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QS_DVMS_122013A

Samsung Mini DVM S Eco System Project Checklist


Date:____________________________________________________
Jobsite Name:_____________________________________________
Company Name:___________________________________________
Employee Name:__________________________________________

THIS DOCUMENT IS FOR REFERENCE ONLY. THIS IS NOT AN INSTRUCTION MANUAL. PLEASE REFER TO SAMSUNG INSTALLATION
MANUALS FOR PROPER INSTALLATION METHODS, PROCEDURES, AND DATA. ALL INSTALLING COMPANIES MUST ATTEND DVM
TRAINING BEFORE INSTALLATION OF SAMSUNG DVM EQUIPMENT. ONLY BASIC INSTALLATION POINTS ARE NOTED WITHIN THIS
DOCUMENT. EVERY STEP OF THE INSTALLATION PROCESS OF SAMSUNG DVM SYSTEMS IS NOT COVERED BY THIS SIMPLE
CHECKLIST. LOCAL AND STATE CODES IN YOUR AREA WILL TAKE PRIORITY OVER INFROMATION IN THIS CHECKLIST. NOT ALL
EQUIPMENT DISCUSSED IN THIS DOCUMENT WILL APPLY TO YOUR PROJECT.

REFRIGERANT AND DRAIN PIPE


ITEM TO CHECK REMARK

All Y-joints and outdoor unit Tee's were provided by Samsung Non-Samsung fittings may void warranty

See example: 1. Vertical installation of Y-joints is


Indoor refrigerant Y-joints are installed level, within 15 ͼ in either direction
allowed.

Refrigerant header fittings are installed level within 10 ͼ/15ͼ in either direction
See example: 2
(vertical installation is not allowed)

Unused refrigerant header fitting ports are closed and insulated

All refrigerant pipes are insulated per Samsung recommendations Verify local and state codes.

All Samsung refrigerant fittings are insulated with supplied polystyrene


Verify local and state codes.
insulation and seams are taped/sealed to prevent condensation forming

All refrigerant pipe insulation joints are sealed with appropriate adhesives
Verify local and state codes.
and/or tapes

All condensation drain pipes are installed, insulated, and supported Verify local and state codes.

All condensate pipes are sized appropriately for anticipated water volume
Verify local and state codes.
during operation

All refrigerant pipes are supported as required by local and state codes

Refrigerant Y-joints are supported on both sides within 18" See example: 3

Total system refrigerant volume does not exceed national standards and laws
Per applicable ASHRAE standards
regarding refrigerant concentration limits

There is minimum 20" between Y-joint outlet/inlet and elbows See example: 4

There is minimum 36" between Y-joints

All isolation valves (when used) are installed in the appropriate direction, Isolation valves with service ports are recommended. Install so
insulated, and completely open the service port is towards the indoor unit(s)

Refrigerant pipe system was pressure checked per Samsung recommendation See example: 5

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Vacuum process was performed on the refrigerant pipe system per Samsung
To 200 microns. See example: 6
recommendations

Additional refrigerant amount was calculated based on total length of each Additional refrigerant information is available in outdoor unit
diameter of liquid refrigerant pipe and indoor equipment model/quantity installation manuals and service manuals

Additional refrigerant was weighed in with an accurate digital scale before Length of each diameter of liquid refrigerant pipe must recorded
releasing factory charge to accurately calculate additional refrigerant

Condensing unit service valves are open with valve covers reinstalled and
tightened

Pipe layout, diameter, and equipment must match


Refrigerant piping was installed as the engineered plans described
precisely

Pipe restriction data is available in DVM S technical data


Total system refrigerant pipe lengths are within Samsung length restrictions
books and installation manuals

EEV KITS
ITEM TO CHECK REMARK
Pipe length between single unit EEV (MEV) and wall unit or under-ceiling units
See example: 7
is ” 6.5'.

Pipe length between 2/3 port EEV kit and wall unit or under-ceiling units is ”
65' each.

MEV EEV kits (single unit) have been installed vertically level

Mufflers are installed on inlet side of single unit EEV kits Included with EEV kit

MXD EEV kits (2/3 port) have been installed level

MXD EEV drain pipe is connected and insulated

MXD EEV kit liquid and suction incoming refrigerant pipes are connected to
See EEV installation manual or DVM training materials
the corresponding ports

The connected indoor unit capacity to each MXD EEV kit (2/3 port) does not
Capacity data available in installation manual
exceed its design specifications

All 208/230 VAC supply voltage to MXD EEV kits has been connected
Verify all local, state, and national codes
by a licensed electrician

Each MXD EEV kit has a service disconnect nearby per NEC installed by a
Verify all local, state, and national codes
licensed electrician

Indoor unit Main addresses are set on the MXD EEV kit PCB(s) according to
See example: 8
the port they are connected to (A,B,C)
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CONDENSING UNIT
ITEM TO CHECK REMARK

Condensing unit is not placed too close to nearby walls and obstructions Data available in outdoor unit installation manual

Refer to condensing unit installation manual or other


Condensing unit discharge air is properly exhausted, unobstructed
technical data documents

Condensing unit is properly secured to structure/stand Per local, state, and national codes

Per Samsung recommendations. Verify local and state


Condensing unit piping is complete
codes.

Per Samsung recommendations. Verify local and state


All condensing unit piping is insulated and supported
codes.

Correct supply voltage to the condensing unit(s) has been connected by a


Per local, state, and national codes
licensed electrician

Condensing unit(s) are properly grounded per NEC Per local, state, and national codes

All condensing unit(s) have proper overcurrent protection and service Verify overcurrent protection meets condensing unit data
disconnects per NEC plate specifications.

All COM1 (F1/F2) communication wires have been connected 16 AWG X 2 Shielded

COM1 shielded cable bare wire is grounded at the outdoor unit on a separate
terminal than the main service ground connection

All central control communication wires (R1/R2) have been connected in Required for projects where central control options are
Rutdoor unit(s) being installed. 16 AWG X 2 shielded

Dip switches have been adjusted in the condensing unit

Option setting data available in outdoor unit installation


Outdoor unit setup options have been adjusted
manual

INDOOR UNITS
ITEM TO CHECK REMARK
Per Samsung recommendations. Verify local and state
All indoor units are securely suspended/hung with appropriate hardware
codes.

4-way and Mini 4-way cassette units are 60" minimum from nearby walls and Minimum 10' between installed 4-way and mini 4-way
obstructions on all sides cassettes.

1-way a cassette units are 60" minimum from nearby walls and obstructions
(on all sides excluding return air side of unit)

Wall mounted units have sufficient space in front of them to the nearest wall or 5HFRPPHQGHGFOHDUDQFH
obstruction NN
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Wall mounted units are 6' minimum from the ground

All condensate drain pipes are installed and insulated Verify all local, state, and national codes

All condensate drain pipes are supported per local and state requirements Samsung recommends every 40" to 60"

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Samsung Mini DVM S Eco System Project Checklist


Condensate lines from units with built-in Samsung condensate pumps
(cassette units, optional pumps for ducted units) tap into the top of main drain See example: 9
(not in side or bottom)

P-traps from ducted units are primed before operation On applicable units

All flare connections are torqued to factory specification See example: 10

Per Samsung recommendations. Verify local and state


All refrigerant pipe insulation is installed and sealed
codes.

Per Samsung recommendations. Verify local and state


All refrigerant pipe and fittings are insulated, sealed, and supported
codes.

All indoor units are installed level

All 208/230VAC supply voltage to indoor units has been connected by a


Verify all local, state, and national codes
licensed electrician per NEC

Each indoor unit has a service disconnect nearby per NEC, installed by a
Verify all local, state, and national codes
licensed electrician

All COM1 (F1/F2) and COM2 (F3/F4) wire is 16 AWG X 2, shielded cable

All COM1 (F1/F2) communication wires have been connected

All wired controller communication connections (F3/F4) are connected to


Maximum 16 indoor units.
indoor unit(s)

COM1 (F1/F2) cable has bare wire bonded to the bare wire that will connect to
the next indoor unit or EEV kit in daisy chain (do not ground at indoor units)

Shield and bare wire in COM1 (F1/F2) wire is not touching indoor unit PCB's or
other communication or voltage connections.

Main addresses have been set for each indoor unit (system must be wired and Indoor unit addresses can be set with wireless controller, wired
power must be applied) controller (MWR-WE10N), or SNET Pro 2 Service Software

RMC(1)/RMC(2) addresses have been set for MCM-A202DN ON/OFF


For group control
Controller(s) (where applicable)

Condensate pumps have been installed in wall mounted units (optional)

Condensate pump overflow relay is connected to break CN83 external contact Option 14 - set to 2 (system must be wired and power
connection (requires indoor unit option setting to function) must be applied). See example: 11

Condensate pumps have been installed in ducted units and connected to


Samsung brand condensate pumps, internal installation
indoor unit PCB (optional)
Option 8 - set to 1 for pump use, set to 2 for pump use with 3
Ducted indoor unit option setting has been adjust for use of internal Samsung
minute off-delay (system must be wired and power must be
condensate pumps applied)
External contact control option setting has been adjusted for units that will be Option 4, refer to installation manual for more details (system
controlled with an external contact control (optional) must be wired and power must be applied)
Option 15 - Set to 0 for ON/OFF output, set to 1 for THERMO
If using external contact control, indoor unit option setting has been adjusted
ON/OFF output (system must be wired and power must be
for Thermo ON/OFF or Operation ON/OFF applied)
Cassette unit height has been adjusted with included guide for proper level
See example: 12
difference between ceiling and unit chassis
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Samsung Mini DVM S Eco System Project Checklist


Cassette panels have been installed and properly connected to indoor unit
Louver: CN805 / CN806, display: CN501
PCB to "DISPLAY" and "LOUVER" connections

All equipment filters are installed

Ducted unit duct connections are complete and sealed Verify all local, state, and national codes

Static pressure information is available in installation manuals,


Duct design allows the units to operate within specified static pressure range
submittals, and other technical documents

Ducted unit static pressure settings have been adjusted for installed duct Option code change, refer to service manuals (system must be
design wired and power must be applied)

All wall-mounted units have a separate expansion valve (EEV) installed Use single unit EEV or 2/3 zone EEV kits

CONTROLLERS
ITEM TO CHECK REMARK
F3/F4 connection is for communication between indoor
All COM2 (F3/F4) wire is 16 AWG X 2, shielded cable throughout the building
unit(s) and wired controller(s)

Wired controllers have been adjusted for ͼF System must be wired and power must be applied

Wired controllers have been set to sense temperature with built-in temperature
System must be wired and power must be applied
sensor (optional)

Controller will display set temperature by default.


Wired controllers have been set to display room temperature (optional)
System must be wired and power must be applied

Indoor unit option settings have been adjusted to designate wireless controller When setup this helps prevent crossed signals from different
address (optional) controllers from other nearby unit controllers

F3/F4 communication connections are connected to appropriate wired


Maximum 16 indoor units per wired controller
controllers

Time and date has been set on wired controllers System must be wired and power must be applied

Central control wires have been run from the outdoor unit (R1/R2) to the For projects with central control options. 16 AWG X 2
installation location of central controller(s) shielded cable

Optional remote temp. sensor MRW-TA has been connected to indoor unit(s) Option 4 - Set to 1 when using MRW-TA sensor (system must
and indoor unit option setting has been adjusted for external sensor use be wired and power must be applied)

NOTES

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1. Pressure system to 75 psi


for 5 minutes

2. Pressure system to 220


psi for 5 more minutes

3. Pressure system to 590


psi for 24 hours

4. Bring back down to 145


psi and leave until ready
to begin vacuum process

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1. Connect a vacuum pump with new oil

2. Connect an accurate micron gauge to monitor vacuum status

3. Perform vacuum until the vacuum gauge reads 200 microns or less

4. Once 200 microns or less has been reached, continue pump operation for an additionalhour

5. Close all manifold valves and turn off vacuum pump

6. Monitor system and verify that the pipe system maintains 200 microns for two hours

7. If vacuum is not maintained, break with dry nitrogen and redo vacuum process

•Vacuum pump operation duration must be over 2.5 hours.

•When the ambient temperature is below 32ͼF, extra care must be takes to ensure thatthe pipe system remains
moisture free during and after installation.

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%DFNXSZUHQFK Pipe Diameter (OD) Torque (ft.../lbs..)
1/4” 10.46 – 12.63
3/8” 24.02 – 29.36
1/2” 36.43 – 44.37
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5/8” 45.45 – 55.48
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While tightening, prevent pipe damage by supporting the male side with a
wrench pushing in the opposite direction

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