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Premier C Technical 4817av2 PDF
Premier C Technical 4817av2 PDF
4817A
Version 2.0
M AY 2 0 0 0
MANUAL HISTORY
Date of issue for original version and subsequent versions:
NOTE: If entries are shown in bold
4817, Version 1.0 ............................ May 1993 Italics on this page, they represent new
4817, Version 2.0 ............................ January 1994 page(s) found in this latest version.
4817, Version 3.0 ............................ October 1997
4817, Version 4.0 ............................ December 1998 Previous version numbers are contained
4817A, Version 1.0 .......................... August 1999 within this latest version printing. Use
4817A, Version 2.0 ........................ May 2000 this Manual History page as a guide.
History Pages ........ 2.0 3-12 — 3-27 .......... 2.0 6-5 — 6-7 .............. 2.0
1-1 – 1-7 ................ 2.0 4-1 — 4-6 .............. 1.0 7-1 — 7-30 ............ 2.0
1-8 – 1-10 .............. 1.0 4-7— 4-8 ............... 2.0 7-31 — 7-36 .......... 2.0
1-11 – 1-19 ............ 2.0 4-9 ..................... 1.0 8-1 — 8-27 ............ 2.0
1-20 – 1-29 ............ 2.0 4-10 ..................... 2.0 8-28 — 8-30 .......... 2.0
2-1 — 2-4 .............. 1.0 4-11 — 4-33 .......... 1.0 9-1 — 9-13 ............ 2.0
2-5 ..................... 2.0 4-34 — 4-35 .......... 2.0 9-14 ..................... 2.0
2-6 — 2-10 ............ 1.0 4-36 — 4-41 .......... 1.0 10-1 — 10-4 .......... 2.0
2-11 ..................... 2.0 5-1 ..................... 2.0 11-1 — 11-10 ........ 1.0
2-12 — 2-20 .......... 1.0 5-2 — 5-13 ............ 1.0 11-11 ..................... 2.0
3-1 — 3-3 .............. 2.0 5-14 — 5-15 .......... 2.0 11-2 ..................... 1.0
Premier B
Dispenser and Dispenser Payment Terminal (DPT) Software Version Numbers
Manual
Version Standard Standard
Blender Model Standard INSIGHT
Number Dispenser Co-Processor
DPT with DPT with
426B-WK DPT DPT
TDS TDS Plus
1.0 JN.04.01.01+
2.0 JN.02.12.00+
QM.01.00.00+ QL.01.00.00+
4.0 (see note below) (see note below)
QA.04.11.00+ JP.02.18.00+ MT.QD.01.00+ MT.03.00.00+ MT.PQ.03.00+
Premier C
Dispenser and Dispenser Payment Terminal (DPT) Software Version
Manual Numbers
Version
Standard Standard
Number Blender Standard INSIGHT
Dispenser Co-Processor
DPT with DPT with
DPT DPT
TDS TDS Plus
4817A
QQ.01.00.00+ QL.01.00.00+ JP.02.18.00+ MT.QD.01.00+ MT.03.00.00+ MT.PQ.05.00+
1.0
Index
DISCLAIMER
ALTHOUGH TOKHEIM CORPORATION HAS ATTEMPTED TO COMPILE THE MATERIAL IN
THIS MANUAL WITH ACCURACY, NEITHER IT, ITS EMPLOYEES, NOR ITS AGENTS CAN
MAKE ANY WARRANTY OR REPRESENTATION, EXPRESSED OR IMPLIED, WITH RESPECT
TO THE LIABILITY WITH REGARD TO THE USE OF THIS MATERIAL OR ASSUME ANY
LIABILITY FOR DAMAGES RESULTING FROM THE USE OF ANY INFORMATION,
APPARATUS, METHOD, OR PROCEDURE DESCRIBED IN THIS MANUAL.
IMPORTANT
THIS EQUIPMENT MUST BE INSTALLED AND USED IN ACCORDANCE WITH ALL
FEDERAL, STATE, AND LOCAL CODES AND REGULATIONS INCLUDING, BUT NOT
LIMITED TO, THE NATIONAL ELECTRICAL CODE (NFPA NO. 70) AND THE
AUTOMOTIVE AND MARINE SERVICE STATION CODE (NFPA 30A).
It is the owner’s and operator’s responsibility to ensure that the proper warning signs are posted per the current
edition of NFPA 30A, Code #9-9. These include, but are not limited to,
• “STOP MOTOR”
• “NO SMOKING”
• “WARNING — IT IS UNLAWFUL AND DANGEROUS TO DISPENSE GASOLINE INTO
UNAPPROVED CONTAINERS”.
Turn Power Off - Before Block Islands - Block islands so Clean Up Spills - Promptly
servicing, always turn off all no vehicle can pull up to the clean up product spills on the
power to the dispenser and dispenser being worked on. driveway. Use an absorbent
submerged pumps at the master Unauthorized people or vehicles recommended by regulatory
panel. Close any impact valve in the work area are dangerous. agencies. Dispose of absorbent
before performing any as required by regulatory
maintenance or service to the agencies.
dispenser, including the
changing of fuel filters or
strainers.
Tokheim Corporation Premier B & C Series Dispensers Technical Reference Manual
viii Form 4817A Version 1.0 August 1999
Introduction
Section 1: Introduction
Manual Scope
! CAUTION This manual is written for the Tokheim Authorized Service Representative
Failure to install (ASR). It contains technical reference information for identifying
equipment or components, diagnosing problems, and maintaining Premier B & C series
parts per Tokheim dispensers.
specifications, or
maintenance by Section Scope
untrained This section provides a general introduction to the dispensers referenced in
personnel, may this manual. Refer to the documents listed on the next page for additional
void the Tokheim information for Premier B & C series dispensers.
warranty.
Section 1 Contents
Document-on-Demand ............................................................ 1-2
Related Documents ................................................................. 1-2
Premier Specifications ............................................................ 1-3
Premier B & C Dispenser Features ......................................... 1-6
Premier B Model Number Notation .......................................... 1-8
Premier C Model Number Notation ........................................ 1-11
Premier B Dispenser Identification ........................................ 1-14
Premier C Dispenser Identification ........................................ 1-16
Operational Diagrams (Premier B & C) ................................. 1-19
Transverse Dispenser Configurations (Premier C) ................ 1-21
Operational Diagrams (Premier C Transverse) ..................... 1-22
Electronic Blend Valve Operation (Premier B & C) ................ 1-26
System Overview .................................................................. 1-29
! WARNING
“WARNING” indicates a potentially hazardous situation which, if not
avoided, COULD result in death orserious injury.
! CAUTION
“CAUTION” indicates a potentially hazardous situation which, if not
avoided, MAY result in minor or moderate personal injury or property
damage.
Tips provide useful information that can make your work easier.
Related Documents
Premier B Documents
• Service Parts Manual, Form 4814A
• Installation/Wiring Manual, Form 4815A
• Programming/Operating Manual, Form 4816
These documents can be
ordered from:
Tokheim Service Parts Premier C Documents
PO Box 663 • Site Preparation Manual, Form 5869
Fremont, IN 46737 • Installation Manual, Form 5870
Phone 219-470-4710 • Programming Manual, Form 5871
Fax 888-865-4344 • User's Guide, Form 5872
• Service Parts Manual, Form 5866
Common Documents
• The ONE Manual (Care of Your Pumps), Form 1680B
• Form 4857 - MaxVac Owner’s Manual
• CARB Executive Order G-70-154
• Console Programming/Operating Manual (if applicable)
Two Modes:
• Operating Mode – (also called Run Mode) This is the
standard running mode of the dispenser that allows the
customer to complete a fuel sale transaction.
• Programming Mode – (also called Manager Mode) This
mode allows the programmer to initialize and set software
selectable choices for dispenser operation.
Non-Blend Dispensers:
• A one or two-sided dispenser with up to four pure products
and four hoses per side.
• A one or two-sided dispenser with up to three pure products
and one hose per side.
• Operates via console control or in stand alone mode.
• Using a Model 67 series dispenser interface box, the
Premier C can operate with:
- Dispenser control consoles
- Dedicated Hose Controller (DHC)
- A third party site controller that supports the Premier
communication protocol.
Blend Dispensers:
• Electronic Blend (EB) — A one or two-sided dispenser
with two straight grade products and one blended product
with one or three hoses per side. The blend ratio is
programmed in the manager modes.
Hose Controllers
Utilizing a Model 67 series dispenser interface box, the Premier can operate
with:
• Dispenser control consoles
• Dedicated Hose Controller (DHC)
• A third party site controller that supports the Premier
communication protocol.
Limitations: Only one hose per dispenser side can be active at a time.
Introduction
PREMIER B (H and I) MODEL DISPENSERS
TOKHEIM MODEL NUMBER NOTATION
Dispenser Configuration Dispenser Features Dispenser Options
C C C C C CC F F F F F F O O O O O O O O O O O O O
H = High Hose
I = International Customer Specific Feature
F2 = Pump Stop
3 = 30 inch F3 = LIFT LEVER TO START
4 = 45 inch F4 = PPU Display, positions 2, 3 & 4
Introduction
G8 = Card Reader - Upper Left, Cash Acceptor,
Non-Locking Cassette
1-9
1-10
Tokheim Corporation
Introduction
PREMIER B (H and I) MODEL DISPENSERS
TOKHEIM MODEL NUMBER NOTATION
Dispenser Options Battery
15A = Lead Acid
O O O O O O O O O O O O O 15B = Nicad
Door, Upper
1A = Painted Post Cover
1B = Stainless Steel 14A = Painted (In/Out)
14B = Stainless (In/Out)
Door, Lower 14C = Painted Black
2A = Painted 14D = Painted (In), Stainless (Out)
2B = Stainless Steel 14E = Stainless (In), Painted (Out)
Filters Motor
3J = Spin-On 11A = 120VAC, 1 phase.
3K = Strainer Screen 11B = 240VAC, 1 Phase
Premier B & C Series Dispensers Technical Reference Manual
6C = International - L 9C = 240V, 60 Hz
5D = 20", Bottom Access
6D = International - MK 01
6E = U.S.A. - MK 02 Measurement
6F = Brazil - MK 03 8A = Gallon
6G = Thailand - MK 04 8B = Liter
6H = Kuwait - MK 05 8C = Imperial Gallon
—— NOTICE —— 6I = Philippines - MK 06 8D = Gallon (60# Bypass)
The U.L. Listing for the dispenser 6J = Israel - MK 07 8E = Liter (60# Bypass)
6K = Korea - MK 08 8F = Imperial Gal. (60# Bypass)
does not cover all options. Only the
6L = Turkey - MK 09
dispensers (which carry the U.L. 6M = Malaysia - MK 10 Valance Panels
Listing mark) are covered by 6N = Pakistan - MK 11 7A = 24", Painted
Underwriters Laboratories. 6O = Singapore - MK 12 7B = 24", Stainless
6P = Hong Kong - MK 13 7C = 24", Painted w/Insert
6Q = Domestic (no icons) - JN 7D = 24", Stainless w/Insert
6R = Domestic, transverse - PZ 7E = Without Valance
Form 4817A Version 2.0 August 1999 Rev. 05/05/00
Premier B & C Series Dispensers Technical Reference Manual
X X X X C XX X X X X X X X X X X X X X X X X X X X
H = High Hose
Customer Specific Feature
F2 = Pump Stop
3 = 30 inch F3 = LIFT LEVER TO START
4 = 45 inch F4 = PPU Display, positions 2, 3 & 4
SB3 = Suction w/ three blend prod/single hose outlet (Must be selected in conjunction with
SB3+1 = Suction B3 plus one IV = Ready for future Vapor Recovery Upgrade a T-series DPT option on the next page)
SB5 = Suction w/ five blend prod/single hose outlet V = Vapor Recovery C2 = With lockable cassette
SEB = Suction w/ one blend prod/multiple hose outlets PM = Partial Vapor (MaxVac w/One Product IV)
Introduction
Z = Glider MV = MaxVac Vapor Recovery
No Designation = Non Vapor
1-11
1-12
Tokheim Corporation
Introduction
PREMIER C MODEL DISPENSERS
TOKHEIM MODEL NUMBER NOTATION
Dispenser Configuration Dispenser Features Dispenser Options (shown on Page 1-6)
X X X X C XX X X X X X X X X X X X X X X X X X X X
Filters Motor
3J = Spin-On 11A = 120VAC, 1 phase.
3K = Strainer Screen 11B = 240VAC, 1 Phase
11C = 240VAC, 3 Phase
11D = 380VAC, 3 Phase
Product Identification Panels
4A = Single Piece Insert Speaker
4B = Multi-Piece Insert 10A = Without Speaker
10B = With Speaker
8B = Liter
The U.L. Listing for the dispenser 6Y = Philippines - QR 06
does not cover all options. Only the 6Z = Israel - QR 07
dispensers (which carry the U.L. 6AA = Korea - QR 08 Valance Panels
Introduction
Listing mark) are covered by 6AB = Turkey - QR 09 7A = Painted
Underwriters Laboratories. 6AC = Malaysia - QR 10 7B = Stainless
6AD = Pakistan - QR 11 7E = Without Valance
1-13
6AE = Singapore - QR 12
6AF = Hong Kong - QR 13
Introduction
Premier B Dispenser Identification
Model H426B =
Premier B Dispenser
Model number notation information is 6 hoses (3 on each side)
located on pages 1-8 through 1-10.
Operational Diagrams are 2 Sides used
located on pages 1-19 through 1-25. 45" Cabinet
Model Type
SIDE “B”
SIDE “A”
H411B,
SIDE “B”
H711B
SIDE “A”
SIDE “A”
BLENDED HOSE
FOR “-EB”
BLENDED HOSE
SIDE “A” FOR “-EB”
H311B or H322B or
H311B-B3/B5 H322B-R1PBA
SIDE “B” SIDE “B” SIDE “B”
SIDE “B”
H322B-B3/5 or H322B-R2PBA
SIDE “B”
SIDE “A”
SIDE “A”
Premier B & C Series Dispensers Technical Reference Manual Tokheim Corporation
Form 4817A Version 2.0 August 1999 Rev. 05/05/00 1-15
Introduction
Premier C Dispenser Identification
Model H426C =
Premier C Dispenser
Model number notation information is 6 hoses (3 on each side)
located on pages 1-11 through 1-13.
2 sides used
Operational Diagrams are
located on pages 1-19 through 1-25. 45" cabinet
Model Type
SIDE “B”
SIDE “A”
SIDE “A” SIDE “A”
“-REB”
BLENDED
HOSE FOR
HOSE FOR
BLENDED
“-REB” or
“-SEB”
“RB3/4TR”
BLENDED
BLENDED
“RB3/4TL”
NON-MANIFOLED
“H424C-RTR”
“H424C-RTL”
NON-BLEND
NON BLEND
HOSE FOR
HOSE FOR
HOSE FOR
HOSE FOR
HOSE FOR
HOSE FOR
“RB3/4TR”
“RB3/4TR”
BLENDED
BLENDED
“RB3/4TL”
“RB3/4TL”
OR
OR
OR
“RB3(3+1)”
“RB3(3+1)”
HOSE FOR
HOSE FOR
BLENDED
MANIFOLD
MANIFOLD
HANDLE 1 HANDLE 4
(HOSE 1) (HOSE 2)
PRODUCT # (F28) -------------------------------------- 1,2,3 ------------------------------------------------ 4
= Optional
BLENDING BLENDING
VALVE 1 VALVE 2
HOSE
VALVE 4
BLENDING BLENDING
VALVE 1 VALVE 2
BLENDING BLENDING
VALVE 1 VALVE 2
HOSE
VALVE 4
HANDLE 1 HANDLE 4
(HOSE 1) (HOSE 2)
= Optional
Totalizer Locations
The totalizer locations on transverse dispenser models H424C-RB3TL(TR)
or H424C-RB4TL(TR) do not correspond with the locations of the products
on the dials and panels of the dispenser. See the illustration below to match
the totalizers with the products they are metering.
T1 T2 T4
TOP
VIEW Totalizers
TL = Transverse Left
TR = Transverse Right
T1 T2 T4
SIDE A
TL = Transverse Left
TR = Transverse Right
Refers to the position
of the non-manifolded MANIFOLD
product on these
models. HOSE HOSE HOSE HOSE
VALVE 1 VALVE 2 VALVE 3 VALVE 4
MANIFOLD
HANDLE 1 HANDLE 4
(HOSE 1) (HOSE 2)
PRODUCT # (F28) ---------------------------------- 1,2,3 --------------------------------------------------- 4
MANIFOLD
MANIFOLD
HANDLE 4 HANDLE 1
(HOSE 1) (HOSE 2)
PRODUCT # (F28) --------------------------------------- 4 ---------------------------------------------- 1,2,3
TL = Transverse Left
TR = Transverse Right
HOSE
Refers to the position VALVE 4
of the non-blended
BLENDING
product on these BLENDING
VALVE 1 VALVE 2
models.
METER METER METER
POSITION 1 POSITION 3 POSITION 4
DISPENSER SIDE B
PRODUCT #1 PRODUCT # 2 +1 PRODUCT
BLENDING BLENDING
VALVE 1 VALVE 2
HOSE
VALVE 4
HANDLE 1 HANDLE 4
(HOSE 1) (HOSE 2)
PRODUCT # (F28) ------------------------------------- 1,2,3,4 ----------------------------------------------- 5
BLEND RATIO (F26) ------------------------------------- % ------------------------------------------------ NON
HOSE
VALVE 4
BLENDING BLENDING
VALVE 1 VALVE 2
BLENDING BLENDING
VALVE 1 VALVE 2
HOSE
VALVE 4
HANDLE 4 HANDLE 1
(HOSE 1) (HOSE 2)
PRODUCT # (F28) ---------------------------------------- 5 ----------------------------------------------- 1,2,3,4
BLEND RATIO (F26) ----------------------------------- NON ------------------------------------------------ %
Premier B & C Series Dispensers Technical Reference Manual Tokheim Corporation
Form 4817A Version 2.0 May 2000 1-23
Introduction
Operational Diagrams (Premier C Transverse)
Premier C Multi-hose, Transverse Dispenser (H426C-RTR)
TL = Transverse Left
HOSE HOSE
TR = Transverse Right VALVE 1 VALVE 3
BLENDING BLENDING
VALVE 1 VALVE 2
METER METER
DISPENSER SIDE B POSITION 1 POSITION 3
PRODUCT #1 PRODUCT #2
METER METER
POSITION 1 POSITION 3
DISPENSER SIDE A
BLENDING BLENDING
VALVE 1 VALVE 2
HOSE HOSE
VALVE 1 VALVE 3
HOSE HOSE
VALVE 1 VALVE 3
BLENDING BLENDING
VALVE 1 VALVE 2
METER METER
DISPENSER SIDE B POSITION 1 POSITION 3
PRODUCT #1 PRODUCT #2
METER METER
POSITION 1 POSITION 3
DISPENSER SIDE A
BLENDING BLENDING
VALVE 1 VALVE 2
HOSE HOSE
VALVE 1 VALVE 3
SOLENOIDS SOLENOIDS
BLEND BLEND
REGULATOR REGULATOR
VALVE VALVE
From each pure grade product per dispenser side, there are two solenoids and
one blend regulator valve.
The inlet solenoid is normally closed (N.C.).
The outlet solenoid is normally open (N.O.).
The position of the blend regulator valve is determined by the two solenoids
cycling to increase or decrease the amount of pressurized product acting
against the regulating valve's actuating diaphragm.
BLEND
REGULATOR
VALVE
INLET OUTLET
SOLENOID SOLENOID Varying product
pressure here. . .
. . .opens/closes
regulating valve here
3. The Blend Controller board tells the Expanded Computer board how
many pulses came from each pulser. Once 100 total pulses are received
and the blend ratio is not programmed for 100% of product 1 or product
2, the Blend Controller board checks to see:
• if in the 100 pulses, at least one pulse was received from
each of the 2 pulsers (this is referred to as 100 valid pulses),
then the blend ratio is checked and the counter is reset.
• if all 100 pulses were received from one pulser (this is
referred to as 100 invalid pulses), the sale is stopped and an
error is displayed.
If the blend ratio is programmed for 100% of either product, the Blend
Controller board checks to see:
• if 100 pulses were received from two pulsers (this is referred
to as 100 invalid pulses), the sale is stopped and an error is
displayed.
4. If the calculated blend ratio does not match the programmed blend ratio,
the Expanded Computer board determines a solenoid control adjustment
to maintain an accuracy of 1/2% of the programmed blend ratio:
• for the first 1/2 gallon of flow, the blend ratio checking is
performed, but no errors are displayed if they occur
• by the end of the first 1/2 gallon of flow, a 20% blend ratio
accuracy must be obtained or flow is stopped
• from 1/2 gallon to 2 gallons, the system's accuracy must
remain within 20% of its blend ratio or blend errors are
displayed and product flow is stopped
• after 2 gallons the blend ratio error checking requires 3% or
better blend accuracy or errors are displayed and product
flow is stopped
8. If the calculation determines that the ratio has been brought back into
tolerance:
• the error counter is reset
• the corrected solenoid valve(s) positions are maintained
• the pulse counter is reset and another 40 millisecond count
sequence begins
9. If the blend ratio is not brought back within tolerance, a blend error is
displayed and product flow stops.
Although the system does not display an error unless the blend ratio goes
outside of the 3% range, the system works to maintain accuracy of 1/2 %. If
the calculation determines that the blend ratio error is greater than 1/2 %, the
solenoid valve(s) are adjusted. The solenoid valves involved are determined
by the primary and secondary product ratio and the direction that the blend
ratio is out of tolerance. The amount of valve adjustment depends on how far
the blend ratio accuracy is out of tolerance.
PREMIER DISPENSER
DPT ELECTRONICS
SITE CONTROLLER
Premier C Components
Electronics Enclosure Components
Premier C with Standard DPT and Cash Acceptor Options ... 2-12
Premier C with INSIGHT DTP & TDS Options ...................... 2-14
Accessing Hardware on Premier C .............................................. 2-16
Accessing the Card Cage ............................................................ 2-17
Accessing the Card Cage Circuit Boards ..................................... 2-17
Accessing the DPT Controller Boards ......................................... 2-18
Accessing MaxVac Vapor Recovery Components ....................... 2-19
Accessing the Connection Box .................................................... 2-20
V
! DANGER
Gasoline and petroleum products
are flammable.
The hazard or unsafe practice may
result in death or severe injury to
persons or damage to equipment
or property.
Follow ALL safety precautions as
outlined in the Safety Information
section at the front of this manual.
SIDE A
Never use the location
of a specific product
on the dispenser to
determine Side A. Use
the serial plate as the
reference.
Model/Serial
plate location
P1 P2 P3 P1 P2 P3
PRODUCT NUMBERS - SIDE A PRODUCT NUMBERS - SIDE A
P P
2 P
3
7 P
5
P
4
P
11
P
10
P
1
P
8 P
8 P
8
P
9 P
9 P
9
P
12 P
13 P
14
P
6
P
1 OPERATOR INTERFACE KEYPAD P8 CASH PRICE PER UNIT VOLUME DISPLAY
2 CUSTOMER PROMPTS DISPLAY AREA* P
P 9 CREDIT PRICE PER UNIT VOLUME DISPLAY**
P
3 MONEY DISPLAY P
10 ACCESS PANEL TO CASH ACCEPTOR CASSETTE
P VOLUME DISPLAY
4 P
11 DPT PRINTER PANEL
P
5 MAGNETIC KEYSWITCH AREA P
12 RECEIPT SLOT**
P
6 PRODUCT SELECTION KEYPAD AREA P
13 CASH ACCEPTOR**
P DPT DISPLAY **
7 P CARD READER**
14
Keypads
Operator Interface (optional on the 411/422)
• used for data entry, starting and stopping the dispenser, and
manager mode programming.
• will contain MOP (Method Of Payment) selection keys if
dual-MOPs are utilized.
• may contain keys to operate a DPT if one is installed.
• will require programming (via Mode 29) at initial power up
Product Selection (provided on single-hose Premier dispensers and
dispensers with Debit DPT, if applicable)
• this keypad is used for product selection, entering manager
mode if Debit DPT is present, and programmed as a Start
key if a Debit DPT is present.
P
7 P
2 P
2
6 5 4 3 2
1
P
1
12 11 10 9 8
18 17 16 15 14
13
24 23 22 21 20
P P
5 P
4
6
P
3
P
1 GRAPHIC DISPLAY* P
5 PRINTER (STANDARD OR GRAPHIC*)
P
2 SOFTKEYS KEYPAD* P
6 REMOTE KEYPAD (TDS, TDS PLUS, AND FLEET ONLY)*
P
3 CARDREADER* P
7 DEBIT DISPLAY (TDS PLUS ONLY)*
P
4 CASH ACCEPTOR*
BLANK
DIAL DISPLAY BOARD
ASSEMBLY
CARD
CAGE
Power Switch
Retainer Screws
Retainer Bracket
Control Button
DPT
PRINTER
DPT PANEL
OR
NON-DPT PANEL (USED WHEN NO DPT IS PRESENT)
For access to the DPT Printer, Cash Acceptor and Cassette, see Section 7
For access to the INSIGHT™ DPT and Graphic Printer, see Section 8.
ACCESS
PANEL
KEYLOCKS
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1
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1234567890123456789012345678901212345
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1
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9
1 +485 DPT A COMM 1 6
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1234567890123456789012345678901212345
TERMINAL BLOCK 1234567890123456789012345678901212345
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SIGNALS 2 +485 DPT B COMM 1234567890123456789012345678901212345
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3 -485 DPT A COMM 1234567890123456789012345678901212345
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4 -485 DPT B COMM 1234567890123456789012345678901212345
1234567890123456789012345678901212345
3 10
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5 DCC DPT A COMM
6
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6 DCC DPT B COMM 1234567890123456789012345678901212345
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1234567890123456789012345678901212345
1234567890123456789012345678901212345
1234567890123456789012345678901212345
1234567890123456789012345678901212345
TTC 1 1234567890123456789012345678901212345
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7 4
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TTD 2 1234567890123456789012345678901212345
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DCC 3 1234567890123456789012345678901212345
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NO CONNECTION 4 1234567890123456789012345678901212345
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MOTOR CONTROL 1 5 1234567890123456789012345678901212345
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5 8
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See section 4 1234567890123456789012345678901212345
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16
MOTOR CONTROL 2 6 1234567890123456789012345678901212345
1234567890123456789012345678901212345
for information 1234567890123456789012345678901212345
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MOTOR CONTROL 3 7 1234567890123456789012345678901212345
on intercom 1234567890123456789012345678901212345
1234567890123456789012345678901212345
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MOTOR CONTROL 4 8 1234567890123456789012345678901212345
2
speaker wiring. 1234567890123456789012345678901212345
1234567890123456789012345678901212345
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UDC ACH 9
CONNECTION BOX
UDC ACC 10
DISP LIGHTS ACH 11 ! WARNING
DISP LIGHTS ACC 12 When replacing the connection
VALANCE LIGHTS ACH 13 box cover, tighten the cover bolts
VALANCE LIGHTS ACC 14
using the tightening order shown.
An incorrect tightening order may
SPARE ACH 15
result in a flame path violation.
SPARE ACC 16
Keyswitch Area
The location where the manager or arming key is placed to enter or exit
manager's mode and to arm or disarm a dispenser.
Cash Acceptor*
Cash Acceptor*
Primary Access Door Lock: One lock per side of the dispenser head
provides access to opening the other door(s). Printers are easily accessed for
changing paper behind this primary access door.
Lower
Door Locks
! CAUTION
The lower door locks
are a draw style lock
that pull the door in
when turned clockwise.
Hand-tighten only to
prevent key from
breaking off in lock.
CARD CAGE
! CAUTION
Static electricity can
result in circuit board
failure. Wear a
grounded static strap
to protect the
components from
static discharge.
Connect the static
strap clip to any sheet
metal edge of the card AC Power Switch
cage in the electronics Screws for Circuit Board Retainer Bracket
enclosure.
Circuit Board Retainer Bracket
CPU Board
Control Button on Interface Board
J20 Battery Connection
Options Power Supply
On Side B:
See sections 7 1. Unlock and open the primary access door of the electronics enclosure
and 8 for detailed using a TPX88 key.
information on the 2. At the middle right edge of this door opening, release the latch that
DPT Controller secures the middle door.
Boards.
3. Open the middle door and release the latch that secures the right access
door. This step is for H400C series dispensers only.
PRIMARY
ACCESS
DOOR
SIDE A
THE DPT CONTROLLER BOARDS
ARE ACCESSED FROM THE
PRIMARY ACCESS DOOR ON SIDE
A OR FROM THE RIGHT ACCESS
DOOR ON SIDE B
On Side A:
1. Unlock and open the primary access door of the electronics enclosure
using a TPX88 key.
See section 9 for
2. At the middle right edge of this door opening, release the latch that
detailed
information on the
secures the middle door.
MaxVac Vapor 3. Open the middle door and release the latch that secures the right access
Recovery System. door. This step is for H400C series dispensers only.
PRIMARY
ACCESS
DOOR
2 TTD
3 CONSOLE DCC
4 + 485 DPT
5 - 485 DPT
SCOPE
This section provides information for identifying the circuit boards used in
! CAUTION Premier B and C series dispensers. Each circuit board is described as to
Static electricity can features, functions, connectors, and test points as applicable.
result in circuit board
For MaxVac system circuits boards, see Section 9.
failure. Wear a
grounded static strap
For DPT circuit boards, see Sections 7 and 8.
to protect the
components from Section 3 Contents
static discharge.
Connect the static Common Circuit Boards for Premier B and C
strap clip to any sheet Circuit Board Orientation ............................................................... 3-2
metal edge of the card Mother Board ................................................................................ 3-3
cage in the electronics
enclosure. Interface Board .............................................................................. 3-6
Expanded Computer Board ........................................................... 3-8
Multiplex Board ............................................................................ 3-10
Relay Board .................................................................................. 3-11
AC Distribution Board .................................................................. 3-12
AC Distribution Wiring Schematic ................................................ 3-16
Blend Control Board .................................................................... 3-17
Valve Interface Board .................................................................. 3-18
Options Power Supply ................................................................. 3-19
Non-Blend
UDCB TRANSFORMER POWER
Dispensers EXPANDED COMPUTER BD.
SWITCH
HEATING ELEMENT
INTERFACE BD.
FAN ASSEMBLY
MOTHER BD.
RELAY BD. #2
Circuit board names
with dotted lines RELAY BD. #1
around them indicate
that different boards
are used for a blender
dispenser.
OPTIONS POWER
SUPPLY
(FOR BLENDERS AND
DPT)
BATTERY PACK
DPT TRANSFORMER
MULTIPLEX BD.
Blend
Dispensers EXPANDED COMPUTER BD.
POWER HEATING ELEMENT
SWITCH
UDCB TRANSFORMER FAN ASSEMBLY
INTERFACE BD.
MOTHER BD.
REV. 4 OR
PRIOR BOARDS
PROD PROD
1 3 PROD 4
PROD PROD
RELAY #1
REV. 5
2 4 CPU BOARDS J2
PROD 2
PROD 1
MOTOR CONTROL
DISPLAY A DISPLAY B
LED’S 1-4
LED1 - TALK TO
CONSOLE (TTC)
LED2 - TALK TO
DISPENSER (TTD)
2 Factory Use Only 9 +VDC1 (rectified & filtered) Acceptable range: 8.5 - 15 VDC
3 +V BAT (Battery voltage) range: 8 - 11 VDC 10 TXD RS-485 transmit data signal (TTL level)
4 +5 VDC (System voltage) range: 4.75 - 5.25 VDC 11 RXD RS-485 receive data signal (TTL level)
5 +12 VDC (Communication voltage) range: 10.8 - 13.2 VDC 12 TTC Talk To Console (Tokheim serial link) +12 VDC level
6 VBB (Battery backup voltage) range: 4.75 - 5.25 VDC 13 TTD Talk to Dispenser (Tokheim serial link) +12 VDC level
7 VREF (Pulser Op Amp circuit) range: 2.462 - 2.538 VDC 14 +8 VDC Multiplex bd. power, Acceptable range: 7 - 11 VDC
LED Indicators
Used for LED 1 This yellow LED flashes on when communications are going to
dispenser/console
communications { LED 2
the console (TTC)
This green LED flashes on when communications are going to
the dispenser (TTD)
LED3 This green LED flashes on when the Interface board is receiving
Used for DPT &
options
communications
{ LED4
internal RS-485 data (RXD)
This red LED flashes on when the Interface board is transmitting
internal RS-485 data (TXD)
SW1
The Start Up / Battery Power Down Switch (Control Button)
! WARNING Switch SW1 is the start up switch for the Premier dispenser. All nozzles must
The dispenser may be in their boots, and the dispenser must not be in manager mode. When
still have dangerous pushed and held in at power up:
voltages inside! Shut • All software variables default values are initialized
off all circuit breakers • Totals and prices are NOT cleared
to the dispenser!
When pushed while operating on battery power, the dispenser electronics will
power down.
R13
The battery charge voltage must be checked anytime any of the following
occurs:
• Low battery indication • Battery replacement
• Interface board replacement • Preventative maintenance
Setting the Battery Charge Voltage
1. Disconnect the battery from mother board connector J20.
2. Put a two pin jumper across pins 1 and 2 of JU1.
3. Monitor TP2, pin 3 (VBAT) and adjust R13 until TP2, pin 3 is
8.8VDC.
4. Remove the jumper from JU1.
5. Reconnect the battery pack connector to mother board connector J20.
U5
EPROM
1 2 34 5 6 7 8
Diagnostic LEDS:
LED #1: Watchdog ON
LED #2: Any motor ON
LED #3: Any valve ON
LED #4: AC Power present
ON Not used.
8
OFF Used for all Premier dispensers.
2 2 1 Full 4 1 2 Full
U8 Motor 2 or Motor 4
AC Distribution Wiring
Schematic available
on page 3-16.
J1 - MAIN AC SWITCH
TS1 - TRANSFORMER
J7 - HEATER THERMOSTAT, OPENS
@ 80°C (176°F)
CB1 - CIRCUIT
TS2 BREAKER (FOR THE
J6 - FAN ELECTRONICS ONLY)
.2 AMP
J9 - RELAY POWER
J8 - AC INPUT
J1 To Main AC Switch
1 Switched side of ACH (hot) for the relays and motor control signals
2 Input side of ACH for the relays and motor control signals
3 Input side of ACH
4 Switched side of ACH
Pins 1 & 2 are switched separately to keep voltage from other dispensers in
the station from feeding back and keeping the dispenser powered up.
This connector controls AC going to the relays, UDCB transformer, power
supply, and AC Options #1, #2, and #3.
Switch rating = 10A @ 120VAC, 5A @ 220 VAC.
J3 AC Filter Connector
1 ACC input to filter from the surge protector
2, 5 Earth ground
3 Filtered ACC output
4 ACH input to filter from the surge protector
6 Filtered ACH output
AC filter rating = 10A @ 120 VAC / 220 VAC
J6 Fan Connector
1 ACH to the fan
2 ACC to the fan
A different fan assembly is required for 220 VAC operation.
J7 Heater Connector
1 ACH for the heater from TS2 thermostat
2 ACC for the heater
The thermostat TS2 opens above 20°C/68°F shutting off power to the heater.
J8 AC Input Connector
1 ACC for the dispenser
2 & 3 Earth ground
4 Spare ACC (unfiltered, no spike protection)
5 ACH for the dispenser
6 ACH for all dispenser lights
7 ACC for all dispenser lights
8 Spare ACH (unfiltered, no spike protection)
Typically, the spare ACH and ACC are not connected in the connection box.
J4
J1 DC signals J2 AC signals
J3 +24 VDC valve power J4 Inlet valve 1A
J5 Outlet valve 1A J6 Inlet valve 2A
J7 Outlet valve 2A J8 Inlet valve 1B
J9 Outlet valve 1B J10 Inlet valve 2B
J11 Outlet valve 2B
J3 VALVE POWER (FROM OPTIONS P.S.) VALVE SIGNALS FOR J4 THRU J11
1 +24V 1A 5 +24V 1B 1 GROUND SIDE OF VALVE CONTROL
2 GND 1A 6 GND 1B 2 +24V SIDE OF VALVE CONTROL
3&4 NO CONNECTION
3 +24V 2A 7 +24V 2B
4 GND 2A 8 GND 2B
CIRCUIT BREAKERS
BLENDERS ONLY 24V SIDE A
BLENDER POWER
OUTPUT CONNECTOR
24V SIDE B
(TO THE VALVE
INTERFACE BOARD)
8V SIDES A & B
LED'S
DPT SIDE B
24V SIDE A, 24V SIDE B
8V, 24V
OPTIONS POWER
SUPPLY PC BOARD
CONNECTOR IDENTIFICATION
J1 BLENDER POWER OUTPUT
J2 CIRCUIT BREAKERS
J3 DPT POWER OUTPUT
J4 CASH ACCEPTOR POWER OUTPUT
J5 AC INPUT CONNECTOR
J6 TRANSFORMER SECONDARIES
J7 110 VAC TRANSFORMER PRIMARIES
J8 220 VAC TRANSFORMER PRIMARY
CONNECTOR J1 IS
LOCATED ON THE
BACKSIDE OF THE
BOARD.
Control for the LED board comes from J7 on the Display board. A current
limiting resistor for each LED is on the display board as well. The schematic
for the LED board is below.
J1
PIN 2 +5VDC
MAGNETIC KEY
SENSORS
PRICE
(PPUV) PPUV1 PPUV2 PPUV3 PPUV4 PPUV5
DISPLAYS
(1-5)
J5 - BEEPER
J1- INPUT
CONNECTOR
CONNECTOR CONFIGURATION
J6 - ALTERNATIVE JUMPERS J7 - LED BOARD
J2 - OPERATOR (FACTORY
MANAGER/ARMING CONTROL CONNECTOR
INTERFACE CONFIGURED)
KEY CONNECTOR
KEYPAD
J4 - PRODUCT 6 CONNECTOR
J3 - PRODUCT
(FUTURE USE)
SELECTION
J8 - PRODUCTION KEYPAD
TEST CONNECTOR
MAGNETIC KEY
SENSORS
J5 - BEEPER
J1- INPUT CONNECTOR
CONNECTOR
J6 - ALTERNATIVE
J2 - OPERATOR J9 - DPT
MANAGER/ARMING
INTERFACE BEEPER
KEY CONNECTOR
KEYPAD CONNECTOR
J3 - PRODUCT
SELECTION J7 - LED BOARD
J8 - PRODUCTION KEYPAD
TEST CONNECTOR CONTROL CONNECTOR
J4 - PRODUCT 6 CONNECTOR
(FUTURE USE)
MAGNETIC KEY
FRONT SIDE SENSORS
422594.PLT
BACK SIDE J8 -
PRODUCTION
TEST
CONNECTOR
J6 - J9 - DPT
ALTERNATIVE BEEPER
MANAGER/ CONNECTOR
ARMING KEY
CONNECTOR
J5 - BEEPER
CONNECTOR
J3
TO MOTHERBOARD
(SEE CONFIGURATIONS
ON NEXT PAGE)
INTRINSICALLY SAFE
BARRIER ASSEMBLY
TO HANDLES &
PULSERS (SEE
CONFIGURATIONS
ON NEXT PAGE)
TOP VIEW
INTRINSICALLY SAFE
BARRIER ASSEMBLY
BOTTOM VIEW
BLUE/GREEN ORANGE/YELLOW
RED/BROWN VIOLET/GRAY
WIRING WIRING
TOP VIEW
BOTTOM VIEW
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
1
2
3
4
5
6
H426B-S (Premier B)
320812s6.plt
Side B
1234
1234 INTERCOM JUNCTION BOX
1234
1234
1234
The Intercom speaker junction box is a round junction box located inside the
dispenser in the lower right corner of Side B. To access this junction box, see
Connection Box Access, in Section 2. The intercom connections should be
based upon the manufacturer’s specifications.
This J30 connector is an output to the intercom for the call button. In order
for a call button to be part of the operator interface keypad, this circuitry
must be used for the “call” signal.
The operator interface keypad call button (if used) is software controlled.
The call button must be programmed to the appropriate keypad button of the
operator interface keypad. This is done by using Mode F29. The keycode
for the call button is “cb”. For additional information on programming the
keypads, please refer to the Programming/Operating Manual, Form 4816, for
Premier B.
Model 67
Console/POS Interface Box
TTC TTD
Display
Signals Operator Interface &
Handles
Watchdog
and Reset
LED Board
Multiplex
Board
Valves
Wiring Diagrams
Safe
Barrier Motor Relay Control or
Handles Assembly Handles
Suction Pump Motor (Suction)
4-7
4-8
Tokheim Corporation
Wiring Diagrams
Model 67
Console/POS Interface Box
TTC TTD
Display
Signals Operator Interface &
Handles
Premier B & C Series Dispensers Technical Reference Manual
Watchdog
and Reset
Handles
Pulsers
LED Board
Multiplex
Board
Valves
2A & 2B
3A & 3B
VALVES
SHOWN ON
PAGES 4-20
& 4-21
Tokheim Corporation
Wiring Diagrams
4-17
Wiring Diagrams
Pump Handles and Pulsers - H428B-S (Premier B)
To Mother Board J4
Mother Board J4
See page 4-16
See page 4-16
Mother Board J11
To Mother Board J3
See page 4-16
AC Distribution (Premier B)
To DPT A J4 To DPT B J4
See page 4-24 See page 4-24
Wiring Diagrams
4-23
To Connection Box
See page 4-23
4-24
Tokheim Corporation
Wiring Diagrams
Options Power Supply (Premier B)
To DPT B J5
See page 4-24
To DPT A J5 To DPT B J6
See page 4-24 See page 4-24
To DPT A J6
See page 4-24
Premier B & C Series Dispensers Technical Reference Manual
To DPT A J7
See page 4-25
To side B
Cash Acceptor
See page 4-24
Form 4817A Version 1.0 August 1999
AC DISTRIBUTION BOARD
To AC Distribution Bd. J8
See page 4-22
CONNECTION BOX
Form 4817A Version 1.0 August 1999
Premier B & C Series Dispensers Technical Reference Manual
Wiring Diagrams
To Connection Box
4-25
Wiring Diagrams
System Wiring Diagram (Premier C)
FOR AC DISTRIBUTION
CONNECTIONS SEE PAGE 4-37
Premier B & C Series Dispensers Technical Reference Manual
FOR DPT
CONNECTIONS
SEE PAGE 4-39,
4-40, & 4-41
Form 4817A Version 1.0 August 1999
CONNECTION BOX
SEE PAGE 4-32
SEE PAGE 4-38
FOR MAXVAC
CONNECTION BOX
SEE PAGE 4-21
CONNECTION BOX
SEE PAGE 4-32
Scope
This section defines the diagnostic modes available for testing and
troubleshooting the Premier B and C series dispenser.
Section 5 Contents
Using the Manager Key and Arming Key ....................................... 5-2
Basic Programming ....................................................................... 5-3
Example of Basic Programming .................................................... 5-4
Premier B and C Diagnostic Modes
Mode F11 – View Communications Diagnostics ...................... 5-6
Mode F96 – View Error, State, & Termination Code Histories . 5-7
Mode F97 – Check Operator Keypads &
Nozzle Boot Switches ......................................... 5-10
Mode F98 – Initiate Display, DPT, & Product Selection
Keypad Diagnostics ............................................ 5-12
Mode F99 – View Software Date Code, CRC Code, and
ROM CRC Diagnostic Test ................................. 5-13
Calibrating Dispenser Meters ...................................................... 5-14
Testing Premier Dispenser to Console Communications ............. 5-14
PREMIER B
KEYSWITCH
AREA F02
A MANAGER MODE
(FUNCTION NUMBER)
WILL APPEAR HERE
AND BEGIN TO BLINK
PREMIER C
KEYSWITCH
F02 AREA
1’s
If there is a low or disconnected battery, 1’s will appear. Tap a
programming button to continue. Call an ASR
F23
If there is a problem, F23 will appear. If ERR05 or PASS appear on start
up, the battery test will not be done and you will go directly to F23.
Check the dispenser programming. You may need to reprogram your
dispenser.
F02
A blinking display indicates
0234
that it is selected.
5
PREMIER B
KEYSWITCH
AREA F02
PREMIER C
KEYSWITCH
F02 AREA
F11 11
100 00
Premier B displays (not
shown) provide the same
information as shown in
this Premier C illustration.
Premier B displays (not F96 01
shown) provide the same
information as shown in
X01 00
this Premier C illustration.
HISTORY
SEQUENCE w x y
State History Example
History History History
Number Number Number
Code State Code Code State Code Code State Code
00 01 00 05 00 06
01 02 01 05
The first state code is added
02 01 02 02
to the state history record. It 03 01
is given history number 00. Two more errors are added to the As more state codes are added to
As more state codes are added state history record. The most the state history record, the
to this record, this history recent code onto the stack (05, history numbers continue to
number will increment up to a in this example) is now history increment (the oldest has the
maximum of 63. number 00. largest history number).
State State
Brief Description Brief Description
Code Code
00 Status = 2F, Dispenser is not initialized 05 Segment Check
03 Status = A0, handle is up, waiting cash approval 08 Stopped sale, restartable (soft halt)
04 Status = A1, handle is up, waiting credit approval 09 Terminated sale (hard halt)
F97 27
0-9 0-9
cA Cash/Start
25 26 27 28 29
cr Credit
P1 Product 1
P2 Product 2
P3 Product 3
SP Stop
6 5 4 3 2
cP Currency Present 1
uP Units Present 12 11 10 9 8
cL Clear
18 17 16 15 14
cb Call / Help 13
Alternate Push-to-Start
(only programmed if site
24 23 22 21 20
Sb
controller supports this
feature)
49 54
50 55
51 56
52 57
53 58
F98
000000
000000
F99 P
020394
Premier B displays (not
shown) provide the same
information as shown in F02A F02A
this Premier C illustration.
1. Enter manager mode F17 to set the maximum delivery amount allowed
Meter Calibration: by the dispenser.
Refer to the Meter 2. Set the maximum delivery to the amount desired for the calibration test.
Calibration 3. Enter manager mode F18 to set the slow flow offset for the dispenser.
Procedure in the 4. Set and/or verify the slow flow offset desired.
Tokheim Hydraulic 5. Return to the run mode.
System Home Study 6. Begin a sale with the dispenser.
Course Student 7. Check the measured value against the value set in manager mode F17.
Workbook and
8. Compare the results against your state and local regulations and calibrate
Video.
the meter if required. Refer to the meter calibration procedure in the
Make sure the meter
has gone through Tokheim Hydraulic System Home Study course video.
it’s break-in period. 9. After the completion of the test, reset the maximum delivery and the
slow flow offset values to the desired values for normal operation.
TTD and TTC are acronyms for Talk To Dispenser and Talk To Console
signals respectively. The next page describes the locations where TTD and
TTC communications can be tested. Use a reliable multimeter to take
measurements.
When measuring DC Volts, connect the black (-) probe to DCC nearest to the
point where the voltage reading is taken.
The green connector referred to in the table on the next page refers to the
TTD/TTC/DCC green connector in the 67 box. Some connectors on the 67
box interface (I/F) boards have the communication signals labeled on the end
of the connector where the wires are inserted. The labels are not visible
unless the connector is unplugged. See connector illustration below for
signal locations.
DCC
TTC
TTD
GREEN
CONNECTOR
Disconnect the green plug in the 67 Box, approx. 12 VDC approx. .05 VDC
measure voltage on the wires going to the
dispenser. LED on LED on
Reconnect the green plug in the 67 Box. approx. .75 VDC approx. .10 VDC
Disconnect the console and attach the
dummy plug to the 67 Box. Measure at the LED off LED on
green plug in the 67 Box.
Test TTD - Disconnect the green plug in
the 67 box and check the TTD LED. LED on
Short TTD to DCC on the green plug.
Check the LED. Reconnect the green plug LED off
in the 67 box when done.
Disconnect J19 from the dispenser Mother
board, check LED. LED on
Short pin 1 to pin 2, check LED. LED off
Test TTC - Set the multimeter to measure
resistance (ohms). Put the black probe on Multimeter should show
pin 2 of J19, and put the red probe on pin approx. 1500 - 2000 ohms
3 of J19.
Scope
This section includes information to assist in diagnosing error messages and
troubleshooting Premier B and C series dispensers. If the problems
encountered cannot be corrected using the information in this section, please
call the Tokheim Solution Center at 800-866-6762.
Service parts can be ordered by calling (219) 470-4710.
Error codes appear in the volume display of the dispenser when a problem
is detected. Refer to the following pages for descriptions of the errors and
corrective actions.
All errors except 04, 41, 42, 43, and 44 are reset by removing and replacing
a nozzle or by entering and exiting manager modes.
Display
Signals Operator Interface &
Battery Test Product Selection
Interface Keypads
Expanded Board Manager and
Computer Arming Keys Display
Board Display
Signals Board
Pulsers
Handles
Watchdog
and Reset
LED Board
Multiplex
Board
Valves
Model 67
Console/POS Interface Box
TTC TTD
Display
Signals Operator Interface &
Battery Test Product Selection
Interface Keypads
Expanded Board Manager and
Computer Arming Keys Display
Board Display
Signals Board
Pulsers
Handles
Watchdog
and Reset
LED Board
Multiplex
Board
Valves
DESCRIPTION OF
ERROR CODE CORRECTIVE ACTION
ERROR
The security code entered The correct code must be entered
in mode F13 is invalid. to gain access to level 2 modes.
ERR 02
The security code entered The correct security code must be
in Mode E01 is invalid. entered to access level 3 modes.
For blenders only: Make certain that a zero is not
The number of bad sales programmed in mode F21. To clear
ERR 04 has reached the bad sale this error, the dispenser must be
limit as programmed in powered down and restarted.
manager's mode F21.
A memory (RAM) test failed When this error occurs, check all
on power up. programmed variables. Use the
The dispenser may have manager key to enter the manager
ERR 05
been powered down modes and correct any values that
improperly (having a might have changed.
disconnected battery etc.).
When a low battery (still This error can be disabled by
capable of retaining entering and exiting manager
memory) is detected, this modes. However, if the battery is
ERR 08 error appears one minute still low, this error will reappear 1
after power up or after four minute after the next power up.
consecutive battery tests,
performed hourly.
When a critically low battery This error can be disabled by
(one that may not store entering and exiting the manager
sales data) is detected, this modes while the error is displayed.
error appears one minute However, if the battery is still
ERR 09 after power up or after four critically low, this error will reappear
consecutive battery tests, 1 minute after the next power up.
performed hourly. This error should be serviced
immediately because sales data
could be lost.
DESCRIPTION OF
ERROR CODE CORRECTIVE ACTION
ERROR
The number of
ERR 3x dispenser errors for
Make certain that a zero is not
(Err 31, 32, 33, & 34) hose (x) has reached programmed in mode F21. This mode
the dispenser error
indicates a potential problem with the
Note: Err 3x and 4x will limits as programmed
Interface board, multiplex board, a
appear on the side of in manager mode
the dispenser that has pulser, pulser barrier board, pulser
F21. The sale is
the problem. harness, or electrical interference.
terminated as a bad
sale.
The number of bad
sales for hose (x) has Make certain zero is not programmed
ERR 4x reached the bad sale in mode F21. To clear this error, the
(Err 41, 42, 43, & 44) limit as programmed dispenser must be powered down and
in manager mode restarted.
F21.
Product 1 used for
This error indicates dirty strainer
ERR 11 blending is
screens and filter.
dispensing too slowly.
Product 2 used for
This error indicates dirty strainer
ERR 12 blending is
screens and filter.
dispensing too slowly.
This error indicates a defective
Product 1 used for
submerged pump circuit, the impact
ERR 13 blending is not
valve under the dispenser, or a blend
dispensing.
controller board.
DESCRIPTION OF
ERROR CODE CORRECTIVE ACTION
ERROR
Indicates a defective submerged
Product 2 used for
pump circuit, the impact valve under
ERR 14 blending is not
the dispenser, or a blend controller
dispensing.
board.
Product 1 used for
blending is uncontrollable Indicates dirty strainer screens and
ERR 15
because of severe filters.
pressure fluctuations.
Product 2 used for
blending is uncontrollable Indicates dirty strainer screens and
ERR 16
because of severe filters. E
pressure fluctuations.
DESCRIPTION OF
ERROR CODE CORRECTIVE ACTION
ERROR
The number of dispenser
errors for product 2 has This error indicates a potential
reached the dispenser problem with the Blend Controller
ERR 22 error limit as board, Interface board, a pulser,
programmed in manager pulser barrier, pulser harness, or
mode F21. The sale is electrical interference.
terminated as a bad sale.
Dispensers equipped with the MaxVac Vapor Recovery System:
If error codes 23 or 24 are displayed AND a Blend Control Board LED is on, be
sure that the power supply is on for the MaxVac option.
This error indicates a disconnected
Product 1 pulser is or defective pulser, or a potential
ERR 23
disconnected. problem with the pulser harness or
pulser barrier.
This error indicates a disconnected
Product 2 pulser is or defective pulser, or a potential
ERR 24
disconnected. problem with the pulser harness or
pulser barrier.
The operator has
attempted to dispense A valid blend ratio must be
product from a blend programmed in mode F26 before
ERR 25
hose with the blend ratio fuel can be dispensed from the
set to the default value blend hose.
(non).
The blend ratio in the The blend ratio must be changed in
dispenser does not mode F26 or in the console before
ERR 26
match the blend ratio in fuel can be dispensed from the
the console for that hose. blend hose.
Upper limit on flow rate
has been reached. Error
ERR 27 Raise a handle to clear error.
occurs on extremely
excessive flow rates.
DESCRIPTION OF
ERROR CODE CORRECTIVE ACTION
ERROR
Difficullty in authorizing
fuel sales from a hose
controller. This is a
Diagnostic Error Code
and can only be viewed
in mode F96.
ERR 39
The hose controller is Enter mode F96 and verify that an
sending an invalid Err39 has occured. Contact you
For Premier B /
maximum delivery ASR for an Engineering evaluation
Wayne Retroheads
amount (000.00) and the of the problem.
Only
dispenser is not
accepting the sale
authorization. An Err 39
is recorded only in the
error history in mode
F96.
Preset sales overshoot
or undershoot desired
amount. Calculations by
the site controller results
ERR 49
in maximum delivery Enter mode F96 and verify an Err
errors on some preset 49 has occured. Contact you ASR
For Premier B /
sales. This is an for an Engineering evaluation of the
Wayne Retroheads
indication of a flaw in the problem.
Only
site controller software.
An Err 49 is recorded
only in the error history in
mode F96.
A Standard DPT assembly consists of a Controller board and may contain any of
the peripheral devices listed below.
• Audio Transducer (beeper)
• Card Reader
• Cash Acceptor (Standard DPT and Standard DPT with TDS Plus only)
• Customer Display
• Printer
• Keypad
• Secure Pin Pad (Standard DPT with TDS Plus only)
Cash Acceptor
Cash Acceptor
Cassette
DPT Printer
DPT Controller
Board
Premier C
Dispenser Head
DPT Dial
Assembly
OR Non-DPT Panel
(used when no DPT is present) Premier B (45")
Premier C (45")
Cash
Acceptor
DPT
Controller
Board
DPT Printer
(attached to back
Handle/Pulser of door)
Barrier Assembly
DPT
Controller
Boards
Premier C (30")
MaxVac
System
Boards
Premier B & C Series Dispensers Technical Reference Manual Tokheim Corporation
Form 4817A Version 2.0 August 1999 Rev. 05/05/00 7-3
Standard DPT
DPT Block Diagram (Premier B & C)
PAPER
SENSOR PRINTER TO POS / SITE
PRINTER CONTROL CONTROLLER
BOARD
PAPER
CUTTER
DPT BOARD DPT BOARD
J2
420929-4 J4 69 INTERFACE BOX J4
420929-4
BUZZER
DISPENSER DISPENSER
J1 MOTHER BOARD
SIDE "A" SIDE "B"
J5 J16 J17 J5
ASSEMBLY
J8
J10
J7 To Circuit Breakers
J6
J9 J11 J12 Blender Power
sides A & B
240V
J3 J2 J1 J8
4 X 20 CASH CARD
DISPLAY ACCEPTOR READER OPTIONS
J7
POWER SUPPLY 120V
TRANSFORMER
J4 J5 J6
AC Power from
AC Distribution board J14
LED 1 LED 2
J1 J8 J7 J12 J2 J3
Test Point
Description
Number
Note: Jumpers JU1 & JU4 are
TP1 Main input power; 23.5 to 24.5 VDC soldered and are not meant to be
TP2 Paper cutter power; 23.5 to 24.5 VDC configured in the field
TP3 Printer power; 19.75 to 21.5 VDC
SW2
TP4 Unregulated logic power; 7.25 to 11 VDC
Battery voltage; DPT on = TP6 voltage LED 4, 5, 6, 7
TP5
DPT off = 3 to 3.4 VDC
TP6 Regulated logic power; 4.75 to 5.25 VDC
TP7 Display contrast adjust voltage; -4.75 to -5 VDC
SW2
Depressing SW2
initiates a hard reset to
the DPT controller
board processor and
SW1 causes the dipswitch
settings of SW1 to be
read.
U13
Jumper Settings
Reference the jumper illustrations on the left and the jumper locations on the
controller board shown above.
Factory settings: Highlighted areas in the table below
2 1
JU6 Normally open; when pins 1&2 are enabled, DPT enters diagnositcs.
JU7 Normally open; AC low power detect is not used.
JU6 JU7
2 3
JU8
1 2 2 1
JU8 BATTERY** DISABLED ENABLED --------------------
1
*The watchdog is the power supervision of the CPU board and should be enabled
**The battery is the DPT, CPU board, RAM backup.
***These jumpers configure the CPU board for full or half duplex.
GASBOY ONLY
SW1, Switch Positions 1 and 8 SW1, Switch Position 2
Printer and Display Settings DPT Dispenser Side
PRINTER AND DISPLAY TYPE SET BY SWITCH SW1 UDC COMM2 PORT
ON ON ON ON ON 1 ON ON ON ON OFF 17
OFF ON ON ON ON 2 OFF ON ON ON OFF 18
ON OFF ON ON ON 3 ON OFF ON ON OFF 19
OFF OFF ON ON ON 4 OFF OFF ON ON OFF 20
J1 Beeper Connector
1 - Regulated +12 VDC
2 - Beeper On/Off
IMPORTANT NOTES: The standard DPT with TDS Controller board (part # 420929-10 for Premier B,
1. The TDS network and 420929-13 for Premier C) is the same board as the Standard DPT controller
will not function board (part # 420929-4) with the addition of a battery to retain customer injection
properly without a information in RAM memory while the dispenser is powered down.
TED unit installed.
2. The DPTs in the The standard DPT with TDS controller board supports Debit functions by
dispenser must have interfacing with a Model 170 TED (Tokheim Encryption Device) unit. The TED
software version unit is attached to the Model 69 interface box cover. The TED unit enables
MT.QD.01.00 for secure communication between DPTs and the POS or Site Controller located in
Premier C or the main building. The TED unit is installed in the RS-485 communication link
MT.QD.02.00 for between the POS or Site Controller and the model 69 interface box. See
Premier B installed. additional TED unit information on page 7-11.
3. Software version
MT.QD.01.00 or
higher does not
support cash
acceptors.
PAPER
SENSOR TO POS / SITE
PRINTER
CONTROLLER
PRINTER CONTROL
BOARD
PAPER TED
CUTTER UNIT
DPT BOARD DPT BOARD
J2
420929-7 J4 69 INTERFACE BOX J4
420929-7
TO DISPLAY BOARD DISPENSER DISPENSER
CONNECTOR J9 J1 MOTHER BOARD
DISPENSER SIDE "A"
SIDE "A" SIDE "B"
J5 J16 J17 J5
ASSEMBLY
J8
J10
J7 To Circuit Breakers
J6
J9 J11 J12 Blender Power
sides A & B
240V
J3 J2 J1 J8
4 X 20 CARD
DISPLAY READER OPTIONS
J7
POWER SUPPLY 120V
TRANSFORMER
J4 J5 J6
AC Power from
AC Distribution board J14
2 1
JU6 Normally open; when pins 1&2 are enabled, DPT enters diagnositcs.
JU7 Normally open; AC low power detect is not used.
JU6 JU7
3
JU8
1 2 2 1
1
*The watchdog is the power supervision of the CPU board and should be enabled
**The battery is the DPT, CPU board, RAM backup.
***These jumpers configure the CPU board for full or half duplex.
233568-2
(RS-485)
TED UNIT
POS/ PC BOARD
SITE CONTROLLER J2
CNTL
(RS-485)
DPT
J1
110 VAC
233568-1
(RS-485)
GROUND WIRE
CONNECTS HERE
TO DPT
CONNECTOR (DRAIN) NOT CONNECTED 4
(DCC) WHT/BLUE 3
ON TED UNIT (+RS485) GREEN 2
TO DPTS
1 (IF CONNECTED)
(-RS485) RED
J1
TO DPTS
CAUTION: (IF CONNECTED)
One TED unit is
WIRE COLORS
required for up MAY VARY FROM
TO DPTS
to 8 dispensers THOSE SHOWN (IF CONNECTED)
(16 DPTs). More
1 SHIELD (DRAIN)
than 16 DPTs 2 BLACK (DCC)
3 WHITE (+RS485)
require two TED 4 RED (-RS485)
units.
MODEL 69 BOX BOARD (1 0F 4)
!
WARNING: Model 170 TED unit
The Tokheim
Encryption Device
(TED) is a secure
unit.
DO NOT ATTEMPT
TO OPEN.
If the TED unit is
tampered with, the
ENCRYPTION
PROGRAMMING
will be ERASED.
TOP
DPT
CONNECTOR
CNTL
CONNECTOR
RED LEDS
(2 PLACES)
GREEN LED
POWER
CORD
CONNECTOR
BOTTOM OF
TED UNIT
PC BOARD
J1
GROUND
4321 WIRE
CONNECTED
HERE
1234
J2
TO TED (CNTL)
1 = NOT CONNECTED (DRAIN)
BOTTOM VIEW 2 = (WHT/BLUE) DCC
3 = (GREEN) +RS485
4 = (RED) -RS485
!
WARNING:
interfacing with a Secure PIN Encryption Device (SPED) located behind the 4x6
keypad on each side of a dispenser. The secure PIN encryption device is part of
the Debit module shown in the diagram below.
The TDS Plus Debit
Module is a secure
unit.
DO NOT ATTEMPT
TO OPEN.
If the TDS Plus
Debit Module is
tampered with, the
ENCRYPTION
PROGRAMMING
will be ERASED.
PAPER
SENSOR PRINTER TO POS / SITE
PRINTER CONTROL CONTROLLER
BOARD
PAPER
CUTTER
DPT BOARD DPT BOARD
J5
421844-2 J9 69 INTERFACE BOX J9
421844-2
BUZZER
DISPENSER DISPENSER
J1 MOTHER BOARD
SIDE "A" SIDE "B"
J10 J16 J17 J10
ASSEMBLY
J7
J3 To Circuit Breakers
J12
J6 J11 Blender Power
sides A & B
TDS Plus DEBIT MODULE
Security Debit 240V
J2 J3 J2 J1 J8
Shield Board CASH CARD
4x6 J3 ACCEPTOR READER OPTIONS
J4 J7
Keypad POWER SUPPLY 120V
TRANSFORMER
J4 J5 J6
4 line x
20 Character J1
Display J5
AC Power from
AC Distribution board J14
JU1
Note: Jumpers JU1 & JU3 are
soldered and are not meant to be
SW1
configured in the field
•
JU4 JU2
JU3
NUMEROUS COMPONENTS
ON THE BOARD HAVE BEEN
Depressing SW2 initiates a hard
JU11
OMITTED IN THIS DRAWING
TO CLARIFY LOCATION OF reset to the DPT controller board
JUMPERS. processor and causes the
dipswitch settings of SW1 to be
read.
SW2
JU5
JU6
JU10
JU8
JU9
JU7
• • •
1
1
1
J6Card Reader J9 Site Controller J12
Communications J7 Secure Pin Pad Communications J10 UDC DPT Power
Communications Communications
ON ON ON ON ON 1 ON ON ON ON OFF 17
OFF ON ON ON ON 2 OFF ON ON ON OFF 18
ON OFF ON ON ON 3 ON OFF ON ON OFF 19
OFF OFF ON ON ON 4 OFF OFF ON ON OFF 20
Diagnostics Entered
When diagnostics is entered, this display appears.
LL = lower left
Once the upper left key is pressed, the diagnostics main menu is displayed:
LR = lower right
LL=Go LR=End UL=Next Instruction Header
UL = upper left
Diagnostic Test Name Menu Window where main menu
UR = upper right
choices scroll through
The top line of text remains fixed, and instructs the operator which key to press
in order to: GO do the test, END diagnostics, or scroll to the NEXT test.
TEST
(Test Availability): PROBABLE
S = Standard DPT NORMAL INDICATION CAUSE IF CORRECTIVE ACTION
T = Standard DPT with TDS ABNORMAL
P = Std. DPT with TDS Plus
Version Number (T) The version number of the DPT N/A N/A
controller board software is
displayed.
Printer Test Customer display will blank, Defective printer Replace the printer
(S, P) test pattern is printed, paper is
cut Printer paper release Check paper release lever.
If error, display: PRINTER lever is up.
ERROR
If ok, display: TEST Out of paper Check paper.
COMPLETE If fault still exists, replace the
DPT controller board.
Card Reader Test Success or failure indicated on Dirty card reader Clean card reader with Card
(S, P) DPTdisplay. Reader Cleaner, part number
2-232990 (qty. 50). Available
"Enter a card" "Track 1: Ok from Tokheim Service Parts
Track 2: Ok"
"Remove the card" Try card on another card
Defective card reader. Replace the card
reader reader. If fault still exists,
replace the DPT Controller
board.
Keyboard Test As each key is pressed, the Defective Keypad Replace the keypad.
(S, P) display shows the key #, and a If fault still exists, replace the
tone is heard. DPT controller board.
Read DIP Switch Customer display shows the DIP switch settings Set DIP switches correctly. If
(S, T, P) communication rates and on SW1 not set fault still exists, replace DPT
address settings from DIP correctly Controller board.
switch SW1. (see Switch Settings" in this
section for more information)
(example)
"Comm 1 9600 Addr 1
Comm 2 19200 Addr 1"
Watch Dog Test System reset will occur. (Watch Defective DPT Replace the DPT controller
(S, P) dog enable jumper JU5 must controller board board
be connected)
Display Test For 5 seconds: black squares Defective DPT Replace the display.
(S, P) are displayed, for next 5 display If fault still exists, replace the
seconds, numbers, and letters DPT controller board.
are displayed.
RAM Test Display: RAM TEST IN Defective DPT Check jumper settings.
(S, P) PROGRESS, followed by RAM controller board Replace the DPT controller
OK. If error: IC U5 FAILED. board.
TEST NAME
(Test Availability):
PROBABLE CAUSE CORRECTIVE
S = Standard DPT NORMAL INDICATION
IF ABNORMAL ACTION
T = STD DPT with TDS
P = STD DPT with TDS Plus
Comm Loop-Back Test & Full Message showing result is Defective DPT Replace the DPT
Duplex Test (S) displayed for each test. (test controller board controller board.
cables are available through
Tokheim Service Parts)
Display Statistics Three sets of four statistics Defective DPT Replace the DPT
(S) are shown for five seconds controller board controller board
each.
Clear Statistics The sets of statistics in Defective DPT Replace the DPT
(S) previous tests are set to controller board controller board
zero. "Stats are cleared"
Print Receipt Header Receipt header is printed Defective DPT Replace the DPT
(S) and paper is cut if header controller board controller board
information has been
downloaded from the POS.
Comm Monitor Test DPT display will indicate Defective DPT Replace the DPT
(S, P) status of each COMM line: controller board controller board
On Line or Off Line.
Read Printer Sensors Determines quantity of Defective printer Replace the printer.
(S, P) paper in printer: Out of paper Add paper. If fault still
PRINTER PAPER FULL exists, replace the
PRINTER PAPER LOW DPT controller board.
PRINTER PAPER OUT
Battery-Backed RAM Test Displays PASS or FAIL as Defective DPT Replace the DPT
(S, P) determined by the RAM test. controller board controller board
Bill Acceptor Test Accepts paper money. Defective Cash Replace the cash
(S, P) Displays the value of the acceptor or DPT acceptor.
money. controller board If fault still exists,
Returns the paper money. replace the DPT
controller board.
Bill Acceptor Vers Shows model number and Defective or Check cash acceptor
(S, P) software version number of disconnected cables, power, and
the cash acceptor. Cash acceptor DPT Controller board
LEDs.
Show All Messages Press upper left key to show Defective DPT Replace the DPT
(S) messages. (Msg 1) Press controller board controller board
LR key to end.
Injection Info Displays injection status of Defective or missing Replace or add TED
(T) module, prompts, and TED unit in network or unit to network or
keypad definition. DPT debit module not replace DPT debit
injected. module.
Failure of one DPT, locking up all Remove power from DPTs one at a time
DPTs
If problem appears to be with one dispenser (both sides):
DPT was disabled, then enabled Wait for site controller to time out or power
while a download from the site down, then power up site controller
controller was in process
DPT assigned wrong address Verify that all DPTs have unique addresses
on this DPT line. Verify that SW1 address
setting and site controller programmed
addresses are the same.
Paper not inserted correctly Insert paper with heat sensitive side up
Did not answer YES to receipt Answer YES to receipt question when it
question appears
Not using heat sensitive paper Obtain correct paper from Tokheim Service
Parts (219-470-4710)
Site controller not enabled for Enable outside debit on site controller
outside debit
DPT controller board software Replace DPT board software with TDS or
does not support debit functions TDS Plus software
DPT red LED off, TED unit did not download Check DPT diagnostics for correct injection
CNTL red LED injection information into the message:
flashing DPTs Incorrect: Replace TED unit
Correct: Call ASR
Both red LEDs off TED unit is unplugged Check the connections on the TED unit
power cord.
Check the 110 VAC outlet for power.
INJ port green LED TED unit not injected Replace TED unit
off, not flashing
INJ port green LED Attempting to load injection Unplug TED unit from 110 VAC outlet, then
continues flashing information plug back in
after five seconds
Reference the illustrations below and on the next page for the following
instructions.
INSTRUCTIONS
PRINTER DIAL
RECEIPT SLOT
Below is a rear view of the tear-bar printer showing the location and orientation
of the printer paper roll.
1. Unlock and open the left door of the electronics enclosure with a TPX-88
key. The printer is mounted to the back of the door.
2. Push in on the two retaining tabs () to remove the old paper roll.
3. Install a new paper roll with the paper coming off of the roll as shown
To prevent jamming ().
and to preserve print
4. Route the paper as shown and guide the edge of the paper into the printer
quality, use the thermal
paper recommended mechanism slot (). The printer (with power applied) will sense the
below. presence of the paper and pull the paper into the print mechanism. A test
receipt will be printed and delivered to the receipt chute (not shown).
5. Remove and inspect the receipt.
6. Turn the paper roll back the opposite direction to take up any slack
paper.
7. Close the door and lock it using the TPX-88 key.
Thermal Paper Specifications
Package: 50 rolls per case
Paper type: Thermal
Part No.: Tokheim 1-233712
Shelf life: 5 years
(when stored in
darkness below
25° C, relative
humidity of 65%)
1. Unlock and open the left door of the electronics enclosure with a
TPX-88 key. The printer is mounted to the back of the door.
2. Pull the paper release lever () down to allow the paper to be
removed from the printer () and cutter () mechanisms. The
release lever is located on the right side of the printer mechanism
as shown in the illustration below.
3. Push in on the two retaining tabs () and remove the paper roll.
4. Pull the paper holder assembly release knob () and rotate the
paper holder assembly to the right and up. See illustration on
next page.
5. Turn the printer assembly release knob () counterclockwise until
loose. Carefully rotate the hinged printer assembly away from the
receipt chute (
), allowing it to rest in its full open position. The
printer mechanism and cutter mechanism is now exposed.
6. Rotate the cutter mechanism () up and away from the printer
mechanism. Gently push out on the release tabs located on both sides
of the printer mechanism () while lifting the cutter mechanism.
7. Carefully remove any paper found in the locations shown.
Read CAUTION note on next page.
8. Return the cutter () to its original position. Rotate the printer
assembly back to its original position and secure it by turning the
printer assembly release knob () clockwise until tight. Pull the
paper holder release knob () and rotate the paper holder assembly
back to its original position.
9. Reinstall the paper roll by following the instructions on the previous
page.
"feed" button – Press once to
advance paper one line. Hold to
advance paper continuously.
"cut" button – Press to cut the
paper.
! CAUTION
Do not use screwdrivers or any other tools
to remove paper from inside the printer or
cutter mechanisms. Severe damage could
occur.
Lock Assemblies
Tokheim does not furnish lock assemblies for the Cash Acceptor in order to
assure customer security. Lock assemblies for the Cash Acceptor are available
from:
Midwest Vending Security, Inc.
3350 Secor Road
Toledo, OH 43606
(419) 534-6886
Vault:
Lock, Coded : 60W0750T-219-M7
Lock, Cam : CT-D05
Key : KEY-M743
Cassette:
Lock, Coded : 60W0850T-223-M7
Lock, Cam : CT-C00
Key : KEY-M743
A Premier B
Dispenser Head is
shown in this
illustration. Premier
C uses the same
Cash Acceptor
assembly.
Cash Acceptor
Cash Acceptor
Cassette
Premier
Dispenser
Head
Cash Acceptor
Mounting Screw
Locations
DPT Dial
Assembly
Rail for
Product ID Panel
Cash
Acceptor
#1 #2
The Card Reader in the DPT uses a magnetic reader head (much like the one
found in a tape recorder) to read the magnetic stripe on the cards. Periodically,
this heads require maintenance, and in extremely dirty conditions MUST be
cleaned regularly. The recommended method of cleaning involves the use of a
saturated, specially constructed, disposable, cleaning card. Head cleaning MUST
be performed periodically to ensure the integrity of the data being processed, and
to reduce the need for costly service calls.
3. Insert cleaning card into the card reader several times. Turn the card over
each time it is inserted so the magnetic head on each side is cleaned.
4. After the cleaning card has been run through the card reader, wait long
enough to allow the cleaning card to dry.
5. Again insert the cleaning card into the reader to allow the dried cleaning card
surface to remove leftover stubborn contaminants.
If a card reader problem existed and cleaning does not correct the problem,
replace the card reader assembly.
Connector
CONTRAST ADJUSTMENT
Turn the contrast adjustment screw
clockwise to darken the contrast and
counterclockwise to lighten the contrast.
Section 8 Contents
Component List for INSIGHT DPT Assemblies (Premier B & C) ... 8-2
INSIGHT Operation in Native Mode and Graphic Mode ................ 8-2
Subassembly Orientation (Premier B) ........................................... 8-3
INSIGHT Block Diagram (Premier B & C) ..................................... 8-3
INSIGHT DPT Controller Board (Premier B & C)
LED and Test Point Locations ................................................. 8-4
Jumper and Switch Locations ................................................. 8-6
Configuring INSIGHT DPT Controller Board ........................... 8-7
INSIGHT Board Connectors ................................................... 8-9
Graphic DPT Display Board (Premier B & C) .............................. 8-12
Keypad Keycodes (Premier B & C) ............................................. 8-13
Diagnostic Tests (Premier B & C) ................................................ 8-14
Communication Problems (Premier B & C) ................................. 8-17
DPT Display Problems (Premier B & C) ...................................... 8-18
Operational Problems (Premier B & C) ....................................... 8-20
Graphic Printer Problems (Premier B & C) .................................. 8-21
Card Reader Cleaning (Premier B & C) ...................................... 8-21
Changing Paper on a Graphic Printer (Premier B) ...................... 8-22
Clearing a Paper Jam on a Graphic Printer (Premier B) ............. 8-25
Changing Paper on an INSIGHT DPT Printer (Premier C) .......... 8-27
Clearing a Paper Jam on an INSIGHT DPT Printer (Premier C) . 8-28
Premier B & C Series Dispensers Technical Reference Manual Tokheim Corporation
Form 4817A Version 2.0 August 1999 Rev. 05/05/00 8-1
INSIGHT DPT
Component List for INSIGHT DPT Assemblies
Includes INSIGHT DPT with TDS & TDS Plus
(Premier B & C)
INSIGHT DPT assemblies consists of a Controller board and may contain
any of the peripheral devices listed below.
• Audio Transducer (beeper)
• Card Reader
• Cash Acceptor
• Graphic Customer Display
• Graphic Customer Display with Softkeys on each side of the
Display
• Graphic Printer (3 versions)
- Printer only
- with 4x6 keypad
- with Debit Module
• Printer (with a paper cutter and low paper sensor)
For Premier C
Subassembly
Orientation, see
Section 7. INSIGHT
components are
located in the same
area as the standard
components.
J3 J17
J10 J16 MOTHER BOARD J10
J6 GRAPHIC DPT ASSEMBLY
CARD BOARD
READER 1-422335
J7
4 line x J4
20 Character J1 J7
J5 OPTIONS 120V
Display
POWER TRANSFORMER
SUPPLY J6
4x6 1x5 1x5
BUZZER J1 J2
Kepad SoftKeys SoftKeys
To Circuit Breakers
Connection to the
keypad is through Blender Power
the dispenser
display board
SW1
LEDS
7
6
5
4
LED3
LED8
LEDS
2
1
9
10
JU2
JU5 JU7
BATTERY
P7 P6 P5 P4 P3 P2 P1
GND +5V +8V +12V +24V BAT -5V
Status LEDs
Diagnostic LEDs
LE D LE D
SIGNAL DESCRIPTION
NUMBER COLOR
Test Points
TEST POINT LABEL VOLTAGE RANGE USED FOR:
P6 +5 VDC +4.75 VDC to +5.25 VDC Output from Board Power Regulator
JU2
BATTERY
Depressing SW2
initiates a hard reset to
the controller board
JU5 JU7 SW2 processor and causes
the dipswitch settings of
SW1 to be read.
Jumper Settings
JUMPER DESCRIPTION PINS 1 & 2 OPEN Examples of Jumpers
OPEN JUMPER
NORMAL 1 2
JU2 FACTORY USE ONLY DIAGNOSTICS
OPERATION
ENABLED JUMPER
The shaded 1 2
JU5 WATCHDOG* ENABLED DISABLED
areas indicate JUMPER ON
factory settings. JU7 POWER FAIL DETECT ENABLED DISABLED 1 2 3
PINS 1 & 2
ON ON ON ON OFF 17
OFF ON ON ON OFF 18
ON OFF ON ON OFF 19
OFF OFF ON ON OFF 20
ON ON OFF ON OFF 21
OFF ON OFF ON OFF 22
ON OFF OFF ON OFF 23
OFF OFF OFF ON OFF 24
ON ON ON OFF OFF 25
OFF ON ON OFF OFF 26
ON OFF ON OFF OFF 27
OFF OFF ON OFF OFF 28
ON ON OFF OFF OFF 29
OFF ON OFF OFF OFF 30
ON OFF OFF OFF OFF 31
OFF OFF OFF OFF OFF 32
J10
J9
J5
J3
J16
J7
J6
J2
J4
J12 J1
J1 Beeper Connector
1) Regulated +12 VDC
2) Beeper On/Off
J2 Battery Connection
1) +5 VDC (4.75 to 5.25 VDC)
2) System DCC
CONNECTS
TO J16 ON
GRAPHIC DPT
J1 BOARD
A miniature, CONTRAST
insulated, straight- ADJUSTMENT
blade screwdriver is
suggested for REAR VIEW OF INSIGHT DPT DISPLAY BOARD
adjusting the
contrast on the
INSIGHT DPT
display board.
Keycodes for the various INSIGHT Keypads are shown below. During any
Keypad Test, when a keypad button is pressed, a keycode is displayed. These
“maps” show the keycodes you should see when a keypad button is pressed.
6 5 4 3 2
1 Remote Keypad Layout
12 11 10 9 8 If your dispenser is equipped with
this keypad, the keycodes for the
18 17 16 15 14 keypad buttons are shown at left.
13
24 23 22 21 20
49 54
Softkey Keypad Layout
50 55 If your dispenser is equipped
with this display/keypad, the
51 56 keycodes for the associated
softkeys are shown at left.
52 57
53 58
Diagnostics Entered
When diagnostics is entered, this display appears.
<-- Next
<-- Previous
<-- Execute
<-- Exit
Graphic Display Display all 8s for 5 Defective display Replace the display.
Test seconds If fault still exists,
replace the DPT
Controller board.
RAM Test Displays RAM TEST IN Defective DPT Replace the DPT
PROGRESS, followed Controller board Controller board.
by RAM OK. If an error
is detected, displays IC
U5 FAILED
Bill Acceptor Test Accepts paper money Defective Cash Replace Cash
Displays the value Acceptor or DPT Acceptor or
Returns the paper Controller board Replace DPT
money Controller board
Comm Monitor Test Display indicates Defective DPT Replace the DPT
status of each COMM Controller board Controller board
line: On Line or Off Line
Tests which Read DIP Switch DPT display shows the DIP switches not set Set DIP switches
require operator communication rates and correctly correctly. If fault still
address settings by the exists, replace DPT
action (i.e. Card switch: Controller board.
Reader Test) will (see "Configuring
time out and (example) INSIGHT DPT Controller
return to the "Comm 1 9600 Addr 1 Board" in this section for
Comm 2 19200 Addr 1" more information)
Main Menu if no
operator input Debit Display Test Displays small black Defective display on Replace TDS Plus
occurs within the (TDS Plus only) squares for 5 seconds; TDS Plus Debit Module
digits; main menu 5 Module
time-out period.
seconds later
Debit Keyboard Test Press each key; key Defective Keyboard on Replace TDS Plus
(TDS Plus only) number displayed on debit TDS Plus Module Module
display; alert tone sounds
Watch Dog Test (Watch dog enable jumper DPT Controller board Replace the DPT
JU5 must be connected). Controller board.
System reset will occur.
Display Checksum, Displays checksum for the DPT Controller board Replace the DPT
EPROM on CPU board Controller board
Read Printer Sensors Displays the quantity of Printer may be out of Add paper to the printer
paper in the printer: paper
PRINTER PAPER FULL Defective printer, Replace printer, cable, or
PRINTER PAPER LOW cable, or DPT DPT Controller.
PRINTER PAPER OUT Controller.
Batt Back RAM Test Displays PASS or FAIL as DPT Controller board Replace the DPT
determined by the RAM Controller board
test
Bill Acceptor Vers Shows model number and Defective or Check Cash Acceptor
software version number of disconnected Cash cabling, power, and DPT
the cash acceptor Acceptor Controller board LEDs
Injection Status Displays injection status of Defective or missing Replace or add TED
module, prompts, and TED module in module to network or
keypad definition. network or DPT board replace DPT Controller
not injected board
Failure of one DPT, locking up all Remove power from DPTs one at a time
DPTs
If problem appears to be with one dispenser (both sides):
Power supply failure Replace options power supply
INSIGHT DPT was disabled, then Wait for site controller to time out or power
enabled while a download from down, then power up site controller
the site controller was in process
INSIGHT DPT not activated Activate INSIGHT DPT and let it initialize
Paper not inserted correctly Insert paper with heat sensitive side up
Did not answer YES to receipt Answer YES to receipt question when it
question appears
Not using heat sensitive paper Obtain correct paper from Tokheim Service
Parts (219-470-4710)
Site controller has not enabled Verify keypad operation in diagnostic mode
the softkeys
Site controller not enabled for Enable outside debit on site controller
outside debit
DPT controller board software Replace DPT board software with TDS or
does not support debit functions TDS Plus software
Premier B & C Series Dispensers Technical Reference Manual Tokheim Corporation
Form 4817A Version 2.0 August 1999 Rev. 05/05/00 8-21
INSIGHT DPT
Card Reader Cleaning (Premier B & C)
The Card Reader in the INSIGHT uses a magnetic reader head (much like the
kind found in tape recorders) to read the magnetic stripe on the cards.
Periodically, this head requires maintenance, and in extremely dirty
conditions MUST be cleaned regularly. The recommended method of
cleaning involves the use of a saturated, specially constructed, disposable,
cleaning card. Head cleaning MUST be done periodically to ensure the
integrity of the data being processed, and to reduce the need for costly and
time-consuming service calls.
Order credit card 1. Obtain a disposable CREDIT CARD READER CLEANER from
cleaners from: Tokheim Service Parts.
Tokheim Service Parts
Phone: (219) 470-4710 2. Remove cleaning card from the CREDIT CARD READER
FAX: 1-800-866-1999 CLEANER envelope.
Case of 50
3. Insert and remove the cleaning card (fiber side towards the magnetic
Part Number 2-232990
head) in the card reader several times.
4. After the cleaning card has been run through the card reader, wait long
enough to allow the cleaning card to dry.
5. When dry, again insert the cleaning card into the reader to allow the dry
cleaning card surface to remove leftover stubborn contaminants.
In the event that cleaning does not solve the problem, replace the card
reader assembly.
4. Replace the paper roll and spindle to
the spindle holder slots (picture ) routing
the paper path as shown.
Paper for the graphic printer
must be ordered from:
Tokheim Corporation
Service Parts Division
P.O. Box 663
Fremont, IN 46737
Phone: 219-470-4710
Fax: 1-800-866-1999
5. Fold the loose end of the paper roll
½" onto itself. Guide the folded
edge of the paper into the slot
shown in picture .
6. The printer will sense the presence
of the paper and pull the paper into
the print mechanism. A test receipt
will be printed and delivered to the
receipt chute.
Rear view of the Graphic Printer showing location and orientation of the
printer paper roll.
2. Lightly push down on the tab as shown in
picture . This is a friction fit, so it won't
take much to get it loose.
3. Swing the printer assembly away from the Printer Dial (picture ). This
allows access to the paper jam.
1. Unlock and open the left door of the electronics enclosure with a TPX-88
key. The printer is mounted to the back of the door.
2. Pull out on the two retaining tabs () to remove the old paper roll.
3. Install a new paper roll with the paper coming off of the roll as shown
To prevent jamming ().
and to preserve print 4. Route the paper as shown and guide the edge of the paper into the printer
quality, use the mechanism slot (). The printer (with power applied) will sense the
thermal paper presence of the paper and pull the paper into the print mechanism. A test
recommended below. receipt will be printed and delivered to the receipt chute (not shown).
5. Remove and inspect the receipt.
6. Turn the paper roll back the opposite direction to take up any slack paper.
7. Close the door and lock it using the TPX-88 key.
! CAUTION
Do not use screwdrivers or any other tools to remove
paper from inside the printer or cutter mechanisms.
Severe damage could occur.
CAREFULLY
REMOVE ANY
PIECES OF
PAPER FOUND IN
THESE
LOCATIONS
(SEE CAUTION
ABOVE)
Theory of Operation
Generally, the Tokheim MaxVac Vapor Recovery System operates by providing
vacuum to the vapor recovery plumbing which is in direct proportion to the fuel
delivery rate of the dispenser. In doing so, a vacuum is produced at the nozzle
spout which will pull in vapors (produced within the unsealed vehicle fuel tank
fill pipe) before they can escape into the atmosphere. In this way the system
efficiently manages the fuel vapors without the need of a cumbersome, bellows-
style nozzle.
The drawing on the next page depicts the overall system. The flow pattern of the
vapors produced during fueling operation are indicated as they are directed into
the storage system.
Section 9 Contents
Underground Tank & Piping Diagram ............................................ 9-2
Nozzle / Vehicle Fill Pipe ................................................................ 9-3
MaxVac System Components ........................................................ 9-3
MaxVac System Certification Requirements .................................. 9-4
MaxVac System Tests ................................................................... 9-4
Problems at Power-Up? ................................................................ 9-5
MaxVac Error LEDs ....................................................................... 9-6
MaxVac Multiplex Board ................................................................ 9-8
MaxVac Blend Control Board ......................................................... 9-9
MaxVac Power Supply Board ...................................................... 9-10
MaxVac Motor Control Board ........................................................ 9-11
MaxVac Mini Motor Control Board ............................................... 9-13
Nozzle Efficiency
Compliance Device
(ECD)
r
M
l
Vacuum
Pump
Inlet
MaxVac
Electronics
Direction of Vapors
Tokheim Premier Dispenser
OPERATOR
INTERFACE
KEYPAD
LED 2 - SIDE B
ERROR
(WHEN ON)
LED 1 - SIDE A
ERROR
(WHEN ON)
J4 BLEND
CONTROL
INTERFACE
J4 MAXVAC
INTERFACE
LED 2 - SIDE B
ERROR
(WHEN ON)
LED 1 - SIDE A
ERROR
(WHEN ON)
SW2
SWITCH CONTROLS
POSITION HOSE
1 A1
2 A2
3 A3
4 A4
5 B1
6 B2
7 B3
8 B4
SW2
J4 MAXVAC
INTERFACE
LED 2 - SIDE B
ERROR (WHEN ON)
LED 1 - SIDE A
ERROR (WHEN ON)
J4
J4
SW2
LED3
LED1
SW1 J2
J1 J5 J6
J5
LED 2 PULSER A1, A2
J1
J6
LED 3 MOTOR A, B J2
Connectors
J1 Power side A
1 - Phase 1
2 - Phase 2
Wiring diagrams 3 - Phase 3
for the MaxVac
system are
available in J2 DC Power Input
Section 4 of this 1, 2 - DCC (DC Common)
manual.
3 - 20 VDC, side A
4 - 20 VDC, side B
5 - 36 VDC, side A
6 - 36 VDC, side B
J3 Power side B
1 - Phase 1
2 - Phase 2
3 - Phase 3
J9 Pulser Input
1 - Pulser 1A
2 - Pulser 2A
3 - Premier reset
4 - Pulser 1B
5 - Pulser 2B
6 - N/C
7 - Error side A
8 - Error side B
9 - +5 VDC
10 - DCC
Test Points
1 5V 4.9V - 5.25V
2 Sensor A Motor On
3 6.2V 6.2V - 6.5V
LED Indicator Examples: 4 GND Ground potential
5 15V 14.75V - 15.25V
LED 5 = ON indicates power
is on and an error has 6 20V 19.0V - 21.0V
occurred. 7 36V 35.0V - 37.0V
Connectors
Wiring diagrams J1 Sensors to Vapor Pump Assembly
for the MaxVac 1 - Sensor C
system are 2 - Sensor B
available in 3 - Sensor A
Section 4 of this
4 - +6.2 VDC
manual.
5 - DCC
6 - Motor CFG
J3 DC Power Input
1 - DCC (DC Common)
2 - No Connection
3 - 20 VDC
4 - 36 VDC
J4 Pulser Input
1 - Pulser 1
2 - Pulser 2
3 - Premier Reset
4 - MaxVac Error
5 - +5 VDC
6 - DCC
Scope
This section will explain the diagnostic procedures available for testing
dual-flow valves and their coils in a Tokheim dispenser.
Section 10 Contents
Checking Coil Voltages ................................................................. 10-2
Checking Coil Resistance ............................................................. 10-3
Wiring Diagrams ........................................................................... 10-4
2. Set the multimeter on AC Volts and check the actual voltage at the lead
wire harness on the coil. NOTE: RED is the common lead.
When the valve is off (i.e., no flow), the voltage should be:
50Hz. 60Hz.
Across the red and yellow leads: 0 VAC 0 VAC
Across the red and black leads: 0 VAC 0 VAC
Across the yellow and black leads 0 VAC 0 VAC
When the valve is off (i.e., no flow), the voltage should be:
50Hz. 60Hz.
Across the red and yellow leads: 0 VAC 0 VAC
Across the red and black leads: 0 VAC 0 VAC
Across the yellow and black leads 0 VAC 0 VAC
4. All of the above ohm readings assume that the coil is at ambient (room)
temperature.
5. Any ohm reading showing a short circuit or open circuit or ohms readings
out of the above ranges is an indication of a coil, lead-wire crimp, or
conduit wire problem. If the ohm readings are correct, then this indicates
YELLOW
B
NO FLOW
BLACK
A = OPEN
120/240VAC
B = OPEN
VALVE
RED
YELLOW
LOW FLOW
B
BLACK
A = CLOSED
120/240VAC
B = OPEN
VALVE
RED
YELLOW
B
FULL FLOW
BLACK
A = CLOSED
120/240VAC
B = CLOSED
VALVE
RED
AC
Alternating current power, also abbreviated VAC.
AMPS
Another abbreviation for ampere, see A above.
APPROVE
Command from a console or other fuel point controller allowing a sale to
begin. A fueling point remains approved until the nozzle is returned to the
boot.
ARMING
(See key arming or permanent arming)
ARMING KEY
Also referred to as the attendant’s key. When placed on the keyswitch area,
the dispenser is readied for a transaction. This key is red or blue.
ASR
(Tokheim) Authorized Service Representative.
BLEND RATIO
A ratio (generally described in terms of percentages) between two straight-
grade products combined to create a blended product. Example: a 60%
product 1 and 40% product 2 blend would be expressed as a 60/40 blend
ratio.
BLENDED PRODUCT
Product composed of a percentage (blend ratio) of two grades of fuel.
BLENDER DISPENSER
Any of the Premier series of dispensers which allows the mixing of two
grades of fuel to create a mid-range grade.
BLENDING VALVE
Electronically controlled valve used to blend two products at the programmed
blend ratio.
CARD CAGE
The subassembly inside the dispenser which contains the electronic circuit
boards (CPU, interface, etc.).
CB(n)
Circuit breaker (n). Used for over-current protection.
CONSOLE
Device for controlling and monitoring fueling points.
CONSOLE OPERATION
(with key arming) - A fueling point operating mode that allows a sale to
begin only after the arming key is placed on the keyswitch area.
(with permanent arming) - A fueling point operating mode that allows a
sale to begin upon receipt of a valid approval command from the console.
CPU
Central Processing Unit. The name of the circuit board which performs all
the “computer” functions for programming and processing fuel sales.
CRC
Cyclic Redundancy Check. This test verifies that the CPU board is
functional. A number derived from a block of data, and stored or transmitted
with the data in order to detect any errors in transmission. It is similar to a
checksum, but more complicated. A cyclic redundancy check is often
calculated by adding words or bytes of the data. The receiving computer
recalculates the CRC from the data received and compares it to the value
originally transmitted; if the values are not the same, it indicates a
transmission error.
CUSTOMER SERVICE
Tokheim Solution Center 1-800-866-6762
DECIMAL POINT
Manager's mode F22 sets the decimal point location in the money, volume,
and ppuv displays.
DEFAULT
A value or condition that is automatically set at system initialization and can
be changed by the operator if necessary.
DHC
Dedicated Hose Controller. A Tokheim dispenser controller.
DIP SWITCH
Dual In-line Package; an electronic component containing one or more
switches that control various device parameters or options.
DISPLAY ADDRESS
Establishes the dispenser’s fundamental identity with the system software.
DISPLAY DIAGNOSTICS
A function available at the dispenser to check the displays and keypad buttons
for proper operation.
DPT
Dispenser Payment Terminal
DUAL-PHASE PULSER
A device in the dispenser that generates two pulse streams, one lagging the
other by 90 degrees (quadrature). It is used by the CPU board to keep track
of volume dispensed.
Premier B: U.S.A. measurement: 1000 pulses = one gallon
Metric measurement: 250 pulses = 1 liter
Premier C: U.S.A. measurement: 400 pulses = one gallon
Metric measurement: 100 pulses = 1 liter
EPROM
Erasable Programmable Read-Only Memory. This integrated circuit contains
the operating program for the CPU. This device is directly related to the
software version number.
Err (nn)
An Error code displayed by the dispenser indicating a problem which requires
attention.
FCC
Federal Communications Commission.
F(nn)
Function (nn) of the manager's mode.
Tokheim Corporation Premier B & C Series Dispensers Technical Reference Manual
11-4 Form 4817A Version 1.0 August 1999
Glossary F — L
FUEL BLEND RATIO
(See Blend Ratio)
GPM
Gallons per minute, a rate of flow.
HZ
Hertz, a unit of measure for frequency.
ICONS
Nine lines of customer prompts which are displayed when the dispenser does
not have a DPT installed. (Premier B only)
INSIGHT ™
A model of Tokheim Dispenser Payment Terminal that includes a graphic
display and a standard or graphic printer.
J(n)
Refers to a specific connector, numbered (n).
JU(n)
Refers to a specific jumper, numbered (n).
KEY ARMING
Key arming a dispenser requires a magnetic arming key to be placed on the
keyswitch area of the dispenser before a sale can occur. Key arming can be
used in both console operation and stand-alone operation. The arming key can
be used on both sides of a dispenser.
LCD
Liquid Crystal Display. Tokheim uses this technology for the dispenser
displays.
MANAGER KEY
A magnetic key which, when placed on the keyswitch area, is used to enter
the manager mode for programming the dispenser. The manager key color is
black.
MANAGER MODE
A mode of operation allowing the programming of configuration or setup data.
MAXIMUM DELIVERY
A programmed value that limits the maximum amount of fuel that can
dispensed in one sale.
MEMS
Modular Electronic Marketing System.
METER VOLUME
Amount of product that has passed through the meter.
MOP
Method of payment.
N.F.P.A.
National Fire Protection Agency.
NON-BLEND DISPENSER
Standard Model Premier dispenser with up to four straight grade products and
up to four hoses per side.
NO PULSE TIME-OUT
A programmed value that sets the maximum time allowed between pulses
after a sale has started. This function will terminate a sale if no pulses are
received during the set time out period.
OCTANE
A property of the fuel product controlling the burning rate. A figure of merit
representing the resistance of gasoline to premature detonation when exposed
to heat and pressure in the combustion chamber of an internal-combustion
engine.
OPERATING MODE
(See Run Mode)
PC, PCB
Printed Circuit Board.
PERIPHERAL EQUIPMENT
All equipment designed or adapted for use with the Tokheim Premier
dispensers, point-of-sale consoles, printers, etc.
PERMANENT ARMING
A programmable dispenser mode not requiring use of a key. The dispenser is
armed to allow a fuel sale as soon as it becomes idle. Permanent arming can
be used in both console operation and stand-alone operation.
P(n)
Product number ‘n’.
PPUV DISPLAY
Dispenser displays that show the price-per-unit-volume.
PREMIER C
The Premier C series dispenser is an enhancement to the Premier B series
dispenser. Enhancements include a 6-piece chassis, dual head cardreader,
draw style locks on lower doors, standardized raceway design, easier access
to components in the raceway, electronics enclosure and hydraulics cabinet,
and full ADA compliance.
PRESETS
Fuel sale in which the maximum money or volume amount is selected at the
dispenser or at the console before the sale begins. The dispenser
automatically stops dispensing the product when the preset value is reached.
PROGRAMMING BUTTON
Any of the keypad buttons found on the Operator Interface keypad .
PROGRAMMING MODE
(See Manager's Mode)
PSI
Pounds per Square Inch. A unit of measure for pressure.
PULSES
Electrical impulses from dual-phase pulser that is used by the CPU board to
keep track of the volume dispensed.
Premier B: U.S.A. measurement: 1000 pulses = one gallon
Metric measurement: 250 pulses = 1 liter
Premier C: U.S.A. measurement: 400 pulses = one gallon
Metric measurement: 100 pulses = 1 liter
RAM
Random Access Memory. Temporary memory storage device.
REMOTE
Remote control of submerged pump. Pump is located within the product tank,
not in the dispenser.
R(n)
Resistor number ‘n’.
ROM
(See EPROM)
RS-485
An EIA (Electronic Industries Association) standard that defines a protocol
for serial data communications. Allows several devices to be connected to a
single cable, distributed over a wide area.
RUN MODE
Method of operation where fuel transactions take place (when you are not in
manager mode).
RXD
Receive data
SECURITY LEVELS
Levels of manager modes where a programmed code for restricting access to
those modes exist
SIDE A OR B
All programming of a Premier dispenser is done on side A. Side B is opposite
of side A.
SLOW FLOW
Dispenser mode in which the fast flow valve has closed while the slow flow
valve has remained open to provide a reduced rate of fuel flow.
STAND-ALONE OPERATION
The mode of operation when the dispenser does not require interaction with
console to dispense product.
STORAGE TANK
Underground or above-ground tank used for storing product.
STRAIGHT PRODUCT
A non-blended product.
SUCTION PUMP
Pump is located in the dispenser and moves the product from the tanks by
suction.
SW(n)
Switch number ‘n’.
TDS Plus
Tokheim Debit System Plus - the name of the original debit solution provided
by Tokheim that incorporates a secure pin pad at the dispenser.
TED
Tokheim Encryption Device – used with Tokheim Debit System (TDS) to
provide secure debit transactions.
TTC
Talk to Console communication signal.
TTD
Talk to Dispenser communication signal.
TP(n)
Test Point number ‘n’.
TRANSVERSE DISPENSER
Transverse dispenser models have their products arranged in a transverse
(reverse) order from side A to side B. The last two letters of the model
number identify a transverse left (TL) or a transverse right (TR) dispenser.
Programming for transverse operation is performed in Modes F23 and F29.
TS(n)
Thermostat number ‘n’.
TXD
Transmit data.
UDCB
Universal Dispenser Controller, originally designed for Premier B, but is also
used in Premier C series dispensers.
VAC, AC
Volts, Alternating Current
VBB
Battery backup voltage reading (no AC power).
VBAT
Battery voltage reading.
VDC
Volts, Direct Current
VREF
A reference voltage for the pulsers’ Op Amp circuit.
Index
Symbols
Adjusting Contrast 8-12
110 VAC Transformer Pri 3-20 Adjustment, Contrast, DPT display board 7-36
220 VAC Transformer Pri 3-20 Alternative Manager/Arming Key 3-26
67 Interface Box 1-7, 5-15 Ambient Temperature 1-3
69 Interface Box 7-9 Arming
keyswitch area, Premier C 2-13, 2-15
A Arming Key 3-22, 3-23, 3-25, 5-2
ASR (Authorized Service Representative) 1-1, 9-1, 9-5
A Side 2-2, 2-3, 3-10, 3-19
A/L 9-4 B
A/L Adjust 9-11
AC B Side 2-3, 2-11, 3-10
Current Requirements 1-3 Backlit LCD Displays 1-4
Distribution Board Backup Buttons 5-4
Premier B & C 3-12 Basic Programming 5-3, 5-4, 5-5
Filter Connector 3-13 Battery
Input 3-12 Charge Voltage 3-7
Input Connector 3-14 charger set point jumper 3-6
Noise Filter 3-12 connection 2-17
Option 3-14 INSIGHT DPT 8-9
Power Switch 2-17 INSIGHT DPT 8-6
Spare Connector 3-14 low or disconnected 5-3
Switch 3-12 Power Down Switch 3-7
AC Distribution Battery Pack 3-2
Block Diagram connector 3-5
Premier B 4-16 Beeper 3-22, 3-23, 3-24, 3-25, 3-26
Wiring Diagram connector
Premier B 4-23 INSIGHT DPT 8-9
Premier C 4-37 Blend
Access Door Control solenoids 1-28
Premier C 2-12 Operational sequence 1-26, 1-27, 1-28
Premier C with Insight 2-14 Pulses 1-27
Accessing Regulator valve 1-26
Card Cage Valve assembly 1-26
Premier B 2-6, 2-7 Valve interface board 1-28
Premier C 2-17 Valve power supply 1-28
Circuit Boards Blend Control Board 3-2
MaxVac 2-10, 2-19 MaxVac Interface 3-17, 9-8, 9-9
Connection Box Premier B & C 3-17, 9-9
Premier B 2-11 Blend Valve Power 3-20
DPT Controller Boards Blender 3-19
Premier C 2-18 operational diagram
Electrical Components 2-1 electronic 1-20, 1-25
Hardware variable 1-20, 1-23
Premier C 2-16 Blending valve power supply
Options Overview 1-28
Premier B 2-8
Adjust Resistor
battery charger 3-6
MaxVac O
Mini Motor Control Board 9-13
Motor Control Board 9-11 Operating
Power Supply Board 9-10 Environment 1-3
Mini Motor Control Board 9-13 Mode 1-6
Motor Control Board 9-11, 9-12, 9-13, 9-14 Program 3-8
Multiplex Board 9-8 Temperature, wide range power supply 1-4
Nozzle/Vehicle Fill Pipe 9-3 Operational Diagrams 1-19, 1-20, 1-22, 1-23, 1-24,
Power Supply Board 9-10 1-25
System Components 9-3 1 or 2 Hose Manifolded Disp. (H424C-R) 1-19
Tests 9-4 Elect. Var. Blend, Transverse Disp. (424C-RB4TR)
Theory of Operation 9-1 1-23
Vapor Recovery System Components Elect. Var. Blend, Transverse Disp. (H424C-
Premier B 2-10 RB4TL) 1-23
Premier C 2-19 Electronic Blend Disp. (H426C-REB) 1-20
Mechanical Totalizers 1-5 Electronic Blend, Transverse Disp. (H426C-
Meter 1-5 REBTL) 1-25
Accuracy 1-5 Electronic Blend, Transverse Disp. (H426C-
Calibrating 5-14 REBTR) 1-25
Methanol 1-5 Electronic Var. Blend Disp. (H424C-RB3, B4, B5)
Method of Payment 2-15 1-20
Mirror 2-3 Manifolded, Transverse Disp. (H424C-RTL) 1-22
Mode F11 5-6 Manifolded, Transverse Disp. (H424C-RTR) 1-22
Mode F96 5-7, 5-8, 5-9 Multi-hose Disp. (H428C-R) 1-19
Mode F97 5-10, 5-11 Multi-hose, Transverse Disp. (H426C-RTL) 1-24
Mode F98 5-12 Multi-hose, Transverse Disp. (H426C-RTR) 1-24
Model Number Notation 1-11 Operational Problems
Premier B 1-8, 1-9, 1-10 INSIGHT DPT 8-20, 8-21
Model/Serial Number Plate 2-2 Operational sequence, blender valve 1-26, 1-27, 1-28
Money Display 1-4, 2-4, 3-22, 3-23 Operator Interface
Money/Volume 5-12 Keypad 2-4, 2-13, 2-15, 3-22, 3-23, 3-25
Money/Volume Display 2-12, 2-15 Keypad call button 4-5, 4-6
Mother Board 3-2 Keypad Connector 3-24, 3-26
Motor Circuit 3-10 Option Power Supply Connector 3-14
Motor Control Connector 3-4 Options, dispenser
Motor Control board, MaxVac H, I models 1-8, 1-9, 1-10
Premier B 2-10 Options Power Supply 2-17, 3-2
Premier C 2-19 Premier B & C 3-19
Motors, Suction 1-3 Orientation 2-2, 2-3
Multi-Hose 1-19, 1-24 System Boards 3-2
Multiplex Board 3-2, 3-11, 9-5, 9-6, 9-7, 9-8 Outlet solenoid 1-26, 1-28
Premier B & C 3-10 Outline Drawings 1-2
Output Current, Wide Range Power Supply 1-4
N Output Noise, Wide Range Power Supply 1-4
Overview
National Fire Protection Agency 2-1 Blender operational sequence 1-26, 1-27, 1-28
Native Mode 8-2 Valve interface board 1-28
Non-Graphic. See Native Mode
Non-Zero Sales 5-4 P
Nozzle
Sensors 3-10 Panel 2-6
Nozzle Boot Switches 5-10 Paper Jam
Number Correcting, Standard Printer 7-30
Serial 2-7, 2-9
W
Warnings 2-8, 2-17
Warranty 1-1
Watchdog Reset Counter 5-6
Wide Range Power Supply 1-4
Wiring Diagram
AC Distribution (Premier B) 4-23
AC Distribution (Premier C ) 4-37
AC Distribution Block Diagram (Premier B) 4-16
Debit DPT (Premier C ) 4-40
Displays (Premier B) 4-22
Displays (Premier C ) 4-36
DPT (Premier B) 4-25
Electronics Block Diagram (Premier B) 4-8
Electronics Block Diagram (Premier C) 4-7
H311B-R, H322B-R & H324B-R (Premier B) 4-11
H311B-S, H312B-S, H322B-S & H324B-S
(Premier B) 4-4
H322B-B3/B5 (Premier B) 4-15
H324B INSIGHT DPT (Premier B) 4-26
H413B-R (Premier B) 4-9
H413B-REB (Premier B) 4-13
H426-REB INSIGHT DPT (Premier B) 4-28
H426B INSIGHT DPT (Premier B) 4-27
H426B-R (Premier B) 4-10
H426B-REB (Premier B) 4-14
H426B-S (Premier B) 4-2
H428B-R (Premier B) 4-12
H428B-R INSIGHT DPT (Premier B) 4-29
H428B-S (Premier B) 4-3
INSIGHT DPT (Premier C ) 4-41
Intercom Speaker Wiring (Premier B) 4-5
Intercom/Speaker Wiring (Premier C) 4-6
Intrinsically Safe Barrier Board
Premier C - H 400 Series 4-34, 4-35
Premier C - H300 Series 4-33
MaxVac System, for Blending Dispensers 4-31
MaxVac System, for Non-Blend Dispensers 4-30
MaxVac Vapor Recovery (Premier C ) 4-38
Mother Board (Premier B) 4-17
Motors and Valves (Premier B) 4-21
Motors and Valves - H428B-S (Premier B) 4-20
We appreciate your comments and evaluation (both favorable and unfavorable) of this manual.
3. Section _____ of this manual was the MOST helpful. (briefly state why)
______________________________________________________________________________
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4. Section _____ of this manual was the LEAST helpful. (briefly state why)
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5. What errors, if any, did you find? (Please identify by page number)
Page#:_____Error:___________________________________________________________________
Page#:_____Error:___________________________________________________________________
Page#:_____Error:___________________________________________________________________
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Fort Wayne, IN 46897-1028
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