AC 1TZ H-Modyn Sample-Operating-Instructions en 032012 PDF

Induction motor
H-modyn
Type 1TZ____-_____-_
D00 314000 01
MUSTER
Operating Instructions / Installation Instructions 03/2012

14.03.2012 17:44
Introduction 1
Safety information/
instructions 2
Description 3
Induction motor
Preparations for use 4
H-modyn
1TZ Installation 5
Electrical connection 6
Operating Instructions
Installation Instructions
Commissioning 7
Operation 8
Maintenance 9
Spare parts 10
Disposal 11
Service and Support A

This documentation pertains to
D00 314000 01 Technical data and drawings B
Type 1TZ____-_____-_
MUSTER Quality documents C
Additional documents D
Checklists and forms E
Edition 03/2012
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the relevant information is not taken into account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG Order number: 0000314000-01 Copyright © Siemens AG

Industry Sector Ⓟ 03/2012 Technical data subject to change 2011;2012.
Postfach 48 48 All rights reserved
90026 NÜRNBERG
GERMANY
Table of contents
1 Introduction.................................................................................................................................................11
2 Safety information/instructions...................................................................................................................15
2.1 Qualified personnel......................................................................................................................15
2.2 The five safety rules:...................................................................................................................15
2.3 Safe handling...............................................................................................................................16
2.4 Electrostatic sensitive devices.....................................................................................................18
2.5 Electromagnetic compatibility......................................................................................................19
2.6 Interference immunity..................................................................................................................19
2.7 Interference voltages when operating the converter...................................................................20
3 Description..................................................................................................................................................21
3.1 Brief description...........................................................................................................................21
3.2 Additional components................................................................................................................23
3.3 Rating plate.................................................................................................................................24
4 Preparations for use...................................................................................................................................27
4.1 Application Planning/Configuration..............................................................................................27
4.2 Foundation/Machine mounting....................................................................................................30
4.2.1 Preparing the foundation.............................................................................................................30
4.2.2 Preparing the soleplates for fastening the machine in place.......................................................32
4.3 Dispatch.......................................................................................................................................33
4.3.1 Shipping system..........................................................................................................................33
4.3.2 Packaging....................................................................................................................................39
4.3.3 Receipt of goods..........................................................................................................................40
4.4 Transport.....................................................................................................................................41
4.5 Storage........................................................................................................................................44
4.5.1 Short-term storage (up to 12 months).........................................................................................45
4.5.2 Long-term storage (over 12 months)...........................................................................................47
5 Installation..................................................................................................................................................51
5.1 Removing the packaging.............................................................................................................51
5.2 Installing the machine..................................................................................................................52
5.2.1 Preparing to install the machine..................................................................................................52
5.2.2 Installing and mounting the machine...........................................................................................54
5.2.3 Removing preservative from the machine...................................................................................55
5.2.4 Installing the monitoring equipment.............................................................................................56
5.3 Aligning the machine...................................................................................................................57
5.4 Pinning down the machine..........................................................................................................62
H-modyn 1TZ____-_____-_ MUSTER

Operating Instructions Rev.201203141744 D00 314000 01 5
Table of contents
5.5 Connecting the coolant supply....................................................................................................63

5.6 Installing the oil supply system....................................................................................................64
5.7 Connecting the oil supply system................................................................................................64
5.8 Filling bearings with oil................................................................................................................65
5.9 Assembling the terminal boxes....................................................................................................65
5.10 Complete the installation work.....................................................................................................66
6 Electrical connection...................................................................................................................................67
6.1 Checking the insulation resistances............................................................................................67
6.2 Establishing grounding connections............................................................................................72
6.3 Establishing the power connection..............................................................................................73
6.4 Connecting the auxiliary circuits..................................................................................................78
7 Commissioning...........................................................................................................................................81
7.1 Preparing for commissioning.......................................................................................................81
7.2 Before switching on.....................................................................................................................83
7.3 Switching on................................................................................................................................84
7.4 Performing the test run................................................................................................................86
7.5 Grouting soleplates......................................................................................................................87
8 Operation....................................................................................................................................................89
8.1 Safety information/instructions....................................................................................................89
8.2 Switching on................................................................................................................................90
8.3 Running.......................................................................................................................................90
8.4 Switching off................................................................................................................................91
8.5 Shut down the machine...............................................................................................................92
8.5.1 Shutdown with standby................................................................................................................92
8.5.2 Shutdown without standby...........................................................................................................93
8.6 Faults...........................................................................................................................................95
8.6.1 Mechanical faults.........................................................................................................................95
8.6.2 Electrical faults............................................................................................................................96
8.6.3 Bearing faults...............................................................................................................................97
8.6.4 Cooling system faults..................................................................................................................98
9 Maintenance.............................................................................................................................................101
9.1 Maintenance..............................................................................................................................101
9.1.1 Maintenance intervals................................................................................................................101
9.1.2 Preparing for maintenance........................................................................................................102
9.1.3 Maintenance work.....................................................................................................................104
9.1.3.1 Machine, complete....................................................................................................................104
9.1.3.2 Foundation, fixing, alignment.....................................................................................................104
9.1.3.3 Machine interior.........................................................................................................................105
9.1.3.4 Stator.........................................................................................................................................106

6 Operating Instructions Rev.201203141744 D00 314000 01
Table of contents
9.1.3.5 Rotor..........................................................................................................................................106
9.1.3.6 Bearings....................................................................................................................................107
9.1.3.7 Oil supply system......................................................................................................................108
9.1.3.8 Cooling system..........................................................................................................................108
9.1.3.9 Grounding brush........................................................................................................................109
9.1.3.10 Attachments, terminal boxes.....................................................................................................112
9.1.3.11 Anti-condensation heating ........................................................................................................112
9.1.3.12 Coupling....................................................................................................................................113
9.1.3.13 Touch up any damaged paintwork............................................................................................113
9.1.4 Completing maintenance work..................................................................................................113
9.2 Repair........................................................................................................................................114
9.2.1 Preparing corrective maintenance.............................................................................................114
10 Spare parts...............................................................................................................................................115
10.1 General information...................................................................................................................115
10.2 Ordering data.............................................................................................................................116
11 Disposal....................................................................................................................................................117
11.1 Introduction................................................................................................................................117
11.2 Preparing for disassembly.........................................................................................................117
11.3 Dismantling the machine...........................................................................................................118
11.4 Disposal of components............................................................................................................118
A Service and Support.................................................................................................................................121
A.1 Siemens Service Center............................................................................................................121
A.2 Manufacturing location..............................................................................................................122
A.3 Screw tightening torques...........................................................................................................123
A.4 Tightening torques for machine mounting.................................................................................125
A.5 Tightening torques for screwed electrical connections..............................................................126
B Technical data and drawings....................................................................................................................129
C Quality documents....................................................................................................................................131
D Additional documents...............................................................................................................................133
E Checklists and forms................................................................................................................................135
Index.........................................................................................................................................................137
Tables
Table 3-1 Machine design ........................................................................................................................21

Table 3-2 Legend for rating plate.................................................................................................................24
Table 5-1 Results of an axial measurement................................................................................................58
Table 5-2 Results of a radial measurement.................................................................................................59
Table 6-1 Minimum cross-sections for ground connections........................................................................72
Table 6-2 Cable outer diameter/cable gland assignment............................................................................78

Table of contents
Table 8-1 Electrical ..................................................................................................................................91

Table 8-2 Bearings .....................................................................................................................................91
Table 8-3 Circulating oil lubrication supply for the bearings .......................................................................91
Table 8-4 Air-to-water cooler ......................................................................................................................92
Table 8-5 Fan .............................................................................................................................................92
Table 8-6 Auxiliary circuits ..........................................................................................................................92
Table 8-7 Faults with mechanical causes .................................................................................................95
Table 8-8 Faults with electrical causes - part 1 .........................................................................................96
Table 8-9 Faults with electrical causes - part 2...........................................................................................96
Table 8-10 Faults in the sleeve bearings.......................................................................................................97
Table 8-11 Air-to-water cooler faults ...........................................................................................................98
Table 8-12 Faults at the external fan ..........................................................................................................99
Table 9-1 Maintenance intervals................................................................................................................102
Table 9-2 Maintenance work – machine, complete ................................................................................104
Table 9-3 Maintenance work – machine fixing and alignment ............................................................104
Table 9-4 Maintenance work - machine interior ....................................................................................105
Table 9-5 Maintenance work – Stator ...................................................................................................106
Table 9-6 Maintenance work – rotor .....................................................................................................106
Table 9-7 Maintenance work – Bearings ..............................................................................................107
Table 9-8 Maintenance work – oil supply system ...................................................................................108
Table 9-9 Maintenance work – cooling system .....................................................................................108
Table 9-10 Maintenance work - fans ....................................................................................................109
Table 9-11 Maintenance work - grounding brush ...................................................................................109
Table 9-12 Maintenance work – attachments, terminal boxes ..............................................................112
Table 9-13 Maintenance work –Anti-condensation heating ......................................................................112
Table 9-14 Maintenance work – Coupling .................................................................................................113
Table A-1 Siemens Service Center contact details ..................................................................................121
Table A-2 Tightening torques for screwed connections ...........................................................................123
Table A-3 Tightening torques for stainless steel screws ..........................................................................124
Table A-4 Tightening torques for machine mounting ................................................................................125
Table A-5 Tightening torques for screwed electrical connections..............................................................127
Figures
Figure 3-1 Rating plate.................................................................................................................................24

Figure 4-1 Anchor socket..............................................................................................................................31
Figure 4-2 Factory serial number..................................................................................................................35
Figure 4-3 Unit label......................................................................................................................................36
Figure 4-4 Assignment of components.........................................................................................................38

Table of contents
Figure 4-5 Hoisting a transport crate............................................................................................................42

Figure 4-6 Humidity indicator........................................................................................................................48
Figure 5-1 Inserting the T-head screw..........................................................................................................53
Figure 5-2 Measuring points for axial alignment...........................................................................................57
Figure 5-3 Measuring points for radial alignment..........................................................................................59
Figure 5-4 Vertical alignment with adjusting screws.....................................................................................61
Figure 5-5 Move horizontally using the adjusting screws.............................................................................62
Figure 5-6 How to route oil return lines.........................................................................................................64
Figure 6-1 Electrical connection with cable lugs...........................................................................................74
Figure 6-2 Cable clamp fitted in position.......................................................................................................75
Figure 6-3 Cable transverse bracing in the terminal box (schematic representation)...................................77
Figure 9-1 Bedding-in brushes....................................................................................................................111
Figure A-1 Connecting cable lugs with busbars..........................................................................................126
Figure A-2 Connecting busbars...................................................................................................................127

Table of contents

Introduction 1
These instructions describe the machine and explain how to handle it, from initial delivery to
final disposal of the equipment. Keep these instructions for later use.
Read these operating instructions before you handle the machine and follow the instructions.
to become familiar with its design and operating principles and thus ensure safe, problem-free
machine operation and long service life.
If you have suggestions for improving the document, please contact our Service Center
(Page 121).
Text format features

The warning notice system is explained on the rear of the inside front. Always follow the safety
instructions and notices in these instructions.
In addition to the safety-related warning notices which you must read, you will find the text in
these instructions is formatted in the following way:
1. Handling instructions are always formatted as a numbered list. Always perform the steps
in the order given.
● Lists are formatted as bulleted lists.
– Lists on the second level are hyphenated.
Note
A Note is an important item of information about the product, handling of the product or the
relevant section of the document. Notes provide you with help or further suggestions/ideas.
References to other locations in the text

Page information for references to other locations in the text always refer to the higher-level
chapter.

Introduction
Technical data and drawings

You will find the technical data for the machine and all the necessary drawings, e.g. machine
dimension drawing and dimension drawing text, in Appendix "Technical Data and Drawings"
(Page 129).
Note
Missing technical documentation
Please note that not all technical documents may have been available at the time the
operating instructions were dispatched. These documents will be supplied at a later date.
Place these documents in the Appendix "Technical Data and Drawings".
Quality documents
You will find all the documents verifying the design quality of the machine in the Appendix
"Quality Documents" (Page 131). The tab includes the quality test certificate and the
installation data sheet.
Note
Missing quality documents
Please note that not all quality documents may have been available at the time the operating
instructions were dispatched. These documents will be supplied at a later date. Place these
documents in the Appendix "Quality Documents".
Additional documents
You will find additional documents on the machine components in the Appendix "Additional
Documents" (Page 133). These may include documents produced by component
manufacturers, such as
● Operating instructions
● Maintenance instructions
● Installation instructions
● Manufacturer recommendations
● Type sheets
● Danger notices
● Certificates

Introduction
Checklists and forms

You will find all of the required checklists, forms and test report forms in the Appendix
"Checklists and Forms" (Page 135).

Introduction

Safety information/instructions 2
This machine has been designed for use in industrial plants in accordance with Directive
2006/42/EC ("Machinery Directive"). Commissioning in the European Community is forbidden
until the plant into which the machine will be installed has been shown to conform with this
directive. Please observe the country-specific regulations when using the machine outside the
European Community.
Follow the local and industry-specific safety and setup regulations.
The persons responsible for the plant must ensure the following:
● Planning and configuration work and all work carried out on and with the machine is only
to be done by qualified personnel.
● The operating instructions must always be available for all work.
● The technical data as well as the specifications relating to the permissible installation,
connection, ambient, and operating conditions are taken into account at all times.
● The specific setup and safety regulations as well as regulations on the use of personal
protective equipment are observed.
Note
Use the services and support provided by the appropriate Service Center (Page 121) for
planning, installation, commissioning, and servicing work.
In the individual chapters of this document, you will find safety instructions that must be obeyed
absolutely, for your own safety, to protect other people, and to avoid damage to property.
Observe the following safety instructions for all activities on and with the machine.
2.1 Qualified personnel

All work at the machine must be carried out by qualified personnel only. For the purpose of
this documentation, qualified personnel is taken to mean people who fulfill the following
requirements:
● Through appropriate training and experience, they are able to recognize and avoid risks
and potential dangers in their particular field of activity.
● They have been instructed to carry out work on the machine by the appropriate person
responsible.
2.2 The five safety rules:

For your personal safety and to prevent material damage when working on the machine, always
observe the safety instructions and the following five safety rules, according to EN 50110‑1

Safety information/instructions
2.3 Safe handling
("Working in a voltage-free state). Apply the five safety rules in the order stated before starting
work at the machine.
Five safety rules

1. Disconnect the system.
Disconnect the auxiliary circuits, for example anti-condensation heating
2. Prevent reconnection.
3. Make sure that the equipment is at zero voltage
4. Ground and short-circuit
5. Cover or isolate nearby components that are still live.
To energize the system, apply the measures in reverse order.
2.3 Safe handling

Workplace safety depends on the attentiveness, care, and common sense of the personnel
who install, operate, and maintain the machine. In addition to the safety measures cited, as a
matter of principle, the use of caution is necessary when you are near the machine. Always
pay attention to your safety.
Also observe the following to prevent accidents:
● General safety regulations applicable in the country where the machine is deployed.
● Manufacturer-specific and application-specific regulations
● Special agreements made with operator
● Separate safety instructions supplied with the machine
● Safety symbols and instructions on the machine and its packaging
WARNING
Live parts
Electric machines contain live parts.
Fatal or severe injuries and substantial material damage can occur if the covers are removed
or if the machine is not handled, operated, or maintained properly.
● Always observe the "five safety rules (Page 15)" when carrying out any work on the
machine.
● Only remove the covers using the methods described by these operating instructions.
● Operate the machine properly.
● Regularly and correctly maintain the machine.

2.3 Safe handling
WARNING
Rotating components
Electric machines contain dangerous rotating parts.
Fatal or severe injuries and substantial material damage can occur if the covers are removed
or if the machine is not handled, operated, or maintained properly.
● Perform regular maintenance on the machine.
● Secure free-standing shaft ends.
WARNING
Hot surfaces
Electric machines have hot surfaces. Do not touch these surfaces. They could cause burns.
● Allow the machine to cool before starting work on the machine.
CAUTION
Hazardous substances
Chemical substances required for the setup, operation and maintenance of machines can
present a health risk.
Poisoning, skin damage, cauterization of the respiratory tract, and other health damage may
result.
● Read the information in these operating instructions and the product information supplied
by the manufacturer.
● Observe the relevant safety regulations and wear the personal protective equipment
specified.
CAUTION
Flammable substances
Chemical substances required for the setup, operation and maintenance of machines may
be flammable.
Burns and other damage to health and material may result.
● Read the information in these operating instructions and the product information supplied
by the manufacturer.
● Observe the relevant safety regulations and wear the personal protective equipment
specified.

2.4 Electrostatic sensitive devices
WARNING
Noise emissions
During operation, the machine's noise emission levels can exceed those permitted at the
work place. which can cause hearing damage.
Take steps to reduce noise, such as introducing covers and protective insulation or adopting
hearing protection measures, so that the machine can be operated safely within your system.
2.4 Electrostatic sensitive devices
ESD protective measures
CAUTION
Electrostatic discharge
Electronic modules contain components that can be destroyed by electrostatic discharge.
These modules can be easily destroyed by improper handling.
To protect your equipment against damage, follow the instructions given below.
● Never touch electronic modules unless absolutely necessary in the course of maintenance
and repair procedures.
● If the modules have to be touched, the body of the person concerned must be
electrostatically discharged immediately beforehand and be grounded.
● Electronic modules should not be brought into contact with electrically insulating materials
such as plastic film, plastic parts, insulating table supports or clothing made of synthetic
fibers.
● Always place electrostatic sensitive devices on conductive bases.
● Always pack, store and transport electronic modules or components in conductive
packaging, e.g. metallized plastic or metal containers, conductive foam material or
domestic aluminum foil.
The necessary ESD protective measures for electrostatic sensitive devices are illustrated once
again in the following drawings:

2.6 Interference immunity
d d d
b b
e e
f f f f f
c a c a c a
(1) (2) (3)
(1) Sitting (2) Standing (3) Standing/sitting

a = conductive floor surface b = ESD table c = ESD shoes
d = ESD overall e = ESD wristband f = cabinet ground connection
2.5 Electromagnetic compatibility

This machine is designed in accordance with IEC/EN 60034 and, when used as prescribed, it
satisfies the requirements of European Directive 2004/108/EG on electromagnetic
compatibility.
WARNING
Interference with electronic devices caused by electromagnetic fields when operating
electrical power engineering installations
Electromagnetic fields are generated during operation of electrical power engineering
installations. Electromagnetic fields can interfere with electronic devices,
resulting in malfunctioning of those devices. The operation of heart pacemakers can be
impaired, potentially leading to damage to a person's health or even death. It is therefore
forbidden for persons with heart pacemakers to come into the vicinity of the machine. Data
may be lost from magnetic or electronic data media. As the operator of the installation, you
must take the following measures:
● Ensure that the personnel working in these areas are adequately protected from any harm
by making appropriate arrangements, such as erecting identifying markings, safety
barriers and warning signs and giving safety talks.
● Observe the nationally applicable health and safety regulations.
● Do not carry any magnetic or electronic data media with you.
2.6 Interference immunity

The machine fulfills the requirements regarding interference immunity in conformity with IEC/
EN 61000‑6‑2.

2.7 Interference voltages when operating the converter
When using machines with integrated sensors (e.g. PT100, PTC thermistors), the
manufacturer of the overall system must himself ensure sufficient interference immunity by
selecting suitable sensor signal leads and evaluation units.
2.7 Interference voltages when operating the converter
WARNING
Interference voltages when operating the converter
When a converter is in operation, the emitted interference varies in strength depending on
the converter (manufacturer, type, interference suppression measures undertaken). On
motors with integrated sensors (e.g. PTC thermistors), interference voltages caused by the
converter may occur on the sensor lead. This can cause faults which can result in eventual
or immediate death, serious injury, or material damage.
In order to avoid exceeding the limit values set in IEC/EN 61000-6-3 for the drive system
(motor and converter), the EMC information provided by the converter manufacturer must be
observed. You must put appropriate EMC measures in place.

Description 3
3.1 Brief description
This motor is designed as an asynchronous machine with laminated squirrel-cage rotor. The
basis for this motor is provided by the modular "H‑modyn" machine concept. "H‑modyn" three-
phase AC machines are characterized by high performance while at the same time being of
an extremely compact type of construction.
Machine design
The regulations and standards underlying the design and testing of this machine are stated
on the rating plate. The machine design basically complies with the following standards:
Table 3-1 Machine design
Feature Standard
Ratings and operating performance IEC/EN 60034‑1
Degree of protection IEC/EN 60034‑5
Cooling IEC/EN 60034‑6
Type of construction IEC/EN 60034‑7
Terminal markings and direction of rotation IEC/EN 60034‑8
Noise emission IEC/EN 60034‑9
Starting characteristics, rotating electrical machines IEC/EN 60034‑12*
Vibration severity grades IEC/EN 60034‑14
Vibration limits DIN ISO 10816-3
* For machines in line operation only
Rotor
The rotor consists of the shaft, the rotor core and the rotor winding. The laminated core is
shrink-fitted onto the shaft. The rotor winding is designed as a cage winding. The rods are
pressed firmly into the grooves on the rotor core and connected with short-circuit rings.
The number and design of the usable shaft ends are shown and described in the machine
dimension drawing / dimension drawing text.

Description
3.1 Brief description
Rotor bearings
The bearings are center flange bearings with oil-ring. Lubrication and heat dissipation are
provided via circulating-oil lubrication with external oil cooling. The oil-ring safeguards
lubrication in the event of an emergency slow-down.
The DE bearing is designed as a guide bearing. The NDE bearing is designed as a floating
bearing.
The guide bearing has been designed so that an increased axial bearing play is ensured. For
this reason, the rotor must be fixed in the axial direction via the driven machine. The size of
the bearing play and further notes are shown in the dimension drawing text.
The bearing housings are insulated from the bearing shell. The insulation of one bearing is
jumpered. This bearing is marked in the dimension drawing text.
Type designations and other design data are given in the dimension drawing text in the
appendix "Technical data and drawings" and on the lubrication instruction plate.
Stator
The stator consists of the stator yoke, the stator core and the stator winding.
The winding is insulated with the proven MICALASTIC insulation.
The stator yoke is a welded construction. It consists of two clamping plates between which the
stator core is pressed. Steel profile ribs welded to the pressure plates and the stator core
secure the stator yoke to prevent twisting and displacement.
Cooling
The cooling system is designed as a closed, internal cooling circuit. The mounted cooler is an
air-to-water heat exchanger with a pipe system. The heat lost from the machine is dissipated
via the surface of the cooling pipes to the cooling liquid flowing in the pipes. External fans
circulate the internal air.
Base frame
The base frame carries the stator, the bearings and the machine top section and guides cooling
air. The machine is securely connected to the foundation via the base frame. The type and
design of the mounting are shown in the "Foundation specifications" in Appendix "Technical
data and drawings".
The base frame has lifting posts arranged on it which serve to attach the entire machine for
the purpose of lifting and transport.

Description
3.2 Additional components
Machine top section

The machine top section is a welded sheet-steel construction. It guides the cooling air, reduces
sound emissions, is part of the degree of protection concept and contributes to safe operation
of the machine. The machine top section stands on the support subassembly, with rubber
buffers providing insulation to prevent transmission of structure-borne noise. Openings are
provided to allow inspections; these must be closed during operation.
Electrical connection
The power is connected through a main terminal box. Power and data exchange for the
additional components and the monitoring and protection devices is implemented via
appropriate auxiliary terminal boxes. The number, size and arrangement of the terminal boxes
are shown in the machine dimension drawing / dimension drawing text.
Ground terminals are provided for grounding the machine. The position and size are shown
in the machine dimension drawing / dimension drawing text.
Note
Several main terminal boxes
Several main terminal boxes can be available in special cases. You can find additional
information about this in the machine dimension drawing.
Color
The machine is painted according to the instructions in your order. It can therefore be used in
enclosed spaces or in a covered area outdoors without exposure to the direct effects of weather.
3.2 Additional components
Anti-condensation heater
Anti-condensation heaters prevent the formation of condensation during machine stoppages.
They are designed to ensure that the interior of the machine is always warmer than its
surroundings. The heating power required is matched to the design of the electrical machine.
Further information is contained in the dimension drawing text.

Description
3.3 Rating plate
Oil supply
The machine bearings are prepared for connection to an oil supply system. The required
connection conditions are found in the dimension drawing text.
Monitoring equipment
The machine is designed for safe operation and equipped with monitoring equipment according
to your specification. Their type, circuit and installation location are specified in the machine
dimension drawing and in the dimension drawing text. Operating and maintenance instructions
for special monitoring equipment are included in the Appendix "Additional Documents".
3.3 Rating plate

The rating plate shows the identification data and the most important applicable technical
specifications. In conjunction with the contractual agreements, these data determine the limits
of use in accordance with the intended purpose.
s

0$'(,1*(50$1<
Figure 3-1 Rating plate
Table 3-2 Legend for rating plate
Item Description
1 Product designation
2 Year of manufacture

Description
3.3 Rating plate
Item Description
3 Type of current, type of machine
4 Factory serial number
5 Technical specifications as well as standards and regulations, according to which the
machine is designed and tested
The technical specifications and the regulations and standards on which this machine is
based are shown on the machine rating plate.
6 For NEMA/API: Standards/regulations and place of manufacture
For Shell DEP: Standards and regulations

Description
3.3 Rating plate

Preparations for use 4
4.1 Application Planning/Configuration
Good planning and preparation of machine applications are essential in terms of keeping
installation simple and avoiding errors, ensuring safe operation, and allowing access to the
machine for servicing and corrective maintenance.
This chapter outlines what you need to consider when configuring your plant in relation to this
machine and the preparations you need to make before the machine is delivered.
A number of residual risks are associated with the machine. These are described in the chapter
titled "Safety information" (Page 15) and in related sections.
Take appropriate safety precautions (covers, barriers, markings, etc.) to ensure the machine
is operated safely within your plant.
Observing the operating mode

Observe the machine's operating mode. Use a suitable control system to prevent overspeeds,
thus protecting the machine from damage.
Dangers at local and sector level
DANGER
Application-specific dangers
Conditions associated with particular locations or applications can present dangers which
cannot be determined by the machine manufacturer.
These can result in death, serious injury, or material damage.
In light of this, it is essential that you consider any dangers associated with the location or
application as well as any national or sector-specific safety regulations during the planning,
installation, and operation phases.

Preparations for use
Installation site safety/warning signs
DANGER
Danger associated with unauthorized access
Take appropriate measures to ensure the installation site for the machine is safe. Such
measures may include guards and suitable warning signs to prevent unauthorized access.
This is particularly important if the machine or individual components are being installed in
non-industrial locations.
Space considerations
When designing your system, ensure there is enough free space around the machine for
monitoring and maintenance purposes.
Please ensure that cooling air can flow without obstruction.
You also need to make sure that waste heat from other units within the system does not warm
the cooling air intended for the machine or its components (e.g. bearings).
When planning how the machine is to be used, it is important to take into account environmental
conditions such as solar radiation, rainfall, installation altitudes, and local earthquake risks.
Noise emissions
When the machine is in operation, especially when coupled to a load, a sound pressure level
of over 70 dB(A) can be expected. Take this into account when evaluating the noise levels at
existing workplaces in your plant if necessary. If necessary take suitable noise protection
measures.
Data on noise emission levels is provided in the dimension drawing text.
Selecting cables
When choosing connecting cables, you must take into account the rated current intensity and
the plant-specific conditions, e.g. ambient temperature, routing type, etc., to IEC/EN 60204-1.
Integrating an anti-condensation heating into the system concept

The anti-condensation heating is electrically connected up in the terminal box for the auxiliary
circuits. The necessary data is provided in the dimension drawing text. Please note the supply
voltage specified there. The line connection for the anti-condensation heating must be

arranged in such a way that the heating can only be switched on when the machine is switched
off.
Integrate the anti-condensation heating control in your system concept so that the heating is
switched-on if the following conditions are fulfilled.
● The machine is shut down.
● The temperature inside the machine has dropped to 3 K above the ambient temperature.
Make sure that when the machine is switched on, the heating is shut down immediately.
Please note that it must be possible to manually switch off the anti-condensation heating when
performing maintenance work.
Coolant supply
● Ensure that liquid coolant with the specified composition, quality and temperature is
available. The corresponding requirements are provided
– in the dimension drawing text,
– in the documentation of the cooler manufacturer in "Additional documents" in the
appendix and
– in the plant specification.
● Choose a raw material for the connection cables that is resistant to the composition of the
coolant. Also consider the pressure load and compatibility with the materials from which
the cooler is made.
● Ensure that the coolant lines are routed and supported so that the connection flanges are
not exposed to stress, strain or vibration loads.
The required data for the connection flanges are given in the machine dimension drawing/
dimension drawing text.
Selecting the oil supply system

Make sure that the oil supply system used corresponds to the recognized rules for selecting
and dimensioning oil supply systems for journal bearings. You will find these for example in
the German standard DIN 31692-1. The parameters required when selecting and dimensioning
the oil supply system are in the dimension drawing text and in the documentation of the bearing
manufacturer in the attachment "Additional documents".
Integrating the oil supply for the bearings into the system concept
Provide an interlocking circuit that prevents the machine being switched on if the oil supply
system is not operational. When the machine is switched off, the oil supply system must
continue to operate until the machine has finally come to a halt.

4.2 Foundation/Machine mounting
4.2.1 Preparing the foundation
A solid concrete foundation is required before the machine can be installed. For information
on how to correctly design and implement the foundation, please refer to the DIN 4024
standard, as example.
The design and manufacture of the foundation are not included in the scope of delivery.
The static and dynamic loads on the foundation as well as the foundation stiffness required,
are specified in the dimension drawing text or in the "Foundation specifications" in Appendix
"Technical data / drawings". These also contain geometric data relating to foundation design.
The following instructions should be followed when designing the foundation:
● Design the foundation with a view to ensuring safe operation and adequate accessibility.
● Ensure that the foundation will be sufficiently stiff for the entire period of machine operation.
● Take appropriate measures to avoid the transmission of external vibration to the machine
via the foundation.
● Design the foundation so that resonance between the machine and the foundation is
avoided. Please refer to the dimension drawing text or the foundation specifications for
information.
● If necessary, once you have decided on the actual installation conditions, consult your
Siemens partner to discuss your configuration results relating to the vibration behavior of
the machine/foundation system.
● When designing the foundation, consider the need for cutouts to accommodate installation
and anchoring elements. Please refer to the machine dimension drawing/dimension
drawing text or the foundation specifications for the positions and dimensions of the required
cutouts.
● If necessary, incorporate inflow channels for grouting the installation elements
(e.g. soleplates or base frames). Consideration should be given to the immediate
environment, particularly in terms of space, when designing these channels. Once
commissioning has been performed, the installation element recesses must be completely
grouted.
● Take channels into account for routing the supply lines, if necessary.
Setting anchor sockets in concrete

When you pour the foundation you also have to set the anchor sockets in concrete. The anchor
socket is closed on delivery to help keep it clean during concrete setting.

PP

$$
$ $
1 Concrete surface
2 Armature plate
3 Endstops for T-head screw
Figure 4-1 Anchor socket
Proceed as follows when setting anchor sockets in concrete:

1. Remove any dirt and loose rust from the anchor sockets.
2. If the anchor sockets do not have any markings, mark for yourself the position of the opening
in the armature plate.
3. Set the anchor sockets into the reinforcement for the foundation. The positions of the
individual anchor sockets can be found in the machine dimension drawing or the foundation
specifications. Observe the following requirements.
– The maximum permissible position deviation of the anchor sockets is ± 10 mm.
– Retain the distance between the bottom edge of the armature plate and the concrete
surface. The maximum deviation in the vertical position is ± 10 mm.
Note
Anchor sockets protrude above concrete surface
The anchor sockets protrude above the concrete surface. Once the fastening plate has
been removed, the anchor sockets can be opened at approximately 50 mm above the
concrete surface.
– The anchor sockets may only deviate max. 3 mm/m from the vertical.
– Pay attention to the alignment of the anchor sockets. The markings and thus the
openings in the armature plates must have the same direction.

4.2.2 Preparing the soleplates for fastening the machine in place
Place the machine on soleplates in the foundation which has been prepared. Use T-head
screws when mounting the machine to the anchor sockets. The prepared installation surfaces
of the soleplates will accommodate the machine. Place the soleplates on the aligning elements
and align them with them. Use the shims between the soleplate and the machine to ensure
the machine is correctly aligned.
Please refer to the dimension drawing text or the foundation specifications for a diagrammatic
representation of the mounting process and a summary of the required mounting and alignment
elements.
Note
Preparing the mounting and alignment parts
If any or all of the mounting and alignment parts are not covered by your order, you will need
to acquire these in advance.
You can prepare installation surfaces to accommodate the machine before delivery. Proceed
as follows:
Arranging the aligning irons

If you are using aligning irons to align the machine, proceed as follows when arranging them:
1. Mark out the contact surfaces to accommodate the machine in accordance with the
dimension drawing text or the drawing contained in the foundation specifications.
2. Arrange the aligning irons in a mortar bed on the surfaces which have been marked out.
– Refer to the foundation specifications for the locations of the aligning irons.
– The lowest aligning iron must be at least 20 mm thick.
– The mortar bed must be at least 20 mm thick at its shallowest point.
– The entire contact surface must be able to bear the load.
3. Protect the aligning irons against horizontal motion (e.g. by providing a mortar lip).
4. When choosing which aligning irons to use, remember the importance of ensuring an even
contact surface for the soleplates.
5. Check the horizontal position of the aligning irons.

4.3 Dispatch
Arranging and aligning soleplates

1. Arrange the soleplates on the aligning elements.
2. Use a surveyor’s level to establish the difference in height compared with the other
soleplates.
3. Level out the height differences measured. The deviation of the soleplate supporting
surfaces from the level may not exceed 0.5 mm.
NOTICE
Do not grout the soleplates in the foundation
You should not grout the soleplates in the foundation at this point. Do not grout the soleplates
until after the machine has been commissioned.
4.3 Dispatch
4.3.1 Shipping system

In this section you will learn:
● How the shipping documentation is structured.
● How packaging and packages are labeled.
● How to identify components quickly and definitely.
The shipping documents
Delivery note
The delivery note contains data from the purchase order and sales order, together with the
following important details:
● Description (contents) of the delivery/service
● Contact persons at the client
● Contact persons at the vendor
Cover sheet of attachment to delivery note

The cover sheet provides information on the packaging units included in the delivery. The
following information is provided for each package:

4.3 Dispatch
● Package no.
● Name of package
● Type of packaging
● Weight details (gross, net, tare weight)
● Dimensions (Length = L, Width = W, Height = H)
Attachment to delivery note (package list)

The attachment to the delivery note (package list) contains a list of the individual packages
with their delivery quantity and weight. The last line contains the number of the package in
which the packaging unit is located.
Package marking
Each package is marked with the following minimum details:
Order-No. : Vendor order number

Project-No. : Factory serial number
Content : Package contents
Project : Order key word
Collo-No. : Delivery note number / consecutive no. of the
package
Gross weight : Gross weight of the package
Net weight : Net weight of contents
Dimensions : Dimensions of the package in cm
Further order-specific details may also be included.

The packages are labeled using stencil labeling or package inserts.
The supplier's package ID always has the format
"SIPN300 + delivery note number + /consecutive no. of package" (for
example: SIPN30082165161/01). Customer-specific package IDs are printed after "Collo-No.".
These do not have the prefix "SIPN300".
Factory serial number (Project no.)

The factory serial number is the most important identification detail for a shipping unit and
packages. Shipping units or components with an identical factory serial number belong to
exactly the same machine.

4.3 Dispatch
D10 234567 01

① Manufacturer: Dynamowerk Berlin

② Year of order
③ 6-digit job number
④ Machine number within an order
Figure 4-2 Factory serial number
Special markings
In some cases, packages also have additional markings (e.g. color markings). These are used
to distinguish between different machines within an order.
The following applies:
Package with same marking = different parts of one machine.

4.3 Dispatch
Unit label
Each shipped component is uniquely identified by a unit label.
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② Job number
③ Factory serial number
④ Parts list or material number of component
⑤ Item number in the package list
⑥ Quantity
⑦ Supplementary notes on the delivery item
Figure 4-3 Unit label
Data ①, ② and ③ are found in the header, and data ④, ⑤ and ⑥ in the lines of the
attachment to the delivery note (package list).
Identifying a machine component

The following table shows which information you will find on which labels.
Information Delivery note Cover sheet Attachment to Package Unit label

(LS) of attachment delivery note labeling
to delivery
note
Your purchase order ✓
number
Our order number ✓ ✓ ✓ ✓
Order key word ✓ ✓ ✓ ✓ ✓

4.3 Dispatch
Information Delivery note Cover sheet Attachment to Package Unit label

(LS) of attachment delivery note labeling
to delivery
note
Job number ✓ ✓ ✓ ✓
Factory serial ✓ ✓ ✓ ✓ ✓
number
Machine type / order ✓ ✓ ✓
no.
Delivery note number ✓ ✓ ✓ ✓
Package no. ✓ ✓
Material number of ✓ ✓
component
Description of ✓
component
Item number in the ✓ ✓
package list
Delivery quantity ✓ ✓
Weight ✓
This enables you to assign the delivered components to the specific items of the attachment
to the delivery note (package list).

4.3 Dispatch
SIEMENS
SIPN0082165161
Siemens AG I DT LD, Nonnendammallee 72, D-13629 Berlin

Lieferschein
Dispatch Note
Siemens Industry
Industry Solutions SIPN30082165161
Industrial Technologies Datum / Date (dd.mm.yyyy) 20.08.2010
98765 Musterstadt
Germany
Bestellnummer / Order No.
SIEMENS Deckblatt zu den LS: SIPN30082165161 Auftrags-MLFB Kennwort

SIEMENS
Lieferscheinanlagen 20.08.2010 1AB1234-
Auftragsbezug
Truck single shipping L
9AB01-Z
Werknummer
Fabriknummer
D1023456701

1234567
Pos.-Nr. Materialnummer Bezeichnung

100010 DS-615006 1234567 / SIEMENS / STAENDER KOMPLETT
Kollo-Nr. Benennung
Ext.Pack-Nr. Inhalt
Art
Brutto
Gewicht (kg)
Netto Tara L
Abmessung
B H

1 Kiste CS 37.370,00 34.272,00 3.098,00 506,00 264,00 406,00 (CM)
SIEMENS Anlage zum Lieferschein / Appendix to the

delivery note
Auftrags-MLFB Kennwort
Auftrag/Order item SIPN30082165161/100010

1AB1234-9AB01-Z SIEMENS
Baugruppe Werknummer Fabriknummer
1234567/100000 1234567 / SIEMENS / STAENDER KOMPLETT
DS-907806
00100 1234567 D10123456701
Material Pos/Item Materialbezeichnung/Description

Werkstoff Abmessung/Dimensions Baugruppe
Stat.Warennr./ Norm/ Bruttogewicht/ Gefahrstoff/ ME/ Liefermenge/ Versandgewicht/ Kolli/Nr./
Commodity Code Ind.Std.Desc. Gross weight Dg class Unit Quantity Shipping weight Cargo unit
DS-987654 100021 Staender
STATOR
02000
98765432 34.200,000 KG ST 1,000 34.200,000 KG 1
12345678 100060 Anschlagwinkel

MOUNTING BRACKET
(DS-123456 / 001-) ST 50x250
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① Delivery note
② Cover sheet of attachment to delivery note
③ Attachment to delivery note (package list)
④ Unit label
⑤ Package
Figure 4-4 Assignment of components

4.3 Dispatch
4.3.2 Packaging
The machine and/or its components are delivered in sealed packaging. This sealed packaging
is suitable for sea transport and storage up to a maximum of 12 months after the packaging
date (date of issue of delivery note). The shipped goods are surrounded by sealed foil on all
sides. The foil is sealed with airtight seams. The ambient air from inside the barrier film is drawn
out. Desiccants are added to the packaging in accordance with the relevant climate zone,
transport time, and agreed storage duration. Sharp edges and corners of the shipped goods
are padded to protect the sealed barrier layer.
Sealed packaging with moisture indicator

For a storage period of 12 months after the date of packaging (date of issue on delivery note),
additional humidity indicators are used. They measure the humidity within the sealed
packaging. To enable the humidity indicators to be read, there are inspection openings with
removable covers in the outer packaging. The maximum storage period is then 24 months.
Markings on the packaging

Two types of packaging can be used, depending on the kind of goods to be packaged: load-
bearing packaging or supported packaging. The hoisting points for load-bearing packaging
are marked on the packaging itself, whereas those of supported packaging are marked either
on the machine part or the transport bracket attached to it.
Packages are marked with information symbols to ensure safe handling of the packed goods.
The symbols for package handling instructions are defined according to the international
standards ISO R/780 and DIN 55402. The most important symbols are as follows:
Top. Attach here.

Package must be transported, Specifies where the package
handled and stored this way up. should be attached (hoisting
point), but not how (attaching
method).
Fragile contents. Center of gravity.

Goods should be handled Indicates the position of the center
carefully and not knocked over or of gravity.
lashed together.
Keep dry. Do not use forklift truck here.

Goods should be protected This symbol is applied to the sides
against high levels of humidity. where a forklift truck cannot be
used.

4.3 Dispatch
Permitted temperature range. Permitted stacking load.

Temperature range with The permitted stacking load in
upper ("...°C max.") and "... kg max." is specified next to
lower ("...°C min.") limits. this symbol.
Keep cool (away from direct Caution! Do not damage the

sunlight). barrier layer.
Goods should be stored in a cool A waterproof barrier layer
place. and always away from containing a desiccant is provided
direct sources of heat. beneath the packaging.
4.3.3 Receipt of goods
Checking the delivery

1. Check that the delivery is complete based on the shipping documents immediately following
receipt of the goods.
2. Inspect the packaging for damage.
If the packaging is damaged, open it wide enough for the contents to be seen. In sealed
packaging, take care not to damage the protective barrier layer. The decision to open the
packaging is the responsibility of the recipient.
If the delivery is incomplete or damaged, proceed as follows:
Incomplete or damaged goods deliveries

If a delivery is incomplete or damaged, inform the following people:
● Vendor contact person (see delivery note)
● Customer contact person (see delivery note)
● Responsible person at the shipping company
● If required: Claims agent at the loading/unloading port.
Immediately implement measures to precisely determine the extent and cause of the damage
and the responsible party. Immediately implement suitable damage limitation measures.
Take a photographic record of the damage.
NOTICE
Damage due to improper storage
If damage requires the packaging to be opened, please take the necessary steps to enable
suitable storage. See the section " Short-term storage in enclosed rooms (Page 45) ".
If a suitable storage area is not available, the goods must be professionally repacked.

4.4 Transport
If the barrier layer of a sealed package has been damaged, you must, without exception, agree
which additional measures need to be taken with your Siemens partner (see delivery note).
4.4 Transport
WARNING
Danger due to improper transport
Before lifting the machine or individual components, read the following safety instructions
and observe them when you carry out all your work.
Failure to observe the following instructions may result in death, serious injury or substantial
material damage caused by tipping or falling transported goods.
● Ensure that a suitable hoisting mechanism and qualified personnel are available.
● Refer to any notes in the shipping documentation.
● Pay attention to the handling information markings on the packages whenever transporting
and putting them into storage. See DIN EN ISO 780 and "Marking on the packaging" in
Chapter "Packaging" (Page 39).
● Only hoist the goods using the designated hoisting points and/or at marked positions. Use
suitable strap guiding or spreading devices.
● Observe the lifting capacity of the hoisting mechanisms.
● Only transport complete motors in the position appropriate to their design.
● All work must be performed with due caution and care.
The weight of the motor is specified on the rating plate, in the dimension drawing text and in
the attachment to the delivery note (parts list for shipping). The center of gravity is specified
in the dimension drawing of the machine. For packed machines, the center of gravity is
indicated on the packaging.
Note
Minimum goods handling
Organize your transport logistics to ensure that you get by with as few goods movements as
possible. Every movement may result in damage to the packaging or the goods.
Transporting packaged units

If the motor and/or its components are packed, depending on the weight and size of the crates
and transport frame, lift them off the ground using a fork-lift truck or a crane with slings. The

4.4 Transport
center of gravity of the goods and the positions of the hoisting points are indicated on the
packaging. Do not hoist any goods with damaged packaging.
Figure 4-5 Hoisting a transport crate
Transport to the construction site
WARNING
Only authorize qualified transport companies to transport the goods to the construction site.
Take into account that experience in the transportation of heavy loads may be necessary.
Improper transportation may result in death, serious injury, or substantial material damage.
The person responsible for the transport within the shipping company has overall responsibility.
Only use suitable methods of transport and ensure that loads are properly secured.
If you establish any damage to the transported goods or the packaging during transportation,
implement measures to minimize the damage and to clarify the cause immediately. See the
section "Incomplete or damaged goods delivered" in Chapter "Goods received" (Page 40)
Before continuing transport, first repair the packaging or the transport frame. Never transport
any goods in damaged packaging or damaged goods.

4.4 Transport
Transport on the construction site
WARNING
Only use qualified personnel for transportation and handling work on the construction site.
Make sure that the personnel are familiar with the safety instructions at the beginning of this
chapter (Page 41).
Improperly performed transportation work can lead to uncontrolled movement of the
transported goods. This can result in death, serious injury, and/or substantial material
damage.
This is the responsibility of the construction site manager. The manufacturer's personnel
present on the construction site may only offer consulting and/or supervision.
Lifting the machine

When lifting and transporting the motor, only use the attachment points provided on the motor
for transporting it. Always use spreaders!
All of the information necessary for correctly attaching, lifting, and transporting the motor is
provided in the motor dimension drawing and in the "Transport data" in the appendix "Technical
data and drawings".
WARNING
Do not attach the motor at the eyebolts on the machine top section or spacer pipes of the
stator
These eyebolts are only intended for lifting the motor top section, and the spacer pipes are
only suitable for lifting the stator. Never attach the complete motor at the eyebolts on the
machine top section or the spacer pipes of the stator.
Incorrect attachment of the machine to the lifting gear can lead to the machine falling.

4.5 Storage
4.5 Storage
CAUTION
Damage due to improper storage
If a motor is not going to be commissioned immediately, you must store it correctly. Failure
to store the motor correctly can result in material damage.
Only store goods in undamaged packaging. If the packaging is damaged, unpack the goods
and store them appropriately according to the nature of the goods.
Adequate anti-corrosion protection of the stored goods must be ensured as a prerequisite for
appropriate storage. The delivered goods are supplied with anti-corrosion protection for the
contractually agreed storage period. If you have to exceed the agreed storage period, consult
the supplies contact person (see the delivery note).
Refer also to the information in section "Shutting down the machine" (Page 92).
Note
Storing in accordance with inspection and assembly requirements
Store the individual packages in such a manner as to ensure that the following conditions are
satisfied.
● The package labeling is visible.
● The packages are stored in the sequence of assembly.
● No rearrangement is required for inspections.
Stacking crates
Stacking of crates should be avoided.
If you have to stack the crates, observe the following:
● Pay attention to the symbols and markings on the crates. Pictograms provide you with
information on any stacking restrictions.
● Note the permitted stacking load of the crates.
The stacking load for our packages is normally as follows:
Normal packaging (land transport) 500 kg/m2

Sealed packaging (sea transport) 1 000 kg/m2
See chapter "Packaging" (Page 39).

4.5 Storage
● Only stack crates of the same size on top of each other.

● If you stack crates of different sizes on top of each other, avoid concentration of loads
caused by interleaving elements (timber beams, steel beams, etc.).
● Only place loads on the load-bearing sides of the lower crate
CAUTION
Damage to goods due to deformed packaging
Any deflection of the crate walls greater than 5 cm may result in damage to the contents.
If no special storage conditions have been agreed by contract, store the machine in accordance
with the instructions below.
4.5.1 Short-term storage (up to 12 months)
CAUTION
Only store goods with normal packaging in enclosed rooms
Machines and/or their components that do not have sealed packaging must be stored in
enclosed rooms.
In addition to the information contained in these instructions please also observe the storage
instructions (pictograms) on the packaging.
Storage in enclosed rooms
Room conditions
The room must satisfy the following conditions.
● It offers a sufficiently large, level, and even storage surface.
● It is well ventilated in order to prevent condensation water, mildew and infestation by vermin.
● It has a vibration-free (veff ≤ 0.2 mm/s) substrate with sufficient load-bearing capacity and
no ground moisture.
● It has reliable approach routes which can carry the relevant loads.
● It is equipped with suitable devices for transporting/hoisting goods.
● It is protected against the weather such as sunlight, flooding, sandstorms or snowstorms.
● It is capable of being heated, even in regions with a tropical climate.
● The ambient air is free from dust and aggressive gases.

4.5 Storage
● It complies with the relevant fire-protection requirements.

● It offers sufficient protection against insects and small animals. Qualified personnel shall
ensure that it is kept free of vermin.
Room climate
Humidity ≤ 45 %
Ambient temperature = 10 °C (50 °F) to 50 °C (122 °F) (1. condition)
= outside temperature + 10 K (2nd condition)
Note
Deviating climatic conditions
If you have agreed deviating climatic conditions for storage or operation of the machine, these
are given in the dimension drawing text.
Take suitable measures to ensure that the temperature remains stable and that the humidity
is uniformly low in the above areas. If necessary, use air conditioners, dehumidifiers or heaters.
Check at regular intervals - at least once a month - that the room climate is appropriate.
The room should satisfy the following conditions.

● It can be locked.
● It has burglar-proof windows and doors.
● It has lighting.
Storage:outside enclosed rooms

Only goods in undamaged sealed packaging may be stored outside enclosed rooms.
Storage area
The area must satisfy the following conditions.
● It is sheltered.
● It is sufficiently large, level and even.
● It is vibration-free (veff ≤ 0.2 mm/s) and protected against flooding.
● It is accessible by suitable access routes.
The area should be situated close to the final installation site.
Soil quality
The ground below the storage area must satisfy the following conditions.
● It has sufficient load-carrying capacity.
● It is firm and dry.

4.5 Storage
Storage conditions
● Place the stored goods on pallets, beams, or foundations to protect against ground
moisture. The pallets must have a minimum height of 100 mm (4"). Make sure that you
place crates, pallets and transport frames only on the load-carrying base elements.
● Observe the information on Stacking crates (Page 44).
● Take suitable measures to prevent the goods from sinking into the soil.
● Ensure there is sufficient air circulation under the stored goods.
● Protect the stored goods against insects and small animals.
● Cover the stored goods with a tarpaulin. Ensure that covers and tarpaulins do not actually
rest on the stored goods. Use wooden frames or spacers to ensure that air can circulate
freely around the goods.
● Label the cover as follows:
"Protect against rain"
"Protect against direct sunlight".
● Lay the supports so that water pockets do not form.
● Fasten the covers to protect from storms.
● Ensure that the covers do not impede the inspection of the stored goods.
Climatic conditions
Humidity ≤ 85 %
Ambient temperature = -10 °C (14 °F) to 50 °C (122 °F)
Note
Deviating climatic conditions
If you have agreed deviating climatic conditions for storage or operation of the machine, these
are given in the dimension drawing text.
Inspections
Check the packaging for damage and check the humidity level within the packaging every 4
weeks.
4.5.2 Long-term storage (over 12 months)

If the goods are stored for more than 12 months they must be appropriately prepared at the
factory. For this purpose the stored goods are packed in sealed packaging with humidity
indicators and an appropriate quantity of desiccant for the agreed period. Note the information
in the section "Packaging" (Page 39).
Perform the subsequent work in addition to the measures for "Short-term storage" (Page 45).

4.5 Storage
Inspections
● The stored units must be checked every 8 weeks to ensure they are still in good condition.
● Carry out a general visual inspection. In particular, note any damage to the packaging.
● Check that air can circulate freely around all sides of the stored goods.
● Ensure that the storage condition specifications (as per the section titled "Short-term
storage (Page 45)") are adhered to.
● Check for infestations of vermin (insects and small animals). Introduce appropriate
countermeasures (spray insecticide, lay rat poison, etc.). If necessary, hire a professional
pest control service.
● Check the stored goods for signs of mildew. Introduce appropriate measures to combat the
build-up of mildew.
● Check the humidity indicators. The indicators are behind the inspection openings in the
packaging.
The humidity is indicated by changes in color:
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FRORXUWKDQWKHGLVFLWVHOIWKHUHOD
WLYHKXPLGLW\LQWKHSDFNDJHKDV
EHHQH[FHHGHG
Blue = dry
Pink = moist
Figure 4-6 Humidity indicator
NOTICE
Humidity indicators recondition themselves
Please note that humidity indicators recondition themselves. It is impossible to exclude the
possibility that the air humidity has risen temporarily between inspections. Therefore always
ensure that you perform the inspections at the specified intervals and record the results.

4.5 Storage
Logging
Record the inspection results in the "Checklist for stored machines". These can be found in
the Appendix "Checklists and Forms". Compare your inspection results with the data from the
previous log.
CAUTION
Extending the storage period
If you exceed the agreed storage period you have to carry out the following work.
● Remove the packaging.
● Re-preserve the stored goods.
● Re-pack them correctly.
Please contact the Service Center concerning performance of the work.
In the case of stored goods with sealed packaging, this work must be carried out after
24 months at the latest.
Exceeding the permissible storage periods can result in considerable material damage.

4.5 Storage

Installation 5
Note
Service Center
For any installation work that is required, please contact the Service Center (Page 121).
When carrying out any work on the machine, observe the general safety instructions
(Page 15) and the specifications contained in DIN EN 50110‑1 as regards working safely with
and on electrical machines.
DANGER
Danger from incorrect installation
To ensure proper functioning of the machine, it must be properly installed by qualified
personnel in compliance with the safety information provided in these instructions.
Failure to heed these requirements can lead to serious bodily injury or substantial material
damage.
5.1 Removing the packaging

● Do not remove the packaging and protective coverings until just before the machine has
to be installed.
● Pay attention to the "Top" or "This side up" markings on the packaging.
● Open the crates and packaging carefully; do not use a crowbar to open them forcibly.
If you follow these instructions, you will not damage machine parts when opening the
packaging.
1. Use a nail puller to remove any nails.
CAUTION
Parts falling in
The braces and supporting struts are generally nailed to the outer walls. Pull nails out
from the outside of the crate. When pulling out nails, watch out for parts of the packaging
that may become detached and fall into the crate.
Falling components could injure you or damage machine parts.
2. Lift off the crate lid and cover boards.

Installation
5.2 Installing the machine
3. Remove enough of the braces and supporting struts to enable the parts to be taken out of
the crate without their being damaged.
4. With packaging that has an inner frame, all the cover boards must first be removed and the
inner frame then systematically dismantled into its component parts.
5. Detach the machine parts from the bottom of the crate or packing.
The machine parts can now be lifted out without any risk of damaging them.
Note
Reusing plastic sheets
Carefully remove the protective barrier layers. These can be used again later for covering
machine parts while they are waiting to be mounted.
5.2.1 Preparing to install the machine
For a representation of how to mount machines on foundations, refer to the machine dimension
drawing / dimension drawing text or the foundation specifications.
Preconditions
The soleplates must be arranged and aligned. See "Foundation / Machine mounting"
(Page 30) in the section "Preparation for use".
Preparing for installation

1. Clean the foundation. Pay particular attention to the installation surfaces for the soleplates.
2. Check the foundation for any damage.
3. Check that the installation surfaces are even.
4. Compare the foundation dimensions with the details contained in this machine
documentation and the details contained in the layout drawing provided by the foundation
manufacturer.
5. Check the positions of the mounting elements.
6. Check whether all the required channels for pipelines and cables are present.
7. Check whether there will be sufficient space left or suitable inflow channels for grouting the
soleplates after the machine has been installed.

Installation
Inserting the T-head screw
r r

1 T-head screw 3 Endstop for T-head screw

2 Anchor socket 4 Marks on the T-head screw
Figure 5-1 Inserting the T-head screw
1. Make a mark on the top front part of the T-head screw to indicate the position of the T.
2. Check the thread of the T-head screw. It must be free from damage and able to move freely.
3. Coat the T-head screws with a suitable form of anti-corrosion protection.
4. Insert the T-head screw into the anchor socket. Make sure the T is able to pass through
the opening in the anchor plate.
5. Turn the T-head screw by approximately 45° clockwise.
6. Pull the T-head screw upwards until the T is in contact with the anchor plate.
7. Turn the T-head screw by a further 45° until the T is in contact with the endstops.

Installation
8. Make sure the T-head screw is in a vertical position. The maximum permissible deviation
is 2 mm/m. If the deviation exceeds this tolerance, inform your Siemens partner.
WARNING
Vertical T-head screws
T-head screws which are not vertical result in incorrect loading of the fixing elements. This
reduces the strength and reliability of the anchoring. The machine may become loose
during operation.
Failure to ensure T-head screws are in a vertical position may result in death, serious
injury, or material damage.
In view of this, it is essential to ensure compliance with the maximum deviation.
9. Fix the T-head screw in this position.
5.2.2 Installing and mounting the machine
Setting down, aligning, and mounting the machine

1. Set the machine down on the prepared mounting surface with the help of the alignment
elements. Here, read the Section "Lifting" in Chapter "Transport" (Page 41).
2. Remove the transport lock. See "Removing the transport lock" in this chapter.
3. Align the machine both horizontally and vertically. Read about this in Chapter"Aligning the
machine" (Page 57).
4. Use the specified fixing elements to fasten the machine to the foundation. The required
information is given in the "Foundation specifications" in Appendix "Technical data and
drawings". Note the position of the T-head bolt during this process. See "Inserting the T-
head screw" (Page 53).
5. Tighten the nuts with the required tightening torque. See "Tightening torques when
mounting the machine" (Page 125).
6. Fill the spaces in the foundation bolt sleeves with a suitable filling material such as concrete
or sand. It must be possible to remove the filling material used at a later time.
NOTICE
Do not grout the soleplates in the foundation
You should not grout the soleplates in the foundation at this point. Do not grout the soleplates
until after the machine has been commissioned.

Installation
Removing the transportation lock

Where possible, do not remove the transportation lock for securing the rotor until after mounting
the output or drive element. If this is not possible, remove the transportation lock immediately
before mounting the output or drive element.
The position and mode of fastening of the transportation lock can be found in the "Transport
data" in Appendix "Technical data and drawings".
Coupling acceptance
1. Carry out the coupling acceptance procedure in the presence of representatives for the
overall system and the manufacturer of the driven machine.
2. Record the results of the coupling dimensioning.
3. Before coupling the machines, check the direction of rotation.
4. Couple the coupling halves according to the specifications of the coupling manufacturer.
5.2.3 Removing preservative from the machine
Removing preservative and cleaning

1. Wash off preservative from the machined surfaces using suitable cleaning agents or
petroleum. Do not use metal objects such as scrapers, spatulas, or plates to remove the
preservative,
2. Do not leave the surfaces, where preservative has been removed, exposed to the ambient
air for a longer period of time. Lightly oil the bare surfaces.
3. Clean the motor. Remove dust and other deposits of dirt.
4. Ensure that the inside and outside of the motor is dry.
5. Touch up any damaged paint.
Note
Surfaces that are meant to bond to concrete, particularly note
Make sure that all surfaces, which are meant to bond to concrete, are free of oil and grease
and they have no flaking paint or layers of rust.

Installation
Installing the oil ring

1. Open the bearings. See the "Bearings" operating instructions in the appendix "Additional
documents".
2. Install the separately supplied oil rings. See the "Bearings" operating instructions in the
appendix "Additional documents".
3. Close the bearings again.
5.2.4 Installing the monitoring equipment
Setting the measuring transducers to monitor shaft vibration

To monitor the shaft vibrations, the bearings of the machine are each equipped with two
measuring transducers. These are screwed into the bearing covers. For transportation of the
machine, the distance between the measuring transducers and the shaft has been increased.
This has been done to protect the sensitive sensor tip of the vibration monitor. You must re-
adjust the measuring transducers.
CAUTION
Do not jumper the insulation
When adjusting the measured value transducer and when mounting the screw connections,
ensure that the insulation is not jumpered (bridged). If the insulation is missing or is not
sufficient, then:
● Damage to the bearing shell may occur
● The measured value transducers can be destroyed
● Persons can get an electric shock
1. Adjust the measured value transducers.

Observe the information in the instructions provided by the manufacturer of the vibration
monitor. You will find these in the Appendix "Additional documents". Proper measurement
of the relevant values is only possible if the sensor tip is set at the appropriate distance to
the shaft specific to the device. This can be found in the dimension drawing text. The
calibration curve of the evaluation device for shaft vibration monitoring is the determining
factor for adjustment. It is enclosed with each evaluation device.
2. Fix the measuring transducers with the lock nut in the adjusted position.

Installation
5.3 Aligning the machine
Detailed specialist knowledge of the following measures is required in order to correctly align
and securely fit the equipment.
● Preparing the foundation
● Selecting and mounting the coupling
● Measuring the concentricity and axial eccentricity tolerances
● Positioning the machine
If you are not familiar with the prescribed measures and procedures, then you can make use
of the services offered by the local Service Center.
The careful alignment with the machine to be driven is essential for smooth running and trouble-
free operation of the machine set.
Align the electrical machine to the driven machine. Record the alignment results as well as the
position of the coupling flange (elevation).
Take into consideration the clearance between the coupling halves specified by the coupling
manufacturer or as a result of the installation conditions.
Alignment, axial
1. Measure the axial offset between the coupling halves at four points 1, 2, 3 and 4 spaced
evenly round the circumference.
1‑4 Measuring points

A Aligned coupling half
B Coupling half to be aligned
Figure 5-2 Measuring points for axial alignment
2. Make a note of the measured values of the first measurement.

Installation
3. Rotate the shaft with the coupling half to be aligned by 90°. Also rotate the shaft with the
aligned coupling half by the same amount if possible.
4. Measure the axial offset between the coupling halves again at the measuring points 1, 2,
3 and 4. Make a note of the measurement results.
Note
Measuring point 1 is always at the top
Measuring point 1 is always at the top, i.e. the virtual measuring cross does not rotate as
well.
5. Repeat the measurements in positions 180° and 270°. Make a note of the measured values.
6. Calculate the mean values for the four measuring points.
Example
Table 5-1 Results of an axial measurement
Measuring point Measuring point Measuring point Measuring point 4

1 2 3
1. Measurement 0° 95 92 85 100
2. Measurement 90° 100 92 90 100
3. Measurement 180° 93 87 85 102
4. Measurement 270° 100 95 98 98
Mean value 97 91.5 89.5 100
1st evaluation
Deviation in vertical plane = (mean value 1 - mean value 3) / 2

= (97 - 89,5) / 2
= 3.75
= 0.0375 mm
2nd evaluation
Deviation in horizontal plane = (mean value 4 - mean value 2) / 2

= (100 - 91,5) / 2
= 4.25
= 0.0425 mm

Installation
Alignment, radial
1. Measure the radial offset between the coupling halves at four points 1, 2, 3 and 4 spaced
evenly round the circumference.
1‑4 Measuring points

A Aligned coupling half
B Coupling half to be aligned
Figure 5-3 Measuring points for radial alignment
2. Make a note of the measured values.

3. Determine the deviations for the vertical and the horizontal offsets from the measured
values of the opposing measuring points.
– Vertical - measuring points 1 and 3
– Horizontal - measuring points 2 and 4
Example
Table 5-2 Results of a radial measurement
Measuring point 1 Measuring point 2 Measuring point 3 Measuring point 4

Measured value 0 -5 -7 +10

Installation
1st evaluation
Deviation in vertical plane = (measured value 3 - measured

value 1) / 2
= (-7 - 0) / 2
= -3.5
= -0.035 mm
2nd evaluation
Deviation in horizontal plane = (measured value 2 - measured

value 4) / 2
= (-5 - (+10)) / 2
= -7.5
= -0.075 mm
1. Change the machine in its position according to the deviations determined.

– Vertically by removing or inserting shims under the feet of the machine
– Horizontally by sliding the machine sideways.
2. Repeat these operations until the axial and radial offsets are within the permitted deviations.
Permissible deviations
CAUTION
Observe permissible deviations
Observe the required alignment accuracy of the coupling manufacturer when aligning the
machine. Ensure that the minimum values specified in the table below are always maintained.
Violation of permissible deviations from the alignment accuracy can result in damage to the
machine.
Radial offset [mm] Axial offset [mm]

Rigid coupling 1)
0.03 0.02
Flexible coupling 2) 0.05 0.05
1)
Flexurally stiff coupling, e.g. flange coupling
2)
Flexural (cardan) coupling, e.g. diaphragm coupling, multiple-disk coupling and rubber
coupling

Installation
Lifting the machine for vertical alignment

To lift the machine for vertical alignment use the adjusting screws ①.

① Adjusting screw
② Machine foot
③ Lifting posts
Figure 5-4 Vertical alignment with adjusting screws
1. Lift the machine by turning the adjusting screws ①.

2. Locate the required number of shims under the machine mounting foot ②.
3. Loosen the adjusting screws again.
4. Check the vertical alignment.
5. Repeat the process until the required alignment has been reached.
Alternatively, you can also attach the machine at the appropriate lifting post ③. Lift the machine
carefully using suitable lifting equipment.
Moving the machine to horizontally align it

To move the machine to horizontally align it, use the adjusting screws ③.

Installation
5.4 Pinning down the machine

① Machine foot ④ Soleplate

② Pin ⑤ Lifting posts
③ Adjusting screw
Figure 5-5 Move horizontally using the adjusting screws
1. Place the bolt ② into the soleplate ④.

2. Move the machine by turning the adjusting screw ③. Make sure that the adjusting screws
are free to move on the opposite side.
3. Check the horizontal alignment.
4. Repeat the process until the required alignment has been reached.
Note
Lifting the machine
It is simpler to move the machine horizontally if you slightly lift the machine with a crane.
To do this, attach the machine at the lifting posts.
5.4 Pinning down the machine
Pinning down the machine

Once the machine has been fully aligned and finally mounted, use pins to keep it fixed in this
position. This ensures alignment is retained and makes any subsequent installation work
easier. The machine already has holes intended for this purpose. Information on the position
and diameter of these holes is contained in the machine dimension drawing or the foundation
specifications.
1. Perform additional drilling on the holes already provided in the foot of the machine until the
required depth has been reached.
2. Drill the holes until they match the specified diameter for the pins.
3. Pin down the machine.

Installation
5.5 Connecting the coolant supply
Filling spaces
Before the machine can be put into regular operation, the spaces around the fixing screws
must be filled in.
1. Remove the seals which were put in place during the grouting work.
2. Use a suitable filling material to fill in the anchor socket. It must be possible to remove the
filling material before any subsequent disassembly work. You could, for example, use
quartz sand or a mixture of 15 parts sand + 1 part cement. Under no circumstances must
you use the compound used for grouting.
5.5 Connecting the coolant supply
Connecting
1. Route and support the supply lines so that the connection flanges are not exposed to stress
or strain, vibration loads.
2. Flush out the cooling circuit before you connect the coolant supply to the motor. This
removes deposits and foreign bodies so that they cannot make their way into the cooling
circuit. Use the coolant specified for flushing.
3. If dirt and foreign bodies could be in the liquid coolant, you must use suitable filters in the
coolant feeder line.
4. Connect the coolant supply to the motor.
Filling
1. Open the vent valves.
2. Fill the cooling system with coolant until the air is completely forced out of the cooling circuit
and coolant comes out of the vent valves. Use only coolant of the specified composition
and quality. The necessary information is provided in the dimension drawing text.
3. Check all of the connections for leaks.
4. Perform a pressure check to ensure that the coolant connections are watertight. The
maximum pressure must not be exceeded. The maximum permissible pressure is specified
in the dimension drawing text.
If you do not put the machine into operation, then you must implement the measures described
in Chapter "Shutting down the machine" (Page 92).

Installation
5.7 Connecting the oil supply system
5.6 Installing the oil supply system

Make sure that the oil supply system used corresponds to the recognized rules for selecting
and dimensioning oil supply systems for journal bearings. You will find these for example in
the German standard DIN 31692‑1.
When installing the oil supply system, ensure that the following conditions are maintained.
● The oil return lines are laid so that they are straight.
● The oil return lines are laid with a gradient of at least 3° (5%).
● The formation of siphons can be ruled out in the oil return lines.
● No oil backup can occur.
● The discharge pipes are larger than the inflow pipes.
● The required cross-section of the oil return lines is not reduced by valves.
● The cross-section of the oil collecting line must be selected so that it is at least as large as
the sum of the cross-sections of the connected oil return lines.
● The oil flows in the oil return lines without any pressure.
!r
!
Figure 5-6 How to route oil return lines
Note
Vent holes in the oil return line
If you use a cooling tank, provide vent holes in the oil return line to the tank. Make sure that
the vent holes are located above the oil level in the tank.
You should also observe the notes in the documentation provided by the manufacturer of the
oil supply system in the Appendix , "Additional documents".
5.7 Connecting the oil supply system

All the information required on the connection of the oil supply system to the bearings can be
found in the machine dimension drawing / dimension drawing text and in the instructions

Installation
5.9 Assembling the terminal boxes
provided by the manufacturers of the bearings and the oil supply system. Further, you should
also observe the following information.
1. Make sure that the thermometers of the insulated bearing do not jumper the bearing
insulation.
2. Make sure that all unused holes at the bearing are closed. Exception: The atmosphere
connection remains open.
3. Route the oil lines so that no load or vibration can occur at the connections.
4. Flush the oil-circulating system prior to installation of the oil pipes until only clean oil comes
out. To do this, use the quality of oil as specified for subsequent operation.
5. Make sure that the oil supply system operates for a sufficiently long time before the motor
starts and continues to operate for some time after the motor stops. This is how you avoid
the bearing running dry when the motor accelerates and decelerates.
6. Connect the oil supply system to the bearing.
5.8 Filling bearings with oil
If nothing different is specified in the dimension drawing text, use oil with oil purity code
17/15/12 according to ISO 4406, which corresponds to the specification in the dimension
drawing text or on the bearing rating plate.
Fill the oil supply system with oil. First read the "Bearings" and "Oil supply system" operating
instructions in the appendix, "Additional documents".
5.9 Assembling the terminal boxes

If the terminal box has been disassembled for transport, you must assemble it again. Proceed
as follows:
1. Use vaseline to grease the rubber grommets in the cable entry plate on the rear panel of
the terminal box. This makes it easier to introduce the cable later and prevents damage.
2. Attach the terminal box to the crane using the lifting eyes provided. See dimension drawing
text or "Power connections" drawing.
3. Lift the terminal box to the required assembly position. See machine dimension drawing.
4. Feed the stator connection cable through the rubber grommets into the terminal box. Make
sure that the cable is positioned correctly. The cable and the connection terminal must have
the same designation.
5. Use the screws and washers supplied to fasten the terminal box to the machine.
6. Tighten the bolts firmly with the required tightening torque. See "Bolt tightening torques"
(Page 123).
7. Fasten the grounding strip of the terminal box to the machine.

Installation
5.10 Complete the installation work
8. Tighten the bolts firmly with the required tightening torque. See "Tightening torques for
electrical connections" (Page 126).
9. Use the cable lugs to connect the stator connection cable to the appropriate terminal. Make
sure that the cable and the terminal have the same designation. For additional information
see Section "Connecting electric power cables" (Page 74).
10.Tighten the bolts firmly with the required tightening torque. See "Tightening torques for
electrical connections" (Page 123).
See also
Establishing the power connection (Page 73)
5.10 Complete the installation work
NOTICE
Tidy the machine
Once you have completed the installation work, remove all objects – such as tools, cloths,
deposits of dirt and moisture, etc. – from the machine.
1. Close all operating and terminal box covers.

2. Remove all tools and aids. Clear the machine of personnel.
3. Clean the machine to remove any dirt that may have accumulated as a result of the
installation work.
4. Make sure that all exposed rotating parts are protected against contact by personnel.
5. Make sure that there are no loose parts on or in rotating machine elements. Observe any
feather keys that may be located in free shaft ends.
Record all of the installation work that was carried out.

Electrical connection 6
Note
Service Center
If you require support when electrically connecting up the motor, please contact the Service
Center (Page 121) .
6.1 Checking the insulation resistances
Safety instructions
Only suitably qualified personnel are permitted to work on electrical power installations. Make
sure that all testing work is only carried out by sufficiently qualified personnel.
WARNING
Dangerous voltage
In some cases, the terminals can be at hazardous voltage levels during the measurement
and immediately afterwards.
Touching live components can be result in death or serious injury.
Never touch the terminals during or immediately after measurement. When the line cables
are connected, carefully ensure that the line voltage cannot be connected.
Note
Logging measurement results
Always log the insulation resistances measured. In this way, you can obtain an overview of
how the general state of the insulation develops over time.

Checking the insulation resistance of the stator winding

● Measure the insulation resistance of the stator winding with respect to the stator core and
enclosure prior to commissioning or after prolonged non-operational periods (due to storage
or standstill, for example).
● Perform the test in accordance with IEEE Std 43 "Recommended practice for testing
insulation".
● Use a suitable insulation tester.
CAUTION
Before you begin measuring the insulation resistance, please read the manual for the
insulation resistance meter you are going to use.
● Where possible, measure the insulation resistance of the winding with respect to the
machine enclosure when the winding temperature is between 20 and 30 °C.
● When making a measurement, wait until the measuring instrument display no longer
changes. This will take approximately one minute.
Simplified method
You can follow the simplified measuring procedure below in order to come to a general
conclusion as regards the insulation resistance. Please note, however, that reliable
conclusions can only be drawn by following the recommendations of IEEE Std 43.
Recommended
measuring voltage: 1000 V DC
Measuring connection: Disconnect all connecting cables and instrument transformers.
Minimum value of insulation
resistance: RC(20 °C) ≥ 10 * (UN/1kV + 1) MΩ
value after making a measurement for one minute at 20 °C
Temperature correction: Take into account that the value of the measured insulation
resistance halves when the temperature increases by 10 °C and
doubles when it decreases by 10 °C.
Example: ● Machine with a rated voltage UN = 10 kV
● Calculation of the minimum insulation resistance:
RC(20 °C) = 10 * (UN/1kV + 1) MΩ
= 10 * (10kV/1kV + 1) MΩ
= 110 MΩ
The values below must be achieved during the measurement.

RT(50 °C) ≥ 14 MΩ
RT(40 °C) ≥ 28 MΩ
RT(30 °C) ≥ 55 MΩ
RT(20 °C) ≥ 110 MΩ (Calculated minimum insulation resistance)
RT(10 °C) ≥ 220 MΩ

UN = Rated voltage
RC= Insulation resistance, corrected for 20 °C
RT= Measured insulation resistance at temperature T
Conducting the test:

1. Establish the measuring circuit with the windings still grounded.
2. Measure the winding temperature using the built-in temperature sensors.
3. Remove the grounding connection.
4. Switch the insulation test device on.
5. Read off the measured values after a minute.
6. Switch the device off.
7. Ground the winding again.
DANGER
Danger from capacitive residual voltages
After the measuring-circuit voltage has been switched off, capacitive residual voltages may
still be present, which constitute a hazard.
For the AC voltage components, the insulation of the winding acts like the dielectric of a
capacitor whose electrodes are formed by the copper conductors of the winding and the iron
parts of the stator core.
For your own safety, short-circuit the windings for a few minutes and ground them before you
continue working on the machine.

Assessing the winding insulation with the help of the polarization index
The polarization index is useful for assessing how dry or contaminated the winding insulation
is. Proceed as follows to determine the polarization index:
1. Measure the insulation resistance at the individual phase winding.
2. After a measurement period of
– 0.5 min measure the insulation resistance RC (0,5 min)
– 1 min measure the insulation resistance RC (1 min).
Note
Insulation resistance sufficiently high - Polarization index not useful
If the insulation resistance reaches a sufficiently high level (around 10 x the minimum
value) in less than one minute, you do not need to refer to the polarization index for
further assessment.
– 10 min measure the insulation resistance RC (10 min).

3. Calculate the polarization indices RC (1 min)/RC (0,5 min) and RC (10 min)/RC (1 min).
If you have achieved the following values, the winding insulation is in a good condition:
Polarization index RC (1 min)/RC (0,5 min) > 1.25

Polarization index RC (10 min)/RC (1 min) >2
If the result falls below the specified values, you need to dry and/or clean the winding. See
"Drying and cleaning windings" in this chapter.
Checking the insulation resistance of the anti-condensation heating

Measure the insulation resistance of the anti-condensation heating with a measuring voltage
of 500 V DC. The insulation resistance must be ≥ 2 MΩ.
Checking the insulation resistance of the insulated bearing

Measure the insulation resistance of the bearing insulation with a measuring voltage of
100 V DC. The insulation resistance must be ≥ 10 kΩ.
Checking the insulation resistance of the temperature sensors in the windings

Measure the insulation resistance of the temperature sensor in the windings with a measuring
voltage of 1000 V DC. The insulation resistance must be ≥ 100 MΩ.

Checking the insulation resistance of the other accessories

Measure the insulation resistance of the other auxiliary and monitoring equipment with a
measuring voltage of 100 V DC. The insulation resistance must be ≥ 100 MΩ.
Drying and cleaning windings, troubleshooting

If the minimum insulation resistance values specified above are not achieved, the cause may
be attributable to factors such as moisture, pollution or damage to the insulation, for example.
The stator winding must be dried in the following cases.
● Pollution or damage as well as external visible moisture have been identified as the cause
for the minimum insulation resistance value being fallen below.
● External moisture can be seen on the winding surface, independent of whether the minimum
insulation resistance value is maintained or not.
● In spite of removing dirt deposits, the minimum insulation resistance values are still not
reached.
● On repaired machines incompletely cured resins or varnishes can result in low insulation
resistance values.
Drying windings
You can apply heat to dry the windings in the following ways.
● Feed in current from external power sources to generate thermal losses in the winding, e.g.
using motor-generator welding sets or controllable converters.
● Feed in warm air. When doing this, cover the machine. You can do this e.g. using tarpaulins
or wood covers.
The windings are preferably dried with the machine operational rather than drying them when
the machine is stationary.
Make sure that the air circulates so that the moisture can be removed.
When drying, attempt to achieve a winding temperature of approx. 60°C. However, this steady-
state temperature should not be reached until about four hours after the start of drying. Increase
the current level in the windings or the amount of heat that is applied so that this condition is
maintained. Start with low values and increase the amount of heat fed, taking into account the

6.2 Establishing grounding connections
temperature increase. Measure the temperature using the integrated slot resistance
thermometers.
Note
Anti-condensation heating
Please note that the anti-condensation heating has not been designed to dry the windings,
but is intended to prevent condensation.
6.2 Establishing grounding connections

Integrate the machine into the grounding measures that are applicable at the installation site.
To do this, use the grounding terminals located on the enclosure or on the terminal boxes.
Each earthing terminal is marked with an earth symbol. The positions of the grounding
terminals are shown in the machine dimension drawing.
Connect the grounding conductors so that a good electrical connection is established. Make
sure that the following conditions are met:
● The contact surfaces are free from any irregularities.
● The contact surfaces are bright bare metal. To achieve this, brush the contact surfaces
using a clean, medium-fine steel-wire brush.
● The contact surfaces are greased with acid-free petroleum jelly.
● The security elements are new and in a perfect condition.
● The hexagon bolts have been tightened with the specified tightening torque. See
"Tightening torques for electrical connections" (Page 126).
Table 6-1 Minimum cross-sections for ground connections
Cross-section of the current-carrying 95 120 / 150 185 240 300 400

conductor [mm2]
Minimum cross-section for the ground 50 70 95 120 150 185
connection
to DIN EN 60034‑1 [mm2]
Nominal size1) for the associated cable lug 16 - 50 16 - 70 16 - 95 16 - 120 16 - 150 16 - 185
to DIN 46235
1)
Nominal size = connection bolt diameter - conductor cross-section

6.3 Establishing the power connection
Establishing the stator connection

The electrical connections within the machine are:
● established in the factory
● routed to the terminal box for the stator connection
● Subjected to an HV winding test
Note
Several terminal boxes
In some cases, several terminal boxes are provided for the stator connection, e.g. for
several winding systems.
The number, position and version of the terminal boxes can be found in the machine
dimension drawing and in the dimension drawing text in the appendix "Technical data and
drawings".
The terminals are designed to receive cable lugs. The connection must be established in
accordance with the prescribed regulations for the installation site of the machine. The
connection must only be established by a properly qualified expert. Note the information in the
"Safety information" (Page 15) section.
1. Open the terminal box.
2. Brush the contact surfaces using a clean, medium-fine steel-wire brush. Remove any dirt,
unevenness, and signs of oxidation. The surfaces must be clean, bright metal.
3. Grease the contact surfaces with acid-free Vaseline.
4. Connect the electric power cables according to the circuit diagram of the system. See
"Connecting electric power cables" (Page 74). The individual terminal markings are
marked with embossed letters on the connecting terminals of the terminal box by the
supplying factory according to IEC 60034.
Note the direction of rotation of the machine. For details refer to the machine dimension
drawing / dimension drawing text. See "Direction of rotation of the machine" (Page 73).
5. Tighten the screwed connections using a self-releasing torque wrench. You will find the
required tightening torques in "Tightening torques for screwed electrical connections"
(Page 126).
Lug connections are provided in the terminal box for grounding the cable sheaths. The
positions and sizes of the terminals are given in the dimension drawing text.
Connecting electric power cables

Siemens recommends using cable lugs for connection. Only connect cables with a conductor
cross-section ≥ 95 mm². This prevents cable lugs becoming skewed during connection. The

maximum conductor cross-section that can be connected is provided in the dimension drawing
text in the power connection data.

1 Connection busbar 4 Hexagon nut 7 Clamping washer (e.g. DIN 6796)

2 Plain washer 1)
5 Hexagon bolt 8 Plain washer
3 Spring lock washer to 6 Plain washer 2)
9 Cable lug
SN 60727
Figure 6-1 Electrical connection with cable lugs
1)
When selecting the plain washer, note the size of the contact surface of the cable lug. The
plain washer must completely cover the surface.
2)
The external diameter of the plain washer must be greater than the spring washer (approx.
2.5 x nominal diameter of the screw). The spring washer must not be in direct contact with
the connection busbar.
The following data to connect the machine are defined in the Technical Data for this machine:
● Direction of rotation
● The number and arrangement of the terminal boxes
● Circuit and connection of the stator winding
Direction of rotation for the machine

The direction of rotation of the machine is shown in the machine dimension drawing / dimension
drawing text. The direction of rotation is marked using an arrow on the machine and on the
rating plate. Refer to the dimension drawing text or the rating plate for the terminal assignment
required.

CAUTION
An incorrect direction of rotation can damage the machine
This machine is designed for a specific direction of rotation. The machine can be damaged
if you operate it with the incorrect direction of rotation.
Observe the direction of rotation data on the rating plate.
Establishing cable sealing ends
Note
Establishing sealing ends
Observe the applicable conditions at the place of installation for the connection and
establishing sealing ends.
Installing cable transverse bracing

Assemble the cable transverse bracing in the terminal box as follows:

① Rail
② M6 hexagonal nut
③ M6 tensioning bolt
④ Incoming cable to stator terminal
⑤ Upper clip (non-magnetizable)
⑥ Lower clip (non-magnetizable)
Figure 6-2 Cable clamp fitted in position
1. Align the axially adjustable lower clips ⑥ on the rail ① according to the cable position.
2. Screw the lower clips tight.
3. Fix a cable from each phase onto the rail with a clip. The rail must not touch the walls of
the terminal box. The cables are simply braced against each other.

4. Assign the cable transverse bracing in the terminal box.

With single conductor cable connection:
Uniform spacing A between the cable entry plate and the power connection bars.
With triple conductor cable connection:
Uniform spacing A between the cable entry plate and the power connection bars.
See illustration below "Fitting of cable transverse bracing (schematic representation)".
5. Use the upper clip ⑤ to fix the cable to the rail. If necessary, adjust the cable diameter by
applying a plastic tape winding.
Note
Creepages and clearances
When installing, observe the necessary clearances and creepage distances. Please
observe the regulations applicable to the installation location. Be aware of any protruding
ends of bolts and wires.
If you cannot adhere to the clearances, do not mount the cable transverse brace.
If no other local or industry specific requirements apply, then use the following values to check
the clearances and creepage distances are adhered to.
Rated Terminal Creepage Clearance in air Distance

voltage proof voltage distance insulated - insulated - insulated
IEC 60034‑1 uninsulated
UST [kV] UP [kV] K [mm] L [mm] a1 [mm] a2 [mm]
≤ 0.6 3.3 30 15 10 10
≤ 1.1 4.8 35 20 10 10
≤ 2.3 8.4 50 35 20 15
≤ 3.3 11.4 75 40 25 15
≤ 4.4 14.7 85 50 30 20
≤ 5.5 18.0 95 55 30 20
≤ 6.6 21.3 110 65 35 25
≤ 8.0 25.5 130 80 50 40
≤ 9.0 28.5 145 90 55 40
≤ 10.0 31.5 160 100 65 50
≤ 11.0 34.5 175 110 70 55
≤ 12.5 39.0 195 125 80 70
≤ 13.8 42.9 215 140 95 80
≤ 15.0 46.5 230 150 100 85
≤ 16.5 51.0 250 165 110 95
Minimum values for clearances, creepage distances and spacing distances

Clearance L Shortest distance in air between two conducting, uninsulated parts with
different potentials.
Creepage Shortest distance along the surface of an insulated part between two
distance K conducting, uninsulated parts with different potentials.
Distance a Shortest distance in air between two conducting parts with different
potentials, at least one of which is insulated.

/ /

$
.

$
A Spacing between power connection bar and transverse bracing or

spacing between transverse bracing and cable entry plate
K Creepage distance ≥ L,
applies only in conjunction with fitting of cable transverse bracing
L Clearance in air
① Terminal box ④ Cable with sealing end
② Terminal bar ⑤ Cable transverse bracing, see fig. above
③ Cable lug ⑥ Cable entry plate
Figure 6-3 Cable transverse bracing in the terminal box (schematic representation)

6.4 Connecting the auxiliary circuits
Terminal boxes for auxiliary circuits

Factory-fitted, the cables of the supply and monitoring equipment are routed inside the machine
to separate terminal boxes with terminal blocks, where they are connected. The number and
the position of the auxiliary terminal boxes is indicated in the machine dimension drawing and
dimension drawing text. For the terminal assignment refer to the auxiliary terminal diagram.
The maximum connectable cable cross sections are provided in the dimension drawing text.
Cable entry
Cable glands are provided for cable entry. The cable outer diameters suitable for the individual
gland nominal sizes are given in the table below.
Table 6-2 Cable outer diameter/cable gland assignment
Suitable for cable diameter

Nominal size from to
M20 x 1.5 6 mm 12 mm
M25 x 1.5 9 mm 16 mm
M32 x 1.5 16 mm 20 mm
M40 x 1.5 19 mm 28 mm
M50 x 1.5 26 mm 35 mm
Drilling the gland plate

If the auxiliary terminal boxes have been supplied with an undrilled gland plate, drill the
necessary threaded holes for the cable glands into the gland plate.
Connecting anti-condensation heating

The anti-condensation heating system is designed to ensure that the active components of
the machine are always warmer than their surroundings. This prevents condensation. The

heating power required was determined when the electrical machine was designed. Refer to
the dimension drawing text for the power rating and supply voltage.
1. Connect the anti-condensation heating as specified in the dimension drawing text/auxiliary
terminal diagram.
2. Ensure that the anti-condensation heating cannot be switched on during operation of the
machine. Observe the notes in Section "Integrating anti-condensation heating into the
system concept" in Chapter "Application planning / configuring" (Page 27).
NOTICE
Connect to local grounding system
It is essential that you connect to the local grounding system. In the case of three-phase
current connections, also make sure that the control circuit is correctly connected.
Connecting temperature monitoring for the stator winding

The stator winding is monitored for thermal loading by resistance thermometers embedded in
the stator winding. Thermal overloading means a prolonged excess temperature which may
destroy the winding insulation or considerably reduce the life of the insulation. If the winding
temperature at the points where the temperature sensors are installed reaches or exceeds the
permissible limit value, an alarm signal is issued or the machine is shut down automatically,
depending on the temperature reached.
The connecting leads of the temperature sensors are routed to the auxiliary terminal box. The
switching and assignment of the terminals is specified in the auxiliary terminal diagram. The
auxiliary terminal diagram is also included in the auxiliary terminal box.
Note
Temperature sensors cannot be changed.
The temperature sensors are installed in the separators and are impregnated together with
the stator winding. Therefore, it is not possible to replace a defective temperature sensor.
Note
Protection of the complete machine is not necessarily sufficient
The temperature monitoring system of the stator winding does not provide complete thermal
protection for the entire machine. Owing to the different time constants, parts of the rotor
winding may assume a high temperature earlier than the measuring points in the stator
winding when the load quickly changes.

Connecting temperature monitoring of the bearings

The connecting leads of the temperature sensors are routed to the auxiliary terminal box. The
circuit and assignment of the terminals are shown in the auxiliary terminal diagram in the
appendix "Technical data and drawings". The auxiliary terminal diagram is also included in the
auxiliary terminal box.
Connecting an external fan

1. Establish the electrical connection of the external fan in the auxiliary terminal box. The
electrical data and the circuit are shown in the dimension drawing text. A gland is provided
for the supply cable.
2. Before you close the terminal box again, perform the checks corresponding to the Section
"Close terminal box" in Chapter "Establishing the power connection" (Page 73).
3. Check the flow direction. The correct air-flow direction is indicated by an arrow. If the flow
direction is incorrect, change the connection sequence of the supply lines.
Closing the terminal boxes

Before closing the terminal box ensure that the following conditions are maintained.
● The incoming cables match the machine-side terminal assignment in accordance with the
terminal diagram.
● The inside of the terminal box is clean and free from trimmed-off ends of wiring material.
● Unused cable entries are closed and their plugs are tightly screwed in place.

Commissioning 7
Note
Service Center
When commissioning the motor, contact theService Center (Page 121).
7.1 Preparing for commissioning
Overview
Before commissioning the machine, check that the following conditions are maintained.
Prepare a report for the results of preparatory work and commissioning.
Note
The following list does not claim to be exhaustive. Perform additional checks and tests that
are required corresponding to the system-specific situation.
● The machine has been properly installed and aligned.

● The transport locks have been removed.
● The machine is externally and internally free of any major dirt and loose parts such as
screws, chips, etc.
● The grounding and equipotential bonding connections have been made correctly. All
grounding brushes are in contact. The number and positions of the grounding brushes are
specified in the machine dimension drawing / dimension drawing text.
● The power cables for the machine have been adequately dimensioned.
● All power cables have been labeled correctly and in full.
● The terminal pieces and the cable sealing ends have been assembled properly.
● The electrical and mechanical connections for the power cables have been made correctly.
● The minimum insulation resistance values and the minimum air gap values are
observed.

Commissioning
7.1 Preparing for commissioning
● The machine has the required direction of rotation.

● The operating conditions correspond to the data specified on the rating plate.
● The supplementary devices for monitoring the machine have been correctly connected, are
functioning correctly and are no longer short-circuited.
● Appropriately configured control and speed monitoring functions ensure that higher speeds
cannot occur than are specified on the rating plate.
● The input/output elements have the proper setting conditions according to type.
● All fixing screws, connection elements, and electrical connections have been tightened to
the specified tightening torques.
● All touch protection measures for moving and live parts have been taken.
Note
Additional equipment
Ensure that additional equipment not supplied with the machine is connected correctly
and ready for operation. This includes, for example:
● Inverters
● Switchgear
● Transformers
● Protective equipment
● The bearings are ready for operation and have been lubricated according to the instructions
of the bearing manufacturer.
● The bearing housing insulation is not bridged at one end. The end that may not be jumpered
is specified in the dimension drawing text.
● The quantity of circulating oil has been individually set for each bearing, corresponding to
the data in the dimension drawing text or the bearing type plate.
● The valves of the oil supply system have been secured so that they cannot be adjusted
and are protected against unauthorized access.
● Check that all connections are tight and do not leak.
● The coolant supply is connected and ready for operation.

● The liquid coolant is available in the specified quality and quantity.
● The cooling system is vented.
● The coolant supply feed is open.

Commissioning
7.2 Before switching on
● The separately driven fans are ready for operation and have been connected so that they
rotate in the direction specified.
7.2 Before switching on
Electrical
⇓ After installation, maintenance work or longer non-operational periods

⇓ Starting under normal operating conditions
❑ Check the insulation resistance of the stator winding in relation to the stator core and housing. For more information
on this topic, please read Chapter "Checking the insulation resistance" (Page 67).
❑ Check that all of the ground connections have been correctly and professionally installed.
❑ Check that all of the electrical connections are tight.
Bearings

❑ ❑ Switch the oil supply on.
❑ Adjust the oil quantity and oil pressure. The necessary data is provided on the bearing type plate or in the dimension
drawing text.
❑ ❑ Check that the oil supply system is operating correctly.
❑ Check that the bearing insulation is correctly jumpered. Which bearing insulation must be jumpered is specified in
the dimension drawing text.
Cooling

❑ ❑ Open the feeder line to the cooler. Refer to the cooler operating instructions in the appendix "Additional Documents".
❑ ❑ Switch on the cooling. Check the correct operation of the various pieces of equipment, for example, the direction
of rotation of the fan. Refer to the documentation of the fan manufacturer in the appendix, "Additional documents".

Commissioning
7.3 Switching on
Monitoring equipment

❑ ❑ Check the connection and function of the monitoring devices.
❑ Check the set values. You will find these in the "Machine protection data" in the appendix "Technical Data and
Drawings" or in the dimension drawing text.
7.3 Switching on
CAUTION
Reduced insulation resistance after standstill without heating
If the machine was stationary as a result of a line interruption or during service work without
an anti-condensation heating being switched on, the insulation resistances can be reduced
as a result of the moisture in the machine.
Ensure that the required insulation resistances are maintained. See "Checking the insulation
resistance" (Page 67).
Dry the stator windings as described in Section "Drying" (Page 67) or increase the
temperature of the machine for an adequately long time using the anti-condensation heating.
CAUTION
Uneven running or abnormal noises
The machine can be damaged by improper handling during transport, storage or installation.
If a damaged machine is operated this can result in damage to the winding, the bearings, or
complete destruction of the machine.
For uneven running or abnormal noise, shut down the machine drive. As the machine runs
down, identify the cause.
NOTICE
Pay attention to the maximum speed
The maximum speed nmax is the highest permissible operating speed.
The maximum speed is specified on the rating plate.

Commissioning
7.3 Switching on
CAUTION
Avoid any unnecessary switching on and off
Avoid not completely starting the machine. When switching off, switching overvoltages occur,
which unnecessarily stress the stator winding insulation.
● Check whether the planned partial start is really necessary, or whether the required
information can be obtained in another way. For example, a direction of rotation check
can also be made by making electrical measurements.
● Only switch off the machine while it is starting if there is a dangerous situation.
If the machine has an equivalent heat monitoring system:

● Please note that every time the machine is partially started, this influences the thermal load
of the machine. You can find additional information on this topic in the documentation of
the device to acquire the equivalent heat as well as in the "Electrical data" and the "Machine
protection data" in the appendix "Technical data and drawings".
Electrical
⇓ After installation or inspection

❑ ❑ Switch the machine on. The converter control specifies the voltage, current and frequency.
❑ Compare the machine's direction of rotation with that specified in the dimension drawing text or on the rating plate.
Ensure that the machine only rotates in the permissible direction.
❑ ❑ If the machine is running without any problems at the rated speed, then apply the load.
Bearings

❑ Monitor the motor for some time under no load conditions (mechanically uncoupled).
❑ ❑ Check for smooth running of the bearings. Pay attention to any unusual noise.
❑ ❑ Check the movement of the lubricating rings.
❑ Monitor the temperature characteristics of the bearings.
In the event of abrupt temperature changes or large fluctuations without an external cause, immediately shut down
the machine. Determine the cause. Also see "Bearing Faults" (Page 97). This behavior might indicate installation
errors or transport damage.
Checking the mechanical running

Check the mechanical running of the machine. In particular, note any noise and vibration at
the bearings and bearing end shields.

Commissioning
7.4 Performing the test run
Uneven running, abnormal noise

In the event of uneven running or abnormal noise, shut down the motor.
● The cause is electrical if mechanical operation improves when the motor coasts down.
● If mechanical operation does not improve after the shutdown, then the cause is mechanical,
e.g.
– Imbalance of the electrical machine or the drive
– The machine set has not been satisfactorily aligned
– The machine is operated in system resonance
(system = machine + foundation/base + drive, etc.).
WARNING
Damage or destruction due to excessive vibration
Ensure that vibration values in operation are maintained according to
IEC / EN 60034-14. Excessively high vibration can damage the machine.
This can result in death, serious injury, or extensive material damage.
Remove the cause. If required, contact the Service Center (Page 121).
Perfect running
If the machine runs perfectly without any problems, then continue to apply a load.
1. Check that it runs smoothly.
2. Read off the values for voltage, current, and power and log them.
3. If possible, read and log the corresponding values for the driven machine.
7.4 Performing the test run
1. Monitor and log the temperatures of the windings until the system reaches its steady state
condition.
2. When the machine runs for the first time, check the bearing temperatures and the values
for alarm and shut down at the monitoring equipment. You can find these values in the
dimension drawing text or in the "motor protection data" in "Technical Data and Drawings"
in the appendix.
3. To complete the test run, read Chapter "Switching off" (Page 91).
After the operating temperature has been reached, correct the circulating oil quantity using the
throttle valve in the oil feeder line corresponding to the data in the dimension drawing text or
on the bearing type plate.

Commissioning
7.5 Grouting soleplates
Checking the magnetic center

Check the magnetic center of the rotor after reaching the operating temperature See dimension
drawing text. The rotor may be shifted from the magnetic center as a result of the thermally-
related expansion of the machine train. If necessary, correct the axial alignment of the machine.
CAUTION
Observe magnetic center
The permissible range of the magnetic center is limited by the bearing clearance. Operating
the machine outside the permissible range can result in damage to the bearing and has a
negative impact on the efficiency of the machine. Always make sure that the machine is
always operated in the magnetic center.

The following conditions must be satisfied before the soleplates can be grouted:
● The machine must be fully mounted to ensure the same static load conditions apply as
when it will be in service.
● The machine must be fully aligned.
● The coupling must be accepted and this acceptance must be documented.
1. Seal the spaces around the fixing screws to prevent the grouting compound from getting
into them.
2. Use an appropriate, suitably rigid grouting compound to grout the soleplates. Make sure
that none of the grouting compound has entered any of the spaces.
NOTICE
Grouting work
During grouting work, make sure that the machines retain their alignment and are not
jolted or shaken out of place.

Commissioning

Operation 8
8.1 Safety information/instructions
Qualified personnel
Only qualified personnel should work on or in the vicinity of this machine.
Regular monitoring
Regular monitoring is a precondition to promptly identify faults and avoid damage. Any changes
in the normal condition are an indication that the machine is not working properly. The cause
should be found immediately for the sake of damage prevention.
DANGER
Live parts
Covers which prevent access to live parts must not be opened or removed during operation.
Failure to comply can result in death, serious injury, or substantial material damage.
WARNING
Rotating components
Covers which prevent access to rotating parts must not be opened or removed during
operation.
Failure to comply can lead to serious bodily injury or substantial material damage.

Operation
8.3 Running
WARNING
Hot surfaces
It should be remembered that high surface temperatures can occur on some parts of the
machine, e.g. bearing housings; touching these parts should therefore be avoided or
prevented.
8.2 Switching on
To switch on the machine, read "Before switching on" (Page 83) and "Switching on"
(Page 84) in Chapter "Commissioning" (Page 81).
8.3 Running
Assuming that all of the monitoring equipment is available, check the following operating values
at regular intervals.
● Current, voltage, power consumption
● Winding temperatures
● Cooling air temperatures
● Temperatures of the cooling media supplied
● Bearing temperatures
● Mechanical vibrations
● Leaks (coolant, oil)
Log the determined values. Compare the measured values with the rated values.
CAUTION
Setting the monitoring equipment
The final setting of the monitoring equipment to the tripping values can only be carried out
when the operating values that occur under normal operation have reached a steady-state
condition. The guide values for alarm and shutdown can be found in the "Machine protection
data" in the appendix "Technical data and drawings".

Operation
8.4 Switching off
CAUTION
Motor damage due to long-term deviations
Long-term deviations from the steady-state values typical for the machine indicate a fault.
Failure to observe deviations can result in serious damage to the motor. For deviations that
exist for a longer period of time, determine the cause and rectify it. See Chapter "Operating
faults" (Page 95).
8.4 Switching off
Table 8-1 Electrical
⇓ For a planned operational stop

⇓ For shutdown but where the motor is ready to start (standby)
⇓ For shut down without standby, e.g. for maintenance or repair
❑ ❑ ❑ Switch off the motor, if possible without load.
❑ ❑ Lock out the motor so that it cannot be switched on again.
❑ ❑ ❑ Allow the machine to coast down. Ramp-down can be braked or unbraked.
Table 8-2 Bearings

❑ ❑ Observe any abnormal bearing noise. If you hear any abnormal, then contact the service department.
❑ Monitor the movement of the lubricating rings until the motor comes to standstill.
Table 8-3 Circulating oil lubrication supply for the bearings

❑ ❑ Once the motor comes to a standstill, switch-off the circulating oil supply.

Operation
8.5 Shut down the machine
Table 8-4 Air-to-water cooler

❑ ❑ Switch-off the cooling liquid feed.
❑ ❑ Carry out the work corresponding to the notes in chapter "Shutdown motor" (Page 92).
Table 8-5 Fan

❑ ❑ After the machine has been electrically shut down, allow the fans to run until the hot air temperature lies 10 K
below the operating temperature.
Table 8-6 Auxiliary circuits

❑ ❑ ❑ Once the temperature inside the motor has dropped to 3 K above the ambient temperature, switch on the anti-
condensation heating.
❑ ❑ Switch off all of the other auxiliary circuits for the protection and monitoring the motor.
❑ ❑ Carry out to the protective measures corresponding to Chapter "Motor shutdown" (Page 92).
Converter
When switching-off, also observe the converter operating instructions.
8.5.1 Shutdown with standby
The standby machine must be especially protected if downtimes occur due to the operational
situation and the machine is in danger as a result of prevailing environmental effects at the
installation site.
Such a situation can occur during:

Operation
● the time between the end of installation and the commissioning of the machine
● pauses between two operating times
● Idle times of standby machines.
Measures to maintain readiness

Apply the following measures so that the machine can remain on standby without any
detrimental effects.
● Prevent condensation occurring inside the motor, e.g. by switching on the anti-
condensation heating.
● Regularly operate the motor, as a minimum once a month. If it is not possible to start the
machine, then rotate the rotor through 180° at the specified intervals.
Air-to-water cooler
If possible, operate the cooling system with lower coolant quantities (up to 20 % of the normal
flow rate). This reduced flow rate avoids deposits forming in the pipes. Decomposed products
are flushed away from where they form.
If the coolant does not flow, this represents a potential hazard for all types of pipes
manufactured out of copper and copper alloys. If the coolant does not flow, it is particularly
dangerous if the protective coating has not completely formed in the pipes - or there is a danger
of corrosion forming under the deposits in the pipes.
For standstill or failure of the coolant supply for up to three days, you can keep the coolant in
the cooler. You must then maintain the following conditions.
● The pipes are kept free of any deposits.
● The cooling circuit is closed using the shut-off valves.
● The cooling system is vented.
● There is no danger that the liquid coolant can freeze.
If you cannot ensure that these conditions are met, then you must treat the cooling system as
for "Shut down without standby" (Page 93).
8.5.2 Shutdown without standby
You must protect the machine against damage using suitable preservation measures if you
wish to shut down the machine for a longer period of time without it being ready to run.

Operation
Stator and rotor

In order to protect the stator and rotor, you must avoid condensation forming inside the
machine. The relative humidity must be below 50%. This can be achieved - for example -
through the following measures.
● Pack the machine so that it is sealed against moisture. Use welded polyethylene foil as
packaging material. Use a sufficient quantity of desiccant (approximate amount: 105 g/m2
foil surface and for each month that preservation is required) in the packaging. Attach the
humidity indicator. Regularly check the moisture in the packaging. When required, replace
the desiccant.
● Provide the machine with air dehumidifiers.
● Use a heater and circulate the air in the machine to ensure that it remains dry.
● Apply an anti-rust agent to bare surfaces outside the bearings.
Bearings
Take the following measures to protect the bearings.
1. Drain all the oil from the bearings.
2. Apply an anti-rust agent to the shaft bearing locations and the bare bearing parts.
Air-to-water cooler
If you do not operate the cooling system for longer than three days, then you must perform the
following work.
1. Completely drain the liquid coolant from the cooling system.
2. Clean the piping system.
3. Flush the pipes with clean water.
4. Dry the pipes with warm, dry air.
Treat the air-to-water cooler in accordance with the "Cooler" operating instructions in the
appendix , "Additional Documents". This is how you avoid damage due to corrosion.
Monitoring preservation measures

Record the preservation measures that were carried out in a list. Arrange that qualified
personnel check the effectiveness of preservation measures at regular intervals. If you identify
any corrosion or other damage, then remove it immediately.

Operation
8.6 Faults
If you wish to re-commission the machine that was shut down and preserved, then undo the
measures that were taken to shut down the machine and which were logged (documented).
To commission the machine, please read Chapter "Commissioning" (Page 81).
8.6 Faults
8.6.1 Mechanical faults
CAUTION
Machine damage caused by faults
Immediately remove the cause of a fault after it occurs. Also remove any damage that has
occurred to the machine as a result of the fault.
Failure to pay attention to this can result in substantial damage to the machine.
Table 8-7 Faults with mechanical causes
⇓ Screeching noise
⇓ Whistling noise
⇓ Grinding noise
⇓ Radial vibration
⇓ Axial vibration
⇓ Enclosure vibration
Possible cause Remedy

❑ Rotor grinds on the stator Check the air gap. If the rotor must be re-aligned, then
contact the Service Center (Page 121).
❑ Air flow noise Remove any narrow gaps and sharp edges in the vicinity
of the air flow after first consulting your local Service
Center (Page 121).
❑ Rotating parts grind Identify the cause. Re-align/correct the protruding parts.
Coordinate the measures with the Service Center
(Page 121).
❑ Rotor not balanced Contact the Service Center (Page 121). The rotor must be
rebalanced.
❑ Rotor out of true, shaft bent Contact the Service Center (Page 121).
❑ Coupled machine not balanced Remove the unbalance.
❑ Shocks from coupled machine Investigate the coupled machine.
❑ ❑ Poor alignment, e.g. due to changes Re-align the machine set. Check the foundation for
to the foundation changes. Check the coupling. Take into account possible
changes due to temperature rise.
❑ ❑ Uneven running of gear unit Repair the gear unit.

Operation
8.6 Faults
⇓ Screeching noise
⇓ Whistling noise
⇓ Grinding noise
⇓ Radial vibration
⇓ Axial vibration
⇓ Enclosure vibration

❑ ❑ Resonance with the foundation Initiate suitable measures to be taken by the foundation
manufacturer, e.g. decoupling or reinforcing the foundation.
❑ ❑ Changes to the foundation Identify the cause. Have the changes rectified by the
foundation manufacturer. Re-align the machine set.
❑ Resonance, excessively low stiffness Contact the Service Center (Page 121).
8.6.2 Electrical faults
Table 8-8 Faults with electrical causes - part 1
⇓ motor doesn't start

⇓ motor starts slowly
⇓ humming noise when starting and in operation

❑ ❑ ❑ Overload. Reduce the load.
❑ Interrupted outer conductor in the feeder cable. Check the switch and feeder cables.
❑ ❑ Interruption of an outer conductor in the feeder cable Check the switch and feeder cables.
after switching on.
❑ ❑ Terminal voltage too low. Check the supply voltage.
❑ ❑ ❑ Interturn or interwinding fault in the stator winding. Do not operate the machine further. Determine the
winding and insulation resistances. Contact the Service
Center (Page 121) to coordinate repair.
Table 8-9 Faults with electrical causes - part 2
⇓ high temperature rise

⇓ radial vibration
⇓ high temperature rise of individual winding sections

❑ Terminal voltage too low. Frequency too high. Check the supply voltage.
❑ ❑ Overload. Reduce the load.

Operation
8.6 Faults
⇓ high temperature rise

⇓ radial vibration
⇓ high temperature rise of individual winding sections

❑ ❑ Interruption of an outer conductor in the feeder cable Check the switch and feeder cables.
after switching on.
❑ Interturn or interwinding fault in the stator winding. Do not operate the machine further. Determine the
winding and insulation resistances. Contact the
Service Center (Page 121) to coordinate repair.
Note
If electrical faults occur, refer also to the operating instructions for the converter.
8.6.3 Bearing faults
Table 8-10 Faults in the sleeve bearings
⇓ bearings too warm

⇓ bearing loses oil
⇓ oil in the motor
⇓ oil quickly becomes turbid
⇓ bearing temperature fluctuates widely

❑ Insufficient oil. Check the oil level. If required, add oil.
❑ ❑ Circulating oil lubrication failed. Check the oil supply.
❑ ❑ Lubricating oil aged or dirty. Clean the bearing housing. Replace the oil.
❑ ❑ Excessive radial load. Check the alignment of the motor and the coupling.
❑ Oil viscosity too high. Compare the viscosity with the specifications in the
dimension drawing text. When required, replace the oil.
❑ ❑ Oil viscosity too low. Compare the viscosity with the specifications in the
dimension drawing text. When required, replace the oil.
❑ ❑ Oil foams. Contact the Service Center (Page 121).
❑ ❑ Bearing surfaces damaged. Replace the bearing shell.
❑ ❑ Oil quantity too high. Set the correct oil quantity. See dimension drawing text.
Check that the oil is freely discharged without any backup.
Check the oil level.
❑ ❑ Knife-edge seals damaged. Replace the knife-edge seals.

Operation
8.6 Faults
⇓ bearings too warm

⇓ bearing loses oil
⇓ oil in the motor
⇓ oil quickly becomes turbid
⇓ bearing temperature fluctuates widely

❑ ❑ Oil not returning properly from the Clean the oil return ducts.
sealing rings.
❑ ❑ ❑ Lubricating ring runs unevenly. Replace the lubricating ring.
You can find more information on repair and maintenance of the bearing in the operating
instructions "Bearing" in the appendix "Additional documentation".
8.6.4 Cooling system faults
Table 8-11 Air-to-water cooler faults
⇓ high temperature rise of the motor

⇓ coolant leaking

❑ Coolant supply not connected. Connect the coolant supply.
❑ Coolant supply is shut down. Switch on the coolant supply.
❑ Coolant quantity too low. Increase the coolant quantity. See dimension drawing text.
❑ Cooling power has decreased, coolant flow Clean the cooling system. Check the coolant supply. Vent the cooling
is obstructed. system; see "Cooler" operating instructions in the appendix "Additional
documents". Check and clean the flow limiter.
❑ ❑ Coolant pipes or coolant connections Locate the leaking locations. Replace defective pipes and valves.
defective. When required, contact your Siemens partner.
❑ Incoming air supply reduced. Ensure that the air intake and air outlet are not obstructed.
❑ Dust or foreign bodies in the cooling ducts. Check the air ducts. Clean the air ducts. Remove any foreign bodies.
❑ Temperature of the cooling liquid fed in is Check the temperature of the cooling liquid. Make sure that the intake
too high. temperature is in compliance with the specification in the dimension
drawing text.

Operation
8.6 Faults
Table 8-12 Faults at the external fan
⇓ high temperature rise of the motor

❑ Wrong direction of rotation of the external Check the electrical connections to the external fan.
fan
❑ External fan is not running. Check the external fan and its connections. Read the documentation
supplied by the fan manufacturer. You will find this in "Additional
documents" in the appendix.
❑ Air intake or air outlet restricted. Ensure that the air intake and air outlet are not obstructed.
❑ Dust or foreign bodies in the cooling ducts. Check the air ducts. Clean the air ducts. Remove any foreign bodies.

Operation
8.6 Faults

Maintenance 9
Note
Service Center
For maintenance or repair work, contact the Service Center (Page 121).
9.1 Maintenance
9.1.1 Maintenance intervals

Regularly and carefully maintain the machine. This is how you ensure that
● the reliability and availability of the machine is guaranteed
● faults are identified and remedied at an early stage
● expensive operational failures are avoided.
The intervals for maintenance work specified in the following refer to the operating conditions
specified in the technical data and disturbance-free operation. If necessary, you must adapt
the intervals to match the actual conditions at the place of installation, such as e.g. the amount
of dirt, switch-on frequency, load. Conduct a visual inspection of the machine 500 operating
hours or one month after commissioning.
CAUTION
Faults and exceptional operating states
If faults or exceptional operating states, such as excessive electrical or mechanical stressing
and loads on the machine (e.g. overload, short circuit) have occurred then immediately
perform the checking and testing work involved with "Large maintenance". In the result of the
test, specify the necessary corrective maintenance measures.
Contact the Service Center (Page 121).
If this maintenance work is not carried out, subsequent damage of the machine components
may result.

Maintenance
9.1 Maintenance
CAUTION
Deviating component maintenance intervals
Maintenance intervals may deviate for individual components.
Please observe the maintenance instructions of the component manufacturer. The
documentation for the components, e.g. operating instructions and maintenance guides, is
provided in the appendix "Additional documentation".
Failure to comply with the documents can result in damage to the components.
Intervals
Perform the inspection and maintenance work at the following intervals. The first condition
reached always applies.
Table 9-1 Maintenance intervals
Type of inspection Intermittent operation Continuous operation (constant speed,

approximately constant load)
One-off first inspection after 500 Operating hours
1 Month
Minor maintenance after 4 000 Operating hours 8 000 Operating hours
1 000 switching operations
1 year 2 Years
Major maintenance after 8 000 Operating hours 16 000 Operating hours
2 Years 4 Years
9.1.2 Preparing for maintenance
Note
Using Siemens Service
To perform maintenance work, contact your Siemens Service Center (Page 121).
Only entrust maintenance work to personnel who have received the appropriate training from
Siemens. Please note that some work can only be performed by Siemens Service. This work
is designated as follows in the tables outlining the individual maintenance activities.
✓ Work can be performed by qualified personnel after they have been suitably trained by
Siemens
☑ Work can only be carried out by Siemens Service or by authorized personnel who have
been trained by Siemens.

Maintenance
9.1 Maintenance
When performing maintenance work, always carefully observe the safety instructions in these
operating instructions.
Observe the 5 safety rules (Page 15). It is essential that the work activities listed are performed
in the specified sequence.
CAUTION
Observe the maintenance instructions for the components
It is also important to observe the maintenance instructions provided by component
manufacturers. The corresponding operating and maintenance instructions are provided in
the appendix "Additional documentation".
Failure to follow these instructions can result in damage to the components concerned.
Opening the machine

Open the inspection ports in the machine cover and the terminal box cover for inspection and
maintenance of the machine interior. You can find more information on the machine dimension
drawing and in the text in dimension drawing, in the appendix "Technical data and drawings".
Note
Required space for "major maintenance"
Please be aware that the machine hood must be removed and the rotor pulled out in order
to carry out certain tasks during "major maintenance". Make sure that the following conditions
are met:
● There is sufficient clearance above the machine for the machine housing to be removed.
● There is sufficient clearance available in the longitudinal axis of the machine for the rotor
to be removed.
● Lifting equipment with sufficient permissible ultimate load and height is available.
Refer to the machine dimension drawing / dimension drawing text for information on the
required space.

Maintenance
9.1 Maintenance
9.1.3 Maintenance work
9.1.3.1 Machine, complete
Table 9-2 Maintenance work – machine, complete
⇓ First inspection
⇓ Minor maintenance
⇓ Major maintenance
Item being Check Perform the following work

maintained
✓ ✓ ✓ General external Mechanical damage, wear, If you identify any damage or signs of damage, then
state paint damage, corrosion, initiate measures to remove the damage or to limit the
✓ ✓ ✓ General state of leaks, dirt, foreign bodies, damage. When required, inform your Siemens partner.
the inside of the porous seals.
machine
☑ Air gap Rotor alignment, axial and Compare the results with the attachment to the quality
radial. test certificate in the appendix "Quality documents". If
you identify any deviations, inform your service partner.
✓ ✓ Function Basic machine functions. Perform a function test. Pay particular attention to the
behavior when starting, smooth running, abnormal
noise and smells as well as fault messages/signals from
the monitoring devices.
9.1.3.2 Foundation, fixing, alignment
Table 9-3 Maintenance work – machine fixing and alignment

maintained
✓ ✓ ✓ Machine fixing Firmly mounted Retighten any loose mounting elements. Replace the
retaining elements at any fixing points that have become
loose.
✓ ✓ ✓ Foundation Setting or cracks. Record any changes. Clarify why these have occurred with
the person responsible for the foundation. Implement
measures to remove the causes.
☑ ☑ Alignment Clearances between rotating Re-align the machine parts.
parts and other machine parts.
Machine to driven/drive Record the results. Compare the results with the last
machine. measurement. Re-align the machine if necessary. See the
section titled "Aligning".

Maintenance
9.1 Maintenance
9.1.3.3 Machine interior
Table 9-4 Maintenance work - machine interior

maintained
✓ ✓ Cold- and warm- Deposits of dirt. Remove any dust and dirt.
air spaces
✓ ✓ Stator winding Accessible part of the stator Remove any dirt and dust.
winding (NDE) for dirt deposits If there is evidence of discoloration or damage, inform
and discoloration. your Siemens partner.
✓ ✓ Electric Condition and attachment. Secure the cables. Replace damaged cables. Renew
conductors the locking elements of fixing elements that have
become loose.
✓ Seals, rubber Deformation, wear, porosity, Replace deformed, damaged or porous seals, rubber
components, cracks. components and damping elements.
damping
elements
✓ ✓ ✓ Air guidance Check attachment that it is Renew the locking elements of fixing elements that have
tightly mounted. become loose. Replace the missing fixing elements.
Tighten the fixing elements with the appropriate
tightening torque. See "Bolt tightening torques"
(Page 123).
✓ ✓ ✓ Deposits of dirt. Remove any dust and dirt.
✓ ✓ Monitoring Check attachment that it is Renew the locking elements of fixing elements that have
devices tightly mounted. become loose. Replace the missing fixing elements.
(Page 123).
☑ ☑ Condition. Replace damaged monitoring equipment with identical
equipment.
✓ ✓ Deposits of dirt. Remove any dust and dirt. Clean the optical sensors.
☑ Insulation resistances. See "Checking the insulation resistance" (Page 67).

Maintenance
9.1 Maintenance
9.1.3.4 Stator
Table 9-5 Maintenance work – Stator

maintained
✓ ✓ Winding overhang Damage, pollution, Clean the winding overhangs. If damaged or if foreign bodies
DE/NDE foreign bodies are present, analyze the cause and initiate remedial
measures.
☑ Seating of the lashing Secure any loose lashing or bracing elements.
and bracing
☑ Slot wedges Firmly seated Resecure any loose slot wedges.
☑ Stator windings Winding resistance, Measure and log the winding resistance. See "Checking the
insulation resistance. insulation resistance" (Page 67). Compare the results with
the previous measurements.
9.1.3.5 Rotor
Table 9-6 Maintenance work – rotor

maintained
☑ ☑ ☑ Rotor, complete General state. If you notice any damage, determine the measures to repair
it.
☑ ☑ Winding and cooling Pollution. Clean the windings and cooling ducts. If you identify any oily
ducts dirt, then determine the cause and resolve it.
☑ Bars and short- Perfect condition. If you notice any damage, determine the measures to repair
circuit rings it.
☑ Bar-ring connections Perfect condition.
☑ Cage Axial offset.
☑ Cap rings and Firmly seated Secure loose cap rings and support rings.
☑ support rings Locking elements. Replace any missing, damaged or loose locking elements
with new ones.

Maintenance
9.1 Maintenance
9.1.3.6 Bearings
Table 9-7 Maintenance work – Bearings
Item being maintained Check Perform the following work

✓ ✓ ✓ General condition Pollution, leaks, damage. Perform the maintenance corresponding to the
operating instructions "Bearings". Note the oil change
intervals.
✓ ✓ Changed operating If the operating temperature has significantly increased
temperatures, changes to by more than several degrees or if the lubricating oil has
the lubricating oil. changed, then have Siemens Service identify the cause.
✓ ✓ ✓ Oil level. If required, add oil.
✓ ✓ Oil change Change the oil at the specified intervals according to the
"Bearing" operating instructions.
☑ ☑ External bearing seals Damage, leaks, Measure the radial play between the shaft and seal.
wear. Compare the results with the values in the
commissioning dimension report. When required,
replace the seal.
☑ Inner bearing seals Damage, wear. Disassemble all connection paths between bearing
housing and bearing shells. Open the bearing housing
upper section. Remove the shaft sealing rings. Measure
the sealing rings and compare the results with the
setpoints in the documentation. Replace the shaft
sealing rings if necessary.
☑ Bearing play Magnitude of the axial and Open the bearing housing. Measure the axial play
radial play. between the shaft shoulder and the bearing front face
with a feeler gauge. Measure the radial play by
offsetting. Compare the values with the commissioning
dimension report.
☑ ☑ Bearing insulation State of the insulation. Clean the insulation. Measure the insulation resistance.
See "Checking the insulation resistance" (Page 67).
Replace damaged insulating parts.
☑ Bearing shell Damage, wear. Replace defective bearing shells.
If available:
☑ Lubricating rings Damage, wear Clean the lubricating rings. Replace damaged locating
rings.
✓ ✓ Temperature sensor State of the temperature Replace defective temperature sensors by identical
detectors and their sensors. Replace the insulation.
insulation
✓ ✓ Shaft vibration probes State and adjustment of Adjust the shaft vibration probes. Replace defective
the shaft vibration probes parts by identical ones.

Maintenance
9.1 Maintenance
9.1.3.7 Oil supply system
Table 9-8 Maintenance work – oil supply system
Item being maintained Check Perform the following work

✓ ✓ ✓ General condition Pollution, leaks, damage, Carry-out the maintenance work corresponding to the
function. documentation provided by the manufacturer of the oil
supply system. See "Additional documentation" in the
appendix
✓ ✓ ✓ Hoses/lines Damage, brittleness, Always replace hoses/lines that are not in perfect
natural deformation, condition.
leakages, free to move.
✓ ✓ Storage period and usage Replace hoses/lines at the latest after they have been
time. used for 6 years, including their storage time. Do not use
any hoses/lines that have been stored for longer than 2
years. Observe the data of the manufacturer of the hose/
line.
9.1.3.8 Cooling system
Table 9-9 Maintenance work – cooling system

maintained
✓ ✓ Air-to-water Condition of the coolant Carry out the maintenance work in accordance with the
cooler lines and air baffles. "Cooler" operating instructions.
✓ ✓ ✓ Leaks. Identify and rectify the cause. Re-seal the system.
✓ ✓ Corrosion protection. When required, improve the anti-corrosion protection.
✓ ✓ ✓ Coolant pipes Mounting elements Retighten the fixing elements if necessary.
securely in place.
✓ ✓ ✓ Leak tightness of the Replace the seals or the coolant pipes if necessary.
cooling system piping.
✓ ✓ Coolant Anti-freeze protection. Make sure that the anti-freeze protection corresponds to the
expected ambient temperatures.
✓ ✓ Corrosion protection. Set up the corrosion protection according to the cooler
manufacturer's specification.
✓ ✓ Quality. Ensure the quality is according to the cooler manufacturer's
specification.

Maintenance
9.1 Maintenance
Table 9-10 Maintenance work - fans

maintained
✓ ✓ ✓ External fan Condition, pollution. Carry out maintenance work in accordance with the
manufacturer's operating instructions. See "Additional
documents" in the Appendix.
9.1.3.9 Grounding brush
Note
Maintenance intervals
Brush wear depends on the operating conditions. Appropriately adapt the maintenance
intervals for the grounding brush.
Table 9-11 Maintenance work - grounding brush

maintained
✓ ✓ Brush contact Check condition of brush Carefully clean the brush contact surface if it is very
face contact face for grooving and dirty. Inform your Siemens partner of any damage.
pollution.
✓ ✓ Brush holder State of the holder, easy When required, correct the alignment.
movement of the joints, Renew the locking elements of fixing elements that have
alignment and fixing of the become loose. Replace the missing fixing elements.
brush studs, adequate spring Tighten the fixing elements with the appropriate
effect. tightening torque. See "Bolt tightening torques"
(Page 123).
Replace damaged brush holders.

Maintenance
9.1 Maintenance

maintained
✓ ✓ Brushes Length of the brushes, ease of Change the brushes if they have worn to approx. 30%
movement in the brush holder, of their original length or they are damaged. See the
attachment of the stranded dimension drawing text, Chapter "Changing brushes"
wires in the brushes. (Page 110) and Chapter "Bedding-in brushes"
(Page 111).
✓ ✓ Brush holder Condition and secure fit. Renew the locking elements of fixing elements that have
become loose. Replace the missing fixing elements.
(Page 123).
Replacing brushes
If the brush has worn to approx. 1/3 of its original length, then you must replace the brush. The
wear is not the same for all brushes. Only use brushes of the same type and manufacturer.
Ensure that the brushes have uniform lengths.
NOTICE
Do not change the brush type/grade
Only change the brush type/grade after prior consultation with the Service Center
(Page 121).
Specify the following data when ordering replacement brushes.

● Type and serial number of the machine; see nameplate.
● Type, dimensions and grade of the brushes; see dimension drawing text.

Maintenance
9.1 Maintenance
Bedding-in brushes
There must be a good electrical and mechanical contact between the slip-ring and carbon
brush. This is the reason that you must adapt the contact surface of the carbon brush to the
contact ring surface.
CAUTION
Arcing
Arcing can occur if the contact surface between the brush and slip-ring is too small. Arcing
causes points on the slip-ring surface to melt. The pitting that occurs increases brush wear.
A high amount of brush dust represents the following dangers.
● The brushes jam in the holder
● The insulation resistance is reduced
● Electrical arcing in the slip-ring space
Always correctly bed-in the carbon brushes.
Proceed as follows when bedding-in the brushes.

1. Place abrasive cloth ② (grain 200) on the slip-ring. The abrasive cloth points in the
direction of the carbon brush ①.
2. Place the brush on the abrasive cloth.
3. Move the abrasive cloth backwards and forwards several times over the surface of the slip-
ring. When you are bedding in the new brushes, make sure that you don't round-off the
carbon brushes.

① Carbon brush
② Abrasive cloth
Figure 9-1 Bedding-in brushes
4. Thoroughly remove the brush dust that is generated.

Maintenance
9.1 Maintenance
9.1.3.10 Attachments, terminal boxes
Table 9-12 Maintenance work – attachments, terminal boxes

maintained
✓ ✓ ✓ Attachments Check attachment that it Renew the locking elements of fixing elements that have
is tightly mounted. become loose. Replace the missing fixing elements. Tighten
✓ ✓ ✓ Terminal boxes Mounting the terminal box. the fixing elements with the appropriate tightening torque.
See "Bolt tightening torques" (Page 123).
✓ ✓ ✓ Checking that electrical
connections and
grounding are securely
attached.
✓ ✓ Deposits of dirt and Remove dirt and moisture. Dry the inner spaces. Remove
moisture. pieces of insulation from the surfaces.
✓ ✓ Seals. Change porous, damaged or worn seals.
9.1.3.11 Anti-condensation heating
Table 9-13 Maintenance work –Anti-condensation heating

maintained
✓ ✓ ✓ Anti-condensation Electrical connection, Retighten any loose mounting elements. Replace defective
heating mounting, function. anti-condensation heating with identical components.
✓ ✓ Insulation resistance. See section"Checking the insulation resistance" (Page 67).
If the insulation resistance is too low, dry the anti-
condensation heating. Replace damaged heaters.

Maintenance
9.1 Maintenance
9.1.3.12 Coupling
Perform maintenance on the coupling as specified by the coupling manufacturer.
Table 9-14 Maintenance work – Coupling

maintained
✓ ✓ Coupling Function, state, Follow the information provided by the coupling
clearance between manufacturer.
coupling halves.
9.1.3.13 Touch up any damaged paintwork

If the paint is damaged, it must be repaired in order to protect the unit against corrosion.
CAUTION
Paint system
Contact the Service Center (Page 121) before you repair any paint damage. They will provide
you with more information about the correct paint system and methods of repairing paint
damage.
9.1.4 Completing maintenance work
NOTICE
Tidy the machine
Once you have completed the maintenance work, remove all objects (tools, cloths, deposits
of dirt and moisture, etc.) from the machine.
You also have to close all of the servicing and terminal box covers after you have finished all
of the maintenance work. Then prepare to recommission the machine in accordance with
EN 50110‑1 (VDE 0105‑1) . Proceed as follows:
1. Remove all tools and aids. Clear the machine of personnel.
2. Withdraw all protective measures that were put into place at the work area.
3. Re-establish the operating state.
4. Advise operators and supervisory personnel that maintenance work is complete.
5. Restart the system. See "Switching on" (Page 90).

Maintenance
9.2 Repair
6. Withdraw the protective measures put in place at the switching locations/in the control room.
7. After completing all the steps, record all the maintenance work performed in a maintenance
report, and include the date.
9.2 Repair
9.2.1 Preparing corrective maintenance

Contact the Service Center (Page 121), in the case of a fault. The Service Center will initiate
the necessary measures for repair and will guarantee that original spare parts will be provided.

Spare parts 10
10.1 General information
This machine contains parts subject to wear which you must replace when their wear limit is
reached. Components subject to wear are parts that are subjected to particular mechanical
loads. Make sure that certain components subject to wear and spare parts are at hand to avoid
long machine downtimes.
Note
Plan in advance
The availability of some components can be limited. Therefore plan the procurement of spare
parts and components that are subject to wear in good time.
Procure on the open market only those parts whose designations clearly indicate compliance
with the appropriate standards and specifications.
You can use commercially available, standard components, but ensure that they have the
same construction type, dimensions, strength class etc.

Spare parts
10.2 Ordering data
10.2 Ordering data

When ordering spare parts, in addition to the precise designations of the spare parts, specify
the motor type and the serial number of the motor. Ensure that the spare part designation
matches the designation in the spare part lists and add the associated part number.
Example:
Designation: Grounding brush

Part number: D-598914
Machine type 1TZ____-_____-_
Serial number D0031400001
The motor type and serial number can be found on the rating plate data and in the technical
data.

Disposal 11
11.1 Introduction
Protecting the environment and preserving its resources are corporate goals of the highest
priority for us. Our worldwide environmental management system to ISO 14001 ensures
compliance with legislation and sets high standards in this regard. Environmentally friendly
design, technical safety and health protection are always firm goals even at the product
development stage.
Recommendations for the environmentally friendly disposal of the machine and its components
are given in the following section. Be sure to comply with local disposal regulations.
Note
Observe national statutory regulations
When disposing of the machine or of waste that is created during the individual phases of
the life cycle, please observe the statutory requirements that apply in the country of use.
11.2 Preparing for disassembly

Disassembly of the machine must be carried out and/or supervised by qualified personnel with
appropriate expert knowledge.
1. Contact a certified waste disposal organization in your vicinity. Clarify what is expected in
terms of the quality of dismantling the machine and provision of the components.
2. Follow the five safety rules (Page 15).
3. Disconnect all electrical connections and remove all cables.
4. Remove all liquids such as oil, cooling liquids, …
5. Detach the machine fixings.
6. Transport the machine to a suitable location for disassembly.
Refer also to the information in the section headed "Maintenance" (Page 101).

Disposal
11.4 Disposal of components
11.3 Dismantling the machine

Dismantle the machine using the general procedures commonly used in mechanical
engineering.
WARNING
Machine parts can fall
The machine is made up of heavy parts. These parts are liable to fall during dismantling. This
can result in death, serious injury, or material damage.
Secure the machine parts being dismantled to prevent them falling.
Components
The machines consist for the most part of steel and various proportions of copper and
aluminum. Metals are generally considered to be unlimitedly recyclable.
Sort the components for recycling according to whether they are:
● Iron and steel
● Aluminum
● Non-ferrous metal, e.g. windings
The winding insulation is incinerated during copper recycling.
● Insulating materials
● Cables and wires
● Electronic waste
Process materials and chemicals

Sort the process materials and chemicals for recycling according to whether they are for
example:
● Oil
● Grease
● Cleaning substances and solvents
● Paint residues
● Anti-corrosion agent
Dispose of the separated components according to local regulations or via a specialist disposal
company. The same goes for cloths and cleaning substances which have been used while
working on the machine.

Disposal
Packaging material
● If necessary, contact a suitable specialist disposal company.
● Wooden packaging for sea transport consists of impregnated wood. Observe the local
regulations.
● The foil used for water-proof packaging is an aluminum composite foil. It can be recycled
thermically. Dirty foil must be disposed of via waste incineration.

Disposal

Service and Support A
A.1 Siemens Service Center
Details regarding the design of this electrical machine and the permissible operating conditions
are described in these instructions.
On-site service and spare parts

If you wish to request on-site service or order spare parts, please contact your local Siemens
sales office. This office will contact the responsible service center on your behalf. You can find
your local contact partner here.
Technical queries or additional information

If you have any technical queries or you require additional information, please contact the
Siemens Service Center.
Please have the following machine data ready:
● Machine type 1TZ____-_____-_
● Motor number D0031400001 (example)
You can find this data on the rating plate of the machine.
Service numbers
Table A-1 Siemens Service Center contact details
Europe - Germany: Phone: +49 (0)180 ‑ 50 50 222 ①

Fax: +49 (0)180 ‑ 50 50 223
America - USA: Phone: +1 423 262 2522
Asia - China: Phone: +86 1064 719 990
E‑Mail: LD.Service.AuD@Siemens.com
(mailto:LD.Service.AuD@Siemens.com)
Internet: Internet (http://www.siemens.com/automation/support-
request)
①
0,14 €/Min. from German landlines, mobile phone prices may differ.

Service and Support
A.2 Manufacturing location
A.2 Manufacturing location
This machine was manufactured
by Siemens Aktiengesellschaft in Dynamowerk Berlin

Industry Sector I DT LD DW
Postfach 4848 Nonnendammallee 72
90026 Nürnberg 13629 Berlin
Germany Germany
European Union (EU) European Union (EU)

Service and Support
A.3 Screw tightening torques
Tightening torques for mechanical connections

The proper tightening of screwed connections is a key prerequisite for safe functioning of the
connection. If a bolted connection consists of several bolts, uneven tightening for example
leads to uneven distribution of loads and the distortion of parts.
The tightening torques given in the following table apply only to metric screwed connections,
when the following conditions are met:
● The screwed connection is a disconnectable connection for steel components.
● The bolts corresponds to the required property class.
● No special tightening torques are specified for the screwed connection on the associated
drawing.
Table A-2 Tightening torques for screwed connections
Thread Bolt property class according to DIN EN ISO 898‑1

5.6 5.8 8.8 10.9
Screwed connection with / without retaining element 1)
with / without with / without with without without2)

M4 1.4 1.9 2.2 3.0 4.4
M5 2.7 3.7 4.3 5.8 8.6
M6 4.8 6.3 7.6 10.1 14.9
M8 11.5 15.4 18.3 24.6 36.1
M10 23.0 30.0 36.0 48.0 71.0
M12 39.0 52.0 62.0 84.0 123.0
M16 97.0 129.0 153.0 206.0 302.0
M20 189.0 252.0 300.0 416.0 592.0
M24 325.0 433.0 516.0 715.0 1018.0
M30 649.0 866.0 1031.0 1428.0 2034.0
M36 1129.0 1505.0 1793.0 2483.0 3537.0
M42 1804.0 2405.0 3968.0 5652.0
M48 2723.0 3631.0 5991.0 8533.0
M56 4355.0 5807.0 9581.0 13646.0
M64 6501.0 8668.0 14302.0 20369.0
M72 x 6 9365.0 12487.0 20603.0 29343.0
M80 x 6 12961.0 17282.0 28515.0 40612.0
M90 x 6 18701.0 24934.0 41142.0 58596.0
M100 x 6 25986.0 34648.0 57170.0 81424.0
Values in Nm, tolerance ± 10%

Service and Support
1)
Retaining element made from spring steel, e.g. spring washer according to DIN 6796.
2)
Only low tightening torques can be applied for a bolt strength of > 8.8 and a specified
retaining element made from spring steel. If no tightening torques are specified on the
drawing, get in touch with the Service Center (Page 121).
Table A-3 Tightening torques for stainless steel screws
Thread Material grade

A4‑70 A4‑80
Screwed connection with / without retaining element 1)
with / without with without
M4 2.1 2.2 2.5
M5 4.1 4.3 4.9
M6 7.1 7.6 8.6
M8 17.3 18.3 20.7
M10 34.0 36.0 41.0
M12 59.0 62.0 71.0
M16 145.0 153.0 174.0
M20 283.0 300.0 340.0
M24 487.0 516.0 585.0
1)
Retaining element made from spring steel, e.g. spring washer according to DIN 6796.
Note
Retaining elements made from corrosion resistant and acid resistant steels are not
permissible.
Due to their low strength, retaining elements made from corrosion resistant and acid resistant
steels are not permissible for rotating or other pretensioning-relevant parts. Use a medium
strength liquid screw locking compound e.g. Loctite 243.
Tightening torques for screwed electrical connections

You will find these in the section titled "Tightening torques for screwed electrical
connections" (Page 126).

Service and Support
A.4 Tightening torques for machine mounting
A.4 Tightening torques for machine mounting
Tightening torques for machine mounting
Table A-4 Tightening torques for machine mounting
Thread T-head bolt DIN 261 Stud bolt SN 60109 Masonry bolt
DIN 529
Property class according to DIN EN ISO 898‑1
3.6 4.6 3.6 4.6 5.6 3.6
M20 100 130 ◇ ◇ 100
M24 170 220 ◇ ◇ 270 170
M30 340 460 ◇ ◇ 550 340
M36 600 790 ◇ ◇ 980 600
M42 950 1260 740 990 1570 950
M48 1430 1900 1050 1410 2400 1430
M56 2280 3040 1720 2300 3800 2280
M64 3400 4540 2380 3180 5800 ◇
M72 x 6 4900 6540 3180 4250 8500 ◇
M80 x 6 6780 9040 4980 6650 11800 ◇
M90 x 6 9780 13000 6360 8490 17300 ◇
M100 x 6 13650 18000 9340 12500 24200 ◇

If hexagon bolts are used to mount the motor, and if no specific tightening torque is specified
in the dimension drawing text or in the "Foundation specifications" drawings, then use the
"Tightening torques for mechanical connections" (Page 123).

Service and Support
A.5 Tightening torques for screwed electrical connections
Connecting cable lugs with busbars

The following tightening torques are valid for screwed connections of cable lugs with copper
busbars with a rectangular cross-section. The nuts and bolts have a property class of 8.8 or
8. The retaining elements are made from spring steel.

① Hexagon bolt 8.8 ① Hexagon bolt 8.8

② Washer DIN EN ISO 7090‑St ② Spring lock washer SN 60727‑1‑FSt
③ Cable lug, e.g. SN 71320‑Cu ③ Washer DIN EN ISO 7090‑St
④ Busbar Cu ④ Cable lug, e.g. SN 71320‑Cu
⑤ Washer SN 62501‑St ⑤ Busbar Cu
⑥ Spring washer DIN 6796 ⑥ Washer DIN EN ISO 7090‑St
⑦ Hexagon nut 8 ⑦ Spring lock washer SN 60727‑1‑FSt
⑧ Hexagon nut 8
Figure A-1 Connecting cable lugs with busbars
Connecting busbars with each other

The following tightening torques are valid for screwed connections of copper busbars with a
rectangular cross-section. This type of connection occurs, for example, in the following cases.
● Pole winding connections
● Start-up and damper winding connections
● Connecting ring circuits
● Power connections
● Mounting busbars on supports with steel clamps
The screws and nuts correspond to the strength class 8.8 or 8. The retaining elements are
made of spring steel.

Service and Support
① Hexagon bolt 8.8 ④ Washer SN 62501‑St

② Washer SN 62501‑St ⑤ Spring washer DIN 6796
③ Busbar Cu ⑥ Hexagon nut 8
Figure A-2 Connecting busbars
Table A-5 Tightening torques for screwed electrical connections
Thread
nominal diameter Tightening torque
M4 2.2
M5 4.3
M6 7.6
M8 18.3
M10 36.0
M12 62.0
M16 153.0
M20 300.0
M24 516.0
M30 1031.0
M36 1793.0

Service and Support

Technical data and drawings B
Note
Finding technical data and drawings
The technical data for this motor and the necessary drawings can be found in "Technical data
and drawings" in the appendix.

Technical data and drawings

Quality documents C
Note
Finding quality documents
You will find all of the documents verifying the quality of the motor in the appendix "Quality
documents".
You should also file the documents here that will only be handed over to you at a later time
due to the process required.

Quality documents

Additional documents D
Note
Finding additional documents
You will find additional documents for individual machine components in the appendix
"Additional documents".

Additional documents

Checklists and forms E
Note
Finding checklists and forms
All of the checklists and forms that are required can be found in the appendix "Checklists and
forms".

Checklists and forms

Index
A C
Accessories Cable entry
Insulation resistance, 71 Auxiliary terminal box, 78
Additional documents, 12 Cable sealing ends
Air-to-water cooler, 82 Establishing, 75
Aligning Cable transverse bracing
Prerequisites, 57 Assembling, 75
Alignment Cables
Axial, 57 Selecting, 28
Example of axial measurement, 58 Checklists, 13
Example of radial measurement, 59 Circulating oil lubrication, 86, 91, (See "oil supply
Lifting, 61 system".)
Move, 61 Color, 23
Permissible deviations, 60 Component
Radial, 59 Find, 36
Anchor socket, 32 Component documentation, (See additional
Setting in concrete, 30 documents)
Anti-condensation heater, 23 Connecting
Anti-condensation heating With cable lugs, 73
Insulation resistance, 70 Connecting_anti-condensation heating, 78
Integrating into the system concept, 28 Connection
Application planning Electrical, 23
Space issues, 28 External fan, 80
Attaching, 43 Contact, 121, 122
Auxiliary circuit Converter, 92
Connecting, 78 Coolant, 29
Auxiliary circuits, 92 Filling up, 63
Auxiliary terminal box Coolant connection, 29
Closing, 80 Coolant supply
Connecting, 63
Cooler, 92, 93, 94
B Cooling, 22
Cooling system
Base frame, 22
Maintenance, 108
Bearing
Coupling
Insulation resistance, 70
Acceptance, 55
Bearing temperature, 86
Bearings, 29, 82, 85, 91, 94
Adding oil, 65
Maintenance, 107
D
Temperature monitoring, 80 Dangers
Brief description, 21 Local and sector-specific, 27
Brush delivery
Bedding-in, 111 Damaged, 40
Replacing, 110 Incomplete, 40

Index
Delivery note, 33
Attachment to, 34
Cover sheet of attachment to, 33 H
Dimension drawings, (See drawings)
Hazardous substances, 17
Direction of rotation, 74
Hearing damage, 18
Disassembly
Hot surfaces , 17
Disposal, 117
Humidity indicator, 39, 48
Disposal
Chemicals, 118
Components, 118
Drawings, 12
I
Installation
Machine, 52
E Safety, 51
Installation site safety, 28
Earthing conductor
Connecting, 72
Temperature sensor, 70
Electromagnetic compatibility, 19
Accessories, 71
Electromagnetic fields, 19
Anti-condensation heating, 70
Emitted interference, 19
Checking, 70
Equipotential bonding connections, 81
Stator winding, 68
ESD guidelines, 18
Interference immunity, 19
External fan, 83
Interference voltages, 20
Connecting, 80
L
F
Leveling plate, 32
Factory serial number, 34
Arranging, 32
Fan, 92, (See "Fans")
Lifting, 43
Maintenance, 109
For alignment, 61
Faults
Live parts, 16
Bearings, 97
Loads, 63
Cooling system, 98, 99
During operation, 95
Electrical, 96
Mechanical, 95
M
Filter, 63 Machine
Five safety rules, 16 Alignment, 57
Flammable substances, 17 Alignment, radial, 59
Forms, 13 Installation, 52
Foundation Running, 90
Design, 30 Switching off, 91
Machine design
IEC, 21
G Machine interior
Maintenance, 105
Gland plate
Machine mounting, 32
Drilling, 78
Preparing, 32
Grounding brush
Machine top section, 23
Maintenance, 109
Machinery Directive, 15
Grounding connections, 81
Magnetic center, 87

Index
Maintenance Operation, 90
Alignment, 104 Checking, 85
Anti-condensation heating, 112 Overspeeds, 27
Attachments, 112
Bearings, 107
Cooling system , 108 P
Coupling, 113
Package marking, 34
Fan , 109
Packaging, 39
Fixing, 104
Markings, 39
Foundation, 104
Removing, 51
Grounding brush, 109
Paint system, 113
Intervals, 102
Paintwork damage, 113
Machine, 104
Polarization index, 70
Machine interior, 105
Power connection, 73
Oil supply system, 108
Preservation
Opening the machine, 103
Machine not on standby, 93
Rotor, 106
Monitoring, 94
Stator , 106
Terminal boxes, 112
Manufacturer, 122
Manufacturing site, 122
Q
Maximum speed, 84 QPA, (See Forms )
Mechanical running, 85 Qualified personnel, 15
Minimum air gaps, 81 Quality documents, 12
Minimum insulation resistances, 81
Monitoring, 90
Monitoring equipment, 24, 86 R
More information, 121
Rating plate, 24
Mounting
Receipt
Machine, 32
Checking the delivery, 40
Move
Removing preservative, 55
For alignment, 61
Residual risks, 27
Rotating components, 17
Rotor, 21, 94
N Maintenance, 106
Noise, 84 Rotor shipping brace, (See transportation lock)
Noise emissions, 18, 28
S
O Safety information
Oil ring Dangers at local and sector level , 27
Installing, 56 Flammable substances, 17
Oil supply system, 24 Hazardous substances, 17
Bearings, 29 Hot surfaces, 17
Connecting, 65 Installation site safety, 28
Installation, 64 Live parts, 16
Maintenance, 108 Rotating components, 17
Selecting, 29 Safety instructions, 84
On-site service, 121 Service Center, 121
Operating mode, 27 Shaft vibration monitoring, 56
Shim, 32

Index
Shipping documents, 33 Tightening torques

Shipping system, 33 Connecting busbars, 126
Shutting down Connection of cable lug and busbar, 126
Not on standby, 93 Fastening screws made of stainless steel, 124
Ready for startup, 92 Machine mounting, 125
Siemens Service Center, 121 Metric screw connections, 123
Soleplate, 32 Touch protection, 82
Arranging, 33 Transport
Soleplates on the construction site, 43
Grouting, 87 Packaged unit, 41
Spare parts, 121 to the construction site, 42
Spare parts ordering, 116 Transport bracing, (See transportation lock)
Stacking, 44 Transportation lock, 55
Stator, 22, 94 Transporting, 43
Maintenance, 106
Stator winding
Connecting, 73 U
Unit label, 36
Temperature monitoring, 79
Stator yoke, 22
Storage, 44, (See "Storage")
in enclosed rooms, 45
V
Long-term storage, 47 Ventilation, (See cooling)
outside enclosed rooms, 46 Vibration, 63, 86
Room conditions, 45
Short-term, 45
Stacking, 44 W
Supplier documentation, (See additional documents)
Winding, 86
Switching off, 91
Checking the insulation, 68
Switching on
Drying, 71
Electrical aspects, 85
T
Technical data, 12
Temperature
Monitoring, 86
Temperature monitoring
Bearings, 80
Stator winding, 79
Temperature sensor
Terminal box, 23
Terminal boxes
Maintenance, 112
Test run, 86
T-head screw, 32
Inserting, 53

0000314000 000001 01 EN 10
Siemens AG
Industry Sector
Drive Technologies and Industry Automation
*000031400000000101EN10*
P.O. Box 4848 000031400000000101EN10
90327 NUREMBERG
GERMANY
www.siemens.com/automation
Industry Sector, DT
Siemens AG, I DT LD AP SM, Nonnendammallee 72, 13629 Berlin Tel. +49 (30) 386 0
Fax +49 (30) 386 29460
Mustermann Our ref. 000031400001
Date 14.03.2012
Teststr. 0815
DE-4711 Musterstadt
Documentation for 1TZ____-_____-_

Your order no. MUSTER - 000112
AL: N ECCN: N UL: DE

StWanr (CD): 85234045, StWanr (Print): 49011000
Dear Sir / Madam,
Many thanks for your order, the documentation for which is enclosed.
Yours very truly,
*000031400000000101EN10*
Spine label for binder 50 mm (120 g/m2)
H-modyn
1TZ____-_____-_
D00 314000 01
MUSTER
Operating Instructions
Spine label for binder 162 mm (120 g/m2)
H-modyn 1TZ____-_____-_
D00 314000 01
MUSTER
Operating Instructions / Installation Instructions

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Induction motor

Operating Instructions / Installation Instructions 03/2012

Service and Support A

MUSTER Quality documents C

Checklists and forms E

Siemens AG Order number: 0000314000-01 Copyright © Siemens AG

H-modyn 1TZ____-_____-_ MUSTER

5.5 Connecting the coolant supply....................................................................................................63

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Table 3-1 Machine design ........................................................................................................................21

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Table 8-1 Electrical ..................................................................................................................................91

Figure 3-1 Rating plate.................................................................................................................................24

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Figure 4-5 Hoisting a transport crate............................................................................................................42

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Text format features

References to other locations in the text

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Technical data and drawings

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Checklists and forms

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H-modyn 1TZ____-_____-_ MUSTER

2.1 Qualified personnel

2.2 The five safety rules:

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Five safety rules

2.3 Safe handling

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2.4 Electrostatic sensitive devices

ESD protective measures

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(1) Sitting (2) Standing (3) Standing/sitting

2.5 Electromagnetic compatibility

2.6 Interference immunity

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2.7 Interference voltages when operating the converter

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Table 3-1 Machine design

* For machines in line operation only

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Machine top section

3.2 Additional components

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3.3 Rating plate

Figure 3-1 Rating plate

Table 3-2 Legend for rating plate

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Observing the operating mode

Dangers at local and sector level

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Installation site safety/warning signs

Data on noise emission levels is provided in the dimension drawing text.

Integrating an anti-condensation heating into the system concept

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Selecting the oil supply system

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