NEW Customizable Vision System with

Line Scan Camera Support

XG-X Series

Automatic Inspection of Defects,

Uneven Surfaces, and Contamination

Uneven surfaces

Linear flaws Contamination

XG - X Series
 Vision system for detecting minute defects
otherwise only possible through visual inspections

Conventional methods

Minute defects only detectable

with manual inspection
Conventionally, automatic inspection is difficult with shallow flaws that can only be seen when illuminated
from a certain angle, resulting in the need for visual inspection. However, visual inspection can be
influenced by different inspectors as well as oversight, making 100% inspection difficult.
• Defects that can only be seen at a certain angle
• Defects on targets with a glossy surface
• Hairline metal surface defects
• Minute defects

Detection is possible only

through visual inspections

Thin linear flaws Shallow dents Small foreign particles

100% inspection is difficult

with visual inspections
2
Automatic inspection of
minute defects
Whereas conventional image processing systems have a hard time with minute defects, the XG-X offers
significantly enhanced detection capabilities. The combination of dedicated cameras, dedicated lighting,
and a newly developed algorithm enable automatic inspection of minute defects. These automatic
inspections help improve productivity by drastically improving cycle times through high-speed processing.

Making the impossible possible with dedicated cameras, lighting, and algorithms

Thin linear flaws Shallow dents Small foreign particles

Simultaneous inspection on
a single image capture
3
 New algorithm for automatic defect inspection

Image capture algorithm

Reliable extraction of minute defects

Image creation is an important part of image processing. When creating an image, various defects that
conventionally require visual inspection are extracted.

Specular reflection image Gloss ratio image Normal image

Diffuse reflection image Shape image

Newly developed high-speed striped

LED lighting

Line scan camera

capable of capturing up to
142800 lines per second

4
 Appearance inspection algorithm

Stable inspection of extracted defects

Stable detection of conventionally difficult targets—from composite inspections of defects with varying
conditions to inspections of complex-shaped zones.

Diffuse reflection image Specular reflection image Shape image

Click
the pinholes!

Click
Click the linear flaw!
the dirt!

Extracted image

Selected defects are cut out.

14-core image processing system with

built-in minute flaw detection algorithm

5
 Reliable extraction of minute defects

New image capture modes for detecting defects

that is not possible with traditional line scan cameras

LumiTraxTM specular reflection mode

Various defects can occur due to a target’s material or processing methods. With LumiTraxTM specular reflection mode,
multiple images can be generated from a single image capture according to the application, allowing users to select
the image data as required for the targeted defect.

Using the dedicated lighting

allows for looped image
capturing while the position of
the emitted stripe pattern is
changed in high-speed.

Images with different stripe patterns are combined. An image with only the defective area extracted is created.

Different
calculation
methods are
used to create
multiple images.

Main image types created through a single captured image

Linear flaws Dirt Dullness Dents

Normal image Specular reflection image Diffuse reflection image Gloss ratio image Shape image

Image type Image creation method Main applications

Determination of the overall image and as a basis for

Normal image Averaging of all captured images
position correction

Specular Extraction of only specular reflection areas of the striped Inspection of glossy surfaces for linear flaws, rubbing flaws,
reflection image pattern etc.

Diffuse reflection Extraction of diffuse reflections by comparing normal

Inspection of foreign particles and dirt
image images and specular reflection images

Extraction of variations in gloss by comparing specular Inspection of surface dullness and flaws on cylinders and
Gloss ratio image
reflection images and diffuse reflection images other surfaces

Extraction of changes such as uneven surfaces through

Shape image Inspection of dents, shallow unevenness, etc.
analysis of waviness that occurs in the striped pattern

6
A variety of defects detected at once
Applying multiple generated images for analysis

Surface inspections of metal

cylinders (bearings, etc.)
LumiTrax image Processed image

Pinholes and surface unevenness

Linear flaws

Rubbing flaws

Glass (mobile devices, etc.) LumiTrax image Processed image

Dirt on screen

Flaws on edges

7
 Reliable extraction of minute defects

Utilities that support stable image capturing

Line scan camera system with easy image creation

in as little as 10 minutes
Image creation with conventional systems is time-consuming. Not to mention, optical-axis alignment can be difficult.
These built-in utilities solve these common problems with line scan cameras.

Line scan camera with built-in LED pointer

NEW CA-HL02MX/HL04MX/HL08MX

An LED pointer is built in to each of these cameras. This allows the

user to instantly determine the image capture area when installing the
camera.

During installation After adjustment

Users can instantly determine whether

the optical axis has deviated from the
target.

Line Scan Camera Settings Navigator

Using sensors incorporated in the camera and lights, Line Scan
Camera Settings Navigator allows users to manage the position of
each device digitally. This greatly reduces time spent on optical-axis
alignment, a conventionally time-consuming task.

Line scan cameras

LED lighting

8
Quick image creation!
Simple 4-step Line Scan Camera Settings Navigator

STEP
1 Turn on the LED pointer and align the optical axis

To turn on a camera’s LED pointer,

simply check the box.

STEP
2 Adjust the angle of the line scan camera and the LED lighting

forward/backward
Movable range ±20 mm 0.79"
The positions of cameras and lights ±5°
can both be checked using
numerical values for the front, side, Movable range Movable range
and top. Adjustment is even easier ±5° 100°
when using the dedicated jig.

4-axis fine adjustment jig:

CA-S20D

STEP
3 Set the focus and brightness of the line scan camera

The focus and brightness are also

represented numerically, allowing
for value-based adjustment.

STEP
4 Set the X/Y ratio ❚ High-resolution, high-speed
output
Encoder relay unit Support for up to 150000 pulses/
CA-EN100U revolution allows for high-resolution
output at a minimum of 0.0024°
(8.64 seconds). High-speed output is
also possible at a maximum output
frequency of 1.6 MHz.

Using a dedicated encoder

enables automatic ❚ IP65-compatible
calculation of the optimal Added consideration for
environmental resistance has
X/Y imaging ratio at the resulted in a design that is even more
push of a button. resistant to water and dust, making
devices easier to use in the worksite.
(This does not include the head or
Dedicated encoder shaft areas.)
CA-EN100H * If there is a chance that the shaft through-hole area
will be exposed to oil droplets, use a cover or take
other necessary precautions.

9
 Stable inspection of extracted minute defects

Minute flaw detection algorithm for difficult inspections

Challenges with Collective inspection of various defects—each with different conditions—without changing the inspection conditions
conventional
models
Decreased yield due to unclear judgments between normal areas and defective areas

Image calculation function (Defect extraction)

Solution
Extraction of defects by reducing influence from surface conditions

The LumiTraxTM specular reflection mode allows for easy separation of normal areas and defective areas simply by clicking
on the multiple images generated. Because multiple imaging conditions are used, extraction according to the
characteristics of the defect is possible.

Inspecting for dirt,

linear flaws, and
pinholes generated on
the same surface

Users separately extract

normal areas and defective
areas from the captured
image.

Diffuse reflection image Specular reflection image Shape image

Click
the pinholes!

Click
Click the linear flaw!
the dirt!

Extracted image

Clicked defects are cut out.

10
Challenges with Inspections in square, circular, or polygonal measurement areas
conventional
models
Oversight occurs with targets that have complicated contour shapes

Multi-Profile defect
Solution
Detection of burrs and flaws that occur with complicated contours

Extraction of complex shapes is possible simply by clicking the contour area. Reference lines are generated even for
rounded surfaces and acute corners. Any burrs or flaws detected beyond a reference line are considered defects.

Conventional
method

Inspection is performed Dead zones still occur at

through a combination of the end surfaces.
20 circles and polygons.

Multi-Profile
defect

Simply click on the edge of the Regions are automatically

surface to be inspected. generated along the contour
with no dead angles.

Contour Region Generator

Solution
Detection of burrs and flaws that occur with complicated contours

As with Multi-Profile defect, extraction of complex shapes is possible simply by clicking the contour area. Areas within the
outline can then be specified as the inspection area.

Simply click on The surface Inspection is

the edge of the defined by the performed only
surface to be selected contour for the specified
inspected. is extracted. surface.

11
 Stable inspection of extracted minute defects

Inspection algorithm designed specifically

for appearance inspections

Preprocessing
Filters
Extract hard to see features and eliminate false detections.

A vast number of preprocessing filters have been incorporated to dramatically improve condition changes caused by target status or the
external environment. Based on KEYENCE’s unique algorithm, these filters allow generation of images best suited for each inspection to
improve stability and reduce needless rejections due to false detection.

Shading correction
Shading correction is a real time filter that evens out any large random shadows or glare on a target surface, leaving behind smaller defined
points which are often associated to being flaws or defects. As this is a gray scale processing filter, it dynamically changes the processed
image based on the input image rather than being based on a fixed binary setting level. This ensures consistency with target variation and
changes in the raw image.

Eliminate unwanted shading on metallic curved surfaces

Cancels uneven lighting produced by curved surface areas on
cylindrical targets and extracts only arbitrary flaws such as bright or
dark defects.

Original image Image after processing

Cancel surface roughness of resin products

The system detects only long linear flaws without being affected by
surface roughness. While minute flaws are canceled, only relevant
flaws are detected stably.

Original image Corrected image

Scratch defect extraction First-in-class

Scratch defect extraction removes noise information within an inspection area to emphasize only linear information. This process is useful for
linear inspection of defects when the surface condition of a target is rough.

Linear flaws on metal components

The detailed roughness in the background prevents linear flaws from being Ignoring the background noise makes extraction of linear flaws possible.
detected.

12
 Defect tool Flexible and reliable defect detection

The defect tool detects flaws, dirt, and other defects by checking for consistent intensity in the shading level across a region. Compared with
conventional binary processing, this tool is more resistant to individual variations between targets and illumination. Moreover, the defect
classification display function allows users to quickly see the kinds of judgments being applied to image processing, allowing for more
appropriate configuration.

Inspection of non-woven fabric for foreign particles

Conventional binary processing would not be able to detect the
foreign particles as there is very little contrast between the particles
and the dark portions caused by an uneven surface. The defect tool
can compare the differences with the surroundings, allowing
reliable detection of only the foreign particles.

Original image Binary image Stain tool (stability screen)

Defect Utility for classifying detected defects to show on a mapping display

classification before saving the images
Desired targets or unwanted flaws can be detected using the variety of inspection tools that are available on the XG Series. The detected
targets can then be automatically classified and sorted based on user-defined conditions. The thumbnail image of each defect can be
displayed and output to an SD card or a FTP drive. The mapping display allows the confirmation of detected target positions even if the target
is a curved shape or large sheet.

The detected targets are

automatically extracted to a
specified size and displayed as
thumbnail images.

The mapping results for each

classification condition are
displayed in the viewer.

The measured data for each

detected target is displayed in
the results list.

13
 System configuration diagram

❚ XG-X2900 System Configuration Diagram when Using a Line Scan Camera in LumiTrax™ Specular Reflection Mode

Console Mouse
RGB
PC SD card Camera
monitor

Camera
USB

CA-E200L CA-E200L CA-DC60E CA-NCL20E*1 CA-NEC20E*1

XG-X2902 Camera

Camera
Touch panel

PLC

Sensors,
Other

Network
HDD
PLC RS-232C

Ethernet
USB USB LED
HDD lighting
Encoder
PC
CC-Link

EtherCAT®

*1 CA-NCL20E and CA-NEC20E cannot be connected simultaneously.

EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.

Product configuration/Option

❚ Controller ❚ Expansion unit

Line scan camera- Line scan camera Light control LED light
compatible input unit expansion unit control
XG-X2902 CA-E200L CA-DC60E expansion unit
CA-DC40E

❚ High-Speed Line Scan Camera

2048-pixel 4096-pixel 8192-pixel

line scan camera line scan camera line scan camera
CA-HL02MX CA-HL04MX CA-HL08MX

14
❚ LumiTraxTM (specular reflection mode)-compatible lighting

Model CA-DZW10X Model CA-DZW30X Model CA-DZW50X

LED color White LED color White LED color White
Weight 800 g Weight 2200 g Weight 3300 g
Power consumption 30 W Power consumption 69 W Power consumption 116 W

• The diffusion plate is integrated and cannot be removed.

• When using the CA-DZW30X/DZW50X, the power supply cable with connector (accessory) will be required to provide the necessary 24 V external power supply.

❚ Line scan camera-compatible diffuse lighting

Model CA-DZW15D Model CA-DZW30D Model CA-DZW45D

LED color White LED color White LED color White
Weight 250 g Weight 420 g Weight 620 g
Power consumption 13.2 W Power consumption 26.4 W Power consumption 19.8 W × 2 ch*
Input voltage 12 V Input voltage 12 V Input voltage 12 V

• The diffusion plate is integrated and cannot be removed. • Connect to light control expansion unit CA-DC40E/DC21E and use in DC mode.
* Connect both channels for use.

❚ Option

Camera cable Camera cables

The max. cable length varies
Connector Cable length
depending on the use of
shape 3 m 9.8' 5 m 16.4' 10 m 32.8' Extension cable extension cables.
Contact KEYENCE for details.
CA-CF5E CA-CF10E
Straight CA-CF3 CA-CF5 CA-CF10 (5 m 16.4') (10 m 32.8')
L-type CA-CF3L CA-CF5L CA-CF10L — —

L-type connector

Lighting cable For LumiTraxTM compatible lighting For LumiTraxTM compatible lighting extension

Cable length Model Cable length Model

3 m 9.8' CA-D3MX 5 m 16.4' CA-D5MXE
5 m 16.4' CA-D5MX 10 m 32.8' CA-D10MXE
10 m 32.8' CA-D10MX

❚ Programmable encoder

Dedicated Encoder relay unit Encoder head cable

encoder CA-EN100U CA-EN5 (5 m 16.4')
CA-EN100H * Includes RS-232C/422 cable CA-EN10 (10 m 32.8')

15
 Specifications (Controller)
Controller (XG-X2902)
Model XG-X2902
• When connected to area camera input unit CA-E100 Monochrome/Color camera × 2 per CA-E100, max. of 4 cameras can be connected across 2 units
• When connected to line scan camera input unit CA-E100L Line scan camera × 2 or B&W/color camera × 2 per CA-E100L, max. of 4 cameras can be connected across 2 units
Camera connectivity* 1
• When connected to high-speed line scan camera unit CA-E200L High-speed line scan camera × 2 per CA-E200L, max. of 4 cameras can be connected across 2 units
• When connected to 3D camera input unit CA-E100T 3D camera × 1 per CA-E100T, max. of 2 cameras can be connected across 2 units
• When connected to LJ-V input unit CA-E100LJ/110LJ LJ-V Series head of the same model × 2 per CA-E100LJ/CA-E110LJ, max. of 4 cameras can be connected across 2 units
Trigger input Simultaneous/individual capture with up to 4 cameras can be selected (max. of 2 cameras for simultaneous capture when connected to a single camera input unit)
• CA-035C/HS035C/H035C/035M/HS035M/H035M • CA-H200CX/H200MX
0.31 megapixel mode: 640 (H) × 480 (V), Approx. 0.31 megapixels 2 megapixel mode: 1600 (H) × 1200 (V), Approx. 1.92 megapixels
0.24 megapixel mode: 512 (H) × 480 (V), Approx. 0.24 megapixels • CA-H500C/H500M
• CA-H048CX/H048MX 5 megapixel mode: 2432 (H) × 2050 (V), Approx. 4.99 megapixels
0.47 megapixel mode: 784 (H) × 596 (V), Approx. 0.47 megapixels • CA-H500CX/H500MX
Area camera
0.31 megapixel mode: 640 (H) × 480 (V), Approx. 0.31 megapixels 5 megapixel mode: 2432 (H) × 2040 (V), Approx. 4.96 megapixels
0.24 megapixel mode: 512 (H) × 480 (V), Approx. 0.24 megapixels 2 megapixel mode: 1600 (H) × 1200 (V), Approx. 1.92 megapixels
• CA-200C/HS200C/H200C/200M/HS200M/H200M • CA-H2100C/H2100M
2 megapixel mode: 1600 (H) × 1200 (V), Approx. 1.92 megapixels 21 megapixel mode: 5104 (H) × 4092 (V), Approx. 20.89 megapixels
Supported 1 megapixel mode: 1024 (H) × 960 (V), Approx. 0.98 megapixels 5 megapixel mode: 2432 (H) × 2050 (V), Approx. 4.99 megapixels
cameras/pixels • XG-HL08M 8192 (H) × 8192 (L), Approx. 67.11 megapixels • XG-HL02M 2048 (H) × 16,384 (L), Approx. 33.55 megapixels
Line scan camera
• XG-HL04M 4096 (H) × 16,384 (L), Approx. 67.11 megapixels
High-Speed Line • CA-HL08MX 8192 (H) × 8192 (L), Approx. 67.11 megapixels • CA-HL02MX 2048 (H) × 16,384 (L), Approx. 33.55 megapixels
Scan Camera • CA-HL04MX 4096 (H) × 16,384 (L), Approx. 67.11 megapixels
3D Camera • XR-HT40M 2048 (H) × 2048 (V), Approx. 4.19 megapixels • XR-HT15M 1408 (H) × 1408 (V), Approx. 1.98 megapixels
• LJ-V7020/7020K/7060/7060K/7080/7200/7300
512 (H) × 16,384 (L), Approx. 8.39 megapixels
LJ-V sensor head
1024 (H) × 8192 (L), Approx. 8.39 megapixels
2048 (H) × 4096 (L), Approx. 8.39 megapixels
Main image processor DSP (high-speed type)
Program memory SD cards 1 and 2 can each hold 1000 programs (depending on the size of the SD card and the size of the programs), external switching possible
Maximum 1000 screens for each program (depending on SD card size), Image compression, Support for image registration and partial image registration from a position-corrected image,
Screen capacity
Externally switchable according to variables.
Memory card • SD card slot × 2 • Support for OP-87133 (512 MB), CA-SD1G (1 GB), CA-SD4G (4 GB: Standard for SD1 slot), and CA-SD16G (16 GB)
Number of Archived Images The number of archived images indicated below can be saved to the internal image memory.
• Max. 29,005 images (0.24 megapixel Monochrome camera) • Max. 28,297 images (0.24 megapixel color camera)
• Max. 23,241 images (0.31 megapixel Monochrome camera) • Max. 22,744 images (0.31 megapixel color camera)
• Max. 15,306 images (0.47 megapixel Monochrome camera) • Max. 15,043 images (0.47 megapixel color camera)
Area Camera
• Max. 3732 images (2 megapixel Monochrome camera) • Max. 3675 images (2 megapixel color camera)
• Max. 1421 images (5 megapixel Monochrome camera) • Max. 1386 images (5 megapixel color camera)
• Max. 307 images (21 megapixel Monochrome camera) • Max. 292 images (21 megapixel color camera)
• Max. 185 images (CA-HL02MX continuous capture, 2048 × 16,384 pixels) • Max. 182 images (CA-HL04MX/XG-HL04M continuous capture, 4096 × 8192 pixels)
• Max. 387 images (CA-HL02MX/XG-HL02M continuous capture, 2048 × 8192 pixels) • Max. 88 images (CA-HL04MX/XG-HL04M sheet-fed capture, 4096 × 16,384 pixels)
Line Scan Camera • Max. 185 images (CA-HL02MX/XG-HL02M sheet-fed capture, 2048 × 16,384 pixels) • Max. 85 images (CA-HL08MX/XG-HL08M continuous capture, 8192 × 8192 pixels)
• Max. 88 images (CA-HL04MX continuous capture, 4096 × 16,384 pixels) • Max. 88 images (CA-HL08MX/XG-HL08M sheet-fed capture, 8192 × 8192 pixels)
• Max. 1170 images (XR 15 mm 0.59" type: save height image, grayscale image) • Max. 540 images (XR 40 mm 1.57" type: save height image, grayscale image)
3D Camera
• Max. 4729 images (XR 15 mm 0.59" type, binning ON: save height image, grayscale image) •M  ax. 2231 images (XR 40 mm 1.57" type, binning ON: save height image, grayscale image)
• Max. 390 images (2048 × 4096 for both continuous capture and sheet-fed capture) • Max. 390 images (512 × 16,384 for both continuous capture and sheet-fed capture)
LJ-V Series Head
• Max. 390 images (1024 × 8192 for both continuous capture and sheet-fed capture)
• 20 connection points (including four high-speed terminals that can be assigned to trigger input)
Assignable input
• Input rating: 26.4 V or lower, or 2 mA or greater (3 mA or greater for high-speed input terminals)
Assignable output • 28 connection points (including four high-speed terminals that can be assigned to external trigger-linked FLASH output) • Photo MOSFET*2: Max. 50 mA (30 V or less)
• 2 lines per device with CA-E100L/E200L connected, 4 lines max. with 2 devices
Encoder input • 1 line per device with CA-E100LJ/E110LJ connected, 2 lines max. with 2 devices (1 line per device max. with XG-X2802LJ)
• RS-422 line-driver output (Multi-drop support*3, 5 V output included: max. 150 mA) and open collector output (24 V devices only with CA-E100L/E200L) included
Monitor output Analog RGB output, XGA (1024 × 768, 24-bit color)
Unit indicators Power, Error LED display
Functionality switchable between numerical data output, control I/O, and CA Series touch panel interface (Cannot be used in conjunction with PLC links using RS-232C)
RS-232C
Max. baud rate of 230400 bps supported
• Can output numerical values and perform control I/O using the Ethernet or RS-232C ports (cannot be used when using CC-Link, EtherNet/IPTM, PROFINET, or EtherCAT®).
• The following PLCs are supported via link unit *4
KEYENCE: KV-7000 Series, KV-5000/3000 Series, KV-1000/700 Series, KV Nano Series
PLC link
Mitsubishi Electric: MELSEC iQ-R/L/Q Series, MELSEC A Series (RS-232C only), MELSEC iQ-F Series, MELSEC FX Series (RS-232C only)
OMRON: SYSMAC CJ2/CJ1/CS1 Series, SYSMAC C Series (RS-232C only), SYSMAC CP1 Series
YASKAWA Electric Corporation: MP2000 Series, MP900 Series (RS-232C only)
• Numerical data output and control I/O is possible • In addition to the functions listed above, can send and receive various data via connection with KEYENCE PC application software, including
Ethernet upload/download of inspection settings, various simulations, and image data, as well as remote connections • Supports FTP client, server functions, VNC server functions (only monitor screen
displaying is supported for non-PC clients), and BOOTP functions • 1000BASE-T/100BASE-TX/10BASE-T
Interface • Numerical data output and control input/output, uploading/downloading of inspection settings, various simulations, sending and receiving various data including image data and remote
USB
connections are possible via connection with KEYENCE PC application software. • USB 2.0
• By connecting the optional CC-Link expansion unit CA-NCL20E, numerical value output and control input/output are enabled (Cannot be used in conjunction with PLC-Link, EtherNet/IPTM,
CC-Link PROFINET or EtherCAT®)
• Compatible with Ver. 1.10 remote device stations and Ver. 2.00 remote device stations
• Can output numerical values and perform control I/O by connecting the optional EtherCAT® unit CA-NEC20E (cannot be used when using PLC link, CC-Link, Ethernet/IPTM, or PROFINET).
EtherCAT® • Supports cyclic communication (process data object communication) (Input: Max. 536 bytes/Output: Max. 532 bytes) - Supports non-cyclic communication (mailbox communication)
• Supports CoE - Explicit Device Identification - Conforms to V2.1.0.2 conformance test
• Numerical value I/O and control I/O using the Ethernet port (cannot be used when using PLC link, CC-Link, PROFINET, or EtherCAT®)
EtherNet/IPTM
• Supports cyclic communication (max. 1436 bytes) and message communication - Max. number of connections: 32 - Conforms to Version.CT15 conformance test
• Numerical value input and control I/O using the Ethernet port (cannot be used when using PLC link, CC-Link, EtherNet/IPTM, or EtherCAT®)
PROFINET
• Supports cyclic communication (max. 1408 bytes) - Supports non-cyclic communication (recorded data) - Conforms to Conformance Class A
SNTP Can be connected to SNTP server for automatic adjustment of date and time.
• Possible to control various menus using the optional USB console (OP-87983)
USB console
• Console buttons can be assigned to individual operations
Mouse • Possible to control various menus via the optional dedicated mouse (OP-87506)
• Settings can be operated from the CA Series touch panel using the RS-232C port (Cannot be used in conjunction with PLC links using RS-232C no-protocol communication or RS-232C)
Touch panel
• Dedicated touch menus and operation buttons supported
USB HDD • A variety of data, including images, can be output by connecting an HDD (max. 2 TB) to the dedicated USB port (USB 3.0, BUS power supported; rated output: 900 mA)
Language Japanese/English/Simplified Chinese/Traditional Chinese/German (initial language set at first startup)
Illumination control By connecting the optional light control expansion unit CA-DC40E/DC50E/DC60E, LED light illumination and intensity control are possible*5
Cooling fan CA-F100 fan unit equipped as standard
Power voltage 24 VDC ±10%
Rating
Current consumption 5.3 A
Environmental Ambient temperature 0 to 45°C 32 to 113°F (DIN rail mount)/0 to 40°C 32 to 104°F (bottom mount)
resistance Ambient humidity 35 to 85% RH (No condensation)
Weight Approx. 1750 g
*1 Because the controller does not include camera connectivity, at least 1 camera input unit (option) is required.
*2 Both positive common connections supporting NPN input devices and negative common connections supporting PNP input devices are possible.
*3 Supported on the CA-E100L/E200L.
*4 Models that are equipped with an Ethernet port on the CPU unit support direct connection with the Ethernet port.
*5 Up to 8 light control expansion units can be connected (with up to 2 CA-DC50E/DC60E units among the 8).

16
Specifications (Camera)
High-speed line scan camera (CA-HL02MX/HL04MX/HL08MX)
Model CA-HL02MX CA-HL04MX CA-HL08MX
15.4 mm 0.61" monochrome CMOS image receiving element, 15.4 mm 0.61" monochrome CMOS image receiving element, 30.8 mm 1.21" monochrome CMOS image receiving element,
Image receiving element
30× high-speed reading using square-pixel 32× high-speed reading using square-pixel 64× high-speed reading using square-pixel

15 µm × 7.5 µm*1 7.5 µm × 7.5 µm 15 µm × 7.5 µm*1 7.5 µm × 7.5 µm 3.75 µm × 3.75 µm 7.5 µm × 7.5 µm 3.75 µm × 3.75 µm
Unit cell size
0.000591" × 0.000295" 0.000295" × 0.000295" 0.000591" × 0.000295" 0.000295" × 0.000295" 0.000148" × 0.000148" 0.000295" × 0.000295" 0.000148" × 0.000148"
Valid pixel count
Processing area 1024 pixels 2048 pixels 1024 pixels 2048 pixels 4096 pixels 4096 pixels 8192 pixels
(individual) 1024 (H) × 16384 (L) 2048 (H) × 16384 (L) 1024 (H) × 16384 (L) 2048 (H) × 16384 (L) 4096 (H) × 16384 (L) 4096 (H) × 16384 (L) 8192 (H) × 8192 (L)
Processing area 1024 (H) × 8192 (V) 2048 (H) × 8192 (V) 1024 (H) × 8192 (V) 2048 (H) × 8192 (V) 4096 (H) × 8192 (V) 4096 (H) × 8192 (V) 8192 (H) × 8192 (V)
(continuous)
Minimum scan time 6.1 µs (165 kHz)*2 6.1 µs (165 kHz)*2 10.2 µs (97.7 kHz)*2 6.1 µs (165 kHz)*2 10.2 µs (97.7 kHz)*2
LumiTrax
(in specular reflection 48.5 µs (20.6 kHz)* 2
48.5 µs (20.6 kHz)* 2
81.9 µs (12.2 kHz)*2
48.5 µs (20.6 kHz)* 2
81.9 µs (12.2 kHz)*2
mode)
Pixel transfer frequency 188 MHz, 15× 375 MHz, 30× 188 MHz, 15× 375 MHz, 30× 400 MHz, 32× 750 MHz, 60× 800 MHz, 64×
Transfer system Digital serial transfer
Electronic shutter User-defined settings (2 μs to 20000 μs, max. shutter speed limited to 4 μsec less than line scan interval during operation)
Shading correction (setting saved in camera)
Function Installation auxiliary function (LED pointer / Mounting angle monitor)
Binning function
Lens mount C-mount C-mount Special mount (M40 P0.75)
Ambient temperature 0 to 40°C 32 to 104°F
Environmental
resistance
Ambient humidity 35 to 85% RH (No condensation)
Weight Approx. 350 g (not including lens) Approx. 350 g (not including lens) Approx. 310 g (not including lens)
*1 When using the binning function to use information from multiple image receiving elements for individual pixel data.
*2 When the line scan interval is configured for use with an encoder. When time-specified, the scan time may be lengthened by up to 1 μsec.

Lighting power supply

Model CA-DC60E
Light control method Constant current control mode
Intensity range 1024 digital steps (settings changed via controller)
Output Connection points 2 ch (dedicated 12-pole circular connector)
Synchronization Synchronization with camera trigger, shutter
Response speed 1 ms or less
Display LED display Power display, lighting status display (2 ch each)
Power voltage 24 VDC ±10%
Rating
Current consumption 5.1 A (incl. supply to light emitter of lighting)
Environ­mental Ambient temperature 0 to 45°C 32 to 113°F (DIN rail mount) / 0 to 40°C 32 to 104°F (bottom mount)
resistance*1 Ambient humidity 35 to 85% RH (No condensation)
Weight Approx. 500 g
*1 Environmental resistance of lamp: 0 to 40°C 32 to 104°F ambient temperature, 35 to 65% RH (no condensation) ambient humidity

LumiTraxTM specular reflection mode line lighting (CA-DZW10X/DZW30X/DZW50X)

Model CA-DZW10X CA-DZW30X CA-DZW50X
LED color White
Controller connection Dedicated cable (3 m 9.8', 5 m 16.4', 10 m 32.8'), 30 m 98.4' max. (when using extension cables*1)
I/F input 12-pole circular connector (dedicated cable)
Power consumption 30 W (1.3 A) 69 W (2.9 A*2) 116 W (4.9 A*2)
Weight Approx. 800 g Approx. 2200 g Approx. 3300 g
*1 Up to two extension cables can be connected to the dedicated cable.
*2 When using the CA-DZW30X/DZW50X, the power supply cable with connector (accessory) will be required to provide the necessary 24 VDC external power supply.

17
 Dimensions
Controller
Controller XG-X2902 Fan unit CA-F100 (for replacement)
0.76"
145.7 5.74" 19.3
118.0 4.65" 141.6 5.57"
38.0 1.50"
Hexagon socket Hexagon socket
head bolt 108.2 4.26" 27.7 1.09"
head bolt
DIN rail M4 M4
mounting

168.0
6.61" 139.2
35.9 1.41"
139.2 5.48" 85.7
5.48"
83.3 3.37"
3.28"
65.3
2.57"
14.3
Hexagon socket
Hexagon socket 0.56"
124.6 4.91" 71.4 2.81" head bolt
6.0 0.24" head bolt M4
14.3 0.56"
M4 M4 M4
Depth: 6.0 0.24" Depth: 6.0 0.24"

12.5 0.49"

93.0
3.66"

M4 M4
Depth: 6.0 Depth: 6.0 0.24"
0.24" 94.0 3.70"
12.1 0.48"
111.8 4.40"

Line scan camera input unit CA-E200L / Light control expansion unit CA-DC60E
209.5 8.25"
181.8 7.16"
149.9 5.90"
118.0 4.65" 141.6 5.57"

DIN rail
mounting

168.0
6.61"
35.9 1.41"
139.2
5.48"
83.3
3.28" 65.3
2.57"

6.0 0.24"
90.0 3.54" 124.6 4.91"

Line scan camera input unit CA-E200L Light control expansion unit CA-DC60E
0.49" 0.49" 1.26"
12.35 2.11"
12.4 31.9
53.5

DIN rail DIN rail

mounting mounting

168.0 168.0
6.61" 35.9 1.41" 6.61" 35.9 1.41"

83.23 83.3
3.28" 65.3 3.28"
65.3
2.57" 2.57"

6.0 0.24" 6.0 60.0 124.6

2 × M4 2.36" 4.91" 2 × M4
0.24"
Depth: 6.0 0.24" Depth: 6.0 0.24"

43.65 1.72" 22.1

0.87"
94.0
3.70" 12.1
94.0 0.48"
3.70" 12.1 0.48"

Dedicated encoder CA-EN100H Encoder relay unit CA-EN100U

ø5.0 ø0.20" 1.08" 0.58" 0.15" When CA-EN is attached
Cable length 300 ±30 mm 27.5 14.7 3.8
ø15.0 ø0.59" ø6.7 ø0.26"
11.81" ±1.18"
40.0 16.5
(0.74") 1.57" 46.0
(1.81") 0.65"
(18.8) 1.81" 43.0
(46.0) 17.0 0.67" 1.57" (75.0)
2 × M3 1.69"
(3.7) (0.15") 5.0 40.0 (2.95")
0.20" 2.5 0.10" ø46.0 ±0.15 Depth: 5.0 max. (40.0)
9.0 ø1.81" ±0.01" 0.20" 4.0 0.16"
(1.57")
0.35" 11.5
ø6.0h6 ø36.0h7 40.0 1.57" DIN rail
ø0.24"h0.24" ø1.42"h0.28" 0.45"
mounting

C0.5 2 × ø4. ø0.18" 102.0

C0.02" ø42.0 ±0.15
Mounting hole 4.02" 35.9 1.41"
ø1.65" ±0.01" 110.0
4.33"
55.9
2.20" 37.9 1.49"

2 × ø3.5 ø0.14" 9.2

Mounting 4.0 47.0 0.36"
1.85" 30.0
hole 0.16"
55.0 2.17" 1.18"

3.9 0.15"

18
 Unit: mm inch

High-Speed Line Scan Camera CA-HL02MX/HL04MX High-Speed Line Scan Camera cable
47.0 1.85" 49.8
When using the mounting bracket CA-CF3(3 m 9.8')/CA-CF5(5 m 16.4')/CA-CF10(10 m 32.8')
23.5 0.93"
33.0 1.30" 5.0 1.96"
0.20"
ø6.8 ø0.27" Cable length (3 m 9.8', 5 m 16.4', 10 m 32.8')
ø40.0 30.0 1.18" Max. 20 m 65.6'
60.0
2.36" ø1.57" (10 m 32.8' + extension cable 10 m 32.8')
33.0 24.0 0.94" 70.0
42.0
1.65" 1.30" 2.76"
ø14.0
ø0.55" ø14.0
39.8 ø0.55"
11.3 35.0 1.57"
4 × ø3.0 ø0.12" 0.44" 1.38"
10.0 0.39" 4 × M4 58.2
Depth: 5.0 0.20" 16 × ø3.0 ø0.12" 2.29"
16 × ø3.0 ø0.12" Depth: 5.0 0.20" max.
Depth: 5.0 0.20" 1/4-20UNC
Depth: 5.0 0.20"
Depth: 6.0 0.24" max.
24.0 0.94"
33.0
1.30"
33.4 L-shaped connector cable for High-Speed Line Scan Cameras
1.31"
11.3 35.0
12.3
26.3
CA-CF3L(3 m 9.8')/CA-CF5L(5 m 16.4')/CA-CF10L(10 m 32.8')
0.48"
0.44" 1.38" 1.04"
44.0 (80.0) (3.15") ø6.8 ø0.27" Cable length (3 m 9.8', 5 m 16.4')
1.73"
Max. 20 m 65.6'
High-Speed Line Scan Camera CA-HL08MX When using the mounting bracket (10 m 32.8' + extension cable 10 m 32.8')
4 × ø3.0 ø0.12"
47.0 1.85" 49.8 23.5 0.93"
33.0 1.30" 1.96" Depth: 5.0 0.20" ø14.0
5.0 31.7 ø0.55"
0.20" 1.25" 39.8 ø14.0 ø14.0 39.8
60.0 30.0 1.18" 1.57" ø0.55" ø0.55" 1.57"
ø44.5
2.36" ø1.75" 55.2 58.2
33.0 24.0 0.94" 70.0 2.17" 2.29"
42.0
1.65" 1.30" 2.76"

4 × ø3.0 ø0.12" 11.3 35.0

0.44" 1.38" 10.0 0.39" 4 × M4
Depth: 5.0 0.20" 16 × ø3.0 ø0.12" Depth: 5.0 0.20" max.
16 × ø3.0 ø0.12"
Depth: 5.0 0.20" 1/4-20UNC
Depth: 5.0 0.20" Depth: 6.0 0.24" max.
24.0 0.94"
33.0
1.30"
33.4
1.31"
12.3
11.3 35.0 0.48" 26.3
0.44" 1.38" 1.04"
44.0 (80.0)
1.73" (3.15")

LumiTraxTM specular-reflection mode lighting

5.2
CA-DZW10X CA-DZW30X 0.20"

116.0 132.0 116.0 132.0

4.57" 5.20" 4.57" 5.20"

120.2 4.73" 324.2 12.76"

0.26"
0.20" 5.2 140.2 5.52" 6.5 410.0 16.14"

45.0 45.0
1.77" 1.77"

4 × M4 8 × M4
Depth: 8.0 0.31" Depth: 8.0 0.31"

75.0 2.95" 75.0 90.0

2.95" 3.54"

(90.0) 75.0
32.6 145.0 5.71" 75.0 2.95" 145.0 5.71"
(3.54") 2.95"
1.28" (90.0) 365.0
(3.54") 22.5 14.37"
0.89"
Movable range
CA-DZW50X 4-axis fine adjustment jig for cameras ±5°

CA-S20D 4 × M4
(Mounting screws on stage)
5.2
0.20"
5°
65.0
2.56"
116.0 132.0 5°
4.57" 5.20"

55.0 2.17" 7.5 0.30"

525.8 20.70" Movable range
6.5 611.6 24.08" 80.0 ±20.0 ±0.79"
0.26" 3.15" 20.0 0.79" 20.0 0.79"
5° 5°
45.0 1.77"

Movable
Camera mounting
range
12 × M4 attachment
±5°
Depth: 8.0
0.31" Movable range 100°
0 to 100° 62.1 2.44"
75.0 90.0
2.95" 3.54" 122.2
4.81"
112.2
4.42"
60.1
2.37"
(90.0) 145.0 100.0 75.0 100.0 145.0
(3.54") 23.3 5.71" 3.94" 2.95" 3.94" 5.71"
0.92" 56.0 80.0
27.0 2.20" 28.9 3.15" 35.0
1.06" 1.14" 1.38" 4 × M5 Depth: 16 0.63" max.
Back 4 × ø4.2 ø0.17" holes
ø8 spot facing depth: 4.0 0.16"
ø0.31"
ø8
46.0
1.81"
4
0.16"
Refer to the Vision System Peripheral Equipment catalog for dimension diagrams for lenses and close-up rings. M5

7.0 66.0
0.28" 2.60"
19
 www.visionsystem.com

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The information in this publication is based on KEYENCE’s internal research/evaluation at the time of release and is subject to change without notice. KA1-1017
Company and product names mentioned in this catalog are either trademarks or registered trademarks of their respective companies.
The specifications are expressed in metric units. The English units have been converted from the original metric units.
Copyright © 2019 KEYENCE CORPORATION. All rights reserved. XGX2900-KA-C2-US 1019-1 611J12