4010 Expansion Power Supplies

Installation Instructions

Cautions and Warnings DO NOT INSTALL ANY SIMPLEX PRODUCT THAT APPEARS
DAMAGED. Upon unpacking your Simplex product, inspect the contents of the
carton for shipping damage. If damage is apparent, immediately file a claim
with the carrier and notify Simplex.
ELECTRICAL HAZARD - Disconnect electrical power when making any
internal adjustments or repairs. Servicing should be performed by qualified
Simplex Representatives.

STATIC HAZARD - Static electricity can damage components. Therefore,

handle as follows:
1. Ground yourself before opening or installing components (use the 553-484
Static Control Kit).
2. Keep uninstalled component wrapped in anti-static material at all times.

RADIO FREQUENCY ENERGY - This equipment generates, uses, and can

radiate radio frequency energy and if not installed and used in accordance with
the instruction manual, may cause interference to radio communications. It has
been tested and found to comply with the limits for a Class A computing device
pursuant to Subpart J of Part 15 of FCC Rules, which are designed to provide
reasonable protection against such interference when operated in a commercial
environment. Operation of this equipment in a residential area may cause
interference in which case the user at his own expense will be required to take
whatever measures may be required to correct the interference.

Overview 4010-9813 (120V) and 4010-9823 (240V) Expansion Power Supplies provide
4A of battery backed, power limited, notification power. The output of the
expansion power supply can be harnessed to notification circuits on the 4010
Fire Alarm Control Panel (FACP) SFI/O board.

This publication shows how to install the 4010-9813 and 4010-9823 Expansion
Power Supplies into a 4010 FACP. Only one of these expansion supplies is
allowed per system. For more information on the 4010 FACP and expansion
power supplies, refer to the 4010 Fire Alarm Front Panel Installing, Operating,
and Programming Instructions (574-052). Refer to the Field Wiring Diagram
(842-058) for additional wiring information.

In this Publication This publication discusses the following topics:

Topic See Page #

Overview 1
4010-9813 and -9823 Expansion Power Supplies 2
Installation 3
Wiring 4
Power-up and Checkout 6
Troubleshooting 7

¤ 1999 Simplex Time Recorder Co., Gardner, MA 01441-0001 USA 574-057

All specifications and other information shown were current as of publication, and are subject to change without notice.

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 4010-9813 and -9023 Expansion Power Supplies

Introduction The expansion power supply provides a maximum of 4A of filtered 24VDC

power. This power can be distributed between each of the following four
circuits with no circuit drawing more than 2A.
x NAC Circuit 3
x NAC Circuit 4
x Circuit 1 (TB1-1 and TB1-2 on the expansion power supply)
x Circuit 2 (TB1-3 and TB1-4 on the expansion power supply)

The 4010-9813 (120V) and 4010-9823 (240V) expansion power supplies have
their own dedicated hardware slot (See Figure 2). See Figure 1 for all connector
locations.

P2 Connector (White Harness)

P1 Connector (Red Harness)

+ - + -
Battery Leads

TB1 AUX Power Output

(4A maximum via two 2A taps)

Figure 1. 4010 Expansion Power Supply

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 Installation

Mounting The 4010-9813 and -9823 Expansion Power Supplies install in their own
hardware slot located to the right of the 4010 SFI/O module (see Figure 2). Use
Steps 1 through 3 to mount an expansion supply.
1. Disconnect battery and then AC power from the FACP.
2. With TB1 of the expansion power supply in the bottom position, slip the top
hole of the expansion supply’s metal bracket over the flanges located on the
4010 chassis.
3. Use the supplied slotted Torx screws (Part No. 441-002) and lock washers
to secure the expansion supply’s bracket to the chassis.

Note: The yellow and orange wires on the expansion power supply have no
terminations on the FACP. They must be neatly tucked out of the way.

P13 (Red) and P14

(White) Expansion
Supply Connectors

TB5

+ - + -
- +
2 1

Hole to hook
on chassis
TB8

Torx Screw (2)

(441-002)

TB1

Figure 2. 4010 Expansion Supply Hardware Slot

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 Wiring

Overview Use the following information to wire the expansion power supply. For
additional information, reference the 526-407 and 526-408 labels inside the
FACP, and the 842-058 Field Wiring Diagram.

IMPORTANT: Pay careful attention to the routing for power limited

and non-power limited wiring. You must maintain a
1/4-inch separation between these two types of
wiring.

AC Wiring Follow Steps 1 through 4 to wire AC power to the 4010-9813 or -9823

Expansion Power Supplies.
1. Disconnect battery and then AC power from the FACP.
2. Remove the existing AC harness from the FACP. Now remove the
quick-disconnect connector from the chassis by firmly gripping the release
tabs and pulling it free. The quick-disconnect connector is located directly
below the chassis.

IMPORTANT: The quick-disconnects on the AC Harnesses are not

rated for quick-disconnect while power is applied.
Power should be turned OFF at the breaker box
before disconnecting the AC Power quick-disconnect
connectors.

3. Remove the harness wiring from the AC terminal block located in the lower
right corner of the 4010 back box.
4. Wire the 733-949 (4010-9813-120V Supply) or the 733-955 (4010-9823-
240V Supply) harness to the back box terminal block. Match incoming
Neutral and Hot wires to their corresponding wires. The wires lead from
the terminal block located in the lower right corner of the back box to the
appropriate harness and screw into place.

WARNING: DO NOT APPLY POWER TO THE 4010 AT THIS TIME!

DO NOT connect the quick-disconnect AC
connectors to either the expansion power supply or
the main chassis. Refer to the “Power-up and
Checkout” section of this publication.

Continued on next page

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 Wiring, Continued

Communication and Power Both expansion power supplies require power and communications connections
Wiring to the 4010 SFI/O board. Use Steps 1 through 3 to connect a power and
communications harness from the expansion supplies to the 4010 FACP. Both
harness connectors are keyed for correct connection.
1. Connect the 733-950 white harness from P2 of the expansion supply to P14
of the SFI/O board.
2. Connect the 733-951 red harness from P1 of the expansion supply to P13 of
the SFI/O board.
Note: This connection is optional. It is only needed if you want to power
NACs 3 and 4 on the 4010 FACP from the expansion power supply
instead of the 4010 FACP System Power Supply.
3. Neatly dress the wiring behind the 4010 chassis using the holes provided to
tie-wrap the harnesses.

Battery Wiring Both expansion power supplies require connection to the battery terminals (TB8)
on the 4010 SFI/O board.
x Connect the red battery lead from the expansion supply to the (+) terminal
of TB8 on the SFI/O.
Note: This connection is optional. If no battery backup is required for the
Expansion Power Supply, you do not need to connect this red (+) wire.
However, you still must connect the black (-) wire.

x Connect the black battery lead from the expansion supply to the (-) terminal
of TB8 on the SFI/O.

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 Power-Up and Checkout

Connect AC and Battery Use the following steps to apply AC and battery power to the 4010 FACP.
Power
1. Connect the appropriate dual AC harness to the bottom of the expansion
power supply first and then to the bottom of the main FACP chassis.
2. Apply AC power at the breaker box.
3. Connect the crimped ends of the 733-945 battery harness to the batteries.
Observe polarity (red to +, black to -) when connecting batteries.

WARNING: Battery contains sulfuric acid which can cause

severe burns to the skin and eyes, and can destroy
fabrics. Replace any leaking or damaged battery. If
contact is made with sulfuric acid, immediately flush
skin or eyes with water for 15 minutes and seek
immediate medical attention.

After applying power to the system, use the following list to check the 4010 for
proper operation.

x Ensure the green AC power LED is ON.

x Ensure all yellow and red LEDs are OFF.
x Whenever possible, schedule an alarm test with the building owner to verify
proper power supply operation during an alarm load condition.

Front Panel Programming You must enable the expansion power supply via the 4010 FACP. Follow Steps
1 through 6 to program the 4010 FACP to accept the expansion power supply.

1. Log in to the 4010 FACP at Level 4 (Simplex Service Mode).

2. Press the <MENU> button and then the <NEXT> or <PREVIOUS> button
until Programming is displayed. Press <ENTER>.
3. Press the <NEXT> or <PREVIOUS> button until System Options is
displayed. Press <ENTER>.
4. Press the <NEXT> or <PREVIOUS> button until Expansion Power is
displayed. Press <ENTER>.
5. Press the <NEXT> or <PREVIOUS> button until NEW:ON is displayed.
Press <ENTER> to update the option.
6. Save your CFIG with the new settings now in place.

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 Troubleshooting

Troubleshooting Use the following notes as reference information for installing the expansion
power supply.

x The SFI/O board monitors two circuits for trouble condition. Comparators
on the expansion power supply are used to monitor the output of each
“AUX” tap (after the PTC) and the battery input.

x The AUX power is monitored, and the trouble state is activated if AUX
voltage fails. If the voltage drops below 18.26V or if either PTC is tripped.
The range of voltages across which the power monitors could trip is
17.18V to 19.38V. This range considers the tolerance of the resistors as
well as the 12V reference. Two comparators are wired “OR” to produce a
common active low output if either circuit is faulted.

x The battery connection is monitored, and the trouble condition is set if the
batteries are not connected, or if the battery voltage falls below 18.26V.
The trip range is 17.18V to 19.38V.

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 574-057
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