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10 1016@j Ijbiomac 2018 08 007
10 1016@j Ijbiomac 2018 08 007
10 1016@j Ijbiomac 2018 08 007
PII: S0141-8130(18)31297-2
DOI: doi:10.1016/j.ijbiomac.2018.08.007
Reference: BIOMAC 10251
To appear in: International Journal of Biological Macromolecules
Received date: 14 April 2018
Revised date: 25 July 2018
Accepted date: 2 August 2018
Please cite this article as: Francesco Carfì Pavia, Gioacchino Conoscenti, Silvia Greco,
Vincenzo La Carrubba, Giulio Ghersi, Valerio Brucato , Preparation, characterization
and in vitro test of composites poly-lactic acid/hydroxyapatite scaffolds for bone tissue
engineering. Biomac (2018), doi:10.1016/j.ijbiomac.2018.08.007
This is a PDF file of an unedited manuscript that has been accepted for publication. As
a service to our customers we are providing this early version of the manuscript. The
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DICAM, University of Palermo, Viale delle Scienze building 8, 90128 Palermo
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ATeN center, University of Palermo, Viale delle Scienze building 18A, 90128 Palermo
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STEBICEF, University of Palermo, Viale delle Scienze building 16, 90128 Palermo
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Corresponding authors. E-mail addresses: francesco.carfipavia@unipa.it (F. Carfì Pavia)
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Abstract
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Gas Pycnometry, Differential Scanning Calorimetry (DSC) and mechanical compression test.
Morphological analysis revealed an open structure with interconnected pores and HA particles
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embedded in the polymer matrix. Finally, cell cultures were carried out into the composite
scaffolds in order to evaluate the effect of HA on the proliferation and differentiation of
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osteoblastic cells, showing a higher alkaline phosphatase activity on composite scaffolds
compared to neat PLLA ones.
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1. Introduction
Tissue engineering is an interdisciplinary field that applies the principles of engineering and
life science toward the development of biological substitutes that restore, maintain and or
improve tissue function [1]. The production of an engineered tissue starts by the design and
the formation of a structure able to support the migration and growth of cells that will
originate the new tissue. Those structures are characterized by an interconnected pore network
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able to guide, after the degradation of the scaffold, the implanted cells to form a new tissue
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showing a well-integrated structure. [2,3]
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The use of scaffolds for bone regeneration has been widely investigated in the last two
decades. The literature highlights how bone repair and regeneration appears to be a very
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challenging target, indeed, osteo-articular tissues exhibit a hierarchical structure with a
relevant level of complexity. [4–6] Bone fractures are one of the most common forms of
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injury. For example, in the United States, the estimated billed charges for bone diseases are
over $ 2,500,000 each year and approximately 500,000 vertebral fractures annually occur.
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Furthermore, in patients who are managed with various bone grafts, the failure rate ranges
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from 16% to 50% [7]. The major concerns are: the frequent necessity of a second site of
surgery, limited supply, inadequate size and shape and morbidity associated with donor site.
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Tissue engineering offers a promising new approach to repair bone fractures with bone loss,
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fractures that do not heal, and fractures due to bone tumours. [8,9]
Since it was discovered that the bone tissue of mammals contains about 60% (based on dry
weight) of ceramic Hydroxyapatite (HA) [10], several studies have been carried out in order
osteoblasts and mesenchymal cells [12]. HA presents a chemical structure comparable to the
has been shown that HA particles, when incorporated within biodegradable polymers,
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Many researchers have carried out biological in vitro studies on scaffolds containing HA
one of the widely employed assays for highlighting the osteoblastic differentiation [15]
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[13,16,17].
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Thermally Induced Phase Separation (TIPS) technique allows one to obtain a wide span of
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morphologies, above all in terms of pore size, simply by varying one or more experimental
parameters [18]. Previous studies demonstrated the possibility to produce porous scaffold
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with different morphologies by adopting TIPS technique starting from a ternary solution
(polymer, solvent, non-solvent) by changing the polymer concentration, the solvent and the
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Several papers describe the possibility to embed HA in a polymer network via TIPS, starting
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from a binary mixture polymer-solvent where HA is the filler. However, in those cases, the
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so-obtained scaffolds show an irregular and anisotropic structure, probably due to the lack of
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porous scaffolds via TIPS, starting from a ternary solution (where HA particles where
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suspended) was investigated. Several PLLA/HA ratios were tested: 95/5, 90/10, 70/30, 50/50,
66/34 wt/wt. The as-obtained scaffolds were characterized via Gas Pycnometry, Scanning
Electron Microscopy (SEM), Compression test, Wide Angle X-Ray Diffraction (WAXD) and
Differential Scanning Calorimetry (DSC) analysis. Furthermore, in vitro cell culture studies
with MC3T3-E1 pre-osteoblastic cells were carried out on composite PLLA/HA scaffolds.
Cell viability and ALP activity were investigated during 27 days of culture to determine the
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2.1. Materials
Germany) and double distilled water were utilized as polymer and solvents to prepare the
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ternary solution. HA particles, produced as described elsewhere [26], were kindly provided by
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Professor Licciulli from University of Salento. Granulometric analysis of HA was performed
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2.2. Scaffold preparation
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A suspension made of a homogeneous ternary solution (composed by PLLA, dioxane, water)
and HA particles was prepared, with a constant dioxane to water weight ratio of 87/13 wt/wt.
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The concentration of PLLA was 4% wt and different PLLA/HA ratios (95/5, 90/10, 70/30,
50/50, 34/66) were tested. The thermal protocol was designed and set up as follows. The
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solution was initially kept at 60°C. Then the temperature was suddenly lowered to 30°C, a
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temperature within the metastable region [27], for 10 minutes. Later, a quench by direct pool
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immersion in an ethyl alcohol bath at a temperature of -25 °C was performed. The foams
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obtained were subjected to washing in deionised water and drying at 35 °C under vacuum, in
2.3.1. Porosity
The porosity was evaluated by liquid displacement method and gas pycnometer [28]. For
liquid displacement method, ethanol was used as wetting agent, as it penetrates easily into the
foam and does not induce shrinkage nor swelling [29,30]. First, the density of the ethanol was
accurately measured with a densimeter. Dry samples were cut in cylindrical shape (15 mm
diameter, 15 mm height) and their weights were recorded. Finally, air was removed from the
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sample in a vacuum process to force ethanol into the pores of the foams and then the wet
where is the porosity of the scaffold, P1 is the weight of the dry scaffold weight, P2 is the
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wet scaffold weight (after immersion in ethanol), ρet density of ethanol and Vb the bulk
volume of scaffold.
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Porosity results obtained via ethanol displacement were compared via Boyle’s pycnometer
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[31]. Five samples (bulk volume about 2 cm3) for each condition were analysed. Via gas
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pycnometry, a calculation of the volume of the skeleton of a porous solid was possible. Once
known the bulk volume, the real volume was attained and, dividing those two values, the
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porosity value was derived, as ε=V/Vb, where V is the skeletal volume measured by
pycnometer and Vb is the bulk volume. The adopted gas for this type of measurement was
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Helium.
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The morphology of the obtained foams was analysed by scanning electron microscopy (SEM)
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through a SEM-FEI QUANTA 200F on sample cross section fractured in liquid nitrogen and
gold sputtered (Sputtering Scancoat Six, Edwards) for 120s under argon atmosphere before
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imaging. SEM images were exported as 24-bit image files using the tagged image file format
analysis (WAXD). The measurements were carried out by means of a Panalytical X’Pert
Powder Diffractometer with 2θ angle ranging from 5° to 70°, with a step angle and a step time
of 0.15° and 10 s, respectively. The voltage was 40 kV and the tube current was 30 mA.
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Thermogravimetric analysis (TGA) was carried out on samples (initial weight about 30 mg)
by utilizing a Netzsch STA 449 F1 Jupiter. After an initial stabilization, the temperature was
The melting temperatures and melting enthalpies of the samples were extrapolated by
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thermograms obtained with a Setaram 131 evo Differential Scanning Calorimeter (DSC). The
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samples, after an initial stabilization at 30 °C for 15 minutes, were heated from 30 to 210°C at
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a rate of 10°C/min, under a nitrogen gas flow of 1 ml/min.
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2.3.6. Mechanical testing
The scaffolds were mechanically tested in compression mode by using an Instron 3365 (UK).
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Disc-shaped sample (diameter 10 mm, thickness 2 mm) were tested applying a crosshead
speed of 0.5 mm/min. The compressive modulus was defined as the slope of the initial linear
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zone in the plot. At least five specimens were tested for each sample.
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Eagle’s medium (DMEM, Sigma Aldrich) supplemented with 10% of fetal bovine serum, 1%
37 °C with 5% CO2. Pure PLLA and PLLA/HA scaffolds with a weight ratio of 95/5 were
reduced to circular-shaped samples (diameter: 5 mm, thickness 1 mm). The samples were
sterilized under vacuum in a 70% ethanol solution. After removing ethanol, scaffolds were
abundantly rinsed in sterile PBS 1X (Euroclone) for 2 hours and then treated with Micro-
fibrillary rat-tail type I collagen (BD Biosciences) in 0.02N acetic acid at the concentration of
100 µg/ml for 90 minutes. Finally, the scaffolds were washed in complete medium to activate
the collagen mesh formation thanks to neutral pH shift. Cells were detached from the culture
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flasks with the standard protocol using the tripsyn/EDTA solution and counted through a
were kindly inoculated into each scaffold. After an incubation at 37°C and 5% CO2 for 90
minutes to promote cell adhesion, each scaffold was transferred into a well of a 24 well plate
and fresh medium was added. The culture medium was replaced every three days up to 27
days in order to maintain constant the pH and the nutrients level for the whole experiment
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[32].
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2.4.1 Cell viability assay
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Cell proliferation on scaffold of PLLA and PLLA/HA was evaluated through viability assays
employing Cell counting Kit 8 (Sigma Aldrich); a sensitive colorimetric kit containing WST-
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8, a salt reduced by mitochondrial dehydrogenases to orange formazan, evaluated in
absorbance at 450 nm. Since the number of living cells is directly proportional to the value of
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absorbance, a standard curve was created to convert the absorbance in terms of cell number.
After scaffolds transfer into other wells (to avoid the quantification of cells adhered to well),
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each sample was incubated at 37°C and 5% CO2 for 3 hours with 500 µl of 1:10 diluted
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reagent in fresh medium. Finally, the medium was collected and analysed with a
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spectrophotometer at absorbance of 450 nm. The assays were carried out at 0, 7, 14, 21 and 27
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days of culture in triplicate for each time. Not seeded scaffolds were used as negative controls
in each measurement.
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The osteoblastic differentiation process was investigated with SensoLyte pNPP Alkaline
Phosphatase Assay kit (Anaspec, AS-72146) measuring the alkaline phosphatase activity,
marker expressed during osteoblastic maturation. In particular, incubating the protein extracts
with the enzymatic substrate, p-nitrophenyl phosphate (pNPP), a colorimetric reaction caused
The spectrophotometric measure through absorbance at 405 nm reveals the ALP activity. The
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cell seeded scaffolds were collected, washed twice with PBS and, according to the kit
protocol, incubated with a washing buffer. Successively, samples were grinded and 100 µl of
0.2% Triton X-100 lysis buffer was added to each scaffold at 4°C for 10 minutes. After a
centrifugation at 2500 g at 4°C for 10 minutes, supernatant was harvested and 50 µl of the
extracts containing alkaline phosphatase was incubated at 37°C for 60 minutes with 50 µl of
substrate for 1 hour into wells of a 96 well plate. Finally, the reaction was stopped with 50 µl
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of the stop solution and the colorimetric determination of the product was analysed at 405 nm.
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The measurements were performed at 0, 7, 14, 21 and 27 days in triplicate. Data are expressed
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in ng/cell using a standard curve to convert absorbance values in ng of alkaline phosphatase.
were compared using the Student’s t test. P value < 0.05 was considered significant.
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From the SEM micrographs shown in Figs. 1A and 1B it is possible to observe the HA
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particles employed in this study. A granulometric analysis, carried out on three different
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batches of HA particles, has revealed an average size distribution shown in Figure 1C. A
bimodal distribution with nanometric particles (100 nm) and micrometric particles (10-100
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Fig. 2A shows SEM micrographs of the cross sections of PLLA/HA scaffolds prepared with a
70/30 PLLA/HA ratio wt/wt. From the micrograph it is possible to appreciate that the liquid-
liquid phase separation process has correctly taken place, since a porous structure with
interconnected pores can be observed. Fig. 2B shows the same scaffold at a higher
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magnification: it is easy to observe the HA particles integration into the polymer matrix. The
same pore morphology and pore size were found in the scaffolds prepared with a 50/50
PLLA/HA ratio. In this case, as expected, the presence of HA is more evident (see Fig. 3).
Fig. 4 shows SEM micrographs of 90/10 PLLA/HA scaffolds prepared keeping constant the
demixing time (10 minutes) and changing the demixing temperature (25, 30 and 35 °C). From
the micrographs it is possible to appreciate that also in the presence of HA, the higher is the
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demixing temperature, the higher is the pore size according with several our previous work
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where neat PLLA was utilized [27,33]. Very similar results were obtained also at different
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PLLA/HA ratios (data not shown)
Porosity is defined as the percentage of void space into a solid. Large and interconnected
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pores are a necessary feature to allow migration and proliferation of osteoblasts mesenchymal
A porosity evaluation via Boyle’s porosimeter and liquid displacement of the composites
scaffolds produced is reported in Fig. 5, from which it can be noticed that, in both cases, the
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increase of HA content leads to lower values of porosity, probably because a portion of open
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(66% in weight), gives rise to scaffolds with a high degree of porosity (89-90%), an essential
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feature for cell proliferation and tissue regeneration within the devices.
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In Fig. 6 the WAXD pattern of PLLA/HA foams is shown and highlighted. Pure PLLA
pattern presents two peaks located at 16.5 and 19 degrees, respectively (oval “a”). Mineral
Hydroxyapatite shows a set of typical peaks around 30° (oval “b”) and around 50° (oval “c”).
It is easy to notice that when HA content increases, the two peaks of PLLA reduced. In
accordance with the present results, previous studies have demonstrated that the differences in
spectra originate from interactions of the filler with the PLLA matrix [29,35–37]. This
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polymeric matrix provided by SEM images (figs 2 and 3 ), confirmed the effective and stable
The major part of scaffold production techniques involves several steps to reach the final
device and, often, the concentration of filler in the scaffold is different if compared to the
nominal concentration. On the opposite, via ternary TIPS technique, porous and
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interconnected composite foams were fabricated in a single step. Fig. 7 shows the results of
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TGA measurement of neat polymer, neat filler and the composite foam. In figure it is reported
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only the range of temperature from 150 °C to 450 °C, since nothing occurs before and after
this range.
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At 400°C pure PLLA an almost complete scaffold degradation was observed, whereas no
weight loss were recorded in pure HA. The curves show a good accord with the amount of
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filler within the initial solution, with an average difference of about 10-15%. Furthermore, the
curves show an improved thermal stability when the filler percentage is increased, witnessed
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by higher initial decomposition temperatures and degradation temperatures. This also accords
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with earlier observations [38], which showed the positive effect of HA on the thermal stability
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of the composites, due to the interface interaction between HA and the polymer [39,40].
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Fig. 8 reports the enthalpies of melting and the melting temperatures of the composite
scaffolds. As expected, the melting enthalpy decreases when the HA content increases. For
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example, an enthalpy of about 55 J/g was observed for pure PLLA scaffold, whereas an
enthalpy of 15 J/g was recorded for those with a PLLA/HA ratio of 33/66, which is in line
with the weight content of PLLA within the composite (about 1/3 of the melting enthalpy of
the neat PLLA). On the other hand, a drop of melting temperature is observed when HA
particles are added. The decrease of melting point in PLLA/HA composite materials was
reported in a recent works [41] and can be explained by inferring that the intercalation of HA
particles may hinder the crystallization of the polymer matrix inducing the formation of more
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explanation, provided by Lee at al., is that the melting temperature drop is also a possible
outcome of the presence of voids in the composite material [43] although, in our case, this
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given in Fig. 9A. The calculated compressive moduli are shown in Fig. 9B as a function of
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HA content. The PLLA scaffold had a compressive modulus of 1.9 ± 0.7 𝑀𝑃𝑎. The addition
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of HA into the scaffold improved the mechanical properties. The modulus significantly
increased (more than double) when the HA amount reached about 30% of the composite. Also
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the other samples containing HA show an increase of the Young’s modulus with respect to
neat PLLA, although no significant differences were recorded when increasing HA content.
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Mechanical properties of the porous system depend on several parameters such as: porosity,
pore size, amount of filler, thermal history and/or other parameters concerning the foaming
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HA content (50%), the distribution and orientation of particles within the structure plays a key
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role in determining the complex foamed composite’s architecture (as witnessed by the lower
melting point), which may lead to a decrease in Young’s modulus. An interesting explanation
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was provided by Xiao et al where a similar trend was encountered in PLLA-HA composite
scaffold produced via TIPS starting from a binary solution: HA can uniformly disperse in the
whole scaffolds and improve the compressive strength of composite scaffolds through
connecting and reinforcing the wall of PLLA. However, the HA will easily agglomerate
together in the process of phase separation, as the amount of microspheres excesses the
opportune degree in the scaffolds [45]. Indeed, it is mandatory to underline that the main goal
of adding nanoparticles in PLLA was not only to improve the mechanical properties, but,
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above all, to enhance bioactivity [46]. Biomechanical studies have already proven the
In order to investigate about the effect of HA toward the osteoblasts differentiation, MC3T3-
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E1 pre-osteoblastic cells were seeded on composite scaffold. For this study were utilized the
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95/5 PLLA/HA samples in order to verify if the smallest amount of incorporated HA could
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promote a differentiation effect.
CCK-8 assay was carried out to study cell viability of cells seeded on pure PLLA (used as
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control) and PLLA/HA scaffolds. The absorbance values have been translated in terms of
number of cells through a standard curve previously built. Cell number as a function of days
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of culture on both kinds of sample, is reported in Fig. 10A. From the whole culture time taken
in consideration, on both substrates, viable cell number had regularly grown from about 1*105
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to 4.5*105 cells, reaching the maximum peak. In the last week a slight drop towards about
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3.5*105 cells was observed. This behaviour could be explained by supposing the reaching of
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available surface. The trends overlap for both scaffolds, PLLA and PLLA/HA, demonstrating
a comparable biocompatibility.
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in both substrates. The histogram in Fig. 10B shows the ALP activity as nanograms of ALP
normalized with number of cells. From 7 to 14 days, the data revealed an increase in ALP
activity, despite the fact that PLLA and PLLA/HA values were not significantly different due
to the standard deviation calculated. At 21 and 27 days the presence of ALP in PLLA/HA
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It seems evident that both substrates promote cell growth at the same level and HA seems to
address the osteoblastic cells toward the maturation through a significant raise in ALP activity
4. Conclusions
In this work composite PLLA/HA porous scaffolds were obtained via TIPS in a single step
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state that the presence of the HA did not influence the phase separation process in terms of
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final scaffold morphology. As a matter of fact, a porous and interconnected structure was
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observed in the bulk of the scaffolds. SEM analysis revealed the presence of HA particles and
their integration in the polymer matrix was confirmed by several characterization techniques.
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Mechanical tests have highlighted an increase of Young’s modulus of composites scaffolds
with respect to pure PLLA scaffolds when relative low amount of filler is embedded in the
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matrix. In vitro cell cultures studies demonstrated that HA particles did not influence the cell
osteoblastic maturation was observed into the scaffold containing HA particles, witnessed by
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a more than twofold level of ALP after 21 days of culture. Having considered these
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introductory biological data, composite scaffold containing HA can be used for additional
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analysis to evaluate in a deeper way the cellular response in terms of bone formation.
Some limitations of the present study were summarized as follows: the cell cultivation in the
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scaffold was limited to 28 days in this study and to the 95/5 PLLA/HA scaffolds. Particularly
osteoblast might need a longer time for their complete differentiation to osteocyte. Moreover
the reason for which the Young modulus decreases at higher HA percentages would require a
However, the contribution of this research was to demonstrate that it is possible to produce
composite scaffolds (utilizing a wide range of polymer/filler ratios) with a single step
protocol, and to control accurately the scaffold morphology, above all in terms of pore
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dimensions. All things considered it was realistic to address the potential of these devices
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Figures Caption:
Figure 1: SEM micrographs of the HA particles at (a) lower (3000X) and (b) higher
magnification (16000X); (c) Size distribution of the particles
Figure 2 - SEM micrographs of the scaffold prepared with a 70/30 PLLA/HA ratio. a) lower
magnification (800X); b) higher magnification (3000X).
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Figure 3 - SEM micrographs of the scaffold prepared with a 50/50 PLLA/HA ratio. a) lower
magnification (800X); b) higher magnification (3000X).
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Figure 4 - SEM micrographs of the scaffold prepared with a 90/10 PLLA/HA ratio at different
demixing temperatures, keeping constant the demixing time. a) 25 °C; b) 30 °C; c) 35 °C.
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Figure 5 - Porosity evaluation of composite scaffolds at different PLLA/HA weight ratios
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Figure 10 - A) MC3T3-E1 viability assays on scaffolds of PLLA (blue) and PLLA/HA (red)
expressed as number of viable cells during 27 days. B) ALP activity at 7, 14, 21 and 27 days.
Error bars represent means±SD for n=3 (*P<0.05). The data are normalized using not seeded
scaffolds as negative control.
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Figure 1
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Figure 2
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Figure 3
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Figure 4
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Figure 5
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Figure 6
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Figure 7
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Figure 8
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Figure 9
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Figure 10
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