UNIVERSITEIT VAN PRETORIA UNIVERSITY OF PRETORIA YUNIBESITHI YA PRETORIA QVww Denklelers * Leading Minds + Dikgopolo t8a Dihlalefi Unit cost summary for water supply systems Department of Civil Engineering Water Division Background The following cost functions relates to an investigation which was done by Mr Mike van Breda and Prof SJ van Vuuren during 1995. The material was originally part of the Course: SHW 781 - Special Features of Pumping Station Design. Market trends, input costs, International Competitors and Client's preferences could have bearing on the cost of these component listed below. Base year for the Cost relationships ‘The unit cost below is based on available information at January 1995 and is reflected in SA in Rand, excluding VAT; P+G, contingencies and Engineering fees. It can hence be assumed that these costs are for Base Year: 1995 and should therefor be escalated. Unit costs included in this document ‘The following elements are covered in this document: Electrical motors for pump stations; Reference to pump costs; Valves; and Pipelines.Cost for Electrical Motors in Pump Stations ‘The proposed unit cost relates to the following assumptions: + Prices are for ac, 4 pole, 3 phase, 50 Hz, squirrel cage, TEFC motors, up to 750 kW. 800 kW and above motors CACA,; Above 500 use 3,3 kV; 700 kW to 2000 kW, 3,3 kV; Above 2000 kW, 6,6 kV recommended; For vertical motors add 5,5%; For 2 pole and 6 pole motors add 28%; For 8 pole motors add 50%; For 10 pole motors add 75%; For 12 pole motors add 100%; and 2800 KW and above bearings are sleeved and are force feed oil lubricated. Cost for fixed speed Electrical Motors Cost 10 to 120 kW = 265.kW (380 Volt) Cost 150 to 1500 kW = B450.KW"* Cost 1500 to 1700 kW = 9010.Kw"** (3.3 kV) Cost 1700 to 2700 kW = 10,30.kW"** (6.6 kv) Cost 2800 to 6000 kW = 6950.kWos® (6,6 kV) Cost 7000 to 16000 kw = 9570.kw* (11kv) Cost for variable speed drives and Electrical Motors (pulse width modulated inverters frequency variation) Cost 20 to 800 kW 7878.kWw* Cost 800 to 2500 kW 3,045x10% KW Cost of Electrical equipment and units 20 KW to 600 kW (excl. Transformer etc.) Cost = 140.KW'e? Note: kW for 2 and 3 = size per motor installed. Cost for Pumps It is difficult to develop a meaningful model for calculating pump prices. It is therefore recommended that once the pump duty point has been determined that prices, characteristic curves, dimensions, etc., are obtained from suppliers.Cost for Valves (Water Application) Cost = C.DN' Where: c = aconstant nominal diameter in mm working pressure in Bar In the following paragraphs typical costs are provided (Base Year = 1995) Resilient seal gate valves. Cost for DN 80 to DN 300: Cost for PN 16 = Cost for PN 25, 13,43.DN'47% 16,53,.DN“% Wedge gate valves (excluding gearboxes or actuators). 0,3629.DN'* 0,4679.DN's 0,7441.DNMS 1,1441,.DN Cost for PN 16 (DN 400 to DN 1800) Cost for PN 25 (DN 400 to DN 1800) Cost for PN 40 (DN 200 to DN 1000) Cost for PN 100 (DN 150 to DN 500) Butterfly valves (incl. stainless steel seats and gearbox) (Deduct 33% if gearbox not required) 0,1819.DN#"" 0,2339.DN*% 0,2943.DN" Cost for PN 10 (DN 150 to DN 2200) Cost for PN 16 (DN 150 to DN 2200) Cost for PN 25 (DN 150 to Dn 1000) Check valves (multi disc/gate). Cost for PN 16 (DN 600 to DN 1600) 0,163x10°.DN*5* Cost for PN 25 (DN 600 to DN 1600) 0,243x10°.DN295° Cost for PN 40 (DN 500 to Dn 1000) = 0,500x10*.DN** Auto-closing spherical ball valves, including hydraulic brake-lift actuator (DN 500 to DN 1200). Cost for PN 10 = 210.DN* Cost for PN 16 = 230,DNi Cost for PN 25 265.DNi" ___ Cost for PN 40 oF Control valves, c/w two pilot controls, Cost for PN 25 (DN 200 to DN 400) Cost for PN 40 (DN 80 to DN 250) 0,132.DN?? 24 DN™Cost for PN 40 (Basic value only) = Magflow meters (Currency: SA R1,00 = DM 0,43, 1995), (DN 150 to DN 2000), PN10 PN 16 3,96.DN7" 3,838,.DN'"* 4,670.DN=* Rising Mains (DN 500 to DN 1200 for steel and DN 300 to DN 1000 for AC). Note: Assumes 1 m cover and no rock excavation Asbestos cement Class 18 Cost = Stee] PN 10 Cost = Asbestos cement Class 24 Cost. = Asbestos cement Class 30 (to DN 800) Steel PN 16 Cost = All for Class C bedding installation (SABS). 0,022.DN"*/m 0,240.DN*?/m_ 0,028.DN"“?/m Cost. = 0,037.DN'*/m 0,041.DN""/m All the above prices (rates) are order of magnitude only and can be expected to fluctuate + 20%, depending on economic conditions (competition between contractors), location of the project and political stability. For approximate energy costs refer to the "Price List” of Eskom which can be obtained from their webbsite: www.eskom.co.za, These prices are updated yearly. Prof $ J van Vuuren FAUtlity programs\Pipelines\Unit Costs of Pipelines and Pump Stations.wpd