension bracket and
Care of door linings
steering
+ Brake system
External door linings in Audi 80 demand especial leaving as sealing linings with cracks not only are not tight,
+ Antiblocking system of
brakes but also cause strong noise from a pressure of air during a trip. The best means on care of linings is олений
+ Wheels and tyres fat. It has one more useful effect: to prevent примерзание linings to a body in the winter.
+ Kuzovnaja electrosystem
+ Ignition system
+ Illumination Door removal
+ Signalling devices
+ Devices and auxiliary
devices At the left: bolts of a door loop – on an illustration a back door:
+ Heating and ventilation
- Body elements 1 – fixing bolts of a door;
Forward bumpers 2 and 3 – adjusting bolts.
Forward part of the car
Cowl
Wings On the right: the locking bolt can be regulated in all directions (arrow) to provide faultless closing of a door.
Молдинги
Doors
External rear-view
mirrors
The forward and back
has flown down
Cover of a luggage
carrier at a sedan
Back door of the versatile
person
Back bumper
The sdvizhnoj hatch
Procleaning of apertures
for a water drain
The control of
anticorrosive protection of
the bottom of a body
Salon
Seats
+ Search of malfunctions
+ Specifications

The top element of an armrest of a door (1 4 and 5-cylinder models – the

version without the switch – is fastened to a covering in four places. The
mechanism of regulation of rear-view mirrors (2) is removed, adjusting
castors (3 and 4) are disconnected.

On this illustration removal of an armrest (2) on 6-cylinder model is shown.

In total it is necessary to turn out three bolts with internal
шестигранником then it is possible to remove an armrest from holders.
Cautiously to take out the block of switches (1) of a support.

At the left: the panel (1) handles стеклоподъемника (2) can be removed after pressing a fixing uvula (3).

On the right: from an underside of the mechanism of opening of a door it is necessary to clean before
removal of a covering of a door поролоновую a lining (1). Then to remove скобу (2) and to disconnect the
end of a cable (3).

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Manson S/S & Galv

Anchors
Manson Supreme, Kedge,
Ray & Plough HHP Lloyds,
DNV, ABS & GL certified
www.manson-marine.co.nz

Bilco Access Products

Roof access hatches,
Smoke Vents, Floor
Access Doors, Railing
Systems
www.bilco.com

Joyal Machinery Co.,

Ltd PERFORMANCE ORDER
Crushing,Screening,Quarry,
Grinding Plant,Visit us!
www.joyalcrusher.com 1. On models with established in the doorway динамиками, electric adjustment or electric window lifts
for separation cable штекерных connections it is necessary to remove a door covering. As it to
make, it is described in following section. The same is necessary for making with wires and hoses of
system of locks with the central management.
Fladder
Lock-it a spindle for easy 2. To turn out from the top and bottom loop on two шестигранных a bolt, to remove a door. Hinges
change and fixation of remain on a body.
tools 3. After installation a new door выравнять (the following section see).
www.fladder.dk

Nonferrous Metal
Products
Correct installation of a door
Bronze Bars, Tubes and
Sheets ex stock
www.schreier-metall.de PERFORMANCE ORDER

1. For installation and adjustment of a door the car should stand horizontally on the earth all four
wheels. If the car is raised, the body can warp slightly because of what as a result the door will
appear warped.
2. Adjustment is made by following criteria:
The width of a backlash of forward and back edge of doors should make 5–6,5 mm. Otherwise to
move doors.
3. The body contour should be co-ordinated: check up on all perimetre, whether there passes a middle
line at height of door handles exactly, without steps, and whether the door too low or too highly is
established.
4. It is necessary to take care of a noise isolation. It can achieve by correct installation of doors: a first
line back doors come on an average rack. On this place the rack/door distance is measured at the
closed door. It should make 14,5 mm. Proceeding from this backlash other edges of doors are
exposed: the first line of a forward door should be more deeply on 0,5–1 mm, than a forward wing.
The back edge of a forward door should act on 0,5–1 mm further concerning a first line of a back
door. And the back edge of a back door should act on the same distance over a back wing.

Door alignment
PERFORMANCE ORDER

1. Regulation across for installation of a door backlash: to turn out a back bolt on loop and body
connection, and then a few to turn out the carving plug located behind it.
2. A few to weaken a forward bolt on loop and body connection so that it was possible to shift a door.
3. To close a door and to expose a door backlash.
4. Cautiously to open a door and to tighten forward bolts of a loop.
5. To screw the carving plug to прилегания, to tighten a back bolt.
6. Regulation on verticals (contour): to weaken bolts between a loop and a body (as already became),
to shift a door upwards or downwards.
7. Again to tighten bolts.
8. Regulation sideways, a first line doors (noise isolation): to weaken bolts between a loop and a
doorframe.
9. To close a door and to shift it in a door aperture according to the standard sizes.
10. To open a door, to tighten bolts.
11. Regulation sideways, back edge doors (noise isolation):
12. A few to weaken locking bolt into which the door-lock enters.
13. To close a door and to shift it in a door aperture according to the standard sizes.
14. To open a door, to tighten locking bolt.
15. Check from within the car, whether the door in regular intervals adjoins to rubber sealing linings.
16. Installation of a frame of a window: when the door basic element is adjusted correctly, it is
necessary to check up an arrangement of a frame of a window in door cut. Thus the external door
sealing lining should not support рейку a roof.
17. If it is necessary to regulate, remove a covering of a door and ослабьте four fixing bolts of a frame
of a window.
18. To close a door.
19. Ask the assistant to press a frame into door cut – to press a bit more strongly – an elastic band
самортизирует better.
20. If installation is true, to tighten bolts from within (at first top). The inhaling moment: 20 Н•м.

Removal of a covering of a door

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Screws which it is necessary to turn on for removal of a covering of a door

1, 2 – screws above at end faces; 5 – screws of the bottom panel of an armrest;

3, 4 – fixing screws of the top panel of an 6 – the handle screw стеклоподъемника; the screw in the mechanism of opening of a door is not
armrest; visible.

At the removed door covering become visible

1 – screws of the mechanism of a drive стеклоподъемника; 3, 6 – carving connections of both elements of a door.
2, 5 – screws of the directing tyre; 4 – the screw of fastening of the door handle.

Removal of a covering of forward doors is more low described. Removal of a covering of back doors occurs in
the same way.

PERFORMANCE ORDER

1. Handle removal стеклоподъемника: to enter near an axis of the handle a screw-driver under a
decorative overlay and to press a fixing uvula. To remove a covering in a direction to an axis. To turn
away bolts being under it with crosswise шлицем.
2. Models with 4 and 5-cylinder engines: a door of the driver with switches in a covering: to
remove switches (the description Switches see).
3. Forward doors without switches: to turn out two screws with crosswise шлицем and to remove the
bottom loose leaf полокотника.
4. Now access to four screws for removal of the top element has opened. To turn out.
5. To take out (upwards) both castors with longitudinal накаткой buttons of regulation of position of
rear-view mirrors (mechanical regulation). If necessary to help itself a screw-driver.
6. With extending effort to submit the top insert to back edge of a door and расфиксировать latches
on a door first line (goes very hard).
7. Now to extend an insert upward.
8. A few to raise plastic collars of the removed insert and to take out in a direction downwards the
mechanism of regulation of rear-view mirrors.
9. Models with the 6-cylinder engine: to weaken three screws with internal шестигранником 4
mm on the bottom party of an armrest.
10. To remove an armrest, to disconnect switches.
11. To turn off the holder of an armrest.
12. All models: in the mechanism of opening of a door to pull for opening lever and to insert a screw-
driver into an aperture in a cup of the mechanism of opening of a door. To turn away the screw with
crosswise шлицем.
13. To pull a cup of the mechanism of opening of a door forward and to take out it from clamps.
14. On an underside of the mechanism of opening of a door to remove скобу and to disconnect a cable.
15. To turn out on one screw with crosswise шлицем behind and in front on an outer side to a door
covering.
16. To remove rubber уплотнители in front and behind on a fringing of a frame of a window.
17. The button of lock-out of a door from within remains established.
18. Now slightly to knock with palm edge (a thumb eminence) from below on a door covering, to raise it
upwards and by that to disconnect latches on an underside of a covering from a door skeleton.
19. To remove a covering.
20. Before installation to insert rubber crackers into apertures of fastenings on a door skeleton.
21. That it was easier to insert fastenings, it is necessary to grease crackers with vaseline or silicone
paste.
22. At installation to watch that the button of lock-out of a door has correctly entered into an aperture
on a covering.
23. If the new door or a new covering is established, it is possible to adjust adjusting position of a
covering: for this purpose it is necessary to roll or turn out the adjusting screw above on a door
inside. Correct position: the screw head should be on 21 mm below located opposite to a sealing
lining of a window.

Removal of the external panel of a door

After reception of small damage of the external panel of a door there can be a necessity to separate the
external panel of a door from a box for the built in door elements. In this case before installation it is
recommended to paint the new external panel of a door. However in this case it is necessary to work
especially cautiously.

PERFORMANCE ORDER

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1. To remove a door covering.

2. To remove a door and to put an outer side on a soft lining (foam rubber, warm blankets).
3. Trosovyj drive of the mechanism of opening of a door to unhook from fixing latches inside to the
lock.
4. To turn away 4 fixing screws on the face parties of a door (see an illustration above).
5. To remove in a direction upwards the external panel of a door.

Door-lock removal
Door-lock removal

1 – the lever to a cable of opening of a door (4); 3 – the lever to приводной to draught from the external door handle (5).
2 – the lever to the mechanism of lock-out of a door from within (6);

The external door handle in the disassembled kind

1 – the forward fixing screw with звездчатым a key; 4 – a lath with the lock;
2 – приводная draught of the mechanism of opening of a door; 5 – приводная draught of the mechanism of lock-out of a door.
3 – the door handle;

PERFORMANCE ORDER

1. To turn out two screws with internal шестигранником 6 mm.

2. Slightly to pull the lock back, the connected cables and draughts of drives become thus visible.
3. To disconnect cables and draughts from an inside of the mechanism of opening of a door and the
mechanism of lock-out of a door.
4. For a detachment of draughts of a drive from the external handle of a door to turn the lock on 90 °.
5. For lock installation to remove an internal covering to have possibility better to bring drives.
6. For removal of a cable of the mechanism of opening of a door from within to take away рычажок
the lock a screw-driver and to adhere it.

Removal of the external handle of a door

PERFORMANCE ORDER

1. To remove an internal covering of a door.

2. To turn out through an aperture in an inside of a door the screw with звездчатой a head the in
width Т25 (to buy a corresponding key).
3. At height of the locking cylinder to grope through a door skeleton a small latch and to turn it on 65
° to back edge of a door.
4. Now it is possible to remove the door handle inside.
5. To take out outside locking cylinder and an external lath. Thus slightly to turn a lath.
6. To disconnect the lever of a drive from a door-lock.

Removal of the locking cylinder

PERFORMANCE ORDER

1. To remove the external handle of a door.

2. To insert a key into the lock cylinder that at вынимании the cylinder simultaneously have not

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dropped out запорные plates and springs.

3. To remove a lock ring on the back end of the locking cylinder.
4. To remove capture and an elastic element, thus to notice their position for repeated installation.
5. To take out from a lath the lock cylinder in a direction forward.
6. On the new cylinder of the lock to put a spray isolating and deleting a rust.

Removal Glass lifts

PERFORMANCE ORDER

1. To remove a door covering.

2. To disconnect a box for the built in door elements. The external panel of a door remains connected
to the car.
3. To wring out a lock ring of fastening стеклоподъемника and glasses. To remove lining washers, to
disconnect glass.
4. To turn out fixing screws of a drive and стеклоподъемника; at electric стеклоподъемника it is
necessary to weaken nuts instead of screws.
5. Стеклоподъемник and приводной the mechanism or the electric motor стеклоподъемника
represent the uniform block and can be removed or replaced only in the complete set.

Removal of door glass

PERFORMANCE ORDER

1. To remove the mechanism стеклоподъемника (the previous section see).

2. To remove заглушки from directing glasses.
3. To extend glass from directing on a direction downwards.
4. After installation has flown down from below to insert заглушку into the directing. The distance
between a bottom edge заглушки and a bottom edge directing glasses should make 25 mm.
5. Again to establish стеклоподъемник.

Молдинги
Молдинги on doors are pasted. Removal and installation are described above in this chapter.

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