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Abstract: The new Father Bernatek footbridge (pedestrian bridge) over the Vistula River opened in 2010 in Cracow, Poland, is a 148-m-long
Downloaded from ascelibrary.org by Tomasz Siwowski on 05/04/18. Copyright ASCE. For personal use only; all rights reserved.
tied fixed arch steel structure with one main tubular arch of circular cross section and twin suspended orthotropic steel decks. The most chal-
lenging part of the project was the accelerated bridge construction (ABC), i.e., assembly and erection as a tied arch. The river was allowed to be
closed for the minimum time possible during the construction process because it also serves as a navigation channel for the tourist fleet and other
river traffic. Therefore, it was decided to assemble the entire superstructure on the south bank of the river and to launch it by 90 rotation via
floatation on barges with the river current upstream as a single rigid body. The applied ABC method allowed preparation and performance of the
bridge construction in the most effective and efficient way and in the shortest possible time. The superstructure rotation method (SRM) with the
most efficient, sustainable use of resources and with minimum disturbance and disruption for the urban environment and the inhabitants
was applied. The paper briefly describes the new footbridge and the rarely selected ABC technology used for its erection, i.e., horizontal rotation
via the floatation SRM method. Useful references describing the SRM construction method, which is a useful ABC solution for bridges
throughout the world, are provided. This signature span is now a popular destination for citizens and tourists. DOI: 10.1061/(ASCE)BE.1943-
5592.0000693. © 2014 American Society of Civil Engineers.
Author keywords: Horizontal rotation; Erection method; Footbridge; Steel structure; Case study.
Introduction decade in more than 100 bridges in Austria, Canada, China, Germany,
France, Italy, Japan, and the Republic of Slovakia, including arch
The horizontal rotation launching via floatation on barges known as bridges (Zhang and El-Diraby 2006; Mou et al. 2010) and cable-stayed
the accelerated bridge construction (ABC) method provides the bridges (Sun et al. 2011). The evolution of the SRM method originated
optimal urban bridge construction solution by reducing the impact with military pontoon bridges. The largest war with temporary
on traffic, improving safety, shortening the project duration, and bridging for rapid deployment of large armies was World War II. The
optimizing the project budget. This ABC method includes building winning army developed an industrialized Bailey Bridge used by more
the bridge superstructure parallel to the obstacle being crossed than 15 countries, and numerous manuals were published in multiple
(a river or a highway) and then rotating it into its final position. The languages (U.S. Army 1948). This technique can be used to build
superstructure rotation method (SRM) has been used recently for bridges out of ice by using rotation via floatation (U.S. Army 1955).
erection of single-span steel arch bridges, when span assembly on The most dramatic military floatation was the Mulberry Harbor
temporary supports, located on a highway or in a riverbed, is not Bridges for the Normandy Landing of World War II. Floatation of
practicable. The superstructure is assembled on falsework situated bridge components using tidal forces is different than river water
on one bank (or alongside the highway) and launched by rotation, floatation. In the last decade, this SRM ABC method (rotation via
pivoting about one of the superstructure’s bearings into the bridge’s floatation) has been used twice in Europe: for the construction of the
final position. During this rotation process, one of the superstructure’s Apollo tied-arch bridge over the Danube River in Bratislava, Slovakia
ends rests on a special bearing, positioned directly on a bridge (Nadasky and Csader 2006; Huang et al. 2006; Balaz 2014) and for the
abutment (or on a fixed temporary support), and the second rests on construction of a single-span arch bridge over the Danube-Black Sea
a movable support, such as a roller for land or a barge for water. navigation channel in Cernavoda, Romania (“Putting the Cernavoda”
Construction with this ABC method requires very experienced staff 2001). The former example was an ASCE Outstanding Civil Engi-
and some unique assembling tools, because of the technological neering Achievement finalist. Recently, the SRM rotation via floa-
complexity. The SRM method has been successfully used in the last tation ABC method has been used for the first time in the construction
of a large single-span steel arch footbridge in Poland, built over the
biggest river in Poland (Biliszczuk et al. 2014).
1
Professor and Head, Dept. of Roads and Bridges, Rzeszow Univ. of The footbridge over Vistula River in Cracow, Poland, was
Technology, 35-959 Rzeszow, Al. Powstancow Warszawy 12, Poland completed in 2010 and spans two riverbanks in the historical city
(corresponding author). E-mail: siwowski@prz.edu.pl center, which strongly influenced both its architectural shape and the
2
Head of Bridge Team, Promost Consulting Sp. z o.o., 35-370 Rzeszow, ABC technology. The footbridge was the subject of an international
Ul. Bohaterow 10 Sudeckiej Dywizji Piechoty 4, Poland. E-mail: wysocki@
design competition, which attracted dozens of design submissions
promost.pl
Note. This manuscript was submitted on December 19, 2013; approved from architects from all over the world. The winning proposal was
on August 15, 2014; published online on September 30, 2014. Discussion submitted by a Polish architect, and according to him, the inspiration
period open until March 1, 2015; separate discussions must be submitted for for the footbridge was “an organic leaf structure.” The proposal was
individual papers. This paper is part of the Journal of Bridge Engineering, selected by the jury for its lightness and elegance. The final design
© ASCE, ISSN 1084-0702/05014014(9)/$25.00. prepared by the architect presented a low-rise steel fixed arch with
acteristic of the superstructure (Siwowski et al. 2011). The con- pended directly from the tubular arch and perpendicular to it.
tractor’s revised design also contained the new SRM ABC method, Crossbeam spacing is 5.0 m along the length of superstructure. The
which made it possible to execute the contract within the short time superstructure is X-braced horizontally with 216-mm steel tubes or
limitations. Another benefit was a much more economically efficient pipes located in a plane of the crossbeams. A welded gusset plate
superstructure than the tender design. In this paper, the authors connects the center of the X-bracing to the midspan of the cross-
briefly summarize the footbridge along with the rarely used SRM beams in nodes located along the centerline of the superstructure
ABC technology that was used for its erection. (Fig. 2). Tubular shapes are the most structurally efficient for
members subjected to both tension and compression. Also, they have
a minimal surface area to paint and maintain from corrosion. There
Footbridge Description are two external ties made of two 19 3 15:7-mm cables that are
located under each deck part. The ties are anchored in the end
The footbridge is a 148-m-long tied arch steel structure with a single- crossbeams and connected to concrete abutments with special steel
span main tubular arch of circular cross section and twin suspended brackets. Both ends of the steel tubular arch are fixed into the new
semicircular orthotropic steel decks with exotic hardwood timber RC abutments, which are rectangular (11 3 13 m) with a depth of
planks used for the wearing surface. The superstructure has a ge- 3.4 m. Each abutment is supported by a set of 10 concrete drilled
ometry with an arch radius of R 5 170 m and a rise of 15.3 m. The shaft piles with a depth of approximately 17 m.
superstructure is very slender with H=L 5 1=9:7 (Fig. 1). The main The structural changes in the contractor’s revised design con-
arch is made of two concentric steel tubes: the outer tube has a di- siderably improved the dynamic behavior of the footbridge. Hori-
ameter of 2,020 mm and the inner tube has a diameter of 1,620 mm. zontal X-bracing and the network system of inclined vertical wire
Inside the annulus between these steel tubes, self-compacting rope hangers (which replaced the vertical steel bar hangers foreseen
Fig. 1. General layout of the fixed arch footbridge based on revised structural design
Fig. 2. Deck system of the fixed arch footbridge with horizontal X-bracing
Fig. 3. Horizontal bracing and the network system of inclined vertical wire rope hangers (image by Artur Wysocki)
in the original design) increased the spatial stiffness of the structure SRM ABC Erection Method
(Fig. 3). An orthotropic steel deck with a wearing surface of tim-
ber planks (instead of the normal concrete deck submitted in the The footbridge’s SRM ABC construction may be the only aspect that
original design) subsequently reduced the total dead weight of the makes this footbridge unique (Astiz et al. 2003). The Vistula River
superstructure. had to remain open for navigation, and the conventional traditional
shown in Fig. 5.
tation via floatation of the superstructure (Fig. 4). First, the tubular During superstructure assembly on the river bank, flooding of the
arch was assembled on site on 12 temporary supports with a height of Vistula River took place, and the water swamped the construction
approximately 2.5–3.5 m, located along the longitudinal centerline site and threatened the stability of the temporary supports and thus
of the superstructure. Falsework towers were spaced approximately the whole superstructure under construction. Special measures were
15 m apart. A temporary RC slab for superstructure assembly had to necessary to protect the structure against the flood waters.
be built as a temporary foundation and erection platform for the
falsework towers. Temporary guy ropes were also used between
the falsework towers along the superstructure centerline to ensure Special Temporary Facilities for SRM ABC Launching
the global arch stability during site assembling. The entire steel
tubular arch structure was divided into 15 straight sections with an Superstructure assembly along with inclined hangers and the partial
average length of 5 m and a weight of 24.3 t. All arch sections were posttensioning of the horizontal tie made it possible to create a very
connected together on site with welded butt joints. The concrete was rigid body spatial structure, which could be shifted horizontally
placed in the annulus between the inner and outer steel tubes. After and vertically without the danger of unacceptable deformations and
assembling the tubular steel arch, the falsework towers were re- the loss of overall stability. However, construction of additional
moved, and the erection of the tubular crossbeams started from the temporary supporting structures was also needed for SRM ABC
superstructure center toward both ends. The 25 tubular crossbeams launching to ensure the stability and safety of the span during
were also supported on another 50 sets of temporary supports (one at rotation:
each end of a crossbeam) with a height of 2.5–3.5 m. The weight of • Erection of V-shaped internal frames at each end of the tubular
the longest crossbeam located at the midspan was approximately main arch to enhance span spatial rigidity;
6.0 t. Simultaneously with the crossbeam assembly, the horizontal • Construction of a temporary support with a rotation table on the
X-bracing with steel tubes also proceeded. Next, the shop fabricated right river bank (next to the abutment);
orthotropic steel deck panels of 5.0-m-long by 3.4-m-wide plan • Construction of a special track structure for moving the span end
dimensions and a weight of 3.64 t were installed. Each panel end from the bank onto a floating grillage support;
was supported on crossbeams (spaced at 5 m) and was first fixed to • Construction of the floating grillage support on barges; and
them by high-strength friction grip (HSFG) bolts. After that, the • Construction of two temporary supports on both banks adjacent
orthotropic steel deck plate was connected with field welding. Next, to the permanent abutments.
Fig. 4. Superstructure construction as a tied arch assembly location along the river bank (image by Artur Wysocki)
Two V-shaped internal frames (one per arch end), connecting the barges. At the beginning of launching, the floating support on barges
arch girder with rotation tables under the superstructure, were located was located between two temporary supports (dolphins). When the
at 15 and 85% of the superstructure length. The V-shaped frames superstructure was positioned on the rotation table located at the
provided the correct force distribution in the tubular steel arch and joint between the barges, the inner temporary support was dis-
limited its bending stresses during rotation. The V-shaped internal mantled, and the horizontal launching by rotation via floatation was
frames consisted of six inclined members made of steel pipes and an started. To aid in the rotation via floatation, two additional temporary
I-shaped transverse bottom steel beam. The bottom steel beams of supports were erected on both banks, close to the new concrete
each V-frame were supported with specially designed rotational abutments. These temporary supports enabled resting the span after
tables, which were connected to them by steel pins of 100-mm di- launching in the proper longitudinal axis and its final positioning to
ameter. One of the rotational tables was rested on a temporary support the required elevation of the deck.
structure located on the right river bank and the second on the floating
grillage support connected to the joint between the large and small
barges. After resting the span on the two rotation tables, the adjust- Rotation of the Span via Floatation
ment of tension force in the horizontal tension tie was needed because
of the change of the span’s support points during launching. Before starting the rotation, accurate scanning of the riverbed was
The special track structure for launching was erected on the right carried out to establish the maximum immersion depth: the free-
bank. Two temporary support structures comprised of steel pipes board of the barges. The freeboard was adjusted by means of water
and I-beams were constructed and founded in the riverbed. On these ballast filling the interior of the barges. The rotation launching via
supports, a track made of four I-beams was rested to enable moving floatation of the superstructure proceeded as follows (Fig. 6):
the span end toward the floating support. The floating support 1. Lifting of the right side of the superstructure end on the rotation
consisted of a large and small barge (large was 70 3 10 m in plan), table support to the elevation required for launching.
joined together by means of a grillage comprised of I-beams and steel 2. Sliding the left side of the superstructure end on the track by
wire ropes and equipped with the rotation table at the joint between means of jacking toward the floating support barges.
3. Rotation of the entire superstructure at approximately an angle Structural Analysis of Erection Stages
of 90 into the left bank abutment. Via the rotation tables, the
two barges were always positioned parallel to the current of the The structural analysis of erection stages was made by FEM within
river. Tugboats or pusher boats assisted in aligning the barges. SOFiSTiK 2010 structural analysis software. The rigid-body su-
4. Lowering the superstructure after launching via floatation to perstructure of the span was modeled as a spatial (three-dimensional)
the required final elevation of the superstructure and resting it system with beam elements (tubular arch modeled as an octagon,
on the temporary supports located on both banks. steel orthotropic deck grid elements), cable elements (hangers and
5. Connecting the superstructure with steel elements embedded tie), and brick elements (the abutment’s concrete rectangular block
in concrete abutments. shape) (Fig. 8). Because the superstructure was subjected to dynamic
6. Coupling the tie cables with turnbuckles to their short em- loadings and variable loadings, the SRM stages were very important
bedded parts cast into concrete abutments along with the final to properly model in FEM analysis. The SRM loadings influenced
adjustment of tension (tie) force. the final dimensions of elements and most of the structural com-
During the rotation, the floating support on rotation tables on the ponents and superstructure detailing. The following construction
two barges was secured with steel ropes, anchored in the river banks. sequence was assumed in the FEM calculations:
The rotation via floatation was realized by means of four wire ropes 1. Construction of pile foundations and rectangular block-shaped
and hand winches with the assistance of two tugboats (pusher boats), concrete abutments;
upstream and downstream of the two barges, which enabled 100% 2. Fixing both ends of the tubular arch into abutments;
control over the floatation operation. The force needed to move the 3. Site assembly of the tubular arch on temporary supports;
span toward the floating support was approximately 600 kN, whereas 4. Assembly of steel superstructure deck elements on temporary
the force to rotate was only 50 kN. The speed of rotation was ap- supports;
proximately 2 m=min (along the radius), and the whole launching 5. Installation of the horizontal ties and the inclined hangers;
operation lasted only approximately 6 h (Fig. 7). After the span was 6. Initial prestressing of the horizontal wire rope ties and the
connected to the abutments, equipment installation completed the inclined wire rope hangers;
footbridge construction. The final tuning of inclined hangers in the 7. Removal of temporary supports, thus loading the spatial
network pattern was the last operation performed before opening. superstructure with only the dead load;
Fig. 7. Superstructure during rotation as a tied arch launching (image by Artur Wysocki)
rotated as a rigid body to its target position. Therefore, temporary simulations at each stage is crucial for safe and reliable construction.
measures keeping the structure safe during erection were also con- The horizontal rotation launching via floatation has been proved to
sidered in the static analysis [Figs. 9(a and b)]. Some nonlinear be a very reliable and efficient ABC method, especially in the middle
effects, such as hangers stress reliving or postrelaxation, were also of cities, when crossing the river with everyday water navigation.
considered or modeled with the software. However, good ABC method efficiency can be achieved under
several conditions. First, the superstructure to be launched by ro-
tation is a single-span bridge with a length equal to the river’s width.
Lessons Learned The demands on navigable rivers with larger barges and vessels and
thus bridge piers can impede water traffic. The entire structure
The horizontal rotation via floatation launching is rarely used as an should be assembled on one of the banks along the riverbed and must
ABC solution. Thus, individual bridge erection technology and be constructed as a very rigid body for launching. Enough space for
falsework are required, which can cause problems and difficulties the construction site on the river bank and easy access to it are also
during construction. These unique issues were overcome by the very important factors. As the described case showed, flood pro-
contractor’s experienced staff. Therefore, some lessons learned are tection of the construction site should also be kept in mind. Quite
as follows. First, the structural and technological design should be a large number of temporary structures need to be custom engineered
prepared in close cooperation with the contractor’s selected ABC and built or rented for construction (the rotation table support,
method. Actual implementation and any changes on site should be in special bearings, the track, barges, etc.). Finally, special staff
Fig. 9. (a) V-shaped internal frame (image by Artur Wysocki); (b) its FEM as a tied arch
Fig. 10. Drawing of a special track structure for moving the span end onto the barges and its FEM
experience for a superstructure navigation on the river is crucial for Tubular Structures, E. M. A. Jaurrieta, A. Alonso, and J. A. Chica, eds.,
a successful operation. All of these requirements criteria were met Swets & Zeitlinger, Lisse, Netherlands, 25–31.
for the Father Bernatek footbridge, which resulted in high contract Balaz, I. (2014). “Bridge engineering in the Slovak Republic.” Chapter 17,
efficiency for the employer, contractor, and third party stakeholders, Handbook of international bridge engineering, W.-F. Chen and L. Duan,
eds., CRC Press, Boca Raton, FL, 800–803.
such as the city inhabitants, tourists, and river navigation employees.
Biliszczuk, J., Bien, J., Barcik, W., Hawryszkow, P., and Hildebrand, M.
(2014). “Bridge engineering in Poland.” Chapter 14, Handbook of in-
Summary ternational bridge engineering, W.-F. Chen and L. Duan, eds., CRC
Press, Boca Raton, FL, 593–633.
The Father Bernatek footbridge was built within 12 months, during Huang, C., Mangus, A., and Murphy, J. (2006). “As easy as ‘ABC’ ac-
which the final structural and technological design for ABC was also celerated bridge construction techniques for large steel orthotropic deck
prepared and completed. It was a short period for the construction of bridges.” Struct. Mag., 10(Oct), 11–15.
the 148-m-long steel bridge. It was possible mainly because of the Mou, T., Liang, J., Fan, B., and Xie, B. (2010). “Development of the com-
unique but well-devised SRM ABC erection technology, i.e., a hor- bination of vertical and horizontal swing techniques for the Dongping
Bridge in Foshan, China.” Proc., ARCH ’10: 6th Int. Conf. on Arch
izontal rotation via floatation launching, prepared in close coopera-
Bridges, Fuzhou Univ., Fuzhou, China, 797–807.
tion between the contractor and the designer. Site assembling and Nadasky, P., and Csader, L. (2006). “Apollo bridge—The new steel arch
launching operations were carried out quickly, safely, and reliably bridge in Bratislava.” Inzynieria i Budownictwo, 62(9), 493–500 (in
with a structure (total weight of 700 t) and a historic district site Polish).
condition with tourists and residents. Because of the applied SRM “Putting the Cernavoda bridge into position.” (2001). Freyssinet Mag.,
ABC erection technology, the contractor considerably shortened the Sep–Dec(212), 8–11.
entire contract time, which was very beneficial for the municipality Siwowski, T., Zoltowski, P., Zoltowski, K., and Biliszczuk, J. (2011). “The
and the contractor. Moreover, the SRM technology eliminated the new arch footbridge over Vistula River in Cracow.” Proc., Footbridge
need to close the navigation for more than half a year. It would be also 2011: 4th Int. Conf., Dolnosla˛ skie Wydawnictwo Edukacyjne, Wroclaw,
a very expensive item in the contract because the municipality re- Poland, 234–235.
SOFiSTiK 2010 [Computer software]. Oberschleissheim, Germany,
quired financial charges for river navigation interruption. The applied
SOFiSTiK.
SRM ABC construction method saved money for the contractor. Sun, Q. S., Guo, X. G., Zhang, D. P., Guan, X. K., and Zheng, Y. (2011).
This case study clearly demonstrated that the SRM ABC hori- “Research on the application of horizontal rotation construction method
zontal rotation via floatation method was the proper flexible con- with flat hinge in cable-stayed bridge construction.” Advanced materials
struction process for urban infrastructure construction sites in research, T. Wohlbier, ed., Vols. 255–260, Trans Tech Publications,
densely populated historic districts and enabled the more efficient Pfaffikon, Switzerland, 856–860.
use of public funds by saving a significant amount of time and U.S. Army. (1948). “Chapter 31: Launching by flotation. Panel bridge,
money. This ABC is a benchmarking system that promotes a per- Bailey type, M2.” Technical Manual No. 5-277, Washington, DC, 446–
formance-based, innovative, and creative construction method ap- 450.
plicable to bridges located around the world. U.S. Army. (1955). “Construction of ice bridges via rotation and floatation.
Principles of bridging.” Technical Manual No. 5-260, Washington,
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References Zhang, J., and El-Diraby, T. E. (2006). “Constructability analysis of
the bridge superstructure rotation construction method in China.”
Astiz, M. A., Manterola, J., and Gil, M. A. (2003). “The Ronda de la His- J. Constr. Eng. Manage., 10.1061/(ASCE)0733-9364(2006)132:4(353),
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