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Analysis and Design Methodology For An FRP Cable-Stayed Pedestrian Bridge
Analysis and Design Methodology For An FRP Cable-Stayed Pedestrian Bridge
This paper describes the various analysis and design aspects of a fiber reinforced plastic (FRP) bridge. The
design methodology is illustrated by describing the steps taken in the design of the first US FRP cable-stayed
pedestrian bridge to be constructed in Lincoln, Nebraska. The analysis is made using three dimensional
(3-D) macro models of the bridge to describe its overall behavior under static and dynamic loads. Separate
analysis is done to study the local stability of the different structural elements. The orthotropy of the
material is taken into account during this analysis. The short term and long term stiffnesses and strengths are
evaluated and accounted for in the design process.
(Keywords: fiber reinforcedplastics (FRP); cable-supported bridge; pedestrian bridge; mode shapes; honeycomb;cable-stayed
bridge)
307
Analysis and design of FRP. M. A. Khalifa et al.
8.84 m
0.91
25.08 m
76.2 m ~ 121.92 rn ~ 76.2 m
SECTION A - A
9.14m
BURLINOTION I/
.........
~ J~ Jl~ 3 x 76.2mm "~-~1
I 1 ! -{
1. A box section with dimensions as shown in Figure The two configurations were studied and have proven
4a. This shape offers modularity. Changes in deck to be viable. Both configurations can be manufactured
depth or width can be acommodated easily by by US FRP manufacturers.
adding or removing one or more of the structural
panels that constitute the cross section. Although
this type of box girder might not be the most suitable STRUCTURAL DESIGN CRITERIA
aerodynamic shape, its aerodynamic characteristics
can be easily modified by the addition of suitable FRPs are different from conventional construction
308
Analysis and design of FRP: M. A. Khalifa et al.
* 1 M p a = 145 psi Figure 6 Pultruded deck section buckling modes and model
309
Analysis and design of FRP." M. A. Khalifa et al.
shear stress, the interaction equation defining the critical stiffness of the panel core in directions 1 and 2,
stress state is given byi4: respectively, m and n are arbitrary positive integers.
The buckling stress of the multi-webbed box section is
<_ l determined for the case of uniaxial compressive stress. In
£71oc \O'lbc/2 \7-12c/2
the uniaxial compression case, the recommended value
where alo and aloc are the actual and the critical uniform for n at minimum buckling load is unity. The flexural and
compressive stresses, respectively, aib and ~r~bc are the torsional stiffnesses of the box section are calculated
actual and the critical pure bending stresses, respectively, assuming the core's contribution to the panel stiffnesses
and ~-lz and "1-12c are the actual and the critical pure shear is limited to the panel's flexural stiffnesses only. More-
stresses, respectively. over, the core shear stiffness is calculated based on an
Uniform axial compression is the critical case. To equivalent shear modulus for the overall core shear area.
calculate the critical uniform compression buckling Bulson 16 concluded that the effect on the critical stress
stress for the box section shown in Figure 6a, a sandwich ~1o will be negligible if the ratio DQ2/DQI is less than one
plate idealization, as shown in Figure 6b, is assumed. tenth in the case of the multi-webbed box section. There
Consider the sandwich panel shown in Figure 6b having is a direct proportional relation between the factor K and
face thickness of t and a core depth of C. The material the critical buckling stress as given by equation (3). From
properties are defined as El, E 2, //12, /-'21 which are the equation (4b) it is also evident that the factor K is a
elastic moduli and Poisson's ratios in the fiber and cross function of the aspect ratio of the panel dimensions. To
fiber directions, respectively, and G12, the in-plane shear investigate the relation between the factor K and the
modulus of the orthotropic sandwich panel. The panel aspect ratio (a/b), equation (4b) is represented
uniformly compressive stress assuming simply supported graphically in Figure 7. It appears that there is a certain
edges is defined asl5: aspect ratio at which the factor K reaches its minimum
value and this minimum value is almost the same
7rZKDI regardless of the value of the factor m. This means
trio- bZ~t (3)
that, for a certain material, specified dimension (b) and
where: specified thickness (t) the critical buckling stress (~1o)
will be approximately the same for any panel with aspect
@ = 1 -- VI2V21 (4a)
ratio larger than three. From the curves, the minimum
K = ~ (4b) value of K is found to be 0.838; hence, the critical
uniform compressive stress trioc is calcualted to be
where: a/b = the ratio of the longer to the shorter panel 251.6MPa (36.5 ksi). All of the above quantities can be
sides, and calculated in a similar procedure as shown later for the
honeycomb alternative.
7"f2 (m2b 2 n2 ~ rDI2 m4b4 012D2 n4
10
2m2n2b2 1 1 "m4b4 D2n4
-4 a2 (D2-v21D12) +~ -7-4 Di
J
m=15
2m2n2b2( D12@'~] (4c) 8 m=10
-4 a2 v21 + DI / j
m=7
and m=5 ....
6
71"4 D12Dlm4b4 + D12D2n4
2@BQ1BQ2 a4 v
2m2n2b2 ]
,+ ~-~ (DID2 -- DI2DIV21) 4 t
\
\
\
7r2m2b 2 //D 1 D12@'~ \
\\\\ ./
/ ./
2 \ ~.j- /
+ 7r'n ( 0 2 . O12@ `
@ BQ25-2--~QI)-F1 (4d)
04
where D 1 is the flexural stiffness of the panel in direction
1, D2 is the flexural stiffness of the panel in direction 2, 0 3 6 9 12
D12 is the torsional stiffness of the panel, BQI : b2. DQI ~b
and BQ2 : b 2" DQ2, where DQI and DO2 are the shear Figure 7 Panel buckling factor (k) for box section panels
310
Analysis and design of FRP: M. A. Khalifa et al.
311
Analysis and design of FRP: M. A. Khalifa et al.
geometric mean of the facing moduli of elasticity in the members reduces with time. Their maximum strength
two perpendicular directions (l and 2). The resulting depends on the sustained stress and the time. The
value is 11 GPa (1,600 ksi). Structural Plastics Design Manual 14 suggests that the
elastic moduli of most FRP's are reduced to one-half
their short term values after 10 years. The viscoelastic
Stiffness criteria
behavior can be assumed to be linear under moderate
The modulus of elasticity, E, and the Poisson's ratio, stress levels. The linearity limit of the viscoelastic
v, are the two elastic constants sufficient to describe the behavior of GFRP members (first damage strength) is
stiffness properties of isotropic materials. However, at indicated by a slope change in the time dependent stress-
least three material constants are required to describe the strain relationship for GFRP at certain point of time
stiffness properties of orthotropic laminates; namely, El, (isochronous curve). Beyond the viscoelastic limit simple
E2, vl2, where 1 denotes the fiber direction and 2 denotes linear stress-strain relationship is not valid and the time
the cross fiber direction. Young's modulus, flexural dependent strain will increase in a non-linear fashion
modulus, and shear modulus for FRPs are directional leading to the creep rupture failure of the structure.
quantities. Their values in the fiber directions are much Thus, it is required to keep the sustained stresses below
higher than their values perpendicular to the fibers as the first damage stress. It is also mandatory to ensure
shown in Table 2; therefore, structures made of FRPs are that under the sustained stress the material strength will
more flexible than conventional structures. It is also still be higher than the first damage strength.
recommended to take shear deformations into account
when calculating deflections under lateral loads. The
Factor of safety
light weight of the material (approximately one fifth the
weight of steel) does not compensate for the low value of The working strength design method is used in this
Young's modulus (approximately one tenth Young's preliminary design stage of the proposed Lincoln
modulus of steel). On the contrary, the light weight Composite Bridge. An overall factor of safety of five is
material makes the structural response more live-J~ad adopted to determine the working strength of the
dependent (the live-load/dead-load ratio for ,(? material. This value of the factor of safety is adopted
structures varies from three to five; while the same in the design of Polyvinyl Chloride pipes 14. A more
ratio for conventional structures varies from one to two). rigorous approach to determine the factor of safety
This makes meeting deflection limits set by the AASHTO would be to construct the isochronous curves for the
1984 code more difficult. The high live-load/dead-load construction material and determine the viscoelastic
ratio, particularly in cable-stayed bridges, causes slack- limit which will represent the working strength of the
ness of some cables when the bridge is fully loaded. If material. It also should be ensured that the viscoelastic
prestressing forces in the cables are high enough to limit is less than the creep strength of the material at the
prevent the cable slackness, they might cause undesirable end of the service life of the bridge. There were no
upward deflection. These situations may be avoided if available data to construct such curves. An investigation
the structure is provided with a suitable ballast load. For into this aspect is currently being undertaken to
a long span structure such as a cable-stayed bridge, non- rationalize the choice of the factor of safety.
linearity due to large deflections and moment-normal
force interaction might generally be magnified by a low
modulus of elasticity. ANALYSIS PROCEDURE
Kevlar cables have Young's modulus of 124.11 GPa
Modelling
(18 000 ksi). This Young's modulus value is approximately
one-half of that of steel tendons. A 3-D model of the proposed structure was developed
for linear and non-linear static and dynamic analyses of
the bridge structure. The different sources of non-
Long term behavior
linearities considered in the analysis are: (1) change of
FRPs are a mixture of fibers and resin. This geometry due to large deflections of the deck and the
combination, behaves in a manner similar to viscous towers; (2) cable sag, and (3) normal force-moment
fluids under normal loading conditions. Stiffness of FRP interaction in the deck and the towers. The model used to
perform the global analysis of the bridge structure is
depicted in Figure 9. The deck is represented by two
Table 2 Elastic constants ofpultruded structural shapes--40 45% E- longitudinal 3-D spines. The two spines are arranged in
glass and vinylester resin such a way that they preserve the stiffness and inertial
Young's Flexural Shear characteristics of the deck cross section. Cross beams are
modulus modulus modulus Poisson's used in this model to retain the geometry of the model
Direction (GPa)* (GPa) (GPa) ratio
and provide the cable anchor points on the deck. The
Fiber 17.24 11.03 2.93 0.33 towers are modeled as 3-D diamond shape frames. The
Cross fiber 5.52 5.52 2.93 0.11 cables are assumed to be truss elements. A flexible deck-
* Gpa = 145,000 psi tower connection is assumed in this model. This connection
312
Analysis and design of FRP. M. A. Khalifa et al.
O0
o
y ~ Cable type
m m
Cable type 1
y
1
t very stiff
members
\
2
m
v.,
\ spine ~
(m, I, J, Ira)
Section A-A
axially
stiff
members 2
\
- A,, I t, m,
permits relative longitudinal motion in the global 1 normal forces in the deck which is an undesirable
direction and relative rotations around the global 2 and 3 situation especially in the case of G F R P decks. The
axes between the d e c k and the towers. This type of cross-sectional properties of the different model mem-
connection is easier to achieve on site and reduces bers are given in Table 3. An in-house F O R T R A N code
stresses on the towers. The deck ends are assumed to be and two commercial analysis packages, SAP 90 and
hinged to the abutments 18. Ohtsuka et al. showed that ANSYS, are used to perform the static and dynamic
having roller supports at the deck ends causes high analyses of the described model.
313
Analysis and design of FRP: M. A. Khalifa et al.
Table 3 Preliminary cross-sectional properties of the different members of the proposed Lincoln composite bridge
Minor moment Major moment
Cross-sectional area Torsional constant J of inertia, 12 of inertia, 13 Weight
Element (m:)* (m4) (m4) (m4) (N/m)/
Deck 0.132 0.0463 0.0159 0.255 2324.4
Tower 0.138 0.0J32 0.0216 0.0216 2459.1
Cable 1 0.00014 __A -- -- 2.29
Cable 2 0.00126 -- -- 33.6
* 1 m = 39.4 in.
t 1N/n~ = 0.0685 lb/ft
+ = non applicable
314
Analysis and design of FRP: M. A. Khalifa et al.
assumed to be included in the reduced elastic moduli of required careful analysis for the bridge response under all
FRPs, The short term and the long term stresses envelopes possible dynamic loads.
are developed. In both cases the in-plane strength of the The dynamic effects of walking pedestrians on the
material is not exceeded. The maximum normal stress in vertical and lateral bridge response are considered. Allen
both cases is less than 41.4Mpa (6.0ksi) which complies and Murray2° suggested that the effect of moving pedes-
with the overall factor of safety adopted for this project. trians can be represented by a Fourier series in the form
of
Dynamic loads F = P(1 + ~c~icos 27rtfT) (17)
Dynamic analysis is conducted to provide the basic where P is the person's weight taken as 0.7Kn (1601b)
dynamic characteristics of the bridge. Eigenvalue analy- for design, f is the step frequency (assumed 2.0 Hz), i is
sis is conducted to determine the lowest 80 modes and the the harmonic multiple, oq is a dynamic coefficient
associated frequencies. Table 4 provides a list of the first (participation factor) for the harmonic as given in
30 modes and the corresponding frequencies. The first Table 5, and T is the elapsed time. The harmonic terms
two fundamental modes are shown in Figure 10. There is with harmonic multipliers higher than unity are not
evident spatial coupling in most of the calculated modes. likely to excite the bridge because their frequencies are
The deck motion is coupled to the tower motion through higher than the frequencies of the effective vertical bridge
the cables. The transverse and torsional motions of the modes. These effective vertical bridge modes are the ones
deck are also coupled. In addition, many modes have with high modal mass up to 65% of the cumulative mass
closely spaced frequencies. These dynamic characteristics in the vertical direction 3 as shown in Table 4. Thus, the
Mode 1
Mode 2
Figure 10 The first two fundamental mode shapes
31 5
Analysis and design of FRP. M. A. Khalifa et al.
first two terms of the series are only used in the analysis flutter speed is 235 km/hr (146mph) which is 1.5 of the
of the dynamic effects of walking. The maximum vertical design wind speed for the bridge location.
acceleration due to walking at the mid point of the bridge Standard random vibration approach is used to study
is found to be 0.3 g. Special damping devices are being the buffeting response of the bridge. The bridge's
investigated to be installed to reduce the maximum maximum buffeting deflection uzb is estimated to be
vertical deck acceleration to a more human tolerable 0.4m (16in).
value. Fujino et al. 2 proved that walking has an effect in Based on the dynamic analyses, it seems that the
the lateral direction. The lateral force amplitude is 10% proposed deck and tower cross sections are adequate for
of the vertical force amplitude and the frequency is the serviceability of the bridge. These results will be
usually lower (1.0 Hz). The bridge is analyzed under the verified by wind tunnel tests. Dampers can be introduced
effect of these dynamic forces assuming congested at the deck tower connection and at the abutments for
condition. The maximum lateral deck acceleration is pedestrian comfort. Complete dynamic analyses will be
found to be 0.125 g which is within the tolerable range of furnished in a separate publication.
humans.
Four forms of wind induced vibrations of the bridge
are studied; namely, vortex shedding, galloping, flutter,
CONCLUSIONS
and buffeting. The vortex shedding response U3v is
governed by the equation22:
We describe the analysis and design methodology for
1 rcpU2Hu3sCL F R P bridges and how they applied it to the first proposed
(18)
U3v - 2 0.03Ws US FRP cable-stayed pedestrian bridge. Criteria for the
FRPs' strength and stiffness in the short and long term
where p is the air density, U is the wind speed, H is the
are established. These criteria take into account the
deck depth, Ws is the static load on the deck, c L is the lift
orthotropy of the FRPs' properties. An overall factor of
coefficient, a value of 0.4 is taken here 22, and u3s is the
safety of five is adopted. More rigorous procedures to
deflection due to the static load Ws.
determine the factor of safety are now being investigated.
The maximum vortex amplitude is found to be 6 mm
Three dimensional finite element analysis of the bridge
(0.22 in) for a maximum deflection of the main span of
model is adopted and the short term and long term
0.15 m (0.5 ft) under a static load of 17.5 Kn/m (1200 lb/
behaviors of the bridge under static loads are studied.
ft). The galloping and flutter are forms of instability. The
Dynamic effects of moving loads and wind loads are
galloping response U3G is governed by the following
studied and the deck accelerations are designed to be
equation 23:
controlled to the maximum tolerable human limit.
M/~3G + 2M~cotJ3G + ksu36 = ½PU2HCy (19)
where M is the deck mass/unit length, ¢ is the percentage
of critical damping of the bridge, w is a bridge frequency, REFERENCES
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Analysis and design of FRP. M. A. Khalifa et al.
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31 7