3 772

TopTherm Chiller
Rückkühler
TopTherm chiller
Recooling system
Refroidisseur d’eau
TopTherm
Raffreddatore SK 3318.XXX
compatto di liquidi SK 3319.XXX
SK 3320.XXX
Refrigeradores de SK 3334.XXX
agua TopTherm SK 3360.XXX
体冷却设备
Installations-, Betriebs- und Wartungsanleitung

Installation, operating and maintenance instructions
Istruzioni di installazione, uso e manutenzione
Instructions d'installation, d'utilisation et de maintenance
Manual de instalación, servicio y mantenimiento
安装、操作和维护说明书
Rev.05 / 04-2011
Contents
Contents
6.2 Filling the recooling system with
1 Notes on documentation .................. 3 cooling medium .....................................20
1.1 Other applicable documents .................. 3 6.3 Bleeding the cooling medium pump ......21
1.2 CE conformity ......................................... 3
7 Operation ......................................... 22
1.3 Storing the documents ........................... 3
7.1 Controls ................................................22
1.4 Symbols used ......................................... 3
7.2 Key functions ........................................22
2 Safety instructions ............................ 3 7.2.1 Key functions during operation .............22
2.1 Risks in case of failure to observe the 7.2.2 Key functions during parameter
safety instructions .................................. 3 adjustment ............................................23
2.2 Safety instructions for the operator ........ 3 7.3 Fixed value control or
2.3 Safety instructions for assembly, combined control ..................................23
inspection and maintenance work .......... 3 7.4 Meaning of the control parameters .......24
2.4 Unauthorised operation .......................... 4 7.5 Meaning of the error codes ...................26
2.5 Health risks due to the refrigerant R134a 7.6 Alarm relay contacts .............................28
and the antifreeze .................................. 4
7.7 PLC outputs ..........................................28
2.5.1 First aid measures .................................. 4
7.8 Setting the digital real-time clock ..........28
2.5.2 Fire-fighting measures ........................... 4
2.5.3 Protective measures during repairs ....... 4 8 Inspection and maintenance .......... 29
8.1 Maintaining the refrigerant circuit ..........29
3 Device description............................. 5 8.2 Water quality .........................................30
3.1 General functional description ................ 7
8.3 Cleaning the condenser ........................32
3.1.1 Controller ................................................ 7
8.4 Cleaning the filter mat (optional) ...........32
3.1.2 Safety devices ........................................ 8
8.5 Draining the cooling medium tank ........32
3.1.3 Filter mats .............................................. 8
3.2 Proper use .............................................. 8 9 Troubleshooting .............................. 33
3.3 Supply includes ...................................... 8 10 Shutting down and disposal .......... 34
4 Transportation ................................... 9 10.1 Shutting down for an extended period ..34
10.2 Shutting down and disposal ..................34
5 Assembly and connection .............. 10
5.1 Dimensions .......................................... 10 11 Technical specifications ................. 35
5.1.1 Dimensions for 3318.6xx and 3319.6xx 10 12 Manufacturer’s guarantee and
5.1.2 Dimensions for 3320.6xx and 3334.6xx 10 customer service ............................. 39
5.1.3 Dimensions for 3334.66x ..................... 11
5.1.4 Dimensions for 3360.10x ..................... 12
13 Appendix .......................................... 40
13.1 P+ID diagram 3318.600 and 3319.600 .40
5.1.5 Dimensions for 3360.25x ..................... 13
13.2 P+ID diagram 3318.610 and 3319.610 .41
5.1.6 Dimensions for 3360.47x ..................... 14
13.3 P+ID diagram 3320.600, 3334.600,
5.2 Installation site requirements ............... 15
3334.660, 3360.100, 3360.250,
5.3 Installing the recooling unit ................... 16 3360.470 ...............................................42
5.4 Making the hydraulic connection .......... 16 13.4 Electrical circuit diagram for 3318.6xx
5.5 Making electrical connection ................ 17 and 3319.6xx ........................................45
5.5.1 Connecting the power supply ............... 17 13.5 Electrical circuit diagram for 3320.600,
5.5.2 Connecting the alarm relay interrogation 3334.600, 3360.100, 3360.250,
device ................................................... 17 3360.470 ...............................................46
5.5.3 External activation (option) ................... 17 13.6 Electrical circuit diagram for 3334.660 ..47
5.5.4 Connecting the recooling unit 13.7 Spare parts lists ....................................48
to the PLC ............................................ 17 13.8 Accessories ..........................................58
5.5.5 Connecting an external room 13.9 EC declaration of conformity .................59
temperature sensor (optional) .............. 19
5.5.6 Installing the filter mats (optional) ........ 19
6 Commissioning................................ 20
6.1 Antifreeze ............................................. 20
Page 2 of 61
1 Notes on documentation
1 Notes on documentation Symbol for an instructed action:
 The bullet point indicates that you should perform an EN
These instructions are aimed at installers and op-
action.
erators who are familiar with the installation and the
operation of the recooling unit. 2 Safety instructions
It is imperative that you observe the following
Please observe the following general safety instruc-
 You must read and observe these operating instructions when operating and installing the recooling
tions prior to commissioning. unit:
The manufacturer will not accept any liability for  Assembly, installation and maintenance must only
damage or operating problems resulting from failure be carried out by qualified personnel.
to observe these operating instructions.
 Only use original spare parts and accessories
1.1 Other applicable documents authorised by the manufacturer to ensure the pro-
tection and safety of the recooling unit. The usage of
In conjunction with these instructions the flow dia- other parts will render any liability void.
gram and electrical wiring diagram for the related
model apply, see chapter 13.  Do not make any changes to the recooling unit that
have not been agreed with and approved by the
1.2 CE conformity manufacturer.
The declaration of conformity is included in the ap- It is also imperative that you observe the special
pendix of these installation and operating instruc- safety instructions for the individual activities in the
tions. individual chapters.
1.3 Storing the documents 2.1 Risks in case of failure to observe

These instructions and all associated documents the safety instructions
constitute an integral part of the product. They must In case of failure to observe the safety instructions,
be supplied to the operator. The plant operator is people, the environment and the unit may be placed
responsible for storage of the documents so they at risk. Failure to comply with the safety notes
are readily available when needed. makes all claims for compensation void.
1.4 Symbols used 2.2 Safety instructions for the operator
Please observe the following safety instructions and Any existing contact hazard protection for moving
other notes in this guide: parts must not be removed from units while opera-
tional. Hazards due to electrical power, do not re-
Safety and other instructions: move any switch box cover!
Danger!
2.3 Safety instructions for assembly,
Immediate danger to life and limb!
inspection and maintenance work
Cleaning and maintenance work on the unit must
Risk of burns! only be performed with the unit shut down. For this
Risk of injury due to contact with hot purpose, it is vital to ensure that the unit is discon-
fluids! nected from the power supply and is secured
against switching back on. It is imperative that you
observe the procedure for shutting down the recool-
Risk of cuts! ing unit described in the operating instructions.
Risk of injury on touching the fins on the All safety devices and protective equipment must be
condenser!
reattached or put in a functional condition immedi-
ately after the work is complete.
Danger! Modifications or changes to the recooling unit are
Danger of death due to electric shock! not allowed.
Only appropriately qualified personnel as defined by
BGR500 chap. 2.35 / EN 378 are allowed to work on
the refrigerant circuit.
Caution!
Possible hazard for the recooling unit.
Caution!
Possible hazard for the recooling unit.
Caution!
Possible hazard due to discharge of
refrigerant.
Note!
Useful information and special features.
Page 3 of 61
2 Safety instructions
Do not install the unit without protection outside of
covered areas, or in an explosive or aggressive EN
environment.
Do not install the unit on an unstable surface or a
surface that is not designed for the weight of the
recooling unit.
Do not bypass any electrical safety devices to make
it possible to operate the recooling unit.
2.4 Unauthorised operation
The safety of the recooling unit supplied is only en-
sured if it is used properly, see chapter 3.2. Under
no circumstances should the limit values specified in
the technical specifications be exceeded.
The unit must not be used for the direct cooling of
liquids that are used for foodstuffs (e.g. drinking
water).
Explosion hazard!
The use of the recooling system for cool-
ing inflammable or pyrophoric sub-
stances is prohibited.
2.5 Health risks due to the refrigerant

R134a and the antifreeze
The refrigerant is a liquefied gas under pressure.
The enclosed R134a safety data sheet must be
observed.
The antifreeze is a liquid fluid. The enclosed Antifro-
gen N safety data sheet is to be observed.
2.5.1 First aid measures

(see safety data sheets R134a and Antifrogen N)
2.5.2 Fire-fighting measures

Suitable extinguishing agent
All known extinguishing agents can be used.
2.5.3 Protective measures during repairs

Protective measures
 Ensure adequate ventilation.
Personal protection equipment
Hand protection: Protective gloves
Eye protection: Safety glasses
Body protection: Wear safety shoes when handling
pressurised gas bottles.
Page 4 of 61
3 Device description
3 Device description EN
Recooling units are used for the central and eco-
nomical cooling and supply of a cooling medium
(water + glycol, see chapter Water Quality) in the
event of physical separation between the place
where cooling is required and the refrigeration. The
cooling medium is supplied using a pipe system.
Fig. 3 3320.6xx and 3334.6xx View from front
Fig. 1 3318.6xx and 3319.6xx View from front
Fig. 4 3320.6xx and 3334.6xx View from rear

8
7
6 5 4
Fig. 2 3318.6xx and 3319.6xx View from rear
Key to figures 1 and 2
1 Rating plate
2 Display
3 Louvred grille for air inlet
4 Louvred grille for air outlet
5 Cable entry
6 Cooling medium inlet
7 Tank drain nozzle for maintenance, transportation and
disposal of the cooling medium
8 Cooling medium return
Page 5 of 61
9 10 EN
4
1
2 5
Fig. 7 SK 3360.10x View from front

3 10
9
4
3
4
2 7
4 9
10
Fig. 6 SK 3334.66x View from rear

Page 6 of 61
Key to figures 3 to 9 The recooling system comprises the four main com-
1 Louvred grille for air outlet (two-part) ponents: evaporator (12), compressor (13), con- EN
2 Display denser (1) with fan (2) as well as the control or ex-
3 Liquid level display of cooling medium pansion valve (4), which are connected together by
4 Tank filling nozzle for cooling medium
5 Rating plate
pipes. A pressure switch (14) limits the maximum
6 Louvred grille for air inlet (two-part) pressure in the refrigerant circuit. The R134a
7 Tank drain nozzle for maintenance, transportation and (CH2FCF3) refrigerant is free from chlorine. Its
disposal of the cooling medium Ozone Depletion Potential (ODP) is 0.
8 Cable entry A filter dryer (3) which is integrated into the hermeti-
9 Cooling medium inlet/outlet cally sealed refrigerant circuit provides effective
10 Cooling medium return/inlet
protection against moisture, acid, dirt particles, and
The units are equipped with an open reservoir for foreign bodies. A temperature control with tempera-
the cooling medium. Only recooling unit models ture probe (6) ensures that the cooling medium is
3318.600 and 3319.600 have a closed cooling me- maintained at a preset setpoint temperature.
dium circuit, 2.5 bar. In the evaporator (12), the liquid refrigerant is con-
For the closed recooling units, we recommend the verted to a gaseous state. The heat necessary for
installation of a pressure manometer, 0 – 6 bar, in this purpose is taken from the cooling medium in the
the cooling medium circuit. plate heat exchanger, which has the effect of cool-
3.1 General functional description ing the cooling medium. The refrigerant is heavily
compressed in the compressor (13). As a result the
refrigerant has a higher temperature than the ambi-
1 2
ent air. This heat is dissipated to the ambient air
14 over the surface of the condenser (1), resulting in
P
3 the refrigerant liquefying again.
13
The refrigerant is injected into the evaporator (12)
4 using a thermostatic expansion valve (4), as a result
12 it is expanded and is therefore able to absorb the
5
heat from the cooling medium (water, water-glycol
6 mixture).
7 The cooling medium is pumped to the equipment in
a closed circuit using a pump (9) and cooling me-
dium tank (10). The flow switch (11) ensures the
S 10 8 evaporator (12) is protected against freezing if the
11
flow rate is too low. The level switch (5, optional)
protects the pump (9) against dry running. The cool-
9
ing medium (water or water-glycol mixture) feed
temperature is regulated using the temperature
Fig. 10 Refrigerant circuit (schematic diagram: example, probe (6) in the tank.
units with open refrigerant circuit) You will find the flow diagrams for the individual
Key types of units in chapter 13.
1 Condenser, air-cooled
2 Condenser fan 3.1.1 Controller
3 Filter dryer The recooling units are fitted with a controller for
4 Expansion valve setting the functions of the recooling unit. Operating
5 Water level switch (optional) states are displayed using a display unit and pa-
rameters can be set using buttons.
6 Temperature probe
7 Fill nozzle
8 Tank drain
9 Cooling medium pump
10 Cooling medium tank
11 Flow switch
12 Evaporator (plate heat exchanger)
13 Compressor
14 Pressure switch
Page 7 of 61
3.1.2 Safety devices 3.2 Proper use
 The recooling unit has a pressure switch in accor- Rittal recooling units have been developed and de-
EN
dance with EN 12263, tested at component level, in signed in accordance with the state of the art and
the refrigerant circuit; this device is set to the maxi- the recognised rules governing safety. Neverthe-
mum permissible pressure (PS). An automatic reset less, if used improperly, they may pose a threat to
device ensures that the system continues to work life and limb or cause damage to property.
after the pressure drops (autoreset). The TopTherm recooling units described in these
 Temperature monitoring prevents the evaporator instructions must only be used for cooling water or a
coil from icing over. If there is a risk of icing, the water-glycol mixture.
compressor switches itself off and automatically If using other fluids (e.g. de-ionised water), please
switches itself back on again at higher tempera- refer to the technical specifications contained in the
tures. appendix, or contact the manufacturer. Under no
 The refrigerant compressor motor and the fan mo- circumstances should the limit values specified in
tors are equipped with thermal winding protection the technical specifications be exceeded.
switches against excess current and excess tem-
peratures. Explosion hazard!
The use of the recooling unit for cooling
 To ensure that the compressor runs reliably and
inflammable or explosive substances is
without problems (for example after reaching the
prohibited.
setpoint temperature or after a fault), the compres-
sor automatically switches back on after a delay of
180 seconds.
3.3 Supply includes
The unit is supplied in packaging in a fully assem-
 The recooling unit has two integrated floating fault
signal contacts (see circuit diagram of the relevant bled state.
unit type, sections 13.4 and 13.5). Individual fault  Please check the scope of supply for completeness.
messages can be interrogated via an integrated  Check the packaging carefully for signs of damage.
Sub-D socket using an external PLC controller. Traces of oil on damaged packaging indicate a loss
of refrigerant. The unit may have leaked. Any pack-
3.1.3 Filter mats aging damage may be the cause of a subsequent
If there is coarse dust and fluff in the ambient air, we functional failure.
recommend fitting an additional filter mat (available
as an accessory) in the recooling unit (provision has
Qty. Description
been made for installation). You will need to replace
the filter regularly depending on the amount of dust. 1 Recooling unit
For air that contains an oil mist, we recommend
metal filter mats (accessory). These may be cleaned 1 Dispatch bag with:
with suitable detergents and reused. 1 – Operating and installation instructions
Automatic filter mat monitoring is built into recooling
units (turned off by default). The device measures 1 – Eyebolt for transportation
the dirt in the filter mat by comparing the ambient Tab. 1 Supply includes
temperature and the air output temperature on the
condenser. As the filter mat becomes increasingly
dirty, the pressure in the refrigerant circuit rises and
with it the temperature of the output air. This results
eventually in a fault message.
Page 8 of 61
4 Transportation
4 Transportation EN
For water cooling medium:
If the recooling system is stored or transported at
temperatures below freezing, you must completely
drain the cooling medium circuit and flush it with a
water-glycol mixture to prevent frost damage. This
instruction also applies to the external condenser
circuit for a water-cooled condenser (option).
 Only transport the recooling unit in its original pack-
aging material before commissioning for the first
time. In case of damage, inform the manufacturer
without delay.
When transporting the recooling unit, the weight
specified on the rating plate must be taken into con-
sideration.
 Use lifting gear with an appropriate minimum load
capacity.
To prevent transport damage to the unit, proceed as
follows:
 Only transport the unit in an upright position.
Fig. 11 Eyebolt for transportation (331x.6xx shown here as

an example)
 Only transport the unit on the pallet supplied with

the unit or with the eyebolt provided (1).
 Prevent excessive vibration.
If it is necessary to move the unit in the factory, you
must disconnect all connections on the unit.
 Before transporting, empty the water circuit and tank
(if applicable), see chapter 8.
Page 9 of 61
5 Assembly and connection
5 Assembly and connection EN
5.1 Dimensions
5.1.1 Dimensions for 3318.6xx and 3319.6xx

600 430
400
20 C
Fig. 12 Dimensions for 3318.6xx and 3319.6xx
5.1.2 Dimensions for 3320.6xx and 3334.6xx
605
645
Fig. 13 Dimensions for 3320.6xx and 3334.6xx
Page 10 of 61
5.1.3 Dimensions for 3334.66x
EN
Fig. 14 Dimensions for 3334.66x
Page 11 of 61
EN
Mounting cut-out for external mounting/partial internal mounting
External mounting Partial internal mounting
 Before drilling, check the dimensions of the drilling template.

 Stick the drilling template onto the side panel or door of the enclosure using adhesive tape.
 Mark, drill and deburr the holes.
 Attach the recooling unit using the assembly parts supplied.
Page 12 of 61
EN

Page 13 of 61
EN

Page 14 of 61
5.2 Installation site requirements TopTherm recooling unit for wall mounting
 The site must be free from excessive dirt and mois-
EN
300
ture.
 The ambient temperature must not exceed 43°C.
 Install the recooling unit close to the equipment
being cooled to avoid long distances and related
performance losses.
Performance losses arise in particular due to: AIR OUT
 Pressure drops in the refrigerant piping system

caused by resistance in the pipes and individual
components such as shut-off valves and pipe
bends.
 Heat transfer in uninsulated pipes.
 Select the installation site such that:
AIR IN
 Easy access is possible at any time. This situation
will ease maintenance and repair.
 The condenser fan does not operate in a "short-
circuit", whereby the warm exhaust air from the con-
denser is drawn in again by the condenser's fan.
An "air short-circuit" will result in a loss of perform- 300
ance of the recooling unit.
 Maintain the following minimum distances (in mm)
from the wall:
Note!
For unit types 3318.6xx and 3319.6xx,
the airflow passes through the unit from
front to back.
With unit types 3320.6xx and 3334.6xx
the airflow passes through the unit from
back to front.
Ensure the room is adequately ventilated by install-

ing the recooling unit such that the heat dissipated
by the unit does not heat the room excessively.
The ambient temperature will increase due to the
heat dissipated. This temperature increase may
cause a loss of performance of the recooling unit.
 In case of installation in a "small" room, it is impera-
tive that you provide forced ventilation, as otherwise
the heat dissipated will build up.
The connection of ducts for fresh and exhaust air to
Fig. 15 Space requirements
our devices is not suitable, as these units are
equipped with axial fans and these cannot build up
the necessary additional air pressure.
 To prevent performance losses, do not install the
recooling unit near any form of heating.
Outdoor siting
Cooling units must be installed such that they can-
not become damaged by internal traffic and trans-
port operations.
Page 15 of 61
5.3 Installing the recooling unit Only for types 3318.61x, 3319.61x, 3320.6xx,
 Install the recooling unit on an even, firm surface.
3334.6xx, 3334.66x, 3360.xxx that are open to the EN
The maximum permissible deviation from the verti- atmosphere:
cal is 2°. If the cooler on the equipment to be cooled is higher
than the recooling unit, we recommend installing a
 Avoid the production of noise due to vibration (vibra- non-return valve in the feed as well as a solenoid
tion dampers, sheets of foam rubber).
valve in the cooling medium circuit return to prevent
5.4 Making the hydraulic connection the tank from overflowing.
Caution! Caution!
Risk of damage to the circulation pump Risk of damage for the cooling medium
due to soiling in the cooling medium pump due to dry running! If it is possible
circuit! Flush the cooling medium circuit to shut off the circuit to the equipment to
prior to connecting to the recooling unit. be cooled, you must install a bypass
valve (can be ordered as an option) be-
The cooling medium outlet on the recooling unit (see tween the feed and return to protect the
(6) Fig. 2 or (9) Fig. 4) must be connected to the cooling medium pump.
cooling medium inlet on the equipment to be cooled.
The cooling medium inlet on the recooling unit (see
(8) Fig. 2 or (10) Fig. 4) must be connected to the
cooling medium outlet on the equipment to be
cooled.
 Use only insulated pipes and/or hoses to connect
the equipment to the recooling unit.
The nominal size of the piping must be at least the
same as the nominal size of the medium connec-
tions on the unit, and on pressure-sealed units must
be approved for the maximum pressure expected,
see chapter 11.
Note!
The use of steel pipes or galvanised steel
pipes is inadmissible.
For pressure-sealed units (3318.6xx and 3319.6xx)

 Install a pressure manometer, 0 to 6 bar, in the cool-
ing medium circuit.
For types 3320.6xx, 3334.6xx and 3360.47x only:
Prior to commissioning, it is imperative that the cool-
ing medium pump is filled with cooling medium and
bled, see chapter 6.
In the case of a water-cooled condenser (optional),
the operator must:
 Make the cooling water connections.
Caution!
Risk of damage for the unit!
Insufficient pressure (on pressure-sealed
units) and an excessively low flow rate
will trigger the safety devices in the unit.
Pay attention to the required minimum
pressure and the minimum flow rate, see
chapter 11.
Page 16 of 61
5.5 Making electrical connection 5.5.1 Connecting the power supply
It is imperative that you follow the instructions The units are prewired ready for connection in the
EN
given below: factory and equipped with a twelve-wire connection
 When carrying out the electrical installation, observe cable (length 2.5 m).
all applicable national and regional regulations as  Make the electrical connection as per the electrical
well as the regulations from the responsible utility circuit diagram (see circuit diagram for the relevant
company. Electrical installation must only be carried unit type in chapter 13).
out by a qualified electrician who is responsible for
compliance with the existing standards and regula- 5.5.2 Connecting the alarm relay interro-
tions.
gation device
 The voltage and frequency of the connection must
correspond to the values stated on the rating plate.
You can also query fault messages with two floating
contacts on a separate connection clamp of the
 The recooling unit must be connected to the mains recooling unit. The necessary wires are already
via an all-pole isolating device. present in the connection cable and are connected
 No additional temperature control is allowed to be in the device.
connected upstream of the recooling system on the
 Connect the correspondingly labelled wires of the
supply side.
connection cable to the controller as shown in the
 Install the pre-fuse cited on the rating plate (minia- electrical circuit diagram (see circuit diagram for the
ture circuit-breaker "K" characteristic or slow fuse) to relevant unit type in chapter 13).
protect the cable and equipment from short-circuits. For details on the assignment of alarm relay con-
 The mains connection must ensure low-noise poten- tacts when an error code is displayed, see section
tial equalisation. Recooling units must always be in- 7.6.
tegrated into the building's equipotential bonding
system.
5.5.3 External activation (option)
 The conductor cross-sections of the power cable
The unit has been prepared with the option for con-
must be selected according to the rated current (see
rating plate).
trol via an external signal. To implement this, the
customer must connect 24 V DC to contacts 1 and 2
 The recooling unit does not have its own overvolt- (note polarity; see circuit diagram according to unit
age protection. Measures must be taken by the op- type) and set parameter 18 to 1 (see description of
erator at the supply end to ensure effective lightning the controller).
and overvoltage protection. The mains voltage must
not exceed the tolerance of +6/-10 %, see chapter
11. 5.5.4 Connecting the recooling unit to the
 On three-phase units: The connection must be PLC
made with the field rotating clockwise. The direction To evaluate individual fault messages, the unit can
of rotation of the field can be measured at the con- be connected to a programmable logic controller
nection terminals L1, L2 and L3. Connection with a (PLC). The connection is made with a 15-pole Sub-
clockwise rotating field ensures that all three-phase D socket.
motors rotate in the correct direction.
 Use a suitable line to connect the PLC to the 15-
 In case of an integrated transformer (optional): En- pole Sub-D socket (see (4) Fig. 17 and (5) Fig. 13).
sure correct voltage connection on the primary side. For types 3318.6xx and 3319.6xx:
If you want to evaluate the fault codes for fault sig-
nals from the recooling unit using the alarm relay,
you must also connect an appropriate low-voltage
cable to terminals 3 – 8, see circuit diagram for the
relevant unit type in chapter 13.
If the recooling system requires remote switching,
terminals 1 and 2 can be used for this purpose (see
the circuit diagram for the relevant unit type in chap-
ter 13) together with the appropriate programming
(parameter 18), see chapter 7.4.
1
2
3
Fig. 16 Preparing the PLC connection for types 3318.6xx

and 3319.6xx
Page 17 of 61
 Remove the louvred grille (3) on the rear of the re-
cooling unit. EN
 Remove the belt (2) and the housing (1).
1
2
3
4
Fig. 19 PLC connection for types 3320.6xx and 3334.6xx
Fig. 17 PLC connection for types 3318.6xx and 3319.6xx 5
 Guide a suitable connection cable into the unit via

the additional cable gland provided (see (5) Fig. 2). 4
 Connect the cable to the 15-pole Sub-D socket, see
(4) Fig. 17 or (5) Fig. 13.
For types 3320.6xx and 3334.6xx:
Fig. 20 PLC connection for type 3334.66x

the additional cable gland provided (see (8) Fig. 4).
Fig. 18 Preparing the PLC connection
for types 3320.6xx and 3334.6xx  Connect the cable to the 15-pole Sub-D socket, see
(5) Fig. 13.
 Remove the louvred grille (3+4) on the rear of the
recooling unit.
 Remove the filter mat, if applicable (2).
Page 18 of 61
24V DC ext. Metal filter mats (accessory) are available for air
containing oil condensation. EN
For types 3318.6xx and 3319.6xx only:
SPS 1 1 9
2 10 CTS
3 11 1
RTS
4 12
RXD
5 13 TXD
6 14 NC
7 15
GND
SPS 8 8
Fig. 21 Assignment of PLC contacts
For details on the assignment of PLC contacts when

an error code is displayed, see section 7.7.
2
5.5.5 Connecting an external room tem-
perature sensor (optional)
The units allow for combined room-temperature-
based control and are equipped for this purpose
with a B5 connection for an external room tempera-
ture sensor available as an optional accessory (ca- Fig. 23 3318.6xx and 3319.6xx Install filter mat
ble length 4 m).  Pull the louvred grille (1) on the front of the recooling
unit (air inlet) away from the housing.
 Insert the filter mat (2) (Model No. 3286.510) into
the louvred grille as shown in Fig. 23 and push it
back onto the housing.
Fig. 22 Cable routing to room temperature sensor

the additional cable gland provided (see (A)
Fig. 22). Fig. 24 3320.6xx and 3334.6xx Install filter mat
 Connect the connection cable on the electrical

switch box to socket contact B5, see (3) Fig. 17 or  Remove the upper and lower louvred grille (1) on
(4) Fig. 19. the rear of the recooling unit by carefully pulling it off
the housing.
After completing the connection work:  Remove the belt. To do so, unscrew the screws.
 Re-install the unit parts in the reverse order accord-  Insert the filter mat (2) (Model No. 3286.520) into
ing to the device type. the unit from above, as shown in Fig. 24.
 Reinstall the belt onto the unit.
5.5.6 Installing the filter mats (optional)  Press both louvred grilles back onto the housing.
If there is coarse dust and fluff in the ambient air, we
recommend installing an additional fleece filter mat
(available as an accessory) in the recooling unit.
Page 19 of 61
6 Commissioning
6 Commissioning EN
The recooling unit does not have its own main
switch to switch the recooling unit on and off. It must
be switched on and off by the higher-level controller.
6.1 Antifreeze
As standard, the units are not suitable for operation
below the specified minimum temperature (see
chapter 11). The units are always to be used with a
water-glycol mixture for the coolant with a maximum
glycol content of between 20 and 30% by volume.
The recommended antifreeze is Antifrogen N or our
Rittal Rifrost.
Other types of antifreeze are possible in specific
cases, however only in consultation with the manu-
facturer.
1
Note!
Only use distilled or de-ionised water in
recooling units specified for such use (see
chapter 11). Fig. 25 3318.610 and 3319.610 Filling with the cooling
medium
Caution!
Risk of damage for pipes and seals! For types 3318.610 and 3319.610:
Other additives may damage the pipes  Fill the unit with cooling medium via the fill nozzle
and the seal on the cooling medium (1) (see Fig. 25) up to the full mark in the tank.
pump and are therefore not allowed. For types 3320.6xx and 3334.6xx:
To prevent problems in the cooling medium circuit  Fill the unit with cooling medium via the fill nozzle
(also water-cooled units), it is imperative that the (4) (see Fig. 4). Check the level on the level gauge
VEB Cooling Medium Guidelines (VGB-R 455 P) are (3) (see Fig. 3).
observed. For types 3318.600 and 3319.600:
You can read and determine the correct glycol con-  For pressure-sealed cooling medium circuits: Fill the
tent with the aid of a refractometer, available from circuit using a filler pump or water hose via the feed,
the following supplier: Georg Pforr -gefo- GmbH & return or drain cock (Fig. 2), and build up a pre-
Co. KG, Holterkamp 16, D-40880 Ratingen, Ger- pressure of 1.2 – 2 bar. This pressure can be read
many. http://www.gefo.de. from the pressure manometer you have fitted.
6.2 Filling the recooling system with For types 3318.6xx, 3319.6xx, 3320.6xx and
3334.6xx:
cooling medium
 Switch on the power supply to the recooling unit via
The composition of the cooling medium is described
the higher-level controller.
in chapter 8.
For commissioning, proceed as follows: The indicators on the controller illuminate and indi-
cate the actual feed temperature of the cooling me-
 Ensure that any shut-off valves installed in the cool-
dium.
ing medium circuit are open.
 Check the direction of rotation of the motors (see
direction of rotation arrows on the cooling medium
pump and on the condenser fan).
Note!
If the compressor and condenser fan do
not start to operate, the temperature of the
cooling medium added is lower than the
setpoint temperature set.
 If necessary, lower the setpoint temperature mo-
mentarily; see section 7.4.
Page 20 of 61
6 Commissioning
For types 3318.6xx and 3319.6xx: For type 3334.66x only:
The cooling air is drawn in from the front and ex- EN
pelled to the rear.
For types 3320.6xx and 3334.6xx:
The cooling air is drawn in from the rear and ex-
pelled to the front.
If required, the condenser fan is activated by the
temperature controller.
If the direction of rotation is incorrect, you must
change over the connections for phases L1 and L2
on the recooling unit's terminal strip for the power
supply, see (1) Fig. 17 or (2) Fig. 19.
6.3 Bleeding the cooling medium pump
 Bleed the pipes and top-up the cooling medium.
For types 3318.6xx, 3319.6xx, 3360.1xx, 3360.25x
only:
The cooling medium pump fills by itself and does not
need to be bled.
Fig. 27 Bleeding the cooling medium pump SK 3334.66x
For type 3360.47x only:
Fig. 26 Bleeding the cooling medium pump

(types 3320.6xx and 3334.6xx only)
1
Fig. 28 Bleeding the cooling medium pump SK 3360.47x
 Bleed the cooling medium pump by loosening the

bleed screw a little (see (1) Fig. 26/27/28). As soon
as cooling medium escapes, re-tighten the screw.
In case of a water-cooled condenser (optional):
 Activate the external condenser circuit for the con-
denser (optional, provided by the operator).
 During commissioning:
Check the connecting pipes and pipe connections
for leaks.
Page 21 of 61
7 Operation
7 Operation 7.2 Key functions EN
The recooling unit is switched on and off by the You can use the control keys to change control pa-
higher-level control. It operates automatically, i.e. rameters within the assigned ranges (min. to max.
the cooling medium is pumped continuously and value). Tab. 2 in section 7.4 shows the parameters
heat extracted from it during this process. that may be set. The function of the control keys
A controller provides automatic control based on the (see (3) Fig. 29) changes depending on which con-
hysteresis set. The controller has a display for the trol level you are on.
indication of temperature values and buttons for
setting operating parameters. 7.2.1 Key functions during operation
7.1 Controls The keys have the following functions during opera-
tion:
key:
Display of software version: Press and hold

Delete error memory when error memory is acti-
vated: Press and hold 10 seconds
key:
Display of temperature values from sensors 1 to

Fig. 29 Controls – controller 5, one after the other: Press repeatedly
Key Sensor 1: Cooling medium temperature (dis-
1 7-segment display played continuously or after 30 sec. menu time-
out)
2 Temperature unit LEDs
3 Control keys Sensor 2: Icing of evaporator unit
The units have a 3-digit 7-segment display to indi- Sensor 3: Condenser, external (filter mat)
cate operating states and control keys to set operat- Sensor 4: Condenser, internal (filter mat)
ing parameters.
After the power supply is switched on, the display Sensor 5: Room temperature (if combined con-
"E0" appears initially for approx. 20 seconds to indi- trol active, see section 7.3)
cate that the unit is operational (boot phase control-
ler). After the boot phase, the chiller will start to
work. key:
During operation, the inlet temperature (to the
equipment) of the cooling medium circuit is dis-
played via the indicators, alternating with any error
messages that are present in the form of error Manual alarm reset:
codes; see section 7.5. Two LEDs °C and °F are Parameter adjustment is interrupted if no key
used as indicators for the temperature unit °C (Cel- is pressed for approx. 30 seconds (or 10 sec-
sius) or °F (Fahrenheit). onds if an alarm is outstanding). If this is not
You can perform the following activities via indica- done, the value will not be saved!
tors and control keys: The display shows the preset values again.
 Reading temperature values
 Reading from error memory + keys:
 Acknowledging error messages Jump to the parameterisation level, see
 Resetting the pump section 7.2.2: Press both keys and hold
 Reading and setting parameters for the controller for about 5 seconds.
To exit the parameterisation level, press
The measurement range for temperature measure- both keys again and hold for about 5 sec-
ments is: onds.
 Celsius: –40°C to 70°C
 Fahrenheit: –40°F to 158°F
Temperatures are shown with a resolution of 0.1° in
the following ranges:
 Celsius: –9.9°C to 70.0°C
 Fahrenheit: –9.9°F to 99.9°F
Page 22 of 61
7 Operation
7.2.2 Key functions during parameter ad- 7.3 Fixed value control or combined
justment control EN
Parameter adjustment is cancelled if you do not Recooling units allow for both fixed value control
press any key for about 30 minutes. When this hap- and combined room temperature-based control.
pens, any value in the process of being changed will
not be saved! The indicators will then show normal The units are set to "Fixed value control" in the fac-
operating values again (actual temperature of the tory.
cooling medium or the error code). If you have connected an external room temperature
key: sensor, see section 5.5.5, available as an optional
accessory, you can set control mode "Combined
in selection mode: Parameter number is incre- control" on the controller with parameter 13, see
mented from P01 to P20. section 7.4.
in editing mode: Parameter value is increased. In combined control, additional control parameters
must be set or taken into consideration; see section
7.4.
key:
in selection mode: Parameter number is decre- Fixed value control

mented from P01 to P20.
in editing mode: Parameter value is decreased.
Tw / °C Setpoint Tw: 20°C
Hysteresis: 2 K
key:
Cooling ON
in parameter selection: switch to editing mode. 20 Cooling OFF
in editing mode: Accept parameter and increment

to the next parameter.
After the last parameter (display 'End'): Exit pa-
rameter adjustment.
t/min
Example: Change unit in the temperature display

You can have temperature values displayed in de-
grees Celsius or Fahrenheit. To change the display Combined control
unit, proceed as follows:
Control with positive hysteresis
+ Press both keys and hold for about
5 seconds. C on = Tambient – diff. + Hyst.
C off = Tambient – diff.
Difference: -5K
Hysteresis: +2K
You are on the parameterisation level. Temp./°C
Press key until parameter P17 is dis- 35

played. 30 Cooling ON
Cooling OFF
Press key to switch into editing mode. 25 Ambient temperature
20
Parameter example:
, You can use these keys to switch be- 15

Difference to ambient temperature P 3 = -5
tween display in Celsius and Fahrenheit. 10
combined control P6= 2
Press key to confirm entry and switch to 5

next parameter.
t/min
1 3 4 5 6 7 8 9
, Press both keys and hold for about C on = cooling on T ambient = ambient temperature diff. = difference
5 seconds to exit the parameter level. C off = cooling off T Hyst. = hysteresis Smax = maximum
Smin = minimum
Page 23 of 61
7 Operation
7.4 Meaning of the control parameters
EN
Factory
No. Parameter Min. value Max. value Setting Explanation
setting
Fixed value control
If fixed value control is set for parame-

Setpoint temperature
1 10.0°C 30.0°C 20.0°C ter 13, the setpoint temperature can be
with fixed value control
selected here.
If fixed value control is set for parame-
Switching hysteresis
2 2K 5K 2K ter 13, the switching hysteresis can be
with fixed value control
determined here.
Combined control
If combined control is set for parameter

13, the setpoint temperature can be set
Difference from room tempera- with this parameter as the difference
3 -10.0°C 10.0°C 5.0°C
ture compared to room temperature. Nega-
tive values result in a setpoint above
the ambient temperature.

4 Minimum setpoint 7.0°C P5 10.0°C 13, the lower setpoint can be limited
with this value.

5 Maximum setpoint P4 35.0°C 28.0°C 13, the upper setpoint can be limited
with this value.
Switching hysteresis, If combined control is set for parameter

6 2K 5K 2K 13, the switching hysteresis can be
combined control determined here.
If the cooling medium temperature

exceeds the activation temperature of
Tolerance for error message
7 3.0°C 15.0°C 5.0°C the compressor by the value set here,
"F.01"
error message F.01 and an alarm are
generated.
Optional: If a tank heater is installed.

The heater will cut in if the tank tem-
Heater control 5.0°C perature drops below the value set
8 1.0°C OFF
(Medium) (+ OFF) here.
If OFF is set, the heater will never cut
in.
One after another, the hour (0 .. 24),

minute (0 .. 59), year (00 .. 99), month
9 Internal real-time clock - - - (1 .. 12), day (1 .. 31), summertime
(OFF, EU; USA, S1 .. S12, E1 .. E12)
are displayed.
Switching times Select the day of the week (1Mo .. 7Su,

10 OFF ON OFF ESC), start time (hh, mm), end time
Compressor (hh, mm)
Only if P8 not OFF.
Switching times Select the day of the week (1Mo .. 7Su,
11 OFF ON OFF
Heater ESC), start time (hh, mm), end time
(hh, mm)
Lock "1" To call up parameters P13 .. P19, key

12 1 999 123
(password protection) number 123 must be set.
Ct: Combined control

13 Control mode Ct Ft Ft
Ft: Fixed value control
Heater function antifreeze Optional if a heater is installed.

14 OFF ON OFF
(optional) ON: +2°C OFF: +5°C
Page 24 of 61
7 Operation
Factory
EN
No. Parameter Min. value Max. value Setting Explanation
setting
OFF: Bypass control unused

ON: Bypass control activated
When P15 is activated, the switching

hysteresis (P2 and P6) is deactivated.
The PID controller will automatically
aim for optimum switching hysteresis.
This is dependent on the PID setting.
The P, I and D values, cycle time and
switching hysteresis of the controller
are each set in turn.
Range (default):
15 Hot gas bypass (optional) OFF ON OFF Proportional band P
0.1 .. 99.9 K (1.0)
Integral time (reset time) I
1 .. 999 sec, 0=inactive (300)
Derivative time D
1 .. 999 sec, 0=inactive (50)
Cycle time C
4 .. 100 sec (10)
Note
Analyse to optimise the controlled
system and contact customer service.
Make the setting as follows (setting

range 4.0 .. 70.0 K, switching differ-
ence 2.0 K, fixed setting): Activate the
recooling unit with a clean filter mat
Setpoint for filter mat 70.0 K inserted.
16 4.0 K OFF
monitoring (+ OFF)
Using the keys and set the
value approx. 10.0 Kelvin above the
difference between temperature probe
B3 and B4.
°C: Show temperatures in Celsius

17 Changeover °C/°F °C °F °C
°F: Show temperatures in Fahrenheit
OFF: Normal operation

1: Standby with signal absent
2: Cooling off with signal absent
Evaluation of the external 5 3: Control via external controller
18 1 OFF
enable signal (+ OFF) 4: If signal is present at ext. input, the
clock function is deactivated
5: Standby with signal absent. If the
system is on standby, the alarm relay 1
(contact 4-5) opens
If this function is activated (ON), the

error messages also appear on the
Acknowledgement of error display with auto-reset until acknowl-
19 OFF ON OFF
messages
edged with the key .
To accept the factory setting (default

settings), you will need to enter the
code number 555.
20 Factory setting 1 999 555 This setting level is reached by holding
the button down for approximately
10 seconds after parameter 19 (the
word “End” is displayed).
Tab. 2 Meaning of the control parameters
Page 25 of 61
7 Operation
7.5 Meaning of the error codes Error messages that occur are saved in the control-
If errors occur during operation, they will appear ler's error memory. You can delete the error codes EN
cyclically as error codes with the cooling medium with control parameter 7.4
temperature: The meaning of the individual error codes is as fol-
The format of this display is as follows: lows:
e.g. F.01 alternating with t1
Error Meaning Alarm Alarm Assigned Cause Remedy

reset relay PLC out-
setting put
F.01 Maximum cooling me- Auto 1 1 The cooling medium tem- Wait until the error message
dium temperature ex- perature has exceeded the disappears or occurs again
ceeded. activation temperature of the after being acknowledged or
compressor by the value set other error messages are
in parameter 7. displayed. Remedy, see that
section.
F.02 Winding protection on Man 8 2 Compressor overheated. Leave compressor to cool

the compressor has down.
tripped. If the compressor has not
re-started after approx. 3
hours, or shuts down again,
contact service.
F.03 Icing in the plate heat Auto 4 3 Insufficient cooling medium Check whether a valve is
exchanger. flow through the evaporator shut in the cooling medium
(plate heat exchanger). circuit.
Check whether the cooling
medium pump is running
(listen). If faulty, contact
service.
Lack of refrigerant. If the cooling medium pump

is not faulty, there is not
enough refrigerant. Contact
service.
F.04 Pressure switch in the Auto + 5 4 Filter mat (option) soiled. Check whether filter mat is
refrigerant circuit has Man > 3 soiled. If applicable, replace
tripped due to excessive or clean.
pressure.
Condenser soiled. Check whether the con-
denser is soiled and clean
as necessary.
Ambient temperature too Lower the ambient tempera-

high. ture. Ventilate room.
Condenser fan faulty. Error Check whether the con-

as a consequence of F.05. denser fan is running. If
necessary, wait a few min-
utes.
Pressure switch has tripped. Switches on again automati-

cally (autoreset).
In case of a water-cooled Check external medium

condenser (option), no water circuit and make water
flow or an excessively low connection if necessary.
water flow through the con- Check external medium
denser. Possibly external temperature.
medium temperature.
Contact service.
F.05 Winding protection for Auto 8 5 Overheating Contact service.

condenser fan has
tripped.
F.06 Winding protection for Auto + 5 6 Overheating Contact service.

cooling medium pump Man > 3
has tripped.
F.07 Filter mat monitoring (if Reset: 2 7 Filter mat (option) soiled. Check whether filter mat is
activated, optional) has 0-3=Auto Condenser soiled. soiled. If applicable, replace
tripped. or clean.
4-7=Man
Check whether the con-
denser is soiled and clean
as necessary.
F.08 Low medium tempera- Man 5 8 The medium temperature Check optional heater
Page 26 of 61
7 Operation
Error Meaning Alarm Alarm Assigned Cause Remedy
reset relay PLC out- EN
setting put
ture if a tank heater has dropped off (cold envi-
(optional) is installed ronment!).
F.09 Incorrect rotary field or Auto 5 8 Power supply incorrectly Check and correct power
phase missing. connected. supply.
F.10 Cooling capacity moni- Man 8 1 Cooling medium temperature Switch off the unit and wait
toring. too high. Consequentially no until the temperature of the
cooling capacity. cooling medium has
Lack of refrigerant. reached normal level.
Contact service.
F.11 Flow switch in the cool- Auto 5 6 Insufficient cooling medium Check whether a valve is
ing medium circuit has flow through the evaporator shut in the cooling medium
tripped. (plate heat exchanger). circuit.
Check whether the cooling
medium pump is running
(listen). If faulty, contact
service.
Cooling medium pump faulty. Replace pump and contact

service as necessary.
Plate heat exchanger iced Contact service.

up.
No or not enough cooling Check cooling medium level

medium in the tank. and top up as necessary.
F.13 Mains voltage too low. Auto 5 7 Fluctuations in mains voltage If temporary, no remedy is
required.
If error message persists,
check the power supply.
F.14 Mains voltage too high. Auto 5 7 Fluctuations in mains voltage If temporary, no remedy is
required.
If error message persists,
check the power supply.
F.15 Level switch (optional) Man 5 2 Cooling medium level too Top up with cooling medium.
has tripped. low.
F.16 Condenser sensor Man 5 8 Condenser sensor the wrong Check the arrangement of
Inlet/outlet the wrong way round. sensors B3 and B4. See
way round. P+ID (flow chart)
F.81 Temperature sensor Auto 5 8 Temperature sensor faulty. Replace temperature sen-
broken/short circuit in sor.
temperature sensor B1.
CN Lack of communication Man - - Data cable defective, Check the connection,

between the controller no contact. replace the data cable if
and the display. necessary.
Tab. 3 Error codes
Page 27 of 61
7 Operation
7.6 Alarm relay contacts 7.7 PLC outputs
The alarm relay settings of the connection clamp for The meanings of the settings for the PLC outputs
EN
the alarm relays are assigned as follows: are as follows:
0 No PLC output turned on
Setting Meaning 1 .. 8 The relevant circuits of the PLC output may
Both alarm relays remain closed be found in Tab. 3 Error codes.
0
when a malfunction occurs
Alarm relay 1 drops out when a
1 malfunction occurs 24V DC ext.
Alarm relay 2 drops out when a
2
malfunction occurs
3 Both alarm relays drop out when a
1 9
malfunction occurs SPS 1
2 10 CTS
4 Cooling off, both alarm relays re- 3 11
RTS
main closed when a malfunction 4 12
RXD
occurs 5 13 TXD
6 14 NC
5 System off, alarm relay 1 drops out 7 15
GND
when a malfunction occurs SPS 8 8
6 Cooling off, alarm relay 2 drops out
when a malfunction occurs
7 Cooling off, both alarm relays drop
out when a malfunction occurs 7.8 Setting the digital real-time clock
8 Cooling off, alarm relay 1 drops out The micro controller box is fitted with an integral
when a malfunction occurs real-time clock. The current time can be set in menu
Tab. 4 Alarm relay setting P9 under "Time". It is also possible to switch be-
tween summer time and winter time. The clock is
supplied with power by a lithium battery.
Key:
Clock control can be switched on and off and para-
meterised separately for cooling (P10, "Switching
times, compressor") and heating mode (P11,
Cooling off Compressor and fan OFF
"Switching times, heater"). If clock control is deacti-
Pump ON vated (P10 or P11, "OFF"), control occurs inde-
pendently of the time. If clock control is activated
System off Pump, compressor, fan OFF
(P10 or P11, "ON"), control only operates within the
preset time intervals.
The time intervals may be set individually for each
day of the week with a start time (hour/minute) and
a stop time (hour/minute). Setting 6:00 to 18:00
means that the unit is only operational from 6.00 am
to 6.00 pm. With a setting 20:00 to 5:00, the unit will
operate from 8.00 pm till midnight (24.00 pm) and
then from 0.00 to 5.00 am the next morning.
With clock control activated (P10 or P11, "ON"),
after pressing the key, it is possible to set the day

of the week using the and keys (1=Monday to
7=Sunday). Press Esc to return to the parameter
selection.
The start and stop time can then be set one after the
other in hh and mm.
Page 28 of 61
8 Inspection and maintenance
8 Inspection and maintenance Overview of inspection and maintenance tasks
Assembly Task Interval EN
Proper, regular inspections and maintenance (once
a year is recommended) and usage of original spare Compressor No maintenance is
necessary on the fully
parts only are crucial for problem-free operation and hermetic compressor.
a long service life of the recooling unit.
Cooling medium level Check for sufficient 1 week
We therefore recommend a maintenance contract. filling, top up if neces-
sary.
Maintenance: Filter mat (optional) Clean or replace filter 4 weeks
mat.
We offer a maintenance service. Cooling medium Check cooling medium 4 weeks

circuit for soiling and
Our service contact: any foreign bodies
(chips and the like).
Telephone: +49 2772 505-1855
Fax: +49 2772 505-1850 Tank, components, and Externally and visually 4 weeks
all connections (piping, check for leaks.
E-mail: service@rittal.de valves and fittings,
hoses) in the circuit for
the equipment to be
Danger! cooled
Risk of electric shock at live con- Condenser (air-cooled Clean fins using com- 2 months
nections! recooling unit) pressed air, or with a
Prior to inspection and maintenance brush.
work, electrically isolate the recool- Cooling medium Replace cooling me- 1 year
ing unit from the electrical supply. dium.
Condenser fan (air- Check for noise. 6 months

cooled recooling unit)
Condenser (water- Check for adequate 1 year

cooled recooling unit) flow rate.
Refrigerant circuit Have refrigerant circuit 1 year

checked by a specialist
refrigeration company.
Tab. 5 Inspection and maintenance tasks
8.1 Maintaining the refrigerant circuit

As a hermetically sealed system, the refrigerant
circuit has been filled in the factory with the required
amount of refrigerant, tested for leaks and subjected
to a function test run.
Maintenance tasks on the refrigerant circuit must
only be undertaken by a specialist refrigeration
company. We recommend a maintenance contract
that includes an annual inspection of the refrigerant
circuit (European regulation EC No. 842/2006 /
fluorinated greenhouse gases).
Page 29 of 61
8.2 Water quality The cooling medium and/or cold water must not
In case of cooling of/with water + glycol or similar
cause any limescale deposits or loose debris. EN
In other words, it should have a low level of hard-
fluids in the open circuit, always observe the follow-
ness, particularly a low level of calcium hardness. In
ing points:
particular, the level of calcium hardness should not
 Regularly clean solid residues (from any filters be too high when using the equipment for recircu-
used), lated cooling. On the other hand, the cooling me-
 Algae and deposits, as well as dium should not be so soft that it attacks the materi-
 Corrosion, als. When recooling the cooling medium, the salt
content should not be allowed to increase exces-
can cause damage to the recooling unit. Residues
sively due to the evaporation of large quantities of
will always impair the performance of the recooling
water, since the electrical conductivity will increase
unit. Without water treatment it is seldom possible to
as the concentration of dissolved substances rises,
achieve satisfactory conditions. By means of regular
and the cooling medium will become more corro-
monitoring of the quality of the cooling medium and
sive. For this reason, not only is it always necessary
cooling medium treatment, you must ensure that
to add a corresponding quantity of fresh water, but
deposits and corrosion are avoided, even under
also to remove part of the enriched cooling medium.
extreme conditions.
There are specific cooling medium requirements
Hydrological data
depending on the type of equipment being cooled. A
The properties of the water used should not deviate
suitable process must then be used to prepare
from the hydrological data listed below.
and/or maintain the cooling medium to suit the level
The local drinking water values are to be noted.
of contamination and the size and design of the
recooling system. The most common types of con-
tamination and most frequently used techniques to Properties Value
eliminate them in industrial cooling are: pH value (7) 7.5 – 8.5
Mechanical contamination:
Filtering of the cooling medium via mesh filter, Elec. conductivity 200 – 1000 µS/cm
gravel filter, cartridge filter, or pre-coated filter Residue on < 500 mg/dm³
Excessive hardness: evaporation
Softening of the cooling medium using ion exchange Sedimentary < 3 mg/dm³
Moderate content of mechanical contaminants substances
and hardeners: Hardness 3 – 8°dH (for Ger-
Addition of stabilisers and/or dispersing agents to man-speaking region)
the water
Moderate content of chemical contaminants: Ca + Mg 0.5 – 2 mmol/l (for
Addition of passifiers and/or inhibitors to the cooling international region)
medium Hydrogen carbonate 1 – 5 mmol/dm³
Biological contaminants, slime bacteria, and (60 – 300 mg/dm³)
algae:
Free CO2 < 10 mg/dm³
Addition of biocides to the cooling medium
Sulphide < 0.01 mg/dm³
Note!
The cooling medium thickens due to Chloride < 50 mg/dm³
evaporation. You can return the values
to within the usual ranges by completely Sulphate < 250 mg/dm³
replacing the cooling medium. Only use Nitrate < 25 mg/dm³
distilled or de-ionised water in recooling
units specified for such use (see chapter Nitrite < 0.1 mg/m³
11). COD < 7 mg/dm³
The manufacturer's guarantee and liability will be NH4 < 0.05 mg/dm³
rendered void in cases of incorrect use and treat-
ment of the recooling unit. FE < 0.1 mg/dm³
To prevent problems in the coolant/heat transfer Mn < 0.1 mg/dm³
circuit (also on water-cooled units), it is imperative
that the VEB Cooling Water Guidelines (VGB-R Cu < 0.1 mg/dm³
455 P) are observed (for source, see chapter 12).
Tab. 6 Hydrological data
Portion of antifreeze in the cooling medium, see
chapter 11.
Page 30 of 61
Completely replace the cooling medium once a
Note!
year to prevent any spore or algae formation. EN
To be 100% certain the water quality
is appropriate, we recommend the  Types 3318.6xx and 3319.6xx:
usage of "Rittal Rifrost". This is a At the fill nozzle for the cooling medium, see (1) Fig.
ready-to-use mixture that can be used 25.
straight away.  Types 3320.6xx and 3334.6xx:
At the fill nozzle, see (3) Fig. 3.
Distilled or demineralised water may only be used in
recooling units that have been specified for this
purpose. Note!
Rittal recommends the use of "Rifrost" (Rittal ready- A significant growth in fouling or
mix) or Antifrogen N by Clariant as a concentrate. germs may be the result if water is
See Tab. 7 Rittal Rifrost. used on its own.
Rifrost Model No. Quantity

Outdoor 1:2 SK 3301.950 10 l
SK 3301.955 25 l
SK 3301.957 200 l
Indoor 1:4 SK 3301.960 10 l
SK 3301.965 25 l
SK 3301.967 200 l
Note!
Tab. 7 Rittal Rifrost
When glycol is used, the cooling
performance may be reduced, de-
Antifreeze pending on the glycol concentration.
See the following table.
Glycol + Water
=
Ready-mix (Rifrost) Temp. Loss of cooling per-
Rifrost Rifrost formance compared
20 – 30% MAX 70 – 80% MAX [°C] with pure water [%]
10 –6
Check the cooling medium circuit: Rifrost standard
(20% glycol) 15 –6
 Regularly check the level in the cooling medium Antifreeze: –10°C
tank. 18 –6
 Regularly check the quality of the cooling medium. 10 –13

Measure the glycol content with a refractometer. If Rifrost Outdoor
(30% glycol) 15 –13
necessary, improve the quality as described above. Antifreeze: –20°C
If you have any questions about this, please contact 18 –13
our service department.
Refractometer
Note!
Other types of antifreeze are possible
in specific cases, however only in
consultation with the manufacturer.
Note!
Condensation may occur in the sys-
tem if the recooling unit is run at par-
ticular physical operating parameters.
This can be reduced by employing
appropriate insulation or a room-
temperature-controlled regulation
system.
Page 31 of 61
8.3 Cleaning the condenser Ambient air containing oil:
Ambient air containing oil in conjunction with dust EN
Risk of electric shock at live connec- will result in increased soiling of the condenser fins.
tions! Thorough cleaning with compressed air is not pos-
Prior to inspection and maintenance sible in this case.
work, electrically isolate the recooling We recommend sending the unit in for cleaning or
unit from the electrical supply. requesting service.
The entire condenser is covered in a dirt-repellent, 8.4 Cleaning the filter mat (optional)
easy-to-clean RiNano coating. In many applications, For types 3318.6xx and 3319.6xx:
therefore, the use of filter media is unnecessary,
particularly with dry dusts. Danger of injury due to rotating fan
blades!
To ensure the correct function of the recooling unit, Do not remove the louvred grille until
the fins on the air-cooled condenser must be kept after the condenser fan has come to a
clean. Cleaning must be undertaken at regular inter- stop.
vals of at least once a year; the frequency of clean-  Remove the louvred grille on the front of the recool-
ing depends on the degree of soiling in the rooms ing system by carefully pulling it off the housing.
where the unit is installed.
The louvred grilles are fastened onto the housing
Risk of injury due to sharp-edged con- with plastic pins.
denser fins! Use gloves as personal  Remove the filter mat from the louvred grilles.
protection equipment.  Replace the filter mats made of filter fleece. Clean
The hot gas pipe inside the unit can the metal filter mats with a high-pressure cleaner.
reach a temperature of approx. 60°C.  Place a new filter mat or the cleaned metal filter mat
Wait approx. 10 min. after you have in the louvred grille and press it back onto the hous-
switched off the unit to allow the pipe to ing.
cool down. Fortypes 3320.6xx and 3334.6xx:
The louvred grilles are fastened onto the housing
with plastic pins.
Danger of injury due to rotating fan
blades!
Do not remove the louvred grille until
after the condenser fan has come to a
stop.
 Remove the upper louvred grille on the rear of the
recooling unit by carefully pulling it off the housing.
 Pull the filter mat upwards out of the unit.
 Replace the filter mats made of filter fleece. Clean
the metal filter mats with a high-pressure cleaner.
 Press the upper louvred grille back onto the hous-
ing.
8.5 Draining the cooling medium tank
Fig. 30 Cleaning the condenser (shown here: 3320.6xx  Drain the cooling medium tank via the tank drain
and 3334.6xx) connection (see (7) Fig. 2 or (7) Fig. 4) either di-
rectly or using a hose into a container.
 Deactivate the unit by switching off the power supply
 When disposing of the cooling medium, observe the
to the higher level control and secure against
locally application regulations on water pollution.
switching back on.
 Remove the louvred grille (2) Fig. 30 on the front of
the recooling unit.
Caution!
Risk of damage for the condenser fins
due to powerful compressed air!
Use the compressed air carefully to
avoid damage.
 Clean the condenser (1) Fig. 30 with compressed
air.
Page 32 of 61
9 Troubleshooting
9 Troubleshooting EN
In operation, the recooling unit operates in a safe
state. The recooling system maintains the cooling
medium feed temperature at the set setpoint.
Possible causes for deviation from the setpoint
could be:
 Cooling demand too high, see chapter 11
 Ambient temperature too high, see chapter 11
 Failure to observe required distances, see chapter 5
 Soiled evaporator
 Soiled condenser
 Lack of refrigerant
 Level of cooling medium in tank too low (not with
pressure-sealed units)
 Cooling medium temperature set too low, see chap-
ter 11
 Parameters set incorrectly
Any malfunctions must only be rectified by suitably
instructed, qualified personnel.
For information on malfunction analysis, refer to
Tab. 3 Error codes or contact our service depart-
ment:
Service contact:
Rittal Global Service

Auf dem Stützelberg
35745 Herborn, Germany
Telephone: +49 2772 505-1855

Fax: +49 2772 505-1850
E-mail: service@rittal.de
Page 33 of 61
10 Shutting down and disposal
10 Shutting down and disposal Certificate in accordance with
BGR 500 chap. 2.35 and DIN EN 378-2
EN
The recooling unit must only be shut down by
authorised, qualified personnel. For this purpose the on the inspection of a refrigeration system
unit must be decommissioned.
 Electrically isolate the unit at the mains isolation Note!
device. If a system is changed or taken out of
operation for more than 2 years, it
10.1 Shutting down for an extended must be re-inspected and a new cer-
period tificate issued. The system has been
If the recooling system will not be used for an ex- changed if the system has been
tended period (more than 6 months) the cooling opened and changed to a different
medium circuit must be drained to prevent the refrigerant, a fixed system has been
evaporation of water and to prevent a change in the moved, an existing system expanded
water-glycol ratio in the cooling medium. If the glycol or modified or significant improve-
concentration increases, the pump seal may be ments made.
irreparably damaged.
 Isolate the unit from the supply of power and secure
it against switching back on.
 Disconnect the cooling medium circuit connections.
 Drain the cooling medium circuit, see chapter 8.
 For disposal of the cooling medium, observe the
applicable regulations on water pollution, in Ger-
many the Wasserhaushaltsgesetz (Federal Water
Act).
 To recommission the recooling system, proceed as
described in chapter 6. Make the same checks as
described in that chapter.
10.2 Shutting down and disposal
Attention, risk for the environment!
Intentional release of the refrigerant
is strictly prohibited. Refrigerant
must be disposed of properly.
 Disconnect the electrical connection and the cooling

medium circuit connections.
 Drain the cooling medium circuit, see chapter 8.
 For disposal of the cooling medium, observe the
applicable regulations on water pollution, in Ger-
many the Wasserhaushaltsgesetz (Federal Water
Act).
 Notify your supplier or our service department for
proper disposal of the recooling unit.
Page 34 of 61
11 Technical specifications
11 Technical specifications EN
Description SK3318.600 SK3318.610 SK3319.600 SK3319.610
Rated voltage 230 V / 1~ / PE 230 V / 1~ / PE 230 V / 1~ / PE 230 V / 1~ / PE
Mains frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
Rated current 4.15/4.1 A 4.15/4.1 A 5.4/5.3 A 5.4/5.3 A
Start-up current 9.6/12.0 A 9.6/12.0 A 11.9/14.9 A 11.9/14.9 A
Pre-fuse 10 A 10 A 10 A 10 A
Rated output 630/780 W 630/780 W 845/1050 W 845/1050 W
Cooling output 960/1040 W 960/1070 W 1490/1660 W 1490/1660 W
Tw = water inlet Tw = 18°C Tw = 18°C Tw = 18°C Tw = 18°C
temperature
Tu = ambient tem- Tu = 32°C Tu = 32°C Tu = 32°C Tu = 32°C
perature
Refrigerant quantity 0.975 kg 0.975 kg 0.975 kg 0.975 kg
Max. permissible HP 24 LP 11 bar HP 24 LP 11 bar HP 24 LP 11 bar HP 24 LP 11 bar
pressure PS
Refrigerant R134a R134a R134a R134a
Temperature range +15°C – +43°C +15°C – +43°C +15°C – +43°C +15°C – +43°C
Achievable 0.2 – 3 bar 0.2 – 3.5 bar 0.2 – 3 bar / 0.2 – 3 bar /
static pressure 0.2 – 4 bar 0.2 – 4 bar
Cooling medium – 2l – 2l
tank volume
Noise level 62 dB(A) 62 dB(A) 62 dB(A) 62 dB(A)
Protection category IP 44 IP 44 IP 44 IP 44
Connections for 2 x ½" internal 2 x ½" internal 2 x ½" internal 2 x ½" internal
cooling medium thread thread thread thread
circuit
Weight 48 kg 48 kg 51 kg 51 kg
Tab. 8 Technical specifications for 3318.600/.610 and 3319.600/.610
Antifreeze
Proportion of 20 vol. % min.
antifreeze 30 vol. % max.
We recommend:
Manufacturer Rittal
Type Rifrost
Ready-to-use mixture
(see table under Hydrological data)
Page 35 of 61
Description SK3320.600 SK3334.600
EN
Rated voltage 400 V / 3~ / PE 460 V / 3~ / PE 400 V / 3~ / PE 460 V / 3~ / PE
Mains frequency 50/60 Hz 60 Hz 50/60 Hz 60 Hz
Rated current 3.8/4.6 A 3.9 A 4.9/5.9 A 5A
Start-up current 12.0/17.1 A 14.5 A 15.0/21.0 A 18 A
Pre-fuse 10 A 10 A 10 A 10 A
Rated output 1716/1953 W 1953 W 2001/2505 W 2505 W
Cooling output 3000/3400 W 3400 W 4500/5400 W 5400 W
Tw = water inlet tem- Tw = 18°C Tw = 18°C Tw = 18°C Tw = 18°C
perature
Tu = ambient tempera- Tu = 32°C Tu = 32°C Tu = 32°C Tu = 32°C
ture
Refrigerant quantity 1.2 kg 1.2 kg 1.5 kg 1.5 kg
Max. permissible HP 24 LP 11 bar HP 24 LP 11 bar HP 24 LP 11 bar HP 24 LP 11 bar
pressure PS
Refrigerant R134a R134a R134a R134a
Temperature range +15°C – +43°C +15°C – +43°C +15°C – +43°C +15°C – +43°C
Achievable 1.45 – 3.2 bar / 2.25 – 5.4 bar 1.45 – 3.2 bar / 2.25 – 5.4 bar
static pressure 2.25 – 5.4 bar 2.25 – 5.4 bar
Cooling medium 30 l 30 l 30 l 30 l
tank volume
Noise level 68 dB(A) 68 dB(A) 68 dB(A) 68 dB(A)
Protection category – IP 44 IP 44 IP 44 IP 44
external circuit
Connections for cooling 2 x ½" internal 2 x ½" internal 2 x ½" internal 2 x ½" internal
medium circuit thread thread thread thread
Weight 88 kg 88 kg 94 kg 94 kg
Tab. 9 Technical specifications for 3320.600 and 3334.600
Antifreeze
We recommend:
Manufacturer Rittal
Type Rifrost
Page 36 of 61
Description SK3334.660 SK3334.660
EN
Rated voltage 400 V / 3~ / PE 460 V / 3~ / PE
Mains frequency 50/60 Hz 60 Hz
Rated current 8/9.7 A 8A
Start-up current 39.8/35.4 A 35.9 A
Pre-fuse 16 A 16 A
Rated output 4283/5140 W 5084 W
Cooling output 6061/6625 W 6625 W
Tw = water inlet temperature Tw = 18°C Tw = 18°C
Tu = ambient temperature Tu = 32°C Tu = 32°C
Refrigerant quantity 2.2 kg 2.2 kg
Max. permissible pressure PS HP 24 LP 11 bar HP 24 LP 11 bar
Refrigerant R134a R134a
Temperature range +15°C – +43°C +15°C – +43°C
Achievable static pressure 1.45 – 3.2 bar 2.25 – 5.4 bar
Cooling medium 30 l 30 l
tank volume
Noise level 69 dB(A) 69 dB(A)
Protection category – IP 44 IP 44
external circuit
Connections for cooling medium 2 x ¾" internal thread 2 x ¾" internal thread
circuit
Weight 125 kg 125 kg
Tab. 10 Technical specifications for SK 3334.660
Antifreeze
We recommend:
Manufacturer Rittal
Type Rifrost
Page 37 of 61
Description SK3360.100 SK3360.250 SK3360.470
EN
Rated voltage 400 V / 3~ / PE 400 V / 3~ / PE 400 V / 3~ / PE
Mains frequency 50/60 Hz 50/60 Hz 50/60 Hz
Rated current 2.7/3 A 3.7/3.8 A 4.6/5.2 A
Start-up current 7.2/8 A 9/11 A 16.3/17.6 A
Pre-fuse 10 10 10
Rated output 700 W/760 W 1550W/2000 W 1980/2450 W
Cooling output 1000/1100 W 2500/2800 W 4000/4500 W
Tw = water inlet temperature Tw = 18°C Tw = 18°C Tw = 18°C
Tu = ambient temperature Tu = 32°C Tu = 32°C Tu = 32°C
Refrigerant quantity 0.5 kg 0.95 kg 3 kg
Max. permissible pressure PS HP 24 LP 11 bar HP 24 LP 11 bar HP 24 LP 11 bar
Refrigerant R134a R134a R134a
Temperature range +15°C – +43°C +15°C – +43°C +15°C – +43°C
Environment
Temperature range +10°C – +30°C +10°C – +30°C +10°C – +30°C
Liquid medium
Cooling medium 5l 10 l 15 l
tank volume
Noise level 68 dB(A) 68 dB(A) 68 dB(A)
Protection category – external circuit IP 44 IP 44 IP 44
Connections for cooling medium circuit Quick-release Quick-release ¾" internal thread
fastener fastener
Weight 57 kg 74 kg 98 kg
Tab. 11 Technical specifications for SK 3360.100/.250/.470
Antifreeze
We recommend:
Manufacturer Rittal
Type Rifrost
Page 38 of 61
12 Manufacturer’s guarantee and customer service
12 Manufacturer’s guarantee and  Installation, set-up and assembly are in accor-
dance with the operating and installation instruc- EN
customer service tions and are undertaken by an appropriately
(applies from production date 01.01.2008) qualified specialist.
Rittal grants the customer, on proper usage (see  Any repair that becomes necessary in case of a
operating instructions), a 24-month "Rittal manufac- claim against the guarantee is carried out only by
turer's guarantee" from the date of manufacture for a Rittal employee or Rittal partner.
the products from the enclosure climate control  The device concerned is used exclusively in con-
range, recooling systems, air/air and air/water heat junction with compatible products.
exchangers, climate control doors and all items from The damage has not been caused due to relocation by
the IT infrastructure program RimatriX5. unauthorised personnel.
If, during the guarantee period, within 24 months of
Not included in the guarantee are:
manufacture, a malfunction occurs on the product
that substantially adversely affects its functionality,  Measures to rectify malfunctions caused by oper-
Rittal will, within a reasonable period of time, rectify ating errors, other improper handling, technical
the malfunction by telephone service or, if neces- changes on the part of the customer or third par-
sary, by replacement, repair or other measures, at ties or other effects for which Rittal is not respon-
sible;
its discretion.
Within the scope of its guarantee, Rittal will bear all  The cost of replacement parts that are subjected
costs connected with dispatching, deploying and to particular wear and tear, the cost of consum-
accommodating its staff and with replacing or repair- ables and data carriers;
ing any parts, provided the malfunction occurred  Any repairs of accessories, changes, attachments
during the proper usage of the products and pro- or other fixtures and fittings;
vided the costs are not increased by the movement  Any electrical work not included in the service
of the products to a place other than that where they products;
were originally delivered. In addition, Rittal will bear
 Any repair work if the ambient conditions as per
the necessary costs for procuring and delivering the the documentation have not been observed.
replacement parts to the place where the products
were originally delivered. Any claims based on this guarantee are to be sub-
Any parts delivered for or in replacement will be new mitted to Rittal in writing within one month of the
or in mint condition and in a fully functional state occurrence of the malfunction. Any further claims, in
free of faults; the replaced parts will become Rittal's particular claims for damages, are not covered by
property; the customer warrants that no rights of any the guarantee. The statutory liability for defects is
third parties will obstruct that exchange and transfer not affected by the guarantee.
of title.
Prerequisites for claims under the guarantee are: Customer service address:
RITTAL GmbH
The device concerned is unmistakably identifiable by
its serial number.
Rittal Global Service
External factors, e.g. fire, vandalism, unauthorised Auf dem Stützelberg
changes, excessively high temperatures, etc., or nor- 35745 Herborn, Germany
mal wear and tear are excluded as causes.
The devices have not been changed, except by author- Telephone: +49 2772 505-1855
ised Rittal staff or Rittal partners. Fax: +49 2772 505-1850
The devices have only been used appropriately in E-mail: service@rittal.de
accordance with the documentation.
Installation, operation, repair and maintenance are in
accordance with the specifications provided by Rittal.
Specifically, this means:
Page 39 of 61
13 Appendix
13 Appendix EN
13.1 P+ID diagram 3318.600 and 3319.600
Explanations of the abbreviations used may be found in the spare parts list for the relevant type.
Page 40 of 61
13 Appendix
13.2 P+ID diagram 3318.610 and 3319.610
EN
Page 41 of 61
13 Appendix
13.3 P+ID diagram 3320.600, 3334.600, 3334.660, 3360.100, 3360.250, 3360.470
EN
Page 42 of 61
13 Appendix
Abkürzungen P+ID-Schema
Abbreviations P+ID diagram EN
Abréviations schéma P+ID
Abbreviazioni schema P+ID
Abb. Deutsch English Français Italiano

AQ Wasserstandrelais Water level relay Relais niveau d’eau Relè di livello d'acqua
AS Durchflussanzeige Flow indicator Indicateur d’écoulement Asametro
BC Verflüssiger Condenser Condenseur Condensatore
BA Automatisches Bypass- Automatic bypass valve By-pass automatique Valvola bypass automatico
ventil
CA Anlaufkondensator Start capacitor Condensateur de démar- Condensatore di spunto
rage
CO Verdichter Compressor Compresseur Compressore
CR Kondensator Run capacitor Condensateur de marche Condensatore di marcia
FAC Filtermatte für Verflüssiger Condenser air filter Filtre à air du condenseur Filtro aria condensatore
FI Filtertrockner Filter drier Déshydrateur Filtro essiccatore
FL Strömungswächter Flow switch Contrôleur de débit Flussostato
HT Heizung Heater Résistance chauffante Riscaldamento
JO Entlüftungsventil Air bleed valve Purge Valvola di spurgo dell'aria
LE Elektrischer Niveauschal- Electric liquid level switch Flotteur électrique Interruttore elettrico di
ter livello
LI Niveauanzeige Level viewer Indicateur de niveau Livello visivo
MN Manometer Gauge Manomètre Manometro
PA Hochdruckwächter High pressure limiter Pressostat haute pression Pressostato di alta
PB Unterdruckwächter Low pressure limiter Pressostat basse pression Pressostato di bassa
PD Differentialdruckschalter Differential pressostat Pressostat différentiel Pressostato differenziale
PHE Verdampfer Evaporator Evaporateur Evaporatore
PHE Plattenwärmeaustauscher Plate heat exchanger Echangeur thermique à Scambiatore di calore a
plaques piastre
PV Drehzahlregler für Ventila- Fan speed controller Régulateur de vitesse du Parzializzazione ventila-
tor ventilateur tore
PW Pumpe Pump Pompe Pompa
Page 43 of 61
13 Appendix
Abb. Deutsch English Français Italiano EN
RA Automatische Füllung Automatic filling Remplissage automatique Riempimento automatico
RC Ölsumpfheizung Crankcase heater Résistance chauffante Resistenza al carter
carter
RV Schauglas Sight glass Hublot Livello visivo
RW Absperrventil für Wasser Shut-off valve for water Vanne d’arrêt d’eau Valvola d’arresto d’acqua
SB Heißgas-Bypassventil Hot-gas bypass valve By-pass gaz chaud Valvola by-pass di gas
caldo
SE Temperaturfühler Temperature probe Sonde de température Sonda di temperatura
SLW Magnetventil für Wasser Water solenoid valve Electrovanne eau Valvola solenoide d’acqua
SLG Magnetventil für Kältemit- Hot gas solenoid valve Electrovanne gaz chaud Valvola solenoide gas
tel caldo
SV Tankentleerung Tank evacuation Vidange cuve Scarico vasca
TA Frostschutzthermostat Antifreeze thermostat Thermostat antigel Termostato antigelo
TP Tankbefüllung Tank filling Remplissage cuve Riempimento di vasca
TS Thermostat Thermostat Thermostat Termostato
VA Tank Tank Cuve Vasca
VC Verflüssiger-Ventilator Condenser fan Ventilateur du condenseur Ventilatore condensatore
VX Druckausgleichsbehälter Expansion tank Vase d’expansion Vasca equilibramento
Ausdehnungsgefäß delle pressioni
VNG Absperrventil für Wasser Shut-off valve for water Vanne d’arrêt d’eau Valvola d’arresto d’acqua
VP Druckbehälter Pressure tank Cuve sous pression Vasca accumulo pressur-
izzata
VR Füllventil Filling valve Vanne de remplissage Valvola di riempimento
VSC Sicherheitsventil Safety valve Soupape de sécurité Valvola di sicurezza
VT Expansionsventil Expansion valve Détenteur thermostatique Valvola termostatica
VW Wasserventil Water valve Robinet d’eau Valvola d’acqua
Page 44 of 61
13 Appendix
13.4 Electrical circuit diagram for 3318.6xx and 3319.6xx
EN
Page 45 of 61
13 Appendix
13.5 Electrical circuit diagram for 3320.600, 3334.600, 3360.100, 3360.250, 3360.470
EN
Page 46 of 61
13 Appendix
13.6 Electrical circuit diagram for 3334.660
EN
Page 47 of 61
13 Appendix
13.7 Spare parts lists
EN
Type SK 3318.600
Description Manufacturer Type Spare part code Position in P+ID

diagram
Compressor DANFOSS SC10GH –BA CAA0001065 CO
Expansion valve DANFOSS TDN 1-0.4 EBA0009346 VT
Condenser fan EBM K4E250-AA04-11 VAA0001530 VC
Pump SPECK Y-2951.0328 915984 PW
Condenser RITTAL 223729 DISA1085CH-VN BC
Filter dryer DANFOSS DML032S FDC0001257 FI
Plate heat exchanger GEA Ga-M18-6-L1L1 PHA0002249 PHE
Flow switch RITTAL VK308M0RITTA02 FAA0001171 FL
Pressure-operated
DANFOSS ACB4UB11W OAA0001013 PA
switch
Ball valve OVENTROP 1033314 247673 SV
Expansion tank ZILMET 11B0000100 RWW0009253 VX
Air bleed valve EURO CONTROL 3/8“ 245882 JO
Safety valve OVENTROP 1087104 242271 VSC
Micro-controller box RITTAL RITM230T00 901282 TS
Display RITTAL RITCUSR0N1 315939 TS
Sensor cable B1 RITTAL NTC100 TSS0005463 B1
Sensor cable B5
RITTAL NTC100 TSS0007399 B5
(optional)
Data cable between

display and micro- RITTAL RITCCON151 TAC0007288 TS
controller box
Tab. 12 Spare parts for type SK 3318.600
Page 48 of 61
13 Appendix
Type SK 3318.610
EN
diagram
Compressor DANFOSS SC10GH –AB CAA0001065 CO
Pump SPECK Y-2951.0328 915984 PW
Plate heat exchanger GEA Ga-M18-6-L1L1 PHA0002249 PHE
Pressure-operated
switch
Tank RITTAL PP tank DISA1984CL VA
Sensor cable B1 RITTAL NTC10k TSZ0010320 B1
Sensor cable B5
(optional)
Data cable between

controller box
Page 49 of 61
13 Appendix
Type SK 3319.600
EN
diagram
Pump SPECK Y-2951.0328 915984 PW
Plate heat exchanger GEA Ga-M18-14-L1G2 PHA0009275 PHE
Pressure-operated
switch
Expansion tank ZILMET 11B0000100 RWW0009253 VX
Air bleed valve EURO CONTROL 3/8“ 245882 JO
Safety valve OVENTROP 1087104 242271 VSC
Sensor cable B5
(optional)
Data cable between

controller box
Page 50 of 61
13 Appendix
Type SK 3319.610
EN
diagram
Pump SPECK Y-2951.0328 915984 PW
Plate heat exchanger GEA Ga-M18-14-L1LG2 PHA0009275 PHE
Pressure-operated
switch
Tank RITTAL PP tank DISA1984CL VA
Sensor cable B1 RITTAL NTC10k TSZ0010320 B1
Sensor cable B5
(optional)
Data cable between

controller box
Page 51 of 61
13 Appendix
Type SK 3320.600
EN
diagram
Compressor UN.HERMETIQUE Em NJ6226ZX-M CAF0001054 CO
Expansion valve DANFOSS TDEN 1-09 EBA00009348 VT
Condenser fan EBM A2D250-AI14-09 VAA0009716 VC
Pump LOWARA 2HM76T/A+MP 907474 PW
Condenser RITTAL DISA12168CH-VN DISA112168CH-VN BC
Filter dryer KMP DML 083S FDC0001258 FI

Pressure-operated
switch
Tank RITTAL PP tank DISA13059CA VA
Micro-controller box RITTAL RITM400000 911535 TS
Sensor cable B1 RITTAL NTC100 915898 B1
Sensor cable B5
(optional)
Data cable between

controller box
Page 52 of 61
13 Appendix
Type SK 3334.600
EN
diagram
Compressor DANFOSS MTZ28JE4 CAA0001140 CO
Expansion valve DANFOSS TDEN 1-1.1 EBA0009344 VT
Condenser fan EBM A2D250-AI14-09 VAH0009716 VC
Condenser RITTAL DISA12168CH-VN DISA112168CH-VN BC
Flow switch RITTAL VK315MORITTA03 FAA0001172 FL
Pressure-operated
switch
Sensor cable B5
(optional)
Data cable between

controller box
Page 53 of 61
13 Appendix
Type SK 3334.660
EN
diagram
Compressor DANFOSS MTZ40JH4A CAA0001113 CO
Expansion valve DANFOSS TX3-M35 R134a EBA0001243 VT
Condenser fan EBM A2D350-AP08- VAA0009980 VC
2522C0 242 21 420 4

Condenser RITTAL 915799 BC
A10S
Filter dryer KMP DML 083S 10MM FDC0001258 FI
Plate heat exchanger GEA M18-30-L1G2 PHA0002248 PHE
Flow switch RITTAL VK315MORITTA03 FAA0001172 FL
Pressure-operated
switch
Ball valve OVENTROP 2“ M/M COD.10333 247673 SV
Sensor cable B5
(optional)
Data cable between

controller box
Page 54 of 61
13 Appendix
Type SK 3360.100
EN
diagram
TRK5450Y
Compressor TECUMSEH 314114 CO
6475020500
Expansion valve DANFOSS 068N1906 EBA0009347 VT
Condenser fan EBM R2D225-AT26-15 VBA0009818 VC
Pump Speck Sk T-401/200 M3685 PPI0009820 PW
DISA13095CH-
Condenser RITTAL Condenser coil BC
VN
Plate heat exchanger GEA B8TH*10/1P-SC-S PHA0002210 PHE
ACB-4UB08W -
Pressure-operated switch DANFOSS OAC0009823 PA
061F8189
Ball valve OVENTROP VALVOLA A SFERA 307010 SV
Sensor cable B2 RITTAL NTC100 TSZ0010833 B2
Sensor cable B5
(optional)
Data cable between display

RITTAL 258218 TAC0007288 TS
and micro-controller box
Page 55 of 61
13 Appendix
Type SK 3360.250
EN
diagram
Compressor MANEUROP TRK5512Y CEE0009824 CO
Condenser fan EBM R2D225-AV02-18 VBA0009989 VC

Sk T-401/200
Pump Speck PPI0009820 PW
M3685
Condenser RITTAL Condenser coil DISA13100CH-VN BC

ACB-4UB13W -
Pressure-operated switch DANFOSS OAC0009825 PA
061F8190
Level display of refrigerant ELESA HCX127-INOX LCB0001218 LI
Sensor cable B5 (optional) RITTAL NTC100 TSS0007399 B5
Data cable between display

RITTAL 258218 TAC0007288 TS
and micro-controller box
Page 56 of 61
13 Appendix
Type SK 3360.470
EN
diagram
Compressor DANFOSS MTZ22JC4 CAA0001121 CO
Condenser fan EBM R4D330-AA08-12 VBA0009829 VC
Pump Lowara 2HM76T/A+MP 907474 PW
Condenser RITTAL Condenser coil DISA13299CH-VN BC
Filter dryer KMP DMC 20325S FDC0012071 FI

Pressure-operated ACB-4UB13W -
DANFOSS OAC0009825 PA
switch 061F8190
Level display of
ELESA HCX127-INOX LCB0001218 LI
refrigerant
Sensor cable B5
(optional)
Data cable between

display and micro- RITTAL 258218 TAC0007288 TS
controller box
Page 57 of 61
13 Appendix
13.8 Accessories
EN
Overflow valve
Pressostat for use in the water cycle between the recooling system and the air/water heat ex-
changer. It prevents an increase in pump pressure in the recooling system against the closed
magnetic valve of the air/water heat exchanger outside of the cooling cycle.
Material: Brass. Setting range: 2 – 12 bar. Presetting: 3 bar
Version Packs of Model No. SK

1/2˝ bypass valve 1 3301.900
3/4˝ bypass valve 1 3301.910
1˝ bypass valve 1 3301.920
Flow regulator valve

For use with air/water heat exchangers, especially if more than one heat exchanger (n > 1) is
used in the water cooling circuit. The correctly set valve then ensures the same quantity of cool-
ing medium for all equipment. The valve is used for hydraulic balancing.
Material: Brass. Setting range: 3 – 12 l/min
Version Packs of Model No. SK

3/4˝ x 1/2˝
1 3301.930
for volumetric flow control
3/4˝ x 3/4˝
1 3301.940
for volumetric flow control
Metal filter
Particularly when chiller units are used in dusty and oil-laden environments, it is advisable to use
washable metal filters. If air or steam condenses on the metal surfaces, any particles that may be
present will adhere to the metal and are easily washed out with water or grease-dissolving deter-
gents.
Chiller Packs of Model No. SK

SK 3318.600-609 / SK 3318.610-619/
1 3286.510
SK 3319.600-609 / SK 3319.610-619
SK 3320.600-609 / SK 3334.600-609 1 3286.520
SK 3334.660-669 1 2 x 3286.510
SK 3360.100-109 / SK3360.250-259/
1 3286.410
SK 3360.470-479
Cooling medium for chillers (ready mix)

Chiller systems are only suitable for the cooling of a water/glycol mixture. As well as protecting
against frost, this cooling medium also serves to inhibit bacterial growth and provide optimum
corrosion protection.
Supply includes: 10 l canister, 25 l canister or 200 l barrel.
Antifreeze/ Container Model No. SK

water mixture
10 l 3301.960
1:4 25 l 3301.965
3301.967
200 l
(Delivery times on request)
Page 58 of 61
13 Appendix
13.9 EC declaration of conformity
EN
EG-Konformitätserklärung
DGRL 97/23/EG Anhang VII
EC Declaration of Conformity
PED 97/23/EC Annex VII
Reg.-Nr.: 3 485 003 - 8
Hiermit erklären wir / We,
Rittal GmbH & Co. KG, Auf dem Stützelberg, D-35745 Herborn
dass die Baugruppe / hereby declare that the assembly:
SK3318.xxx SK3319.xxx SK3320.xxx SK3334.xxx SK3360.xxx
Beschreibung der Baugruppe siehe Anlage 1 zur Konformitätserklärung / Description of the assembly see Annex 1 to
this declaration
folgender Richtlinie entspricht / complies with the following directives:
Druckgeräterichtlinie 97/23/EG / Pressure equipment directive 97/23/EC
Angewandtes Konformitätsverfahren / Applied conformity assessment procedure:

Category I + II Module D1
Benannte Stelle nach Anhang IV / Notified Body acc. to Annex IV:
0045
Systems GmbH & Co. KG
Langemarckstrasse 20 D1-Cert: 07 202 1403 Z 1091 / 8 / D / 0078
45141 Essen
Andere angewandte Richtlinien / Other applied directives:
Maschinenrichtlinie 2006/42/EG / Machinery Directive 2006/42/EC

Anhang / Annex II A
Anhang / Annex II B 1)
Niederspannungsrichtlinie / Low Voltage Directive 2006/95/EC
Richtlinie Elektromagnetische Verträglichkeit / Directive Electromagnetic Compatibility 2004/108/EC
1)
Die Inbetriebnahme ist so lange untersagt bis festgestellt wurde, dass die Maschine, in die diese Maschine eingebaut werden
soll, den Bestimmungen der Richtlinie entspricht!
The machinery must not be put into service until the machinery into which it is to be incorporated has been declared in con-
formity with the provisions of the Directive!
Page 59 of 61
13 Appendix
Angewandte harmonisierte Normen / Applied harmonised standards: EN
EN 378-1 bis / till -4, Kälteanlagen und Wärmepumpen (Refrigerating systems and heat pumps)
EN ISO 12100-1 + -2, Sicherheit von Maschinen (Safety of machinery)
EN ISO 13857, Sicherheitsabstände gegen das Erreichen von Gefährdungsbereichen mit den oberen
und unteren Gliedmaßen (Safety distances to prevent hazard zones being reached by upper
and lower limbs)
EN 60204-1, Elektrische Ausrüstung von Maschinen (Electrical equipment of machinery)
EN 61000-6-2, Elektromagnetische Verträglichkeit (Electromagnetic compatibility)
EN 61000-6-4 Elektromagnetische Verträglichkeit (Electromagnetic compatibility)
Angewandte nationale technische Spezifikationen, insbesondere / Applied national technical specifications in particular:
- keine / none -
Bei einer nicht mit uns abgestimmten Änderung der Maschine verliert diese EG-Konformitätserklärung ihre
Gültigkeit.
This EC declaration of conformity shall become null and void when the assembly is subjected to any modifica-
tion that has not met with our approval.
___________________________
Valeggio sul Mincio, 10.07.2010 General Manager
Page 60 of 61
Rev. 05 / 04-2011
Rittal GmbH & Co. KG · Postfach 1662 · D-35726 Herborn

Telefon +49(0)2772 505-0 · Telefax +49(0)2772 505-2319 · eMail: info@rittal.de · www.rittal.de
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TopTherm Chiller

Installations-, Betriebs- und Wartungsanleitung

1.3 Storing the documents 2.1 Risks in case of failure to observe

2.5 Health risks due to the refrigerant

2.5.1 First aid measures

2.5.2 Fire-fighting measures

2.5.3 Protective measures during repairs

Fig. 3 3320.6xx and 3334.6xx View from front

Fig. 1 3318.6xx and 3319.6xx View from front

Fig. 4 3320.6xx and 3334.6xx View from rear

Fig. 7 SK 3360.10x View from front

Fig. 5 SK 3334.66x View from front

Fig. 8 SK 3360.25x View from front

Fig. 6 SK 3334.66x View from rear

Fig. 9 SK 3360.47x View from front

Fig. 11 Eyebolt for transportation (331x.6xx shown here as

 Only transport the unit on the pallet supplied with

5.1.1 Dimensions for 3318.6xx and 3319.6xx

Fig. 12 Dimensions for 3318.6xx and 3319.6xx

5.1.2 Dimensions for 3320.6xx and 3334.6xx

Fig. 13 Dimensions for 3320.6xx and 3334.6xx

Fig. 14 Dimensions for 3334.66x

Mounting cut-out for external mounting/partial internal mounting

External mounting Partial internal mounting

 Before drilling, check the dimensions of the drilling template.

Mounting cut-out for external mounting/partial internal mounting

External mounting Partial internal mounting

 Before drilling, check the dimensions of the drilling template.

Mounting cut-out for external mounting/partial internal mounting

External mounting Partial internal mounting

 Before drilling, check the dimensions of the drilling template.

 Pressure drops in the refrigerant piping system

Ensure the room is adequately ventilated by install-

For pressure-sealed units (3318.6xx and 3319.6xx)

Fig. 16 Preparing the PLC connection for types 3318.6xx

Fig. 19 PLC connection for types 3320.6xx and 3334.6xx

Fig. 17 PLC connection for types 3318.6xx and 3319.6xx 5

 Guide a suitable connection cable into the unit via

Fig. 20 PLC connection for type 3334.66x

 Guide a suitable connection cable into the unit via

Fig. 21 Assignment of PLC contacts

For details on the assignment of PLC contacts when

Fig. 22 Cable routing to room temperature sensor

 Connect the connection cable on the electrical

For types 3320.6xx and 3334.6xx only:

Fig. 27 Bleeding the cooling medium pump SK 3334.66x

For type 3360.47x only:

Fig. 26 Bleeding the cooling medium pump

Fig. 28 Bleeding the cooling medium pump SK 3360.47x

 Bleed the cooling medium pump by loosening the

Display of software version: Press and hold

Display of temperature values from sensors 1 to

in selection mode: Parameter number is decre- Fixed value control

in editing mode: Accept parameter and increment

Example: Change unit in the temperature display

You are on the parameterisation level. Temp./°C

Press key until parameter P17 is dis- 35

, You can use these keys to switch be- 15

Press key to confirm entry and switch to 5

Fixed value control

If fixed value control is set for parame-

If combined control is set for parameter

If combined control is set for parameter