Rockla Product Guide VIC

6554_Rocla - Victoria Product Guide 2012_r15_6554_Rocla - Victoria Product Guide 2012_r15 27/01/12 9:18 AM Page 1
PRODUCT GUIDE
Victoria 2012
S A L E S 1 3 1 0 0 4 w w w . r o c l a . c o m . a u
Locations
Rocla Manufacturing and Distribution Centres
Rocla Pipeline Products
Sydney Melbourne
Newcastle Brisbane
Dubbo Toowoomba Victoria
Glen Innes Mackay
Grafton Cairns
Canberra Adelaide Wodonga
Wodonga Perth
Melbourne
Rocla Concrete Poles
Rockhampton
Sydney
Wodonga
Melbourne
Rocla Concrete Sleepers
Grafton
Mittagong
Melbourne
CONTENTS
CORPORATE Flow Control

Hydro-Brake™ Flow Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
About Rocla . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Water Level Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Health & Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Treatment
STORMWATER Stormwater Treatment Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
CleansAll® Gross Pollutant Traps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
SRC Pipes
Rocla CDS® Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
RRJ Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
CDS® Nipper Compact GPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Flush Joint Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 X-Wave® Pollution Reduction Trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Jacking Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Downstream Defender™ Oil & Sediment Separators . . . . . . . . . . . . . . . 71
Splay Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 First Defense® Vortex Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Pipeline Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Up-Flo™ Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Handling & Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Filternator® Media Filtration System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Irrigation/Pressure Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 enviss™ Sentinel stormwater filter pit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
SRP Pipes ecoSep® Oil-Water Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Plastream® Steel-Reinforced PE Drainage Pipe . . . . . . . . . . . . . . . . . . . . 15 ecoTop® Portable Oil-Water Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Standard Pipe Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 ecoStop® Spill Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Reuse
Plastream® Slotted SRP Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 ecoRain® Rainwater Utilisation Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Floodgates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 ecoRainPlus™ Rainwater Utilisation System . . . . . . . . . . . . . . . . . . . . . . . 81
Box Culverts ecoRain® Filter Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
RCBC Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 ecoHarvest™ Stormwater Harvesting Systems . . . . . . . . . . . . . . . . . . . . . 83
Small Span Crowns & Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 BRIDGES & BOARDWALKS
Large Span RCBC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 M-Lock® Bridge System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Base & Link Slabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
PermaTrak® Boardwalk System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
CPO® Stormwater Pits
Pit Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 EARTH RETENTION
Lids, Covers & Surrounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 MassBloc® Earth Retention System . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Grated Inlets & Lids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 EROSION CONTROL
RKO Stormwater Pits
® A-Jacks® Anti-Scour Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Pit Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
POLES
Pit Risers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Lighting & CCTV Poles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Communications Poles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Lids, Covers & Surrounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Power Poles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Kerb Inlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Pole-Pile System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Headwalls
Small Pipe Headwalls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 PILES
Multi-Cell Pipe Headwalls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Foundation Piles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
RCBC Headwalls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Marine Piles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
VicRoads Driveable Headwalls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
VicRoads Drains BUILDING COLUMNS ........................................ 96
Pavement Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Subsoil Drainage Pit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
RAILWAY SLEEPERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
SEWERAGE SUNDRY PRECAST

Sewer Pipes – Concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Car Stops & Spiked Kerbs ..................................... 99
Sewer Pipes – Vitrified Clay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 LIFTING TOOLS
Sewer Access System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Lifting Tools & Hooks .......................................... 100
Selection Guide ................................................... 54
Sewer Pump Stations ........................................... 56
WATER QUALITY
Introduction ....................................................... 57
Storage
Stormwater Detention (OSD) Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
ecoStorage™ Water Storage Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Plastream® In-ground Storage & Detention Systems . . . . . . . . . . . . . . 61
VICTORIA Sales: 131 004 www.rocla.com.au

ABOUT ROCLA
Rocla® Precast Concrete Solutions
Rocla® Reinforced Engineering design

Concrete Products
Rocla's advanced engineering technology is based on core competencies developed through applied
Rocla has built on its reputation as engineering and supported by well-established internal technical resources.
a leading supplier of concrete Product design is carried out at Rocla’s own engineering and design centre with many products
pipes to become a supplier of proven by rigid type testing. Rocla’s engineering team also works with customers and consulting
comprehensive precast and engineers to ensure optimum solutions to many non-standard product applications.
reinforced concrete systems.
By responding to industry needs for Quality assurance
efficient and economical solutions,
Rocla has developed a broad range Rocla’s unmatched resource of engineering expertise is complemented by a comprehensive
of precast products, including quality assurance program to ensure customers are supplied with reliable, durable, high-quality
concrete drainage and sewerage concrete products.
systems, specialised products for Rocla maintains an efficient and effective quality management system based on the requirements of
stormwater treatment, AS/NZS ISO9001:2000.
prefabricated structures such as
road bridges, retaining walls and
boardwalks, as well as concrete Strategic manufacturing and distribution
poles, piles and railway sleepers.
Advanced manufacturing capability Rocla has established manufacturing facilities in major metropolitan markets and regional centres,
allows Rocla to meet the demands allowing a regional market focus with a decentralised customer service network and extensive
of major infrastructure projects and distribution capabilities.
urban residential developments.
With strong capabilities in product Note on product weights
design and development, Rocla can
supply standard products as well Rocla® products are marked with a branding mass. These masses are factored up to allow for
as value-added solutions to meet variations in manufacturing weights and then simplified to minimise the risk of branding errors. The
specific customer needs. All branded mass should be used to schedule lifting equipment on site. It is the installer's responsibility
products are designed for strength to ensure that the correct lifting equipment and machinery are available for each product.
and durability - the hallmarks of
the Rocla® brand.
Load Classes
Loading classifications of Rocla® products comply with the ultimate limit state design loads
specified in AS3996:
Class A (Extra Light Duty): Areas accessible only to pedestrians and cyclists (10kN).
Class B (Light Duty): Footways that may be mounted by light vehicles or livestock (80kN).
Class C (Medium Duty): Areas open to slow-moving commercial vehicles (150kN).
Class D (Heavy Duty): Carriageways and areas open to commercial vehicles (210kN).
Rocla is a member of the Concrete Work site safety

Pipe Association of Australasia
(CPAA) which provides technical
advice to specifiers, installers, asset Rocla believes that workplace injury is preventable and is committed to providing its employees with
managers and owners of pipeline a safe and healthy work environment. While it is the responsibility of Rocla employees to assess
systems. The CPAA also conducts their own safety on a construction site, it is Rocla policy that no employee shall enter an unsafe
research, provides training, seminars excavation or workplace.
and design aids, and publishes
technical manuals and bulletins.
Recommendations and advice regarding the use of the products described in this brochure are to be taken as a
For more information visit
guide only, and are given without responsibility on the part of the company or its employees. Individual
www.concpipe.asn.au.
designs involving the use of these products should be undertaken by an appropriately qualified engineer.
VICTORIA 2 Sales: 131 004 www.rocla.com.au

HEALTH & SAFETY
Hazard Control
Safe Use of Rocla® Products

These general guidelines relate to the safe use of Rocla® products. In all cases, Rocla recommends that risk assessments be undertaken to
ensure compliance with legislative requirements.
Recommendations for control measures
In developing control measures, due regard needs to be given to the effectiveness and ongoing permanence of those measures (hierarchy of
controls). The following strategies for eliminating or minimising risk to health and safety are in descending order of acceptability:
• Elimination of the hazard
• Substitution of the task or material with one that has a lower risk of hazards
• Mitigating the risk by managing the substance or task so that the risk is controlled by a combination of measures
• Providing engineering controls (e.g., ventilation, aids to facilitate lifting)
• Isolating the hazard to prevent people being exposed to it
• Providing administrative controls (such as team lifting), and
• The wearing of personal protective equipment.
Possible hazard:
DUST Controlling Dust
Rocla® products are constructed Control measures usually employed are:

from materials that, while • The wearing of respiratory protection to prevent the inhalation of respirable dust (fines) and the
normally bonded in a matrix, have ingestion of nuisance dust particles
the capability when worked to • Containing dust, and limiting the entry of people to areas where harmful levels of airborne dust
generate dust. may be present
Dust (which may contain the • Conducting any dust-generating activities in the open air, wherever possible
hazardous substance silica) may
be generated by operations such • Cleaning up dust by vacuum or by a wetting-down method and disposing of dust before it
as cutting, grinding, drilling and accumulates
jack-hammering. Very fine • Wearing eye protection to protect the eyes from fine dusts and larger projectile particles
particles of respirable dust (i.e. • Wearing protective overalls and clothing to minimise the abrasive effects of dust on exposed
dust that is in the breathing zone skin
and is light enough to be drawn Other measures that could be considered for minimising potentially harmful or nuisance exposure
into the lungs as people inhale) is to dusts include:
known to create long-term harm
• Using wet cutting and grinding processes
to health. In addition to dust that
may emanate from the concrete • Using grinding wheels and cutting discs that only generate coarse particles, and the provision of
product itself, other dust can be local exhaust ventilation
created by, say, the abrasive
wear of cutting and grinding
wheels, pads and tapes.
The potential for harm depends
on the particle size and the
velocity of release. Dusts of
larger particle size may cause
nuisance and discomfort, and if
projected into the eye can cause
irritation and abrasion injury.

H E A LT H & S A F E T Y
Hazard Control
Possible hazard:
OVER-EXERTION Controlling exertion injuries
(manual handling injuries)
Control measures usually employed are:
Most lower back injuries are caused • Provision of overhead lifting equipment, mobile cranes, fork trucks or other mechanical
while attempting to lift, pull or push equipment to limit the extent to which manual handling tasks are required
heavy objects. Rocla® products are • Procedural controls to prevent people attempting to lift or move any heavy or “hard to
generally very heavy and may be handle” objects without assistance
difficult to lift or move manually (or
• Job design of manual handling tasks that ensures, so far as is practicable, that:
restrain from moving, for products
that may be unstable and inclined - There is no requirement for people to carry loads they are unable to see around
to roll or topple). - The size, shape and weight of objects requiring manual handling are well within the
Product specifications list the reasonable handling capacity of the person or persons performing the task
weight of any individual item, but • Managing other risk factors to eliminate or minimise their potential for harm (e.g., frequency
other factors may contribute to the of the task, ergonomic factors such as the required manual handling posture, extent of the
risk of injury, for example, adopting available grip, extent of requirement for awkward movements such as bending, reaching and
an awkward posture when twisting, and the capability of retaining good balance and stability)
undertaking a particular task, or Products such as manhole covers have inbuilt design arrangements for the use of proprietary
undertaking high-exertion tasks seal breaking/lid removal aids and equipment. Rocla sales offices can provide advice on
such as assembling jointed pipes or request.
lifting and moving pit covers. Products that may roll (e.g., pipes) or topple need to be restrained by wedges and other means
of preventing such movement.
Possible hazard:
LOAD FALLING DURING. Controlling load falling during handling
LIFTING/HANDLING OR
TRANSPORT All lifting or load-shifting plant and equipment must be operated:
• Within the manufacturer’s guidelines for stability, and
Rocla® products are generally of • Within the limits of maximum safe working load limits
such weight they will require load-
Rocla® products are clearly marked with a branding mass for the guidance of those
shifting plant (such as a crane) for
undertaking any lifting or handling tasks.
loading, handling, unloading and
installation tasks. All lifting gear must be fit-for-purpose. Where load attachment points have been incorporated
in Rocla® products, the appropriate attachment methods must be used (including SwiftLift
Operating load-shifting plant may
adaptors, where fitted). More information is provided in the specific product guidance notes.
be hazardous, particularly where
loads must be lifted and carried on Where judgement is required to plan the safe attachment, lifting, handling and placement of
unstable ground or over rough the load, people who are appropriately qualified and certificated should be employed.
terrain. The safe loading and restraint of Rocla® products loaded on to motor vehicles is the
Most Rocla® products are fitted responsibility of the driver of the vehicle. When loading at Rocla® sites, assistance will be
with proprietary lifting attachment given where practicable to help drivers load vehicles responsibly and manage the risk of
points that are properly designed to falling from the vehicle or the load.
minimise the risk of any loss Vehicles with unrestrained loads are not permitted to travel on Rocla® sites.
incident involving the product. Safe
lifting and handling of these
products depends on observing the
recommended handling practices
and using fit-for-purpose lifting
tools and accessories.

H E A LT H & S A F E T Y
Hazard Control
Possible hazard:
CONFINED SPACE Controlling confined space access
Some Rocla® products are Where Rocla® products are designed for a function (such as an environmental protection product)
specifically designed so that, that clearly meets the definition of a confined space, the product will be identified with a sign that
when used for their intended it is deemed to be a confined space. All operating manuals and documents supplied with the
purpose, they become a confined product will also refer to any confined space hazard.
space. Where Rocla® products are supplied that are not themselves confined spaces, but which may be
A confined space is defined in installed or assembled as part of a system where they become a confined space, the purchaser,
Australian/New Zealand installer and owner or occupier of premises on which those products are installed all have
Standard AS/NZS 2865-2001 as: obligations to:
An enclosed or partially enclosed • Identify all confined space situations
space that is at atmospheric • Keep a written register of confined spaces at the premises
pressure during occupancy and is • Institute a system for assessing the risk to persons who may be required to enter or work in
not intended or designed those confined spaces
primarily as a place of work, and
• Institute a formal system for assessing the need for people to enter the confined spaces and, if
a) is liable at any time to: this cannot be avoided, to implement appropriate procedures for entry that ensure that people
i) have an atmosphere which are safe and not exposed to risk as a consequence of any confined space. These measures must
contains potentially harmful address:
levels of contaminants;
ii) have an oxygen deficiency or - Cleaning and pre-treatment
excess; or - Purging and isolation to prevent the entry of pollutants and contaminants
iii) cause engulfment; and - Testing to ensure the space is safe to enter
b) could have restricted means for - Safe access and work methods covering entry of people to the space
entry and exit - Monitoring conditions within the space
Rocla® products are routinely - Contingent provisions for first aid and rescue
installed as open-topped spaces
- Appropriate training and assessment of those entering the space (or those standing by others
such as pits or degreasers, or
entering or working in the space)
enclosed systems such as pipes,
sewers, chambers, service shafts,
ducts or similar structures. In
these applications they may fall
within the definition in the
standard (or within similar
definitions described in relevant
state legislation).

STORMWATER
Stormwater Pipes
Rocla® RRJ Pipes Rocla® RRJ Pipe - Standard dimensions Internal Diameter (mm)
Rocla® rubber ring joint (RRJ) pipes Nom. Pipe Socket Socket Deflection2 Radius2 Class Class Class
provide a flexible and watertight ID OD OD Depth1 2 3 4
seal that allows for ground (mm) (mm) (mm) (mm) (deg) (m)
movement after installation. 225 287 375 68 (102) 2.2 (3.9) 64 (36) 229 229 229
RRJ pipes are manufactured with a 300 363 451 68 (114) 1.6 (3.8) 89 (36) 305 305 293
wide range of diameters and 375 445 543 72 (127) 1 3 (3.4) 107 (41) 381 369 369
jointing systems. Pipes are 450 538 647 90 (127) 1.5 (2.9) 94 (49) 457 457 445
generally available in strength 525 621 736 90 (121) 1.1 (2.3) 128 (61) 533 533 519
classes 2, 3 and 4. Higher class 600 702 831 94 (140) 0.4 (2.4) 325 (58) 610 596 596
pipes up to class 12 are available 675 789 926 96 (140) 0.5 (2.1) 279 (67) 686 674 674
on order. 750 870 1017 100 (140) 0.7 (1.8) 199 (77) 762 750 750
Pipes have an effective laying 825 946 1086 140 1.6 86 838 826 818
length of 2.44m. 900 1043 1194 140 1.4 98 914 914 902
1050 1194 1353 162 1.5 95 1067 1049 1029
1200 1365 1543 168 1.4 103 1219 1199 1175
Design Software 1350 1524 1708 175 1.2 121 1372 1340 1314
PipeClass software (available from 1500 1689 1886 191 1.1 126 1524 1494 1462
the Rocla website) allows selection 1650 1854 2064 191 1.0 145 1676 1638 1606
of the appropriate class of pipe for 1800 2019 2242 191 0.8 166 1829 1791 1753
a given installation, based on 1950 2210 2360 150 0.5 279 1980 1936 1900
AS4058 and AS3725. It takes into 2100 2400 2550 150 0.3 437 2160 2134 2096
account installation and bedding 2250 2579 2705 159 0.5 279 2299 2299 2239
conditions, in-service live loads 2550 2810 2985 159 0.4 350 2553 2487 2457
(including AS5100 loads) and 3000 4 3310 3310 145 0.2 700 3000 - -
includes an extensive library of
construction loads. Notes:
1 Numbers in parentheses refer to Rocla® “long joint” pipe sockets. Long joints must be specified at time of ordering.
Aggressive Environments 2 Recommended permissible deflection and pipeline radius, allowing for reasonable laying and
settlement errors.
The information given relates to
3 Pipes 1950mm diameter and above use sliding rubber ring joints. Contact Rocla for details.
applications in normal ground
conditions. Some aggressive soils 4 3000mm diameter pipe utilises an in-wall rubber ring joint that provides a flush barrel over the entire length.
and marine environments may need
2.44m effective length
to be assessed for additional
protection (see AS4058, Appendix E).
Hydraulic Design Pipe Socket

OD OD
The CPAA publication “Hydraulics
of Precast Conduits” (available
from the Rocla website) assists
designers with the hydraulic design
of concrete pipes and box culverts. Identifying Marks
White = Class 2
Red = Class 3
Yellow = Class 4
Green = Class 5 or higher
Blue = Special Pipe

S T O R M W AT E R
Stormwater Pipes
Jointing RRJ Pipes RRJ Pipes - Installing a Rubber Ring
Rocla® RRJ drainage pipes are Spigots, sockets and rings must be clean and dry. The rubber ring is stretched evenly and located in
provided with two standard types the groove at the end of the spigot. It must be free of twists (rolling the ring along the spigot rebate
of elastomeric seals: rolling and helps to remove twists). The pipe is then aligned carefully so that the rubber ring touches the socket
sliding rubber rings. all the way around. The joint is made by pushing or pulling the pipe home. If the line is to be
curved, the joint must be fully home before the pipe is aligned.
Rolling Ring Joint
Pipes from 225mm to 1800mm
diameter are supplied with a
simple rolling rubber ring which is
free to roll along the spigot surface
as the joint is made.
Sliding Ring Joint

Larger diameter pipes utilise a
sliding ring joint where the rubber
ring is restrained in a groove
formed on the pipe spigot. The
joint is made by the socket surface
sliding over the rubber ring, which Feeler guage to check rubber
Rubber ring on spigot groove
is not free to roll. It is essential to ring position
apply a lubricant (available from
Rocla) to the pipe socket before
attempting to make the joint.
Detailed instructions on sliding ring
joints are available from Rocla. Rolling Rubber Ring Guidelines
• Keep rings in a secure, clean environment.

• Keep rings under cover if not being used within 72 hours of delivery.
• Only use rings provided by Rocla for the purchased pipe.
Other types of ring may be too large, making jointing difficult, or too small to effect a seal.
• Do not apply lubricant when using rolling rubber rings.
• Remove any dirt, dust or foreign matter from the spigot and socket before fitting the ring.
• Proper jointing cannot be made in a wet trench. Dewater the trench.
• Begin the joint by ensuring the ring is sitting in the groove on the spigot.
• Align pipes so the ring touches the socket all the way around, then push the pipe home.
Contact Rocla for advice and a demonstration.
Fitting a sliding rubber ring
Only large diameter pipes (1950mm and above) utilise sliding rubber ring joints. Jointing is simple if
the correct technique is applied. Call Rocla for detailed instructions to ensure trouble-free
installation of sliding rubber ring jointed pipes.

S T O R M W AT E R
Stormwater Pipes
Flush Joint Flush Joint Pipes - Standard dimensions

Drainage Pipes
Nom. ID Pipe OD Max. Internal Diameter.
(mm) (mm) Class 2 Class 3 Class 4
Rocla® flush joint (interlocking)
concrete pipes are ideal for 225 279 229 229 229
installations where some 300 362 304 304 292
infiltration or exfiltration of 375 445 381 369 369
groundwater is of no concern. 450 533 457 457 445
They are best suited to 525 616 534 534 520
installations where excessive 600 699 611 597 597
movement is not expected. 675 787 685 673 673
Flush joint drainage pipes are an 750 870 762 750 750
economical option, particularly in 825 946 838 826 818
installations that require a high 900 1029 915 901 889
level of compaction or the use of 1050 1194 1066 1048 1028
self-compacting embedment and 1200 1359 1219 1193 1169
trench material. The resulting soil 1350 1524 1372 1340 1314
pipe envelope is extremely stable, 1500 1689 1523 1493 1461
preventing pipe movement and 1650 1854 1676 1638 1606
surface subsidence. Unless the 1800 2019 1829 1791 1753
line were operating under pressure, 1950 2184 1980 1936 1900
rubber ring joints would not be 2100 2336 2132 2066 2036
required. 2250 2578 2330 2290 2250
2400 2660 2400 2360 2320
2700 2980 2700 2650 2600
Hydraulic Design 3000 3310 3000 – –
The CPAA publication “Hydraulics
Notes: Dimensions are indicative only.
of Precast Conduits” (available
from the Rocla website) assists
of concrete pipes and box culverts.
Pipe
OD

S T O R M W AT E R
Stormwater Pipes
Jointing Flush Flush Joint Pipes - Mortar joint

Joint Pipes Space for cement mortar
Flush joint pipes have an

interlocking joint to ensure ease of External flush joint
For pipes up to
alignment of the pipeline. The 525mm diameter
annular space in the joint is filled
with mortar to prevent ingress of
backfill material. Alternatively, a
sandband joint can be used.
Mortar joints
In making mortar joints, the Internal flush joint
annular space provided must be For pipes 600mm
well filled. A generous shoulder diameter and larger
should be applied, the inside of the
pipe wiped smooth and the freshly
made joint should be protected
Space for cement mortar
from movement and too-rapid
drying.
Flush Joint Pipes - Sandband joint
Sandband for flush joints
As with rolling rubber ring joints, the rubber bands should be kept free of contaminants and stored
Sandbands are purpose-designed under cover to protect them from ultraviolet damage. Fit half the width of the band over the end of
to prevent infiltration of soil the pipe and fold back the other half. Line up the other pipe. Push the joint home and "flip" the
particles. They are manufactured folded band over the joint.
from natural rubber to prescribed
Folded external band
hardness and dimensions.
Sandband sizes
Use 145mm-wide sandbands on
pipes from 225mm to 1050mm
diameter. Use 225mm-wide
sandbands on pipes 1200mm
diameter or larger.
Step 1 Fit half of the width of the band over the Step 2 Line up the other pipe. Home the joint and
end of the pipe and fold back the remaining half simply ‘flip’ the folded band over the joint

S T O R M W AT E R
Stormwater Pipes
Jacking Pipe Butt Joint Jacking Pipe – General details
Rocla manufactures a range of Nominal Pipe ID Pipe Butt Joint Steel Joint Band Size Maximum
steel-reinforced concrete jacking Size Class 4 OD End Rebates Jacking
pipes for installations where Length Depth Width Thickness ID (-0/+2) Force
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (tonne)
conventional excavation and
backfill methods are not feasible. 225 229 279 75 6 130 5 271 20
The most common jacking pipe is 300 292 362 75 6 130 5 354 45
the standard butt joint jacking pipe. 375 369 445 75 6 130 5 437 60
Steel bands, fabricated from mild 450 445 533 75 6 130 5 525 85
steel or nominated material, can be 525 520 616 75 6 130 5 608 110
provided. Packers made of 600 597 699 75 10 130 6 683 125
plywood act as a cushion between 675 673 787 75 10 130 6 771 160
the pipe sections, preventing 750 750 870 75 10 130 6 854 190
localized stress concentrations and 825 818 946 75 10 130 6 930 225
ensuring uniform distribution of the 900 889 1029 90 10 150 6 1013 270
jacking force around the periphery 1050 1028 1194 90 10 150 6 1178 385
of the pipe. 1200 1169 1359 90 10 150 6 1343 510
1350 1314 1524 90 10 150 6 1508 640
If the outside of the pipe is to be
1500 1461 1689 90 12 150 8 1671 765
coated with a lubricant, such as
1650 1606 1854 90 12 150 8 1836 920
bentonite, to reduce frictional
1800 1753 2019 90 12 150 8 2001 1090
resistance, special “bentonite
1950 1900 2184 90 12 150 8 2166 1270
holes” can be provided in the walls
2100 2036 2336 90 12 150 8 2318 1440
of jacking pipes to pump the
bentonite into the external space.
Jacking pipes can also be provided
with rubber ring joints and cast-in
steel guide bands.
Contact Rocla for details of this

specialised product.
Rebate length
Rebate
depth
outside
inside
Jacking Pipe Joint Rebate
The maximum jacking force in the

table refers to the maximum
allowable force to be applied to
the pipe during jacking operations
and is unrelated to pipe class. This
force is used to determine
maximum jacking distance and
must be checked against specific
soil and project conditions to
ensure it is appropriate.

S T O R M W AT E R
Stormwater Pipes
Splay Pipes Splay Pipes – Ordering
Flush joint pipes can be Splay ends are manufactured to order and are generally only
manufactured with an angle at one available on flush joint pipes. The maximum splay angle at each
end (single splay end) or both ends end is 5 degrees. Minimum information required when ordering
(double splay ends). Double splay splayed pipes is:
ends are preferred because of their • Diameter of pipe
symmetry and ease of laying. • Class of pipe
• Radius of curve
• Angle of curve (intersection angle)
• Length of arc
• Splay direction
Splay Pipes – Installation
The curve of the pipeline in the upstream direction also

determines the splay direction. The drawing below depicts a
right-hand splayed pipeline.
To ensure the splay pipes fit the curved section of the pipeline
exactly, it is essential that the first splay pipe be installed with
one end at the very start of the curve (the turning point).
Advice on laying out and installing single ended splays can be

obtained from Rocla.
Straight Pipe
of flow
Turning Point Direction
F
M
Angle of curve
Splay Angle
Turning Point
Straight Pipe
Typical Double Splay Pipe Arrangement

S T O R M W AT E R
Stormwater Pipes
Pipeline Fittings
Junctions, bends, tees, splays,
reducers and other fittings can be Double mitre
manufactured from standard steel- 90-degree bend
reinforced concrete pipe sections
and therefore share the same
properties as the pipeline.
Other types of fittings, as well as
fittings for larger diameter pipes,
can be manufactured on request.
Single mitre
45-degree bend
Square junction
Slope junction
Large diameter bend
Saddle slope junction

Concrete mainline inlet for PVC branch.
Saddle is fixed over prepared entry
position using epoxy resin.
Contact Rocla for details.
90-degree Bend Junction

S T O R M W AT E R
Stormwater Pipes
Handling and Handling and Installation Guidelines

Installation
• Unless specifically requested at the time of order, Rocla®
drainage pipes are supplied with a bung hole for handling.
Installation should be carried out to
Drainage pipes are not meant to operate as pressure pipes;
the project specification. Refer to
therefore, the inclusion of bung holes in even rubber ring joint
AS3725 Loads on buried concrete
pipes will not affect performance.
pipes, or contact Rocla for advice
on appropriate embedment • Elliptical reinforcement cages are generally used to provide
specifications. economical and practical reinforcement at locations of greatest
tensile stress. It is essential that pipes are installed in the
PipeClass software (available from
correct orientation, with the bung hole positioned at the obvert
the Rocla website) includes
of the pipe. Elliptically reinforced pipes are marked with the
bedding specification details based
word “Top” to assist in pipe orientation.
on AS3725 which can be printed in
PDF format or downloaded in RTF • Care should be taken when handling pipes on site and during
format for inclusion in project installation. Rocla® steel reinforced concrete pipe has great
specifications. inherent strength but, like any material, is subject to impact
damage.
Safe working loads • Ensure pipes cannot accidentally roll while being stored on site.
• Ensure safe working load of all lifting gear is adequate.
Rocla® products are marked with a
• Check that joints are clean and free of debris
recommended handling weight
designated as a safe working load Rod Lift Sling Lift
(SWL). These masses are factored
up to allow for variations in
manufacturing weights and then
simplified to minimise the risk of
branding errors. The branded SWL
mass should be used to schedule
lifting equipment on site.
It is the installer's responsibility to
ensure that the correct lifting
equipment and machinery are
available for each product.
If the SWL mass is unclear or there
is doubt about the mass of the
product, seek confirmation from the
nearest Rocla sales office.
Pipe Lifting Guidelines
Where a lifting hole is provided, use an approved pipe lifting bar Pipe Bar Bar
of suitable safe working load to lift the pipe. Where specialist Diameter Length Diameter
lifting equipment is not available, the following is recommended. (mm) (mm) (mm)
Steel lifting bar should comply with AS/NZ4671 (Grade D500N). 225-525 400 16
Bar should extend an equal distance either side of the hole and 675-750 500 20
its full length should remain in contact with the soffit of the pipe 825-1500 750 24
during lifting. 1650-1800 1000 24
Where lifting holes are not provided, pipes should be lifted using 1950-2500 1250 32
a belly sling located to ensure the pipe remains horizontal during 2700-3000 1500 32
lifting.

S T O R M W AT E R
Irrigation/Pressure Pipes
Rocla® Pressure Pipe Pressure Pipe – General details
Rocla® pressure pipes are designed Nom. Pipe Socket Permissible Radius of Test Pressure (kPa)
to provide a watertight seal under ID OD OD Joint Permissible 90 200 300 400 500 600 750 1000
internal pressure and are ideal for Deflection Deflection*
Working Pressure (kPa)
irrigation pipelines. Pipes and (mm) (mm) (mm) (deg) (m) 75 165 250 330 400 500 625 800
fittings are availabe in a range of
diameters from 375mm to 1800mm 375 445 540 2.28 61
and all joints are sealed with 450 533 641 1.93 72
rubber rings to ensure a watertight 525 615 730 1.50 93
seal. 600 698 826 1.69 83
675 787 921 1.44 97
A range of fittings is available to
750 870 1016 1.26 111
suit irrigation applications.
825 946 1086 1.11 126
Material choice is dependent on
900 1042 1194 1.01 115
specified test pressure. Call Rocla
1050 1195 1353 1.07 131
for details.
1200 1365 1543 1.01 139
1350 1524 1708 0.85 165
Testing 1500 1690 1886 0.82 170
1650 1854 2064 0.70 199
Where pressure pipes are
1800 2019 2242 0.64 232
specified, Rocla policy is to
hydrostatically pressure-test every Pressure pipes are based on long socket pipe design
pipe to the pressure nominated for
the project. Standard Design
Field testing should only be carried Special Design, ID supplied on request
out to verify that the pipes have
been properly jointed during
installation. Further information is Notes:
as available from the CPAA • Pressure pipes have no lifting hole.
publication “Field Testing of • Test pressure is hydrostatic pressure to which pipes are factory tested in accordance with AS4058.
Concrete Pipelines and Joints” • Test pressure is derived by applying a factor of 1.2 to the working pressure as defined in AS4058.
(available from the Rocla website).
• For gravity irrigation lines the lengths and velocites are generally small and the likelihood of water-hammer is
remote. The required working pressure capacity may be taken as the static head.
• For gravity pumped lines the required working pressure capacity is the static head plus pipe friction plus
fitting losses plus water-hammer, if applicable. When no better values are available, water-hammer may be
estimated at 1.3 times the static head plus friction head.
• For other issues such as thrust blocks refer to the “Hydraulic Design Manual” published by the CPAA.
Pipe Socket
OD OD

S T O R M W AT E R
Stormwater Pipes - SRP
Rocla Plastream® Rocla Plastream® Stormwater Drainage Pipe – Standard dimensions

Stormwater
Nominal ID Nominal OD Length Mass Mass
Drainage Pipe (mm) (mm) (m) (kg/metre) (kg/pipe)
225 265 6 3.1 18

Plastream® steel-reinforced
300 340 6 5.8 35
polyethylene drainage pipe
375 415 6 7.2 43
combines the advantages of a
450 490 6 8.9 53
smooth PE bore with the structural
525 565 6 10.7 64
strength of steel. Plastream®
600 640 6 13.3 80
drainage pipe is one of the
675 715 6 16.6 99
strongest long-term plastic pipe
750 790 6 19.9 119
products available.
825 865 6 26.9 162
The steel reinforcement is fully 900 940 6 29.8 179
encapsulated within the UV- 1050 1098 6 31.8 191
stabilised polyethylene pipe wall, 1200 1248 6 37.2 223
allowing the manufacture of 1350 1398 6 43.9 263
robust, lightweight pipes with high 1500 1580 6 74.8 449
stiffness. Plastream® drainage 1650 1730 6 95.3 572
pipe is designed to AS/NZS2566.1 1800 1880 6 103.7 623
and installed to AS/NZS2566.2. 1950 2030 6 117.8 707
• Lightweight 2250 2330 6 135.9 816
• Long term life cycle Note: 225 diameter is not steel-reinforced
• Resistant to creep
• Strong, trafficable Profile Cross-section
• Flexible Steel reinforcement Polyethylene profile
• Abrasion resistant
• Chemical resistant
Assembly is simple, using the built-
in spigot joint. Pipes up to 900mm
diameter are fitted with a rubber
ring gasket. Diameters above
900mm are supplied with plain
socket and spigot, without rubber
Plastream® Standard Pipe Fittings
ring gasket.
Plastream® drainage pipe provides
a cost-effective piping system
which is ideal for new pipelines or
connection to existing systems,
agricultural drainage, road culverts, Bends Junctions & Tees Reducers
underground ducting, and
90 degrees 100 branch 100
connecting to precast structures.
45 degrees 150 branch 150
225 branch 225
Contact Rocla for: 300 branch 300
• Plastream® Pipe Technical 375 branch 375
Manual 450 branch 450
• Plastream® Pipe Installation 525
Manuals Standard fittings not available for larger diameters. Contact Rocla for details.

S T O R M W AT E R
Stormwater Pipes - SRP
Rocla Plastream® Installation Guidelines

Pipe Installation
Plastream® drainage pipes in sizes 225mm to 900mm are supplied with a rubber ring joiner (RRJ).
Diameters above 900mm are supplied with a standard extruded joiner.
Installation and jointing of
Plastream® pipes should be carried RRJ pipes can be assembled in the trench quickly and simply using the following method:
out in accordance with the project 1 Pipe laying to start at the downhill end of the pipeline with the RRJ end facing downhill. Ensure
specifications and AS/NZS2566.2. pipes are laid to line and grade along the centre line of the trench.
2 Stretch the supplied gasket over the joiner into the slot provided, ensuring the gasket lead-in is
Trench preparation pointing down hill (see diagram).
3 Using a clean cloth, remove dust and any debris from joiner, gasket and internal surface of the
Trenches should be as narrow as pipe.
practical, with enough space to
allow compaction of the fill at the 4 Apply jointing lubricant (AS4020-1999) liberally to the gasket and the inside surface of the down
sides and under the haunches of the hill pipe. Jointing lubricant is not supplied with pipes, but may be purchased on request.
pipe. The bedding surface should 5 Lift the pipe slightly above the ground to force the joiner and gasket inside the end of the downhill
be smooth along the full length of pipe to complete the joint. The gasket is made of synthetic rubber and is resistant to acid and
the pipeline. The depth of the salinity.
bedding ranges from 100 to 150mm
depending on the pipe diameter. Anchor blocks
Where the slope of the pipeline exceeds 15%, concrete anchor blocks should be cast around the pipe
Tips to adequately restrain it. These blocks should key into the solid walls and base of the trench.
1 One or two people will provide RRJ Pipe Jointing

sufficient force to assemble the
joint on smaller sizes. Pipes from 225mm to 900mm diameter are supplied with a rubber ring joiner (RRJ).
2 For pipes larger than 450mm
Before assembly
diameter, push the pipe home by Gasket
levering with a crowbar against a
piece of timber at the uphill face
of the pipe (see diagram). Downhill Pipe
3 Less force is required to push RRJ Flow direction

home the RRJ if the uphill end of After assembly
the pipe is elevated slightly so Pipe
that not all of the gasket is
compressed at once.
4 Take care not to damage the
rubber joiner or gasket, to ensure
Gasket compressed (effecting seal)
proper sealing.
Gasket Joint
Pipes above 900mm diameter are supplied
with a standard extruded joiner.
The synthetic rubber gasket is resistant to
acid and salinity.
Levering larger pipes

W AT E R Q U A L I T Y
Stormwater Pipes - SRC
Rocla Plastream® Rocla Plastream® Slotted Drainage Pipe – Standard dimensions

Slotted Pipe
Nominal ID Nominal OD Length Mass Mass
(mm) (mm) (m) (kg/metre) (kg/pipe)
Rocla Plastream® drainage pipe is
a perforated pipe (steel-reinforced 225 265 6 3.1 18
polypropylene) which can be used 300 340 6 5.8 35
for a variety of drainage 375 415 6 7.2 43
applications. 450 490 6 8.9 53
The rectangular slots in the pipe 525 565 6 10.7 64
walls (dimensions 3mm x 9mm) are 600 640 6 13.3 80
located approximately 21mm apart, 675 715 6 16.6 99
providing a total perforated area of 750 790 6 19.9 119
2.1%. 825 865 6 26.9 162
900 940 6 29.8 179
The even distribution of the
rectangular profile slots around the
pipe allows for uniform outflow of
water, reducing the possibility of
differential movement of the
surrounding soil from uneven
moisture content.
The ribbed pipe wall configuration
combined with the small
perforations prevents large soil
particles from entering the
pipeline. In sandy or fine soil
conditions geotextile fabric may be
required.
Plastream® slotted pipes can be
used for a variety of applications
including:
• Groundwater control behind
large retaining walls
• Maintenance of high
groundwater levels
• Infiltration and ex-filtration
transfer in WSUD systems
• Drainage of turf in sports arenas
• Collection of leachate in
contaminated sites
Contact Rocla for more specific

information, including:
• Plastream® Pipe Technical
Manual
• Plastream® Pipe Installation
Manuals

S T O R M W AT E R
Floodgates
Rocla® Floodgates Floodgates – Mounting options
Rocla® Floodgates are non-return Mounting Ring

reflux valves designed to control
The mounting ring is a sleeve that fits over the end of the pipe
backflow from tidal and surcharge
and is attached by epoxy adhesive. Available for all pipe sizes.
flooding.
The gates are accurately moulded
from fibreglass-reinforced
polyester and supplied with
stainless steel hinge and
replaceable neoprene sealing ring.
The balanced gate closes positively
with no outside pressure, sealing
against backflow, and opens with
an inside head of only a few
centimetres.
Floodgates are available to suit
pipe sizes ranging from 100mm to Pipe Mount Wall Mount
1800mm. They can be either pipe
Available only for larger pipes from 1050 to The wall mount or headwall mount floodgate is
mounted, ring mounted or flush
1800mm diameter. Pipe must be drilled and fixed to a vertical wall, such as a headwall or
mounted.
bolts used to fix the mount to the pipe spigot. pit structure. Available for all pipe and box
Contact Rocla for further culvert sizes.
information
Rubber ring
seal
Note:
Ring Mount Floodgate The pipe should be clear of the headwall base to ensure proper
positioning of the floodgate.
Box Culverts Floodgates Contact Rocla for further information.
Bolt-on or flush mount floodgates External Head Head Loss

to suit box culverts are available 2100 2100
on request.
1800 1800
Size of floodgate (mm)
Size of floodgate (mm)
1500 1500
1200 1200
900 900
600 600
300 300
6 9 12 15 18 21 24 9 12 18 24 36
Allowable external head above centre of floodgate (m) Head loss expressed as equivalent length
Box Culvert Floodgates
of straight pipe (m)

S T O R M W AT E R
Box Culverts
Rocla® Box Culverts Box Culvert Crown Units & Bases
Rocla manufactures a wide range of

reinforced concrete box culverts for
small and large spans. Box culverts
are an ideal alternative to pipes for
limited fill height applications,
precast open channels, underpasses
and ducts for underground services.
Dimensions of components vary
depending on specification and Crown Unit & Base Invert & Lid Crown Units, Base Slab & Link Slab
manufacturing location.
Contact Rocla for actual product Box culvert crowns are available in the following combinations of internal span and height:
dimensions. Nom. Nominal Internal Height (mm)
Span 225 300 450 600 900 1200
(mm)
Special Designs 300
450
Rocla small box culverts are
®
600
designed to AS1597.1. Large box 900
culverts are designed to AS1597.2 1200 Standard height/span combinations
and as required by road and rail
authority specifications. Special
conditions such as aggressive soils
and non-standard vehicle or Nom. Nominal Internal Height (mm)
Span 600 750 900 1200 1500 1800 2100 2400 2700 3000 3300 3600 4200
construction loadings may require a
(mm)
specific design.
1500
Box Culverts can also be supplied 1800
with splayed ends, starter bars, 2100
block-outs for skylights, etc. 2400
2700
3000
Hydraulic Design
3300
The CPAA publication “Hydraulics 3600
of Precast Conduits” (available 4200
from the Rocla website) assists Handling

of concrete pipes and box culverts. Rocla® box culverts are supplied with cast-in SwiftLift anchors of appropriate size. There are
generally four anchors in the crown of the box culvert for handling and installation. Box culverts are
generally lifted and transported in the “legs down” position (“legs-up” for inverts). Some culverts
may be transported “on-edge” and must be turned to the installed position on site. For some large
culverts, bracing may be provided to stabilise the legs during transport and installation. These
braces should remain in position until the box culvert is installed.
Installation
Installation should be in accordance with project-specific drawings and specifications. Where precast
base slabs are used, 75mm of sand or fine granular material should be laid on a stable soil foundation
to provide uniform bedding. Once the base slab has been laid, cement mortar should be applied in
the rebate to ensure continuous and even bedding and to avoid any point loading. Fill material should
be compacted in layers of no more than 150mm, evenly on both sides of the culvert structure. Link
slabs should also be bedded on cement mortar and, if specified, fixed with dowel bars.

S T O R M W AT E R
Box Culverts
Small Span Crowns Small Box Culvert Crowns (2.4m Lengths) AS1597.1-2010 Exposure Class B1
and Bases Product
Code
Nominal
Size
Crown
thickness
Leg Thick
Top
Leg Thick
Bottom
Overall
Width
Overall
Height
2.4m Length Width x Height Tc Lt Lb W H
Rocla® reinforced crowns and
bases are manufactured in BANC0300225 300 x 225 100 69 62 438 325
accordance with AS1597.1-2010. BANC0450305 450 x 300 110 72 62 594 410
Proof load 112kN and ultimate load BANC0600305 600 x 300 115 77 67 754 415
202kN. BANC0600455 600 x 450 115 77 62 754 565
BANC0900305 900 x 300 135 87 77 1074 435
BANC0900605 900 x 600 135 87 67 1074 735
Note: The product codes shown are for BANC1200305 1200 x 300 150 105 95 1410 450
2.40m-long culverts and lids. To order
BANC1200605 1200 x 600 150 105 85 1410 750
1.2m lengths, replace the “5” at the end
BANC1200905 1200 x 900 150 105 75 1410 1050
of the product code with “2”, e.g.,
BANC0450302 and BANBS0452. BANC1201205 1200 x 1200 150 105 65 1410 1350
Small Box Culvert Bases(2.4m Length)

Lt
W
Lt
AS1597.1-2010 Exposure Class B1
span
Product Nominal Slab Overall Rebate
Tc
Code Width Thickness Width Width
2.4m Length Tb W R
H BANBS0305 300 105 438 74

height BANBS0455 450 120 594 77
BANBS0605 600 135 754 82
BANBS0905 900 155 1074 92
Precast Base Slab BANBS1205 1200 180 1410 115
Lb Lb
Precast RCBC Crown
Small Box Culvert Inverts (2.4m Lengths) AS1597.1-2010 Exposure Class B1
Product Nominal Crown Leg Thick Leg Thick Overall Overall
Code Size thickness Top Bottom Width Height
2.4m Length Width x Height Tc Lt Lb W H
BCNC0300225 300 x 225 100 69 62 438 325

BCNC0450305 450 x 300 110 72 62 594 410
BCNC0600305 600 x 300 115 77 67 754 415
BCNC0600455 600 x 450 115 77 62 754 565
Small Culvert BCNC0900305 900 x 300 135 87 77 1074 435
BCNC0900605 900 x 600 135 87 67 1074 735
BCNC1200305 1200 x 300 150 105 95 1410 450
Lt Lt BCNC1200605 1200 x 600 150 105 85 1410 750
Precast Lid BCNC1200905 1200 x 900 150 105 75 1410 1050
BCNC1201205 1200 x 1200 150 105 65 1410 1350
Small Box Culvert Lids(2.4m Length)

H
height AS1597.1-2010 Exposure Class B1
Code Width Thickness Width Width
2.4m Length Tb W R
Tc
Lb span Lb BANLD0305 300 105 438 74

W BANLD0455 450 120 594 77
Precast RCBC Invert BANLD0605 600 135 754 82
BANLD0905 900 155 1074 92
BANLD1205 1200 180 1410 115

S T O R M W AT E R
Box Culverts
Large Span RCBC Large Box Culverts

Available in 1.20m or 2.45m lengths as standard. Other lengths and splayed ends available on request.
Large span box culverts range from Nom. Size Overall Crown Nom. Size Overall Crown Nom. Size Overall Crown
1500mm to 4200mm span. They are Internal Width Thick. Internal Width Thick. Internal Width Thick.
generally designed to AS1597.2 and Dimensions W Tc Dimensions W Tc Dimensions W Tc
(s x h ) (mm) (mm) (mm) (s x h ) (mm) (mm) (mm) (s x h ) (mm) (mm) (mm)
local road authority specifications.
Standard box culverts are based on 1500 x 600 1710 175 2700 x 900 2910 220 3600 x 600 3990 265
B1 exposure classification, 0-2m fill 1500 x 750 1710 175 2700 x 1200 2910 220 3600 x 750 3930 265
and traffic loadings W7, T44, HLP320 1500 x 900 1710 175 2700 x 1500 2940 220 3600 x 900 3870 265
and SM1600. Designs for non- 1500 x 1200 1710 175 2700 x 1800 2940 220 3600 x 1200 3840 265
standard applications and loadings 1500 x 1500 1710 175 2700 x 2100 2970 220 3600 x 1500 3840 265
can be produced to requirements. 1800 x 600 2010 190 2700 x 2400 3000 220 3600 x 1800 3840 265
Precast base slabs and link slabs are 1800 x 750 2010 190 2700 x 2700 3000 220 3600 x 2100 3870 265
also available. 1800 x 900 2010 190 3000 x 600 3330 235 3600 x 2400 3900 265
1800 x 1200 2010 190 3000 x 750 3300 235 3600 x 2700 3330 265
1800 x 1500 2010 190 3000 x 900 3240 235 3600 x 3000 3360 265
1800 x 1800 2010 190 3000 x 1200 3240 235 3600 x 3300 3390 265
2100 x 600 2310 190 3000 x 1500 3240 235 3600 x 3600 3390 265
2100 x 750 2310 190 3000 x 1800 3240 235 4200 x 600 4560 280
2100 x 900 2310 190 3000 x 2100 3270 235 4200 x 750 4530 280
2100 x 1200 2310 190 3000 x 2400 3300 235 4200 x 900 4470 280
2100 x 1500 2340 190 3000 x 2700 3330 235 4200 x 1200 4470 280
2100 x 1800 2340 190 3000 x 3000 3330 235 4200 x 1500 4470 280
2100 x 2100 2340 190 3300 x 600 3660 250 4200 x 1800 4470 280
2400 x 600 2670 205 3300 x 750 3630 250 4200 x 2100 4500 280
2400 x 750 2610 205 3300 x 900 3570 250 4200 x 2400 4500 280
2400 x 900 2610 205 3300 x 1200 3540 250 4200 x 2700 4500 280
2400 x 1200 2610 205 3300 x 1500 3540 250 4200 x 3000 4560 280
2400 x 1500 2640 205 3300 x 1800 3540 250 4200 x 3300 4620 280
2400 x 1800 2640 205 3300 x 2100 3570 250 4200 x 3600 4620 280
2400 x 2100 2670 205 3300 x 2400 3600 250 4200 x 4200 4710 280
2400 x 2400 2670 205 3300 x 2700 3630 250
2700 x 600 3000 220 3300 x 3000 3660 250
2700 x 750 2940 220 3300 x 3300 3660 250
Headwalls
Precast headwalls are available to
suit single or multi-cell large RCBC
structures. Contact Rocla for
further details. W
Tc crown
Precast RCBC
Haunch 230x230 Crown Unit
Internal
height (h)
Precast
Leg Base Slab
Internal Span (s)
Note: Dimensions are based on AS1597 and must not be used for set-out. Set-out, including cast rebates
in base slab, should only be done in accordance with project-specific drawings supplied by Rocla.

S T O R M W AT E R
Box Culverts
Base Slabs Precast Base Slabs

Precast RCBC base slabs are a cost- R Code Width Thickness Width Width
effective alternative to in situ base 1.2m Length Tb W R
Tb
slabs and are available for most
W VBGBS1502 1500 135 1710 125
Rocla® box culverts for all spans.
VBGBS1802 1800 150 2030 150
Check with project drawings and
VBGBS2102 2100 180 2350 150
specifications to ensure they can be
VBGBS2402 2400 180 2410 160
used. Base slabs should be installed
VBGBS2702 2700 195 3000 170
in accordance with project drawings
VBGBS3002 3000 210 3350 170
and specification. Where no
VBGBS3302 3300 210 3570 180
information is specified, 75mm of
VBGBS3602 3600 240 3930 190
sand or fine granular material laid
on stable soil foundation should be
used to provide uniform bedding.
Once the base slab has been laid, Box Culvert Link Slabs
cement mortar should be applied in
the rebate to ensure continuous and Nominal Dowel Type Rebate Type
Span L T H D T1 W
even bedding and to avoid any point
(mm) (mm) (mm) (mm) (mm) (mm) (mm)
loading.
1500 1900 190 1700 250 165 220
1800 2200 190 2000 250 165 220
Box Culvert 2100 2500 205 2300 250 180 220
Link Slabs 2400 2800 220 2600 280 195 220
2700 3100 235 2900 280 210 220
3000 3400 250 3200 280 225 220
Precast RCBC link slabs reduce the
3300 3700 265 3500 280 240 220
installation cost of multi-cell box
3600 4000 280 3800 280 255 220
culverts. They can be supplied
with rebated or dowelled joints to L
Steel Precast
customer specification. H Link Slab
dowel W
Installation T T T1
D
Cement mortar should be used S Crown
between the box culvert and the 100 Nominal Span 100
link slab to ensure continuous and S RCBC
Crown Unit
even bedding and avoid any point
loading. For multi-cell
installations, box culverts and link
slabs must be laid progressively in
sets to avoid misalignment and
creep.

S T O R M W AT E R
CPO® Pits CPO® Pit Shafts
Rocla CPO® Pits are specifically Product Code CPO Pit Nom Dia Shaft Height OD
designed for stormwater use and No Steps With Steps (mm) (mm) (mm)
are suitable for pits up to 10m in CP450600A N/A 450 600 535
depth. The system is designed for CP600300A N/A 600 300 700
non-uniform compaction and CP600450A N/A 600 450 700
backfill during installation (refer to CP600600A N/A 600 600 700
brochure for further design CP600900A N/A 600 900 700
parameters). All components and CP6001200A N/A 600 1200 700
shafts have a profiled joint rebate. CP750300A N/A 750 300 870
The 450mm high shaft with step CP750450A N/A 750 450 870
irons must be placed at the top of CP750600A N/A 750 600 870
the pit structure to maintain step CP750900A N/A 750 900 870
spacing. CP7501200A N/A 750 1200 870
CP900300A CP900300AS 900 300 1030
CP900450A CP900450AS 900 450 1030
CP900600A CP900600AS 900 600 1030
CP900900A CP900900AS 900 900 1030
CP9001200A CP9001200AS 900 1200 1030
CP1050300A CP1050300AS 1050 300 1200
CP1050450A CP1050450AS 1050 450 1200
CP1050600A CP1050600AS 1050 600 1200
CP1050900A CP1050900AS 1050 900 1200
CP10501200A CP10501200AS 1050 1200 1200
CP1200300A CP1200300AS 1200 300 1360
CP1200450A CP1200450AS 1200 450 1360
CP1200600A CP1200600AS 1200 600 1360
CP1200900A CP1200900AS 1200 900 1360
CP12001200A CP12001200AS 1200 1200 1360
Step Irons O.D.

Cast-in
lift hole
Step irons are spaced at nominal or lifting 25 Dia.
attachment
300mm vertical centres and are Cast in
ferrules
generally available on CPO® Pits for steps Height 375
from 900mm to 1200mm diameter.
300
The plastic-encapsulated step irons
are strong and durable and are
quick and easy to install or 375
retrieve. They can be knocked into
position using a 1.5 to 2kg hammer,
CPO® Pit Base
even after the pit has been Product CPO Pit Diameter (d) Thickness (t)
backfilled. Code Nom Dia
(mm) (mm) (mm)
CPB450 450 605 90

CPB600 600 770 90
t
CPB750 750 940 90
CPB900 900 1100 90 d
CPB1050 1050 1265 90

CPB1200 1200 1430 90

S T O R M W AT E R
Concrete Lids Circular Lid
600mm diameter CPO® Pits are Product CPO Pit Load Overall Effective
available with a circular lid. The lids Code Nom Dia Class* Width Thickness
(mm) (mm) (mm)
are rebated to provide positive
interlock with the shaft. CPL600M 600 C 700 80
*Class D lids available on order.
Covers and Surrounds Circular Surround CPCM
COVER
Rocla CPO® Pit surrounds are Product CPO Pit Load Overall Effective
available in circular or square profiles. Code Nom Dia Class* Width Thickness
(mm) (mm) (mm) SURROUND
The underside of the surround is
rebated to fit the CPO® Pit shaft. On CPS750M 750 C 870 150
shaft diameters of 1050mm and CPS900M 900 C 1030 150
above, the cover is offset to facilitate CPS1050M 1050 C 1200 150
SHAFT
the use of step irons.

CPS1200M 1200 C 1360 150
*Class D surrounds available on order.
Square Surround CPCM
Product CPO Pit Load Overall Effective

Code Nom Dia Class* Width Thickness
(mm) (mm) (mm)
CPS750SM 750 C 870 150

CPS900SM 900 C 1030 150
Concrete surrounds are available in CPS1050SM 1050 C 1200 150
Class C (150kN) or Class D (210kN)
CPS1200SM 1200 C 1360 150
ultimate load applications in
accordance with AS3996. Standard
Class C surrounds are shown here.
Class D available on special order. For
Class D, replace the “M” at the end of
the code with “H”, e.g., CPS1050SH.
Similarly for the cover, e.g., CPCH.

S T O R M W AT E R
CPO® Pits – CPO® Pits – Pipe accommodation limits

Handling &
Installation Permissible Concrete Pipe Diameters
Pit Diameter (mm) Pipe Diameter (mm)
A B C
Key installation points
600 375 375
All work should be conducted from 600 300 225 375
outside the pit. 750 450 450
750 300 225 450
• Cut the reinforcement only
900 600 600
when all holes are punched.
900 450 225 600
• Punch the smallest possible 900 450 375 450
hole (recommended hole 1050 750 750
diameter pipe OD plus 50mm). 1050 600 225 750
• Holes should be separated by a 1050 600 450 600
minimum space of 200mm. 1200 900 900
• At least 40% of the pit wall 1200 750 300 900
should remain in any horizontal 1200 750 450 750
plane. Note: Pipe B may be increased by one size if all angles between pipe
• The starter shaft should be high centrelines exceed 100 degrees. For other pipe arrangements, please
enough to take the biggest pipes. contact Rocla for advice on pit sizing.
• Ensure holes do not interfere
with step irons. B
• Check step irons are in correct
alignment.
• If a 450mm high shaft is used, it
must be placed at the top of the
A Pit Diameter C
structure to maintain step
spacing.
• With square surrounds, ensure
that backfill is placed to the full
height and properly compacted
under corners.
Ordering
Handling Guidelines To construct a CPO® Pit of the required height, use any t1 SURROUND
combination of shaft heights in the table.
Pit components are provided with Total height of shafts = Depth to invert outlet pipe (d)
cast-in lifting adaptors or lifting
holes. Where lifting holes are + outlet pipe wall thickness (t2)
d
provided, the pit must be lifted + 10mm
using proprietary lifting - Surround thickness (t1)
attachments, available from
specialist lifting equipment t2 10
If exact dimensions are required, either:
suppliers. Lifting should be BASE
undertaken strictly in accordance • Pack joint with mortar (max. 50mm)
with the equipment supplier’s • Cut off top of shaft
instructions. • Set pit lower for sump of silt trap
Contact Rocla for
further information.

S T O R M W AT E R
Grated Inlets Circular Surround with Drop-in Grate
Grated inlets are available in Product CPO Pit Load Overall Effective
circular or square profiles. The Code Nom Dia Class* Width Thickness
(mm) (mm) (mm)
underside of the surround is
rebated to fit the CPO® Pit shaft. CPSG600DM 600 C 700 150
The grate is centrally located to CPSG750DM 750 C 870 150
facilitate installation. The surround CPSG900DM 900 C 1030 150
should be placed so that the main CPSG1050DM 1050 C 1190 150
bearing bars are parallel to the CPSG1200DM 1200 C 1360 150
traffic flow. The grates are *Class D surrounds available on order.
available as drop-in, hinged, or
hinged with a lock.
Square Surround with Drop-in Grate
Surrounds are available in Class C (150kN)
or Class D (210kN) ultimate load Product CPO Pit Load Overall Effective
applications in accordance with AS3996. Code Nom Dia Class* Width Thickness
Class C surrounds are shown here. For (mm) (mm) (mm)
Class D, replace the “M” at the end of the
CPSG600SDM 600 C 700 150
code with “H”, e.g., CPSG1050SDH.
CPSG750SDM 750 C 870 150
Similarly for the cover, e.g., CPCH.
CPSG900SDM 900 C 1030 150
For a hinged grate, replace the “D” in the
CPSG1050SDM 1050 C 1190 150
code with “H”, e.g., CPSG1050SHM for
CPSG1200SDM 1200 C 1360 150
Class C or CPSG1050SHH for Class D.
Surcharge Pit Grate

A B
Surround Grate
Product W D T A B H
Code (mm) (mm) (mm) (mm) (mm) (mm) H
T
CPSG900FM 1030 1030 150 800 800 170
CPSG1050FM 1200 1200 150 800 800 170
CPSG1200FM 1360 1360 150 1100 1100 170 W D
Grated Lids Circular Grated Lid

t GRATE
Grated lids are also available with Product CPO Pit Load Overall Effective
hinge and lock. Code Nom Dia Class* Width Thickness PIT WALL
(mm) (mm) (mm)
CPGL600DM 600 C 720 65

CPGL750DM 750 C 870 65
CPGL900DM 900 C 1030 75
CPGL1050DM 1050 C 1200 75
CPGL1200DM 1200 C 1360 75
*Class D lids available on order.

S T O R M W AT E R
RKO® Stormwater Pit
Pit Bases RKO® Stormwater Pit Bases
The modular Rocla® Precast Square Product Pit Base Overall Overall Overall Max. Max.
Pit system is suitable for junction Code Size Size Length Width Height Pipe Pipe
pits, grated pits and kerb inlet pits (mm) (mm) (L) (mm) (W) (mm) (H) (mm) (L) (mm) (W) (mm)
to a depth of 4 metres. Preformed PBKL0404045C 450 x 450 450 600 600 540 225 225
knockout sections on all four sides PBKL0606060C 600 x 600 600 750 750 690 375 375
provide easy orientation and pipe PBKL0606090C 600 x 600 900 750 750 990 450 450
connection, as well as larger pipe PBKL0906060E 900 x 600 600 1080 780 700 375 375
inlets than other pit systems. PBKG0906075E 900 x 600 750 1080 780 850 375 375
PBKL0906090E 900 x 600 900 1080 780 1000 600 450
PBKG0906105E 900 x 600 1050 1080 780 1150 600 450
PBKG0906120E 900 x 600 1200 1080 780 1300 675 450
PBKG0907060E 900 x 750 600 1080 930 700 375 375
PBKG0907075E 900 x 750 750 1080 930 850 375 375
PBKG0907090E 900 x 750 900 1080 930 1000 600 600
PBKG0907105E 900 x 750 1050 1080 930 1150 600 600
PBKG0907120E 900 x 750 1200 1080 930 1300 675 600
PBKL0909060E 900 x 900 600 1080 1080 700 375 375
PBKG0909075E 900 x 900 750 1080 1080 850 375 375
PBKL0909090E 900 x 900 900 1080 1080 1000 600 600
PBKG0909105E 900 x 900 1050 1080 1080 1150 600 600
PBKG0909120E 900 x 900 1200 1080 1080 1300 675 675
PBKG1006060E 1050 x 600 600 1230 780 700 375 375
PBKG1006075E 1050 x 600 750 1230 780 850 375 375
PBKG1006090E 1050 x 600 900 1230 780 1000 600 450
Step Irons PBKG1006105E 1050 x 600 1050 1230 780 1150 600 450
PBKG1006120E 1050 x 600 1200 1230 780 1300 675 450
Step irons are only available with PBKG1309060E 1300 x 900 600 1480 1080 700 375 375
the 900 x 900mm and 1300 x PBKG1309075E 1300 x 900 750 1480 1080 850 375 375
900mm pit systems. If step irons PBKG1309090E 1300 x 900 900 1480 1080 1000 600 600
are required, add “S” to the end of PBKG1309105E 1300 x 900 1050 1480 1080 1150 600 600
the product code, e.g., PBKG1309120E 1300 x 900 1200 1480 1080 1300 675 675
PBKG0909120ES.
Opening in top to suit

drop-in grate & riser L W
Base
H
Knockouts each face

S T O R M W AT E R
Pit Risers RKO® Pit Risers
Standard products are supplied Product Pit Effective

without step irons fitted. If step Code Size Height
irons are required, add “S” to the (H) (mm)
end of the product code, e.g., PRSL0404015C 450 x 450 150
PRSG0909060ES. PRSL0404030C 450 x 450 300
H
Step irons are only available on PRSL0606015C 600 x 600 150
900x900 and 1300x900 pit systems. PRSL0606030C 600 x 600 300
PRSL0606060C 600 x 600 600
PRSL0906015E 900 x 600 150
PRSL0906030E 900 x 600 300
PRSL0906060E 900 x 600 600
PRSG0907015E 900 x 750 150
PRSG0907030E 900 x 750 300
PRSG0907060E 900 x 750 600
PRSL0909015E 900 x 900 150
PRSL0909030E 900 x 900 300
PRSL0909060E 900 x 900 600
PRSG1006015E 1050 x 600 150
PRSG1006030E 1050 x 600 300
PRSG1006060E 1050 x 600 600
PRSG1309015E 1300 x 900 150
PRSG1309030E 1300 x 900 300
PRSG1309060E 1300 x 900 600
SEP Risers RKO® Side Entry Pit Risers
Side Entry Pit Risers are used with Product Pit Overall Overall Overall
a back of kerb inlet and will Code Size Length Width Height
(W) (D) (H) 200
accommodate a lintel as required.
(mm) (mm) (mm) (mm)
PRSG0906030EK 900 x 600 1080 780 300 H

PRSG0907030EK 900 x 750 1080 930 300
PRSG0909030EK 900 x 900 1080 1080 300 W
PRSG1006030EK 1050 x 600 1230 780 300
300 D

DRAINAGE PRODUCTS
RKO® Stormwater Pits
RKO® Pits – RKO® Pits: Key Installation Points

Handling &
Preformed knockout sections in the base unit make it easy to punch out pipe entry and exit holes.
Installation
• All work should be performed from the outside of the pit.
These procedures are a guide only. • Ensure you are wearing the appropriate PPE for this procedure.
It is the responsibility of the
installer to comply with the • Use a 900gm (head weight) ball hammer and knock a hole in the centre of the smallest recess
specifier and the supervising nearest the bottom of the pit.
authority. Call Rocla for more
detailed installation advice. • For larger pits with a single recess, select a 1.8kg
sledgehammer and knock a hole in the centre of
the recess.
Handling Guidelines
• Do not use excessive force with the knock-out
• RKO® base units should be
procedure, as this may cause cracking of the
installed into position prior to
pit walls.
commencing the knock-out
procedure. • Work your way out to the larger recesses in
• RKO® components incorporate concentric circles
SwiftLift anchors. Approved
lifting hooks and equipment • Once the initial recess is complete, move on to the
must be used at all times. larger recesses until the required diameter is achieved.
Lifting should be undertaken
• Knock the smallest possible hole (recommended pipe
strictly in accordance with the
OD plus 20mm).
equipment supplier’s
instructions. • Place pipe into the penetration. The pipe should be
• RKO® pit components should not level with the inside of the pit wall
be travelled over rough terrain,
to limit dynamic loading. Ensure adequate sealing compound is used around the
pipes, “Bandage Pipe Seal”, refer to the pipe backfill
specification for adequate compaction around the pipes.
Site Stacking
• With the RKO® risers, ensure that backfill is placed to
The safe maximum height for
the full height and properly compacted around the
stacked components is determined
corner sections, refer to the backfill specification
by site conditions.
drawings.
Site Preparation • Place lid and riser sections on the pit structure then
backfill to finished surface level.
The base unit must be supported
on a stable and well-compacted
foundation. Any unsuitable
material should be replaced with Joints Between Units
graded aggregate. Obtain
geotechnical advice if unsure. The joints require no sealer. Male and female rebates are cast into the system components.
Ensure joint surfaces are undamaged and free of mud, sand, concrete and other foreign matter.
Safety
Backfilling
Safety helmets and safety boots
should be worn at all times when Place fill material carefully around the assembled system, ensuring the base and shaft are not
handling and installing precast dislodged. Continue backfilling and compacting using even layers of fill material. When precast
sections. Safety glasses should be pits are installed in pavements or roads, instructions from the road or supervising authority must
worn when punching out the holes. be strictly followed.

S T O R M W AT E R
Concrete Lids RKO® Pit Concrete Lids

W
The concrete lid fits within the Product Pit Cover Dimensions D
preformed rebate at the top of the Code Size D W T
pit base (or pit riser unit) and is (mm) (mm) (mm) (mm)
T
flush with the top of the pit. PLC0404SL 450 x 450 540 540 50
Concrete lids are only available to PLC0606SL 600 x 600 690 690 50
suit pedestrian traffic loads (10kN).
Grated Lids RKO® Pit Grated Lids

D W
The grated lid fits within the Product Pit Grate Dimensions
preformed rebate at the top of the Code Size D W T
pit base (or pit riser unit) and is (mm) (mm) (mm) (mm) T
flush with the top of the pit. PGC0404SDA 450 x 450 515 515 50
Grates are supplied for Class A or PGC0606SDA 600 x 600 665 665 50
B load applications in conformance PGC0906RDA 900 x 600 995 695 50
with the load categories in AS3996 PGC0907RDA 900 x 750 995 845 50
(Class A: 10kN – pedestrian loads; PGC0909SDA 900 x 900 995 995 50
Class B: 80kN – light duty).
Product codes shown are for Class
A. For Class B, replace the “A” in
the code with “B”.

S T O R M W AT E R
Grated Surrounds RKO® Pit Grated Surrounds
Grates and surrounds are Product Pit Surround Dimensions (mm) Grate Clear
manufactured to suit Class C Code Size D W T Opening
(150kN) ultimate load applications (mm) (mm) (mm) (mm) (mm)
in accordance with AS3996. The CPSG600SDM 450 x 450 700 700 160 300 x 300
grates are a drop-in type and are CPSG750SDM 600 x 600 870 870 160 400 x 400
available hinged on request. CPSG1050SDM 900 x 600 1200 1200 160 650 x 650
Grates and surrounds for other load CPSG1050SDM 900 x 750 1200 1200 160 650 x 650
applications are also available. CPSG1050SDM 900 x 900 1200 1200 160 650 x 650
W
D
Gully Grates RKO® Pit Gully Grates (Surcharge Grates)

(Surcharge Grates)
Product Pit Surround Dimensions Grate Dimensions
Code Size W D T A B H
Grates and surrounds are available
(mm) (mm) (mm) (mm) (mm) (mm) (mm)
to suit Class C (150kN) ultimate
load applications in accordance PSG0906FM 900 x 600 1080 780 100 1100 800 170
with AS3996. PSG0909FM 900 x 900 1080 1080 100 1100 1100 170
A B
H
T
W D

S T O R M W AT E R
Junction Pit Covers RKO® Junction Pit Covers
Covers and surrounds are Product Surround Dimensions

Code Pit W D T Cover PCG0705RH
manufactured to suit Class C
(150kN) ultimate load applications Size (mm) (mm) (mm)
in accordance with AS3996. The PSG0906 900 x 600 1080 780 100
same cover fits all three surrounds. PSG0907 900 x 750 1080 930 100
PSG0909 900 x 900 1080 90 100
T
W
D
Cast Iron Covers RKO® Pit Cast Iron Covers and Surrounds
Cast iron covers with concrete Product Class Pit Surround Dimensions
surrounds are available to suit Code Size W D T
Class B (80kN) or Class D (210kN) (mm) (mm) (mm)
load applications in accordance PSCG0404CB B 450 x 450 700 700 150 T
with AS3996. PSCG0606CB B 600 x 600 870 870 150
PSCG0909CB B 900 x 900 1200 1200 150
W
PSCG0606CD D 600 x 600 870 870 150 D
PSCG0909CD D 900 x 900 1200 1200 150
Two Piece Cover RKO® Two Piece Cover 495

Cover Section
PCG0909W
985
The surround accommodates two Product Pit Surround Dimensions
covers, each 985 x 495 x 100mm. Code Size W D H 100
The surround has provisions for a (mm) (mm) (mm)
steel channel to be placed under PSG0909W 900 x 900 1080 1080 300
the covers. The channel is supplied H
by others. Code for individual cover
sections is PCG0909W.
W
D

S T O R M W AT E R
Kerb Inlets
Rocla® One-piece One-piece Kerb Inlet

Kerb Inlet
Product Nominal Description Overall
Code Opening (A) (Grate Position) Width (W)
The Rocla one-piece kerb inlet is
®
(mm) (mm)
compatible with most local
government kerb profiles. It is OKIC1200 1200 Centred Grate (Sag) 1500
suitable for use on Rocla CPO® Pits OKIC1800R 1800 Right Hand Grate 2100
from 900mm to 1200mm diameter OKIC1800L 1800 Left Hand Grate 2100
and RKO™ Pits 900 x 750, 900 x 900 OKIC1800SAG 1800 Centred Grate (Sag) 2100
and 1300 x 900. OKIC2400R 2400 Right Hand Grate 2700
OKIC2400L 2400 Left Hand Grate 2700
OKIC2400SAG 2400 Centred Grate (Sag) 2700
Precast Trough OKIC3000R 3000 Right Hand Grate 3300
The Rocla® one-piece kerb inlet OKIC3000L 3000 Left Hand Grate 3300
includes a precast trough , OKIC3000SAG 3000 Centred Grate (Sag) 3300
removing the need for benching
on site. The product is available with the grate in right-hand, left-hand and sag
configuration. The sag configuration has the grate in the centre of the unit.
The 1200mm unit is only available in sag configuration.
Left-hand unit being installed

One-piece kerb inlet (left-hand version)
W
B
150 A 150
Reference
point 380
360
960
230
960
Grate hinged this end
Typical cross section Plan

S T O R M W AT E R
Kerb Inlets
RCA Lintels RCA Semi-mountable Lintel
Based on Road Construction

Authority profiles for semi-
mountable and non-mountable
(barrier) kerbs.
RCA Semi-mountable Lintel

Code: LINTELSM
RCA Barrier Lintel
RCA Barrier Lintel

Code: LINTELB
RCA Covers and Surrounds and Covers for RCA Side Entry & Junction Pits
Surrounds
Universal covers can be used for
side entry or junction pit
applications.
SEP and JP Surround & Cover SEP and JP Surround & Cover SEP and JP Surround & Cover
1200 x 750 x 100mm 1200 x 900 x 100mm 1300 x 900 x 125mm
Cover Code: PCD0705R Cover Code: PCD0705R Cover Code: PCD0705R
Surround Code: PSD1207 Surround Code: PSD1209 Surround Code: PSD1309

S T O R M W AT E R
Kerb Inlets
VicRoads Lintels VicRoads Semi-mountable Lintel 1300mm (1m opening)
These lintels are designed in

accordance with Vicroads drawing
SD1061 for pit types SD1301 and
SD1311.
VicRoads 1300mm Semi-mountable Lintel

Code: LINTELSMV
VicRoads Semi-mountable Lintel 1800mm (1.5m opening)
VicRoads 1800mm Semi-mountable Lintel

Code: LINTELSMV1500g
VicRoads Barrier Lintel 1300mm (1m opening)
VicRoads Barrier Lintel

Code: LINTELBV

S T O R M W AT E R
Kerb Inlets
VicRoads Covers VicRoads Side Entry Pit Covers and Surrounds

& Surrounds
These covers and surrounds are
designed in accordance with
VicRoads drawing SD1051 and are
used primarily for SEP (side entry pits)
or JP (junction pits).
VicRoads 1300 x 900mm SEP

Surround & Cover (1m opening)
Cover: PCD060M Surround: PSD1309M
VicRoads 1800 x 900mm SEP

Surround & Cover (1.5m opening)
Cover: PCD060M Surround: PSG1809M
VicRoads Junction Pit Cover and Surround
VicRoads 1300 x 1050mm JP

Surround & Cover
Cover: PCD060M Surround: PSD1310M

S T O R M W AT E R
Kerb Inlets
VicRoads Grated VicRoads Grated Inlets

Inlets
SD1411 Grated Inlet
Precast grated inlets are available to
suit VicRoads kerb and pit profiles.
They can be used with the Rocla
CPO® Pit system or mounted on
precast or in situ square pit systems.
Contact Rocla for further details.
SD1411 Grated Inlet

The SD1411 inlet is available to
suit Rocla CPO® Pits or other pit
systems. SD1431 Grated Inlet
SD1431 Grated Inlet

The SD1431 grated inlet is used
where the bitumen or concrete
road pavement will be flush with
the grate. Used alongside a barrier
system.
SD1441 Grated Inlet

The SD1441 inlet is used alongside
a barrier system. SD1441 Grated Inlet

S T O R M W AT E R
Kerb Inlets
Cast Iron Kerb Inlets Side Entry Cast Iron Rollover Kerb Inlet
Product Pit Size Description Effective Height

Code (mm) (mm)
PCG0906CIKH All Pits SEP Cast Iron Rollover Infill Cover N/A
PSG0906KRH 900x600 SEP Rollover Surround 250
Side Entry Cast Iron Barrier Kerb Inlet

Code (mm) (mm)
PCG0906CIKBH All Pits SEP Cast Iron Barrier Infill Cover N/A
PSG0906KRBH 900x600 SEP Barrier Surround 250
Grated Kerb Inlet Pit Grated Inlet For Catch Pit
The grated kerb inlet is suitable for

use with a catch pit (e.g., Wyndham
Council or Hume Council).

Code (mm) (mm)
PID11006 900x600 RKO Grated Catch Pit 430

S T O R M W AT E R
Headwalls
Small Pipe Small Pipe Headwalls

Headwalls
Pipe Nominal Dimensions (mm)
Size A B C D E F G H
Used primarily for drainage
applications. Annulus between pipe 225 305 1575 640 740 695 80 520 80
and headwall should be grouted after 300 385 1575 640 740 695 80 520 80
installation. 375 455 1575 640 740 695 80 520 80
450 545 1575 640 740 900 80 720 80
525 630 1700 690 800 1040 90 780 100
600 720 1700 690 800 1040 90 780 100
675 785 2020 1010 1200 1410 90 1100 140
750 905 2020 1010 1200 1410 90 1100 140
825 950 2020 1010 1200 1410 90 1100 140
900 1070 2020 1010 1200 1410 90 1100 140
Large Pipe Large Pipe Headwalls

Headwalls
Product Pipe Nominal Dimensions (mm)
Used for drainage and irrigation Code Size A B C D E F G H
applications. May need to grout HWC1050JV 1050 1215 3415 1620 1515 1520 120 520 120
annulus between pipe and headwall. HWC1200JV 1200 1385 3415 1620 1515 1670 120 670 120
HWC1350JV 1350 1545 3915 1620 2015 1900 120 900 120
HWC1500JV 1500 1710 3915 1620 2015 2065 120 1065 120
HWC1650JV 1650 1900 5010 2400 2100 2180 120 660 150
HWC1800JV 1800 2040 5010 2400 2100 2320 120 800 150
HWC1950JV 1950 2230 5310 2400 2400 2580 120 1060 150
HWC2100JV 2100 2355 5310 2400 2400 2705 120 1185 150
HWC2250JV 2250 2600 5610 2400 2700 2900 120 1380 150
HWC2400JW 2400 2680 5644 2400 2700 3000 150 1500 180
HWC2550JW 2550 2830 6537 3000 3000 3110 150 1210 180
Note: Large headwalls require appropriate

D
slope stability checks.
A
H
F
E
A
G
H
H
B C

S T O R M W AT E R
Headwalls
Multi-cell Twin-cell Pipe Headwalls

Pipe Headwalls
Product Pipe Type Nominal Dimensions (mm)
Code Size A B C D E F G H
Rocla manufactures multi-cell
headwalls in a range of standard HWC300JZ02 300 One Piece 378 1756 650 1180 840 90 467 90
sizes, as well as customised HWC375JZ02 375 One Piece 460 2351 650 1775 840 90 467 90
versions to suit individual site HWC450JZ02 450 One Piece 545 2351 650 1775 840 90 467 90
requirements. HWC525JZ02 525 One Piece 630 2351 650 1775 840 90 467 90
Multi-cell headwalls can be HWC600JZ02 600 One Piece 710 2826 780 2160 1035 90 575 90
supplied in sections to aid handling HWC675JZ02 675 One Piece 800 2984 1010 2160 1120 90 507 90
on site. Refer to Rocla for details HWC750JZ02 750 One Piece 885 2984 1010 2160 1120 90 507 90
of jointing multi-cell headwalls. HWC825JZ02 825 One Piece 985 3329 1010 2505 1300 90 687 90
HWC900JZ02 900 One Piece 1060 3329 1010 2505 1300 90 687 90
HWC1050JZ02 1050 One Piece 1215 4715 1620 2815 1520 120 520 120
HWC1200JZ02 1200 One Piece 1385 5215 1620 3315 1670 120 670 120
HWC1350JZ02 1350 One Piece 1545 5415 1620 3515 1900 120 900 120
HWC1500JZ02 1500 One Piece 1710 5915 1620 4015 2065 120 1065 120
HWC1650JZ02 1650 Two Piece 1900 7070 2400 4160 2180 120 660 150
HWC1800JZ02 1800 Two Piece 2040 7370 2400 4460 2320 120 800 150
HWC1950JZ02 1950 Two Piece 2230 7730 2400 4820 2580 120 1060 150
HWC2100JZ02 2100 Two Piece 2355 8005 2400 5095 2705 120 1185 150
HWC2250JZ02 2250 Two Piece 2600 8490 2400 5580 2900 120 1380 150
HWC2400JZ02 2400 Two Piece 2680 8684 2400 5740 3000 150 1500 180
HWC2550JZ02 2550 Two Piece 2830 9644 3000 6007 3110 150 1210 180
A A F
E
A
G
H
H
B C
Note: The above dimensions are approximate only and are based on a pipe
spacing of 300mm (between the outside of the pipes). Other spacings are
available. Contact Rocla for details.

S T O R M W AT E R
Headwalls
Multi-cell Triple-cell Pipe Headwalls

Pipe Headwalls
Product Pipe Type Nominal Dimensions (mm)
Code Size A B C D E F G H
Multi-cell pipe headwalls can be
supplied with virtually any number of HWC300JZ03 300 One Piece 378 2351 650 1775 840 90 467 90
cells. HWC375JZ03 375 One Piece 460 2736 650 2160 840 90 467 90
HWC450JZ03 450 One Piece 545 3081 650 2505 840 90 467 90
HWC525JZ03 525 One Piece 630 3081 650 2505 840 90 467 90
HWC600JZ03 600 One Piece 710 3556 780 2890 1035 90 575 90
HWC675JZ03 675 One Piece 800 4309 1010 3485 1120 90 507 90
HWC750JZ03 750 One Piece 885 4309 1010 3485 1120 90 507 90
HWC825JZ03 825 One Piece 985 4309 1010 3485 1300 90 687 90
HWC900JZ03 900 One Piece 1060 4694 1010 3870 1300 90 687 90
HWC1050JZ03 1050 Two Piece 1215 6215 1620 4315 1520 120 520 120
HWC1200JZ03 1200 Two Piece 1385 6705 1620 4805 1670 120 670 120
HWC1350JZ03 1350 Two Piece 1545 7205 1620 5305 1900 120 900 120
HWC1500JZ03 1500 Two Piece 1710 7690 1620 5790 2065 120 1065 120
25-cell 750mm diameter pipe headwalls
HWC1650JZ03 1650 Two Piece 1900 9230 2400 6320 2180 120 660 150
under rail line
HWC1800JZ03 1800 Two Piece 2040 9690 2400 6780 2320 120 800 150
HWC1950JZ03 1950 Two Piece 2230 10220 2400 7310 2580 120 1060 150
HWC2100JZ03 2100 Two Piece 2355 10645 2400 7735 2705 120 1185 150
HWC2250JZ03 2250 Two Piece 2600 11370 2400 8460 2900 120 1380 150
HWC2400JZ03 2400 Two Piece 2680 11644 2400 8700 3000 150 1500 180
HWC2550JZ03 2550 Two Piece 2830 12721 3000 9084 3110 150 1210 180
A A A F
Triple-cell 1050mm diameter pipe headwall

E
A
G
H
H
B C
Note: The above dimensions are approximate only and are based on a pipe
spacing of 300mm (between the outside of the pipes). Other spacings are
Triple-cell, high bulkhead 1200mm available. Contact Rocla for details.
diameter pipe headwall with 450mm
diameter pipe in wing wall

S T O R M W AT E R
Headwalls
RCBC Headwalls Small Box Culvert Headwalls
When ordering small RCBC Product RCBC Nominal Dimensions (mm)

headwalls, nominate whether the Code Size B C D E F G H
box culvert is constructed from HWG030015B 300 x 150 1575 660 740 900 80 700 80
crown units or inverts and lids, as HWG037015B 375 x 150 1575 660 740 900 80 700 80
this affects the size of the opening HWG037022B 375 x 225 1575 660 740 900 80 700 80
(W x h). HWG045015B 450 x 150 1575 660 740 900 80 700 80
HWG045022B 450 x 225 1575 660 740 900 80 700 80
HWG045030B 450 x 300 1575 660 740 900 80 700 80
HWG060015B 600 x 150 1670 700 800 1040 90 780 100
HWG060022B 600 x 225 1670 700 800 1040 90 780 100
HWG060030B 600 x 300 1670 700 800 1040 90 780 100
HWG060045B 600 x 450 1670 700 800 1040 90 780 100
HWG075030B 750 x 300 1995 2020 1200 1410 90 1100 140
HWG075045B 750 x 450 1995 2020 1200 1410 90 1100 140
HWG075060B 750 x 600 1995 2020 1200 1410 90 1100 140
HWG090030B 900 x 300 2351 2020 1200 1410 90 1100 140
HWG090045B 900 x 450 2599 2020 1200 1410 90 1100 140
Single cell box culvert headwall HWG090060B 900 x 600 2599 2020 1200 1410 90 1100 140
HWG090075B 900 x 750 2599 2020 1200 1410 90 1100 140
HWC120030B 1200 x 300 2351 650 1775 840 90 467 90
HWC120045B 1200 x 450 2599 1010 1775 1000 90 387 90
HWC120060B 1200 x 600 2599 1010 1775 1120 90 507 90
HWC120075B 1200 x 750 2599 1010 1775 1280 90 667 90
HWC120090B 1200 x 900 3915 1620 2015 1520 120 520 120
D
F
w
Multi-cell box culvert headwalls

E
h
G
H
B C
Note: Opening (W x h) to specification.
Large multi-cell box culvert headwalls
Headwalls are also available to suit large-span and multi-cell box culverts.
Contact Rocla for further details. Headwalls to suit box culverts up to
3000 x 2400mm (B x D) are generally supplied as a single piece.
Headwalls with greater spans are supplied as multi-piece units.

S T O R M W AT E R
VicRoads Headwalls
Driveable Headwalls VicRoads Driveable Headwalls
Trafficable culvert headwalls are Product Nom. Nominal Dimensions (mm)

manufactured to VicRoads Code Pipe A B C D E F
specifications in two sizes to Size
accommodate pipes from 225mm HWG225D 225 450 1370 730 1920 620 300
to 600mm diameter. HWG300D 300 450 1370 730 1920 620 380
HWG375D 375 450 1370 730 1920 620 460
HWG450D 450 600 2370 980 2920 870 560
HWG525D 525 600 2370 980 2920 870 640
HWG600D 600 600 2370 980 2920 870 720
C F
75 375
200
400 B 150
Driveable headwalls are provided

with SwiftLift anchors at D
appropriate lifting points. Rails
must not be used for lifting.

S T O R M W AT E R
VicRoads Drains
Pavement Drain VicRoads Pavement Drain
Pavement drain headwall and Product Component Dimensions

flush-out riser cover designed in Code (mm)
accordance with VicRoads drawing PDFH100 Flush-out Headwall 900 x 700
SD1631. PDFRS450S Surround 450 x 450
PDFRL320 Cover 320
Flush-out headwall Flush-out riser cover and surround
Subsoil Drainage Pit VicRoads Subsoil Drainage Pit
Reinforced concrete lid suitable for Ø709 (Pipe socket I.D.)

VicRoads 600m diameter RRJ
Ø705
subsurface drainage pit. Conforms
Concrete lid
with VicRoads drawings SD1611/B
and SD1051/B.
94
Ø675
Ø614
Ø702
Reinforced concrete lid in 600mm diameter RRJ pit

SEWERAGE
Sewer Pipes - Concrete
Rocla® Sewer Pipes Rocla® sewer pipe range
Rocla® steel-reinforced concrete Type SA Slightly aggressive conditions (siliceous aggregates with 25mm internal cover).
sewer pipes are suitable for a wide
range of effluents, from non- Type SASL Mildly aggressive conditions (type SA with an additional sacrificial layer).
aggressive to very highly Type CA Medium aggressive conditions (calcareous aggregate with 25mm cover).
aggressive, allowing designers to
choose the most economical Type CASL Highly aggressive conditions (type CA with an additional sacrificial layer).
pipeline system to suit the
sewage flow. Composite pipe Very highly aggressive conditions (composite layer pipe or PVC lined pipe).
Rocla produces a Sewer Pipe
Manual to assist designers in Standard Dimension for types SA and CA sewer pipe
determining the aggressivity of
sewage flow and the type of
Rocla® sewer pipe best suited to Nominal Pipe Outside Internal Diameter (mm) of Pipe
Diameter Diameter Class 2 Class 3 Class4
the application. (mm) (mm)
All Rocla® sewer pipes are
450 533 439 425 415
produced from hard, dense,
525 616 508 502 496
impermeable concrete and supplied
600 699 585 571 565
with a flexible rubber ring joint.
675 787 667 653 641
Standard pipes will accept
750 870 742 724 704
hydrostatic test heads of 90 kPa
825 946 806 796 786
but higher heads are available
900 1043 903 883 873
on request.
1050 1194 1044 1024 1004
1200 1365 1195 1175 1155
1350 1524 1344 1314 1294
1500 1689 1499 1469 1439
Specifying Rocla® 1650 1854 1644 1614 1584
Sewer Pipe 1800 2019 1799 1769 1739
Internal diameters are for SA and CA pipes with 25mm internal cover only.
The following information is
All dimensions are nominal. Actual internal diameters may be less than
required when specifying a Rocla® nominal diameters because of sacrificial layers on inside surface.
sewer pipe for a particular project:
For pipeline sections that are clearly non-aggressive, such as those that
• Nominal pipe diameter always run full, standard RRJ pipes (siliceous aggregate with 10mm to 20mm
• Class of pipe (reference AS4058) internal cover) are acceptable and provide larger internal diameters.
• Hydrostatic test pressure, if
greater than 90 kPa
• Type of pipe required, Rubber Ring Joint Sewer Pipe
i.e. SA, SASL, CA, CASL or 2.44m effective length
Composite
• Sacrificial layer depth (if
Pipe Pipe
required for type SASL or CASL) OD ID
• Special requirements
Contact Rocla for further

information

SEWERAGE
Sewer Pipe - Vitrified Clay
Naylor Vitrified Clay Trench Installations

Sewer Pipe
Densleeve Pipe
Naylor vitrified clay pipes and Plain-ended vitrified clay pipes and fittings with flexible EDPM sleeve-couplings
fittings are manufactured under an
Product Code Nom. Diameter Crushing Strength Standard Length
approved Quality Assurance
(mm) kN/m (System G) (m)
System to international standard
BS EN295-1, 4, 5 & 7. Standard DV100P17011 100 40 1.75
lengths are convenient for handling DV150P17022 150 40 1.75
and provide flexible joints at DV200P17018 200 56 1.75
frequent intervals to withstand DV225P22003 225 45 1.75
ground movement. DV250P17019 250 70 1.75
DV300P22005 300 72 2
Low Porosity
Exclusion of air and moisture from
the clay during firing creates dense
vitrification. Naylor pipes are
smooth-surfaced and impermeable,
making glazing unnecessary.
Strength Densleeve Plain-Ended Pipe

Vitrified clay pipes and fittings are
rigid and do not distort under
loading. Their high inherent Denseal Pipe
strength ensures stability even Socketed pipes with integral polyester and EDPM O-ring jointing system
under high loadings.
Product Code Nom. Diameter Crushing Strength Crushing Strength Standard Length
(mm) kN/m (System G) kN/m (System N) (m)
Flexible Joints
DS150P10078 150 34 40 1.4
The flexible joints ensure the DS200P11016 200 40 48 1.6
pipeline will accommodate minor DS225P10080 225 36 36 1.75
settlement and ground movement DS250P11030 250 40 60 1.6
without failure. DS300P10036 300 48 72 2.6
DS375P10048 375 45 64 2
DS400P10051 400 64 64 2
Product Approval
DS450P10060 450 54 72 2
Naylor vitrified clay trench and DS500P10066 500 60 80 2
jacking sewer pipes have a positive DS600P10037 600 96 1.85
WSAA appraisal and should be
acceptable to all authorities.
Denseal Socketed Clay Pipe Naylor Denseal socketed vitrified clay pipes

SEWERAGE
Naylor Fittings Denseal Fittings and Accessories

& Accessories
Denseal Bends Spigot and Socket Joint
Naylor Denseal and Densleeve Code Nom. Diameter Angle Code Nom. Diameter Angle
pipes have a range of associated (mm) (Degrees) (mm) (Degrees)
fittings such as bends and junctions. DS150B12002 150 90 DS300B12024 300 22.5
Fittings for Denseal vitrified clay DS150B12011 150 45 DS300B12034 300 11.25
spigot and socket pipes are DS150B12020 150 22.5 DS375B12007 375 90
available in diameters from 150 to DS150B12030 150 11.25 DS375B12016 375 45
450mm with polyester joints to BS DS225B12004 225 90 DS375B12025 375 22.5
EN295. DS225B12013 225 45 DS375B12035 375 11.25
DS225B12022 225 22.5 DS450B12009 450 90
DS225B12032 225 11.25 DS450B12018 450 45
DS300B12006 300 90 DS450B12027 450 22.5
DS300B12015 300 45 DS450B12037 450 11.25
Denseal Junctions Spigot and Socket Joint

Code Main Pipe Junction Junction Code Main Pipe Junction Junction
Dia. (mm) Dia. (mm) Angle (Deg) Dia. (mm) Dia. (mm) Angle (Deg)
DS150J12046 150 150 45 DS375J12065 375 300 45

DS150J12047 150 100 45 DS375J12064 375 225 45
DS150J12105 150 150 90 DS375J12062 375 150 45
DS150J12106 150 100 90 DS375J12119 375 375 90
DS225J12053 225 225 45 DS375J12118 375 300 90
DS225J12052 225 150 45 DS375J12117 375 225 90
DS225J12051 225 100 45 DS375J12116 375 150 90
DS225J12110 225 225 90 DS450J12077 450 450 45
DS225J12109 225 150 90 DS450J12076 450 375 45
DS225J12108 225 100 90 DS450J12075 450 300 45
DS300J12060 300 300 45 DS450J12074 450 225 45
DS300J12059 300 225 45 DS450J12073 450 150 45
DS300J12058 300 150 45 DS450J12126 450 450 90
Joints DS300J12253 300 300 90 DS450J12125 450 375 90
DS300J12113 300 225 90 DS450J12124 450 300 90
Flexible mechanical joints with
DS300J12112 300 150 90 DS450J12123 450 225 90
polyester fairings and elastomeric
DS375J12066 375 375 45 DS450J12122 450 150 90
O-ring seals provide watertight
joint assemblies, complying with Denseal Pipe Jointing Procedure
BS EN295-1: Systems D and N.
Denseal pipes are easy to join - the spigot is simply introduced
Denseal joint assemblies accept into the lubricated socket on an angle, before pushing the pipe
angular deflection and shear home. Pipes should not be jointed “head-on”.
resistance without leakage, when
1. Thoroughly clean the polyester spigot fairings
tested under an internal or external
water pressure of 50 kPa (5 metres 2. Check that the rubber sealing ring is clean and locate it in the
head). groove of the polyester spigot fairing
3. Lubricate the pipe socket only
4. Insert the spigot into the lubricated socket at an angle of
approximately 10 degrees to the main pipeline. Maintain a
horizontal forward pressure and straighten the pipe to the
centreline of the pipeline to complete the joint assembly

SEWERAGE
Naylor Denlok Denlok Jacking Pipe

Jacking Pipe System
Code Nom. Diameter Standard Length
(mm) (m)
Denlok is a jacking pipe system for
trenchless and micro-tunnelling DL150P40043 150 1.0
installations. This thick-walled, DL200P40044 200 1.0
high axial strength pipe has a high DL225P40045 225 1.0
performance flush-fitting joint and DL250P40046 250 1.0
is available in a range of standard DL300P40047 300 1.0
diameters from 150mm to 1200mm. DL400P40016 400 2.0
DL450P40042 450 2.0
Seal Design and Function
DL500P40021 500 2.0
SlipnLok is designed as a sliding DL600P40024 600 2.0
seal that is located in the pipe end DL700P40077 700 2.0
rebate. No lubricant is required on DL800P40016 800 2.0
either the seal or stainless steel DL900P40042 900 2.0
sleeve, as lubricant is enclosed DL1000P40021 1000 2.0
within the sliding mantel. As the DL1100P40024 1100 2.0
male spigot is inserted into the DL1200P40077 1200 2.0
female sleeve the seal is Notes:
compressed creating a positive 4.5
150mm Diameter: Supplied with EPDM seals
bar internal and external pressure. encapsulated in a polypropylene sleeve with moulded
The high contact pressure reduces thrust ring.
the risk of root infestation through
200mm to 300mm Diameter: Supplied with 316 Ti
the joint, allowing pipe installation stainless steel coupling fitted with integral EPDM seal and
under mature trees. thrust ring.
400mm to 1200mm Diameter: Supplied with 316 Ti
stainless steel sleeves, SlipnLok seals to achieve positive
4.5 bar internal/external pressure with factory fitted
particle board thrust ring. Denlok Jacking Pipe
Revit Auger Boring Pipe Revit Auger Boring Pipe

System
Product Code Nom. Diameter Crushing Strength Standard Length
Denlok Revit pipe is specially (mm) kN/m FN (m)
designed for 3-pass guided auger
RE225P40145 225 54 2
boring trenchless installation. All
RE300P40147 300 60 2
Revit NS pipes include a coupling
RE375P40148 375 45 2
manufactured from grade 316
RE400P40116 400 64 2
stainless steel, a SlipnLok self-
RE450P40142 450 54 2
lubricating EPDM seal and
RE500P40121 500 60 2
chipboard thrust ring. Revit is
available in a range of standard
diameters from 225mm to 500mm.

SEWERAGE
Naylor Band-Seal
Couplings
Band-Seal is a range of versatile,
flexible couplings used for jointing
pipes of both similar and different
materials and sizes. The couplings
are especially suited to drains,
Standard Couplings Pipe Couplings
sewers and underground pipelines.
These couplings comply with the requirements of Used in drainage systems to connect pipes where resistance
The extensive range connects pipes WIS 4-41-01 and are specifically designed for jointing pipes to shear loads is not required.
from 24mm to 4000mm nominal size in sewerage, drainage and similar non-pressure applications
where resistance to shear loads is required.
(DN), to other pipes of the same or
different sizes and material.
Band-Seal couplings consist of
moulded synthetic elastomeric
sleeves and stainless steel
clamping bands. Standard
couplings also include a stainless
steel shear band. A wide range of
bushes, tools and end caps
completes the system. Extra Wide Couplings Adapter Couplings
Naylor Extra Wide Couplings have a width of 300mm which Provide an inexpensive method of directly jointing pipes of
allows a greater tolerance when cutting larger diameter differing outside diameters, without the need for bushes.
pipes. The increased width also accommodates the greater The most common application is for connecting uPVC pipes
movement of the joints associated with the depths at which to a variety of other pipe materials, including vitrified clay.
these large diameter pipes are laid. These couplings are also suitable for connecting other types
of pipes such as cast iron and metal pipes.
Bushes Plumbing Range

Manufactured from synthetic elastomers and available in a Used for connecting smaller diameter pipes. The couplings
variety of sizes and thicknesses to allow the standard range are designed for connecting pipes with a similar outside
of couplings to connect pipes that may have a considerable diameter, and the adapters for connecting pipes of differing
difference in their outside diameters. They are used where outside diameters.
the difference in the outside diameters of the pipes to be
jointed exceeds 12mm and an Adapter Coupling is not
available.
Chemical Couplings
The range of Hathernware chemically resistant Band-Seal
End Caps couplings offers the chemical and process industries the
A reusable and flexible, easy to fit cap for permanent or advantage of a modern, mechanical, flexible jointing system
temporary applications such as air testing waste or soil for any plain end pipe system, including Naylor’s
systems, capping or preventing dirt ingress. Hathernware Thermachem range of thermal shock and
chemical resistant pipes.

SEWERAGE
Sewer Access System
Rocla® Sewer Rocla® Sewer Access System Reducer Options

Access System
The Rocla® Sewer Access System
allows fast construction of high
quality, watertight maintenance
holes to a depth of 10 metres. The
standard, modular components fit
together easily to create a
Conversion slab, spacer ring and cast iron lid
complete system.
Rocla® Sewer Access Systems are
manufactured from high strength,
high density and low absorption
concrete. This factory-made
product is considerably superior to
concrete formed on site.
The Rocla Quality System ensures
that a reliable product conforming
to AS4198 will be delivered to site. Straight back taper, spacer ring
and cast iron lid
Assembled access system Shaft section with squat cone and

tapered spacing ring and cast iron lid
Precast Base Precast Base
Precast bases are available with Product Component Nominal Height

pre-benched channels to suit the Code (mm)
inlet and outlet configuration. XBD1015600 Shell (no benching) 520
Pre-benched bases are custom XBD1015600B1 150mm outlet pipe 520
manufactured for each XBD1015600B2 225mm outlet pipe 520
maintenance hole. The precast XBD1015600B3 300mm outlet pipe 520
base is also available as a shell to
suit on-site channel benching. The
precast base has an effective
depth of 520mm to invert level.
Bases available with pre-benched channels

SEWERAGE
Sewer Access System
Shafts Sewer Access Shaft
The shaft is the main trunk of the Product Code Nominal Nominal
maintenance hole and provides No Steps With Steps Diameter Height
ample space for inspection and (mm) H (mm)
maintenance of the structure. X1015300 X1015300S 1050 300
Standard heights reduce the X1015600 X1015600S 1050 600
number of variables on site. The H
X1015900 X1015900S 1050 900
shafts are available with or X10151200 X10151200S 1050 1200
without step irons. X10151500 X10151500S 1050 1500
X10151800 X10151800S 1050 1800
X10152100 10152100S 1050 2100
X10152400 X10152400S 1050 2400
X1180300 X1180300S 1200 300
X1180600 X1180600S 1200 600
X1180900 X1180900S 1200 900
X11801200 X11801200S 1200 1200
X11801500 X11801500S 1200 1500
X11801800 X11801800S 1200 1800
X11802100 X11802100S 1200 2100
X11802400 X11802400S 1200 2400
X1513300 X1513300S 1500 300
X1513600 X1513600S 1500 600
X1513900 X1513900S 1500 900
X15131200 X15131200S 1500 1200
X15131500 X15131500S 1500 1500
X15131800 X15131800S 1500 1800
X15132100 X15132100S 1500 2100
X15132400 X15132400S 1500 2400
Step Irons
Step irons are plastic encapsulated

steel, 375mm wide. Where step
irons are used, ensure correct step
alignment.
Handling Guidelines
Maintenance hole components are

provided with cast-in lifting
attachments. The pit must be
lifted using proprietary lifting
attachments, available from Step Irons
specialist lifting equipment Step Width: 375mm
suppliers. Lifting should be Spacing: 300mm
Placement: Aligned
undertaken strictly in accordance
with the equipment supplier’s
instructions.
information.

SEWERAGE
Sewer Access System
Squat Cone Squat Cone

(for 1050mm diameter only)
Product Nominal Diameter Nominal Height
Code (mm) (mm)
The squat cone is a concentric
tapered cone that provides access XSC1015 1050 300
to shallow maintenance holes
where step irons or ladders are not
required.
Straight Back Taper Straight Back Taper
The straight back taper is suitable Product Code Nominal Nominal

for both shallow and deep Diameter Height
No Steps With Steps
maintenance hole structures. It (mm) H (mm)
has one vertical side suitable for
XSB1015 XSB1015S 1050 600
step irons or ladders.
XSB1180 XSB1180S 1200 600
Available with or without step irons or inserts for ladders
Conversion Slab Conversion Slab
The conversion slab may be used in Product Nominal Diameter Nominal Height
place of the squat cone or straight Code (mm) (mm)
back taper to provide additional
XCS1015 1050 150
headroom.
XCS1180 1200 150
The hole is offset to facilitate XCS1523600 1500 150
access.
Spacer Rings Spacer Rings
One or more spacer rings may be Product Component Nominal Height

used to bring the cover and Code (mm)
surround to the required level.
XSR1015075 Standard 75 Standard
Tapered spacer rings provide a
grade for the surround and cover. XSR1015100 Standard 100
XSR1015150 Standard 150
XSR1015200 Standard 200
XSR1015TAP Tapered 75-125
Tapered

SEWERAGE
Sewer Access System
Covers & Surrounds Ductile Iron Covers
Covers and surrounds sit flush with Product Load Nominal Height
the surface level. Available as Code Application (mm)
reinforced concrete, ductile iron Solid top DI cover and frame with concrete surround
cover and frame, ductile iron cast XG1015LW Class B 100
into a concrete surround, or other XG1015HW Class D 150
variations. Covers and surrounds Concrete infill cover and frame with concrete surround
are available for Class B or D load XG1015FL Class B 100
applications in accordance with XG1015FH Class D 150
AS3996 or local authority
requirements.
Concrete Cover & Surround
Product Load Nominal Height

Code Application (mm)
XC1015L Class B Cover –

XS1015L Class B Surround 150
XC1015H Class D Cover –
XS1015H Class D Surround 190
Albury-Wodonga Type
XC1066L Class B Cover –
XS1066L Class B Surround 150
Joint Sealant Jointing Products

& Primer Product Product Length/Quantity
Code
Rocla® Sewer Access System
XSLNSM Sealer -Small 2.4m roll
Sealing Compound is used to seal
XSLNLG Sealer - Large 3.6m roll
all joints. Installation instructions
XSLNXLG Sealer- Extra Large 4.2m roll
are clearly marked on each package.
XSLNXXLG Sealer - Extra Extra Large 5.4m roll
Sealant supplied in pre-cut lengths. XPMR Primer 1 litre tin
Jointing Procedure Setting up Completed Joint
Outer Wall
Refer to brochure or back of Lower top
section into
sealing compound package for position
correct jointing procedure. CLEAN all
joint surfaces
Sealing compound
Do not Apply the sealing is squeezed
apply strip to the into joint
sealant sloping edge
to inner of the joint profile
faces

SEWERAGE
Sewer Access System
Rocla® Sewer Access System – Component Selection Guide

Depth to Cover 75mm 100mm 150mm 200mm Squat Straight Precast 300mm 600mm 900mm 1200mm 1500mm 1800mm 2100mm 2400mm Mastic Mastic
Invert & Spacer Spacer Spacer Spacer Cone Back Base Chamber Chamber Chamber Chamber Chamber Chamber Chamber Chamber Small Large
(metres) Surround Ring Ring Ring Ring Taper Depth to 2.4m 3.6m
100mm Invert Roll Roll
520mm
0.920 1 1 1 1 1
0.995 1 1 1 1 2 1
1.020 1 1 1 1 2 1
1.070 1 1 1 1 2 1
1.095 1 1 1 1 1 3 1
1.120 1 1 1 1 2 1
1.220 1 1 1 1 1
1.295 1 1 1 1 2 1
1.320 1 1 1 1 2 1
1.370 1 1 1 1 2 1
1.395 1 1 1 1 1 3 1
1.420 1 1 1 1 2 1
1.520 1 1 1 1 1 2
1.595 1 1 1 1 1 2 2
1.620 1 1 1 1 1 2 2
1.670 1 1 1 1 1 2 2
1.695 1 1 1 1 1 1 3 2
1.720 1 1 1 1 1 2 2
1.820 1 1 1 1 1 2
1.895 1 1 1 1 1 2 2
1.920 1 1 1 1 1 2 2
1.970 1 1 1 1 1 2 2
1.995 1 1 1 1 1 1 3 2
2.020 1 1 1 1 1 2 2
2.120 1 1 1 1 1 2
2.195 1 1 1 1 1 2 2
2.220 1 1 1 1 1 2 2
2.270 1 1 1 1 1 2 2
2.295 1 1 1 1 1 1 3 2
2.320 1 1 1 1 1 2 2
2.420 1 1 1 1 1 2
2.495 1 1 1 1 1 2 2
2.520 1 1 1 1 1 2 2
2.570 1 1 1 1 1 2 2
2.595 1 1 1 1 1 1 3 2
2.620 1 1 1 1 1 2 2
2.720 1 1 1 1 1 2
2.795 1 1 1 1 1 2 2
2.820 1 1 1 1 1 2 2
2.870 1 1 1 1 1 2 2
2.895 1 1 1 1 1 1 2 2
2.920 1 1 1 1 1 2 2
3.020 1 1 1 1 1 2
3.095 1 1 1 1 1 2 2
3.120 1 1 1 1 1 2 2

SEWERAGE
Sewer Access System
Rocla® Sewer Access System – Component Selection Guide

Depth to Cover 75mm 100mm 150mm 200mm Squat Straight Precast 300mm 600mm 900mm 1200mm 1500mm 1800mm 2100mm 2400mm Mastic Mastic
Invert & Spacer Spacer Spacer Spacer Cone Back Base Chamber Chamber Chamber Chamber Chamber Chamber Chamber Chamber Small Large
(metres) Surround Ring Ring Ring Ring Taper Depth to 2.4m 3.6m
100mm Invert Roll Roll
520mm
3.170 1 1 1 1 1 2 2
3.195 1 1 1 1 1 1 3 2
3.220 1 1 1 1 1 2 2
3.320 1 1 1 1 1 2
3.395 1 1 1 1 1 2 2
3.420 1 1 1 1 1 2 2
3.470 1 1 1 1 1 2 2
3.495 1 1 1 1 1 1 3 2
3.520 1 1 1 1 1 2 2
3.620 1 1 1 1 1 2
3.695 1 1 1 1 1 2 2
3.720 1 1 1 1 1 2 2
3.770 1 1 1 1 1 2 2
3.795 1 1 1 1 1 1 3 2
3.820 1 1 1 1 1 2 2
3.920 1 1 1 1 1 1 3
3.995 1 1 1 1 1 1 2 3
4.020 1 1 1 1 1 1 2 3
4.070 1 1 1 1 1 1 2 3
4.095 1 1 1 1 1 1 1 3 3
4.120 1 1 1 1 1 1 2 3
4.220 1 1 1 1 1 1 3
4.295 1 1 1 1 1 1 2 3
4.320 1 1 1 1 1 1 2 3
4.370 1 1 1 1 1 1 2 3
4.395 1 1 1 1 1 1 1 3 3
4.420 1 1 1 1 1 1 2 3
4.520 1 1 1 1 1 1 3
4.595 1 1 1 1 1 1 2 3
4.620 1 1 1 1 1 1 2 3
4.670 1 1 1 1 1 1 2 3
4.695 1 1 1 1 1 1 1 3 3
4.720 1 1 1 1 1 1 2 3
4.820 1 1 1 1 1 1 3
4.895 1 1 1 1 1 1 2 3
4.920 1 1 1 1 1 1 2 3
4.970 1 1 1 1 1 1 2 3
4.995 1 1 1 1 1 1 1 3 3
5.020 1 1 1 1 1 1 2 3
5.120 1 1 1 1 1 1 3
5.195 1 1 1 1 1 1 2 3
5.220 1 1 1 1 1 1 2 3
5.270 1 1 1 1 1 1 2 3
5.295 1 1 1 1 1 1 1 3 3
5.320 1 1 1 1 1 1 2 3

SEWERAGE
Sewer Pump Stations
Pump Stations Pump Stations
Rocla® Pump Stations are suitable Nominal External Internal Wall

for housing sewage pumps and Diameter Diameter Diameter Thickness
associated equipment as well as (mm) (mm) (mm)
the storage of sewage effluent to a 1500 1689 1461 114
depth of up to 8m. The chamber 1650 1854 1638 108
sections are available with a 1800 2019 1791 114
rebated joint section, in effective 1950 2184 1936 124
lengths of 1.20m and 2.44m and 2100 2336 2066 135
diameters up to 2400mm, and 2400 2718 2438 140
1.22m and 2.50m lengths in 2700 2980 2700 140
diameters 2700mm to 3000mm. 3000 3310 3000 155
Precast anti-float base sections are
available for all diameters on
request.
Jointing Procedure Selected compacted

permeable material Top chamber
Joints of each section should be units (includes
Pipe ends to be epoxy all units above
coated with Rocla® Sewer Access coated & joined bottom unit)
with epoxy mortar
System Primer and should be
jointed with two strips of Rocla® Bottom
Pipe ends to be epoxy chamber
Sewer Access System Sealing coated & placed into unit
epoxy mortar before
Compound applied to the outside coating hardens
upper rebate as shown. The
internal joint gap should be
In situ base slab
grouted using a suitable
cementitious epoxy mortar or a
method approved by the regulatory
authority.
Wall Thickness
inside outside
Rocla Mastic
Pump station ends Sealant Rocla Mastic
to be epoxy coated Sealant
and joined with
epoxy mortar,
or alternative
jointing detail Jointed with
to be approved by epoxy mortar
project engineer (or approved method)
Joint Detail

WATER QUALITY
Introduction
Rocla Water Quality Rocla Water Quality –

Leaders in stormwater storage, treatment reuse and flow control
Products and Services
Storage Solutions
Rocla Water Quality provides Rocla® OSD On-site Detention Systems
innovative, market leading products ecoStorage™ Concrete Water Storage Systems
and engineering designs for Plastream® In-ground Storage & Detention Systems
stormwater treatment, storage,
reuse and flow control. Flow Control Solutions
Any stormwater treatment,
Hydro-Brake™ Flow Regulator
storage, flow control or reuse
application can be catered for by Rocla® WLC Water Level Controller
Rocla Water Quality with
specialised products and Treatment Solutions
engineering solutions designed to CDS® Unit Gross Pollutant Traps
fulfil a range of environmental and CDS Nipper™ Compact In-line GPT
economic outcomes. X-Wave® Pollution Reduction Trap
Refer to the following stormwater CleansAll ® Gross Pollutant Traps
treatment, storage, reuse and flow
Downstream Defender™ Oil & Sediment Separators
control pages for more information
or contact Rocla for advice. First Defense® Vortex Separators
Up-Flo™ Filter Fluidised Media Filtration System
Filternator ® Media Filtration System
enviss™ Sentinel Stormwater Treatment System
ecoSep® Oil-Water Separators
ecoTop® Portable Oil-Water Separator
ecoStop® Oil Spill Control System
Reuse Solutions
ecoRain® Rainwater Utilisation Systems
ecoRainPlus™ Rainwater Utilisation systems
ecoHarvest™ Stormwater Harvesting Systems
Design Leadership
Technology leadership and sound engineering design ensure that the most effective and efficient
solutions are provided. Together with Rocla’s central involvement in industry associations such as
SIA (Stormwater Industry Association), UDIA (Urban Development Institute of Australia), AWA
(Australian Water Association) and ARID (Australian Rainwater Industry Development Group) we
are active participants in developing and advancing water-sensitive urban design principles, water
conservation technology and sound environmental practice.

Storage
Rocla® OSD Systems Rocla® Pipe OSD System - Volume (m3)
Rocla® OSD systems are OSD Number of Cells

engineered structures that utilise Nominal Size 1 2 3 4 5 6 7 8 9 10
Rocla’s range of precast steel- 900mm dia - - - 6 8 9 11 12 14 15
reinforced concrete pipes, box 1200mm dia - - 8 11 13 16 19 22 24 27
culverts and Rocla® CPO pits. 1500mm dia - 8 13 17 21 25 30 34 38 42
Rocla® OSD tanks can easily be 1650mm dia - 10 15 20 26 31 36 41 46 51
tailored to meet individual site 1800mm dia - 12 18 24 30 36 43 49 55 61
requirements such as maximising 1950mm dia - 14 21 29 36 43 50 57 64 71
outflows at the onset of storms, 2550mm dia - 24 37 49 61 73 86 98 110 122
and can be fitted with outlet
control devices to provide for
permissible site discharge.
The wide range of standard sizes
available in the range of Rocla®
precast components provides
multiple choices for every
application. The volume table
shows common sizes and detention
volumes based on the number of
pipe or box culvert cells. Other
sizes are available. Rocla Water
Quality can manufacture an OSD
system to meet individual volume
requirements. Components are
Typical Rocla® Pipe OSD System
designed to Australian Standards
for trafficable loads and Rocla® CPO Pit & Surround
manufactured in a quality-assured Ø100 with cast-in ductile
HDPE iron frame and cover
factory environment. The resulting
vent.
high strength and durability provide
a permanent asset with low whole-
of-life costs.
Also available for sewerage

applications
cross-section
Call Rocla for more information.
Manhole offtake cast Manhole offtake cast

onto OSD tank onto OSD tank
Cast in hole
for inlet pipe
Cast in hole
Cast for outlet pipe
endwall

Storage
Load-bearing Rocla® Box Culvert OSD System - Volume (m3)

OSD Structures
OSD Number of Cells
Nominal Size 1 2 3 4 5 6 7 8 9 10
Rocla OSD systems, in both pipe
®
and box culvert options, can be 1200 x 750 - - - 7 9 11 13 15 17 18

designed and manufactured for 1200 x 900 - - 7 9 11 13 16 18 20 23
construction and highway loadings. 1200 x 1200 - - 9 12 15 18 22 25 28 31
Box culverts can be designed for 1500 x 900 - - 8 11 14 17 20 23 26 29
zero fill conditions, providing a 1500 x 1200 - 7 11 16 20 24 28 32 36 40
readymade running surface for 1500 x 1500 - 9 15 20 25 30 35 40 45 51
carparks and saving on pavement 1800 x 1200 - 9 14 19 23 28 33 38 43 48
materials. 1800 x 1500 - 11 18 24 30 36 42 48 55 61
1800 x 1800 - 14 21 29 36 44 51 59 66 74
2100 x 1500 - 13 20 28 35 42 49 56 64 71
Custom Solutions 2100 x 1800 - 16 25 34 42 51 60 69 77 86
2100 x 2100 - 19 29 39 50 60 70 81 91 101
Rocla® OSD systems can be 2400 x 1800 - 18 28 38 48 58 68 78 88 98
adapted to any application, 2400 x 2400 - 25 38 52 65 79 92 106 120 133
including sewage detention and oil 2700 x 2100 - 24 38 51 64 77 90 104 117 130
retention, and supplied to 2700 x 2400 - 28 43 58 74 89 104 119 134 150
specification with a wide range of 3000 x 2100 - 27 42 56 71 86 101 115 130 145
inclusions, either factory fitted or 3000 x 2400 - 31 48 65 82 99 116 132 149 166
supplied separately for installation 3300 x 2100 - 30 46 62 78 94 111 127 143 159
on site. 3300 x 2400 - 34 53 71 90 109 127 146 164 183
3600 x 2100 - 32 50 68 85 103 121 138 156 174
Options include:
3600 x 2400 - 37 58 78 98 118 139 159 179 200
• Cast-in inlet/outlet pipe stubs
• Access points for maintenance Typical Rocla® Box Culvert Crown OSD System
• Leg cutouts and end blockouts
• Cast-in weirs Offtake Cast hole in
manhole endwall for
• Grates and trash racks inlet pipe
• Orifice plates
• Flow control devices Cast
endwall
cross-section
Precast
base
Manhole offtake cast Manhole offtake cast

onto OSD tank onto OSD tank
Cast in hole
for inlet pipe
Insitu or Cast in hole
Cast Precast for outlet pipe
endwall Base Slab
elevation

Storage
Rocla ecoStorage™ Rocla ecoStorage™ water storage systems

Water Storage
Primary Storage Tank – Volume (kL) 5 or 10
Solutions Secondary Storage Cells – Volume (m3)
Dia. (mm) Number of Cells
ecoStorage™ water storage systems 2 3 4 5 6 7 8 9 10
provide complete storage solutions 900 - - 6 8 9 11 12 14 15
for any underground reuse purpose. 1200 - 8 11 13 16 19 22 24 27
These engineered storage solutions 1500 8 13 17 21 25 30 34 38 42
utilise Rocla’s range of precast steel 1650 10 15 20 26 31 36 41 46 51
reinforced concrete pipes and box 1800 12 18 24 30 36 43 49 55 61
culverts and Plastream® underground 1950 14 21 29 36 43 50 57 64 71
plastic storage systems. 2550 24 37 49 61 73 86 98 110 122
ecoStorage™ water storage systems
can be tailored to meet any desired
storage volume and configuration.
Concrete solutions are coated Primary Storage Tank
internally and provided with
additional joint sealant to improve
water-tightness and ensure long
service life.
For storage capacities over 10kL, the
complete ecoStorage™ solution Secondary
Storage
includes the provision of purpose- Cells
designed systems with a primary
storage tank and secondary storage
tank cells, with interconnecting
pipework.
For storage capacities less than 10kL,
single-tank ecoStorage™ solutions are
provided with storage capacities up
to and including 3kL, 5kL and 10kL,
i.e. there is no secondary storage,
only primary storage.
The primary storage tank is designed
as the main storage element for
maintenance and operation.
Secondary storage tank cells can be
configured to provide any required
storage volume and layout.

• ecoStorage™ Installation
Manuals
• ecoStorage™ Engineering
Drawings

DRAINAGE PRODUCTS
Storage
Rocla Plastream® Plastream® Storage & Detention Systems

In-ground Storage &
Stormwater, Sewage or Chemical Storage Tanks – Typical Capacities
Detention Systems
Volume (kL) Tank Sections Required (length in metres)
Tank Diameter
Plastream® in-ground storage and 1500mm 1800mm 1950mm 2250mm
detention systems provide
complete watertight solutions for 10* 8 6 4 4
any underground detention, storage 20* 12 10 8 6
or reuse purpose. 30* 20 14 12 10
50 32 22 16 14
These engineered storage solutions
80 50 36 30 24
utilise the strength and durability
100 64 44 38 28
of steel-reinforced plastic pipe to
150 94 66 56 42
provide chemically resistant,
lightweight and easy to install 200 126 88 74 56
systems. The complete Plastream® 250 156 108 94 70
solution can be tailored to meet * 1 x 1050mm riser only for each tank
any desired storage volume and • 4m and 6m tank sections are joined to meet required storage volumes
configuration. • All tank sections are welded on site
• Each tank includes 1050mm risers
Plastream® reuse systems are
• Vanstone fittings on tanks up to 255mm diameter
configured to accommodate a
• Sewer tanks include heavy duty end caps and welded joint sleeves with additional HDPE strip support
primary storage tank, pumps,
hydraulic control systems and post-
Ø1689
treatment. These storage and
detention tank systems are ideal Ø600
180
for stormwater, sewer overflow or 75
300
chemical storage applications.
Plastream® components are Ø1050
designed to Australian Standards
for trafficable loads and are End wall
manufactured in a quality-assured
factory environment. The resulting Storage tank
strength, durability and water-
Plastream riser Water leveller
tightness provides a permanent
asset with the affordability and
whole-of-life costs to suit any
application.

• Plastream® Technical Manual
• Plastream® Installation Manuals
• Plastream® Engineering
Drawings

Flow Control
Hydro-Brake™ Hydro-Brake™ Flow Regulator

Flow Regulator
The Rocla Hydro-Brake™ flow regulator is utilised in both sewer
and stormwater applications requiring flow regulation, including
The Rocla Hydro-Brake™ flow
on-site detention (OSD) systems. It can be used as an inlet
regulator is a self-activating device
control, or for regulating outflow from detention ponds.
that employs vortex principles to
control and attenuate flow.
It provides improved hydraulic
performance with reduced
maintenance requirements because
of the absence of moving parts. Hydro-Brake™
unit
The risk of blockage is reduced to a
minimum because the clear Inlet holes
openings are three to six times Outlet pipe
larger than conventional flow
controls. Storage volume
requirements are also reduced.
Cast in bench
Cast in base
Hydro-Brake chamber
™
The Hydro-Brake™ flow regulator can be supplied in a precast chamber

for retrofitting to existing drainage lines.
Hydro-Brake is a registered trademark

of Hydro International Pty Ltd.

Flow Control
Rocla® Water Level Rocla® Water Level Controller 525WLC

Controller
Product Code Depth to Invert
The Rocla Water Level Controller
®
WLC5252440C 1800 – 2440mm
allows the top water level of a lake WLC5251800C 1200 – 1800mm
or other body of water to be raised WLC5251200C 900 – 1200mm
or lowered. The water level is WLC5250900C 600 – 900mm
controlled by a series of weir
sections that can be easily inserted Table applies to systems with 525mm diameter chamber and maximum depth
or removed. to pipe invert of 2.44m. Maximum concrete drainage pipe diameter is
375mm and maximum internal weir is 2100mm above invert. If depth to invert
The system is manufactured from a
exceeds 2.44m, a 750mm Rocla CPO® riser shaft is used to achieve finished
standard 525mm internal diameter surface level.
shaft to suit drainage lines up to
375mm diameter.
To ensure water-tightness, the weir
heights are manufactured in a
single pipe length, restricting the
effective weir height to 2100mm
above the pipe invert. A number of
model sizes cater for weir depths
in between. If the depth from
invert to ground level is greater
than the 2.44m pipe length, an
additional access chamber (750mm
diameter) is used.
Rocla® Ø750 CPO

Cover and Surround
®
Rocla
Normal Water Level Ø750
Top of Weir CPO Shaft
Insitu
Concrete
Maintenance Rocla® Ø525 FJ Pipe

Max. Ø375
Water Level
Inlet Pipe Max. Ø375 Outlet Pipe
at Pipe
Invert
Flow Flow

Stormwater Treatment Products
Product Applications Stormwater Treatment Products
Rocla manufactures a range of CleansAll® – Gross Pollutant Trap Up-Flo™ – Fluidised Media Filtration
stormwater treatment products to CDS® – Gross Pollutant Trap Filternator® – Media Filtration
ensure the best solution for each X-Wave® – Pollution Reduction Trap enviss™ Sentinel – Filtration System
stormwater treatment application. Downstream Defender™ – Oil & Sediment ecoSep® – Oil-Water Separator
Each device is designed to capture Separator ecoTop® – Portable Oil-Water Separator
and store a specific pollutant group First Defense® – Vortex Separator ecoStop® – Hydrocarbon Spill Control System
but during the treatment process will
also reliably capture other pollutants.
However, effectively capturing all the Application by Design Performance Parameters
main pollutants in stormwater Product Treatment Performance Design
requires a “treatment train” approach Primary Treatment Target Secondary Treatment Target(s)
employing a combination of devices. CleansAll® Gross Pollutants (>2mm) Sediment, free oils, particulate bound nutrients
Note that the performance of a CDS® Gross Pollutants (>5mm) Sediment, free oils, particulate bound nutrients
device includes not only pollutant X-Wave® Gross Pollutants (>5mm) Coarse Sediment
capture performance, but also the Downstream Defender™ Sediment, free oils Floating gross pollutants, particulate bound
ability to store pollutants without nutrients
re-entrainment at normal flows as First Defense® Sediment, free oils Floating gross pollutants, particulate bound
well as peak flows. nutrients
Up Flo™
Fine sediment and contaminants Coarser sediment
Product Selection Filternator®
enviss™ Sentinel Gross pollutants, sediments, Pathogens
The time taken for pollutants to nutrients and heavy metals
wash off a site is a critical factor in ecoSep®/ecoTop® Free hydrocarbon oils Sediment and floating gross pollutants
determining the effectiveness of a ecoStop® Catastrophic oil (hydrocarbon) spill Floating pollutants
stormwater treatment device. The
device must be able to treat at Application by Design Catchment Parameters
least the equivalent of a 3-month
Product Catchment Size (Type)
ARI storm event before going into Small Medium Large
bypass to ensure pollutants from
CleansAll GPT
®
Yes Yes (small sub-divisions, Yes (large sub-divisions,
the most distant points of the
catchment are captured. (industrial, commercial) roadways) main stormwater lines)
CDS ®
The runoff from a catchment is X-Wave® – Yes Yes

based on a number of factors, Downstream Defender ™ Yes (small developments, Yes (small Yes (large
including catchment area, carparks, wetland treatment, sub-divisions, roadways) sub-divisions, roadways)
impervious area, time of water reuse)
concentration and rainfall First Defense® Yes (small developments,
intensities. No single factor can be carparks, wetland treatment, No No
used to determine the most water reuse)
effective treatment and peak flow Up-Flo™ Yes (small developments,
rates for a device. carparks, wetland No No
Filternator®
treatment, water reuse)
Other factors that must be considered
enviss™ Sentinel Yes (small developments,
before final product selection are carparks, roadways, No No
peak or capacity flow rate, depth to WSUD, water reuse)
invert of the outlet pipe, allowable ecoSep®/ecoTop® Yes (industrial workshops, Yes (industrial,
headloss, outlet pipe grade, pipe sub-stations, refuelling depots, power stations) No
diameter, water salinity, maintenance service stations)
process and site constraints. ecoStop® Yes (industrial workshops, Yes (industrial,
Contact Rocla for further advice. sub-stations, refuelling depots, power stations) No
service stations)

Treatment
Collection Pit
Cover
Collection Pit
Surround
CleansAll GPT ®
The range of standard CleansAll®

gross pollutant traps covers most
treatment needs, from whole
Riser Surround
catchments down to individual Cover
commercial or industrial sites.
Inlet Channel
In addition to the standard range, Lid
larger CleansAll® units can be Collection Collection Pit
Pit Collar
designed and manufactured
specifically for a project, such as
treatment for open channels.
Each standard unit is sized to
accommodate a range of standard
inlet pipe diameters. Standard Outlet
units are also suitable for placing End Walls
on box culvert lines or in open Riser Surround
channels. Cover
Available in right-hand or left-hand

configuration.
Contact Rocla for more specific Inlet Channel

information, including: Outside Unit
• CleansAll® Technical Manual

• CleansAll® Installation Guides
Riser Shaft
• CleansAll® Operation &
Maintenance Manual
• CleansAll® Engineering
Drawings Collection Pit Base
Sediment Sump
Typical right-hand unit
Custom Designs
Custom designs outside the parameters of the standard
products can be designed by Rocla Engineering to suit
almost any application.

DRAINAGE PRODUCTS
Treatment
CleansAll® GPT - CleansAll® Gross Pollutant Traps – Key parameters

Standard Models
Model Max. Pipe Treatment Peak Min. Depth Footprint Heaviest Lifting
Diameter Flow Flow Rates to Outlet (m) Lift Requirements
mm) (L/s) (L/s) (mm) X Y Z (T) (SwiftLifts)
CleansAll 375 750 90 690 990 2.6 2.3 2.57 1.4 4 each – 1.3t & 2.5t
CleansAll 600 900 320 980 1070 3.33 3 3.17 3.6 4 each – 1.3t & 2.5t
CleansAll 750 1200 750 2470 1510 4.6 3.9 3.61 6.2 4 each – 1.3t, 2.5t & 5t
CleansAll 900 1200 920 2470 1510 4.6 3.9 4.37 6.2 4 each – 1.3t, 2.5t & 5t
CleansAll 1200 1650 2200 6270 2210 6.6 5.8 5.09 11 4 each – 1.3t, 5t & 10t
CleansAll 1350 1650 2732 6270 2210 6.6 5.8 5.69 11 4 each – 1.3t, 5t & 10t
Z
Right-hand unit illustrated
CleansAll® 375, 600, 750 and 900

Indicative arrangement
CleansAll® 1200 and 1350

Indicative arrangement

Treatment
Rocla CDS® Unit CDS® Unit GPTs – Standard models

Standard Models
The Rocla CDS® Unit is the most
awarded stormwater treatment
device. The performance of CDS®
Units, which has been extensively
validated, provides the most
reliable treatment efficiency. The
continuously deflective screen
technology and sump design
reliably capture and store gross
pollutants and coarse sediment.
Standard CDS® Units accommodate
a range of standard drainage pipe
diameters, with components
customised to suit the
requirements of each project.
CDS® Units are custom-designed to CDS 0708
ensure that stormwater quality
goals as well as hydraulic and CDS 0708 Maxi
maintenance requirements are
satisfied. X X

• CDS® Unit Technical Summary
Y
• CDS® Unit Installation Manuals Y
• CDS® Unit Operation and
Maintenance Manual
• CDS® Unit Engineering Plan
Drawings
Plan
Z
Z
Front elevation Front elevation

Treatment
Rocla CDS® Unit CDS® Unit GPTs – Larger models

Standard Models
CDS® Larger Units
Y
Plan CDS® Larger Units

(CDS 1009, 1012, 1015, 1512, 2018, 2028)
Rocla CDS® Unit GPTs – Key parameters

Model Code Treatment Footprint (m) Heaviest Max. Pipe
Catchment X Y Z Lift Diameter
Size (Ha) (t) (mm)
Z
CDS 0708 P0708 1-4 1.8 1.8 2.94 4.1 525
CDS 0708 Maxi P0708M 1-4 2.9 2.6 3.135 4 750
CDS 1009 P1009 2-6 Varies 3.57 4 Various
CDS 1012 P1012 4-8 Varies 4.17 4 Various
Front elevation CDS 1015 P1015 6-12 Varies 4.77 4 Various
CDS 1512 P1512 10-20 Varies Varies 2.5 Various
CDS 3018 P3018 35-75 Varies Varies In-situ Various
Custom Designs
Rocla Water Quality can provide a range of custom design options to optimise each application.
These include a variety of configurations such as left-hand or right-hand, multiple pipe inlet/outlets,
bends and drops, various weir options, extended inlets, tidal units, stormwater harvesting units with
dual outlets, pump-down units (dry trap), exfiltration units (dry trap), sump options (width and depth),
basket sizes, screen sizes, oil baffle volumes, multiple lid options, low-flow polishing device (up-flow
media filter at outlet), multiple cleaning options, incorporation of penstocks and drop boards,
exclusion bars, multiple CDS® Unit arrangements and open channel designs with customised weir
diversion arrangement.

Treatment
CDS Nipper™ Rocla Nipper™ compact in-line gross pollutant trap

Compact GPT
Model Product Code Treatment Treatment Footprint (m) Heaviest Max. Pipe
The Nipper™ is part of the Rocla Catchment Flow Rate WxDxH Lift (t) Diameter
Size (ha) (L/s) (mm)
CDS® Unit family of GPTs. As a
result, the Nipper™ shares the Nipper CDS0506 <1 22 1.1 x 1.25 x 2.262 0.3 375
status of the most-awarded Nipper (trafficable) CDS0506110H <1 22 1.3 x 1.3 x 2.7 1.7 375
stormwater treatment device, as
well as having a very high
performance which has been
extensively and independently
validated over many years.
The continuously deflective screen
technology and sump design
reliably captures and stores gross
pollutants and coarse sediment.
This design simplicity is matched
by its installation and handling
flexibility, thanks to its lightweight,
single pit, polymer construction.
The Rocla Nipper™ is designed for
smaller on-site treatment
applications and can be custom-
designed for trafficable
applications.

• CDS® Unit Technical Summary
• CDS® Unit Installation Manuals
• Nipper™ Operation and
Maintenance Manual Lid
* Nipper™ Engineering Drawings Stormwater

pipe
max. Ø375
Riser
Flow
Plan Rocla®
pre-cast
pit
Sump

Treatment
Rocla X-Wave® X-Wave® Pollution Reduction Trap

Pollution Reduction
X-Wave® Module
Trap
The X-Wave® (Cross-Wave)
pollution reduction trap is a part of
the Rocla CDS® Unit family of
GPTs. It is a shallow up-flow GPT
incorporating a unique treatment
screen which allows a very high
volumetric flow rate on a compact
scale.
Hinged screens allow
Targeting gross pollutants only, the
access for cleaning
Rocla X-Wave® trap continuously
removes pollutants and prevents
re-entrainment by trapping them
under the screen and within a
relatively small footprint. The up-
flow direction ensures the screen
remains clear.
The large treatment area of the
wave-shaped screen minimises
head losses and allows the X- Plan View
Wave® trap to be used in
applications with shallow grades or
where headloss is critical.
Only relatively shallow excavations
are required and the X-Wave® Side Elevation
system can be custom-designed to
accommodate most open channel
applications and allow
maintenance operations such as
access for Bobcat cleaning.

information, including: The wave-shaped screen provides a large treatment area in a compact space
• X-Wave® Technical Summary

• X-Wave® Installation Manuals
• X-Wave® Engineering Drawings

Treatment
Downstream Downstream Defender™ Separator – Dimensions

Defender™ Oil &
Model Component Dia. (m) Depth (m) Model Component Dia. (m) Depth (m)
Sediment Separator
DD1200 1. Sump 1.5 1.5 DD2400 1. Sump 2.66 1.50
The Rocla Downstream Defender ™ 2. Mid-section 1.37 1.07 2. Mid-section 2.66 2.10
oil and sediment separator is an 3. Riser (per m) 1.37 Varies 3. Riser (per m) 2.66 Varies
efficient, easy-to-install system for 4. Converter Slab 1.37 0.14 4. Converter Slab 2.66 0.25
removing settleable solids, 5. Cover/s 0.6 0.07 5. Cover/s 0.6 0.07
floatables, oils and grease from DD1800 1. Sump 2.14 1.15 DD3000 1. Sump 3.31 1.90
stormwater runoff. 2. Mid-section 2.02 1.7 2. Mid-section 3.31 2.40
3. Riser (per m) 2.14 Varies 3. Riser (per m) 3.31 Varies
Its small footprint makes it ideal
4. Converter Slab 2.14 0.18 4. Converter Slab 3.31 0.24
for installations such as
5. Cover/s 0.6 0.07 5. Cover/s 0.6 0.07
commercial developments, large
car parks and industrial sites.
Typically, less excavation is
Custom Designs
required than for other flow- 5 The Downstream
through systems. The system is Defender® separator can be
delivered to site fully fabricated, 4 designed as an in-line
solution or an off-line
ready to be installed in the arrangement with diversion
excavated hole and connected to 3 pits to cater for large peak
the drainage system. flows.
The Downstream Defender™

separator uses advanced
hydrodynamic technology to keep
the physical size of the unit to a
minimum while maximising the 2
potential for stormwater treatment.
Project specific drawings can be
provided to suit most applications.
Contact Rocla for more information. 1
Downstream Defender™ – Standard Models
Model Design Treatment Treatment Capacity

Flow (L/s) (L/s)
DD1200 20 85
DD1800 85 230
DD2400 200 425
DD3000 370 700
Note: Removal rate 84% TSS at design treatment flow rates

Treatment
First Defense® First Defense® Vortex Separator – Specifications

Vortex Separator
Model Chamber Diameter Treatment Flow Operating Flow Inlet/Outlet Pipe
(mm) (L/s) Range (L/sec) Size (mm)
The First Defense vortex separator
®
is a simple, robust device for FD450 1200 20 0 to 230 Up to 450*

removing sediment, floatables and FD600 1800 50 0 to 510 Up to 600*
associated pollutants from * Can be custom designed for twin pipe inlets
stormwater. Surface Inlet
Pollutants are retained in the Custom Designs
device and the advanced design The First Defense®
vortex separator can
prevents re-suspension and wash- be designed to accept
out during high flows. surface flows and/or
multiple pipe inlets.
The First Defense® vortex separator
complements the range of Rocla
Downstream Defender™ oil and
sediment separators and is ideal Bypass
Outlet
for on-site stormwater treatment
applications such as: Pipe Inlet
• Parking lots
• Vehicle maintenance yards Floatables
Floatables Storage
• Fast food outlets
Draw-off Port
• Shopping centres
Inlet Chute Outlet
• Truck stops
Chute
• Industrial facilities
Sediment
Contact Rocla for more specific Storage
• First Defense® Technical Manual
• First Defense® Installation, Surround with grate and access lid Ø600
Operation and Maintenance
Min.
55
Max.
Manual
204
• First Defense® Engineering

Riser
Drawings
Surround with optional grate
850
Max Ø450 Max Ø450

SCRP inlet Ø600 SCRP outlet
150
165
Pipe outlet
2440
810
by others
2590
2400
2640
2740
1740
First ®
Defense
1150
Ø1200 Pit
200
Ø1650
Base Unit Ø2139
FD450 General Arrangement FD600 General Arrangement

Treatment
Rocla Up-Flo™ Filter Up-Flo™ Filter

Fluidised media bed up-flow filtration system
The Rocla Up-Flo Filter is the most
™
Operating Principle
efficient high rate stormwater
filtration technology available for During a storm event, stormwater enters the chamber via an inlet pipe or inlet grate and fills the
the removal of sediments, chamber, as flow is directed up through an angled screen and filter modules. Flow is evenly
nutrients, metals and distributed across the media for maximum treatment.
hydrocarbons. Gross debris and sediment settle out in the sump. Oil and floatables rise to the surface of
As the industry’s only fluidised the water.
media bed up-flow filtration Treated water flows out of the filter module to the outlet module and into the outlet pipe.
technology, the Up-Flo™ Filter Excess flows are discharged to the outlet using a siphon bypass, which also acts as a floatables
provides a higher level of baffle, preventing the escape of oil and floatable trash.
treatment of stormwater runoff, a To guard against pollutant leaching and filter media degradation between storm events, water
higher rate of filtration, longer life drains out of the chamber through the filtered drain-down port as the storm subsides.
of filter media and a longer
maintenance cycle than other filter
systems. Filter Modules
Each filter module has a Inlet grate
Applications typical treatment flow rate of
• New developments 1.6 L/sec.
• Industrial and commercial
facilities Sizing and Design
• Source control Bypass siphon with
The Rocla Up-Flo™ Filter is floatables baffles
• Sediment and hydrocarbon sized to treat a specified
control runoff area or a design flow
• Nutrient control rate for a water quality design Outlet module
• Heavy metal control storm. Each individual filter

module can be engineered to
• Wetlands protection Filter module
have a treatment rate of up to
Media pack
• Retrofit 1.6 L/sec or higher, depending Drain-down port
on the media combination and
Outlet pipe
Contact Rocla for more specific performance requirements.
Angled screen
information. The number of modules is
determined by the treatment
objectives and the size of the
runoff area.
The flexibility of the system Sump
allows effective design for
sites with low hydraulic drops.
Rocla Water Quality’s
engineering team can assist in
designing a system that is
right for each situation.

Treatment
Rocla Filternator® Rocla Filternator® media filtration system – Sizing

Media Filtration
The flow rate treated by each Filternator® unit is determined by the number of filter cartridges
System installed in the underground vault and the porosity of the media being used. Rocla can advise on the
required number of cartridges and the resultant vault size and configuration. Standard units are
The Rocla Filternator® media available or they can be customised to meet the stormwater treatment quality and hydraulic
filtration system utilises a cartridge requirements of each site.
configuration to remove fine solids
and other soluble pollutants from CARTRIDGES
stormwater. Multiple cartridges

are installed within an underground INLET
concrete vault structure to achieve OUTLET
the required treatment flow.

The Rocla Filternator® can be
tailored to achieve very strict
and/or specific stormwater quality
requirements by using a variety of
specific or combination of filter MAINTENANCE
ACCESS PROTECTED SINGLE PLAN
media to remove a range of total FLOAT CONTROL
suspended solids (TSS), heavy

metals, nutrients and hydrocarbons. INLET
If combined with a Rocla® GPT, the

very high stormwater treatment
quality achieved can be suitable for
a range of reuse applications or OUTLET
protecting sensitive nature
conservation areas. SUMP
STORAGE
The low flow polishing function of
the Filternator® complements the COLLECTION ELEVATION
MANIFOLD
treatment train process and can be
a core element of water-sensitive
urban design (WSUD).
• Filternator® Technical Summary
• Filternator Installation, Operation
and Maintenance Manual
• Filternator Engineering Drawings

Treatment
enviss™ Sentinel enviss™ Sentinel stormwater treatment system

Filter Pit
The enviss™ Sentinel stormwater treatment system prevents pollutants being washed off site and
allows WSUD principles to be applied within pavements as well as green spaces.
The enviss™ Sentinel stormwater
treatment system is a complete Criteria Specification
three-stage WSUD treatment train
in a single pit. The specifically Application Stormwater source control
engineered enviss™ filter media Filter Type Three stages of stormwater filtration:
(1) Permeable paving - Removal of Gross pollutants and coarse sediment
effectively removes the full (2) Sediment trap - Removal of coarse and fine sediment
spectrum of stormwater pollutants, (3) enviss™ media - Removal of dissolved and complex pollutants
including gross pollutants, Lid Type Bolt-down steel grate lid with permeable paving infill
sediment and soluble contaminants Load Rating A, B, C or D
such as nitrogen, phosphorus and Treatable Flow Rate 0.2 L/s
heavy metals, using a simple, cost- Hydraulic Conductivity 2000 mm/hr
effective design. Ponding Depth (min) 50mm
The enviss™ Sentinel range of filter Treatable Area (impervious) 77m2
pits combines the high Maintenance Period Replace sediment module and filter media every 2 years
performance and source control Maintenance Procedure Remove lid and remove and replace all sediment and media
functions of WSUD stormwater Lifting Requirements 2 x 1.3t SwiftLift anchors
treatments with the low cost, small
footprint and repeatable
750
performance of structural 600
stormwater treatment devices.

Contact Rocla for more information. 750
600
• enviss™ Sentinel Technical
150
50
50
Manual
190
190
Sediment trap Sediment trap

• enviss™ Sentinel Technical
652(DTI)
652(DTI)
Specification 650
650
890
740
Enviss™ filter media Enviss™ filter media
360
360
• enviss™ Sentinel Sizing Request

Form
50
50
• enviss™ Sentinel Engineering

90
90
D D
Drawings 760 7mm 760 7mm
aggregate aggregate
Performance
Hinged
Pollutant [Group] % Removal Rate* grated lid with Precast lid
[MUSIC Nodes] Steel
permeable surround
grated lid with
Gross pollutant removal 100% paving infill permeable
Total suspended solids 96% paving infill
Hydrocarbons
(dissolved organics) 99%
Heavy metals
- lead 81%
- zinc, manganese 94%
Precast pit Precast pit
- copper 88%
600x600x650 600x600x650
- nickel > 67%
deep (internal) deep (internal)
Total nitrogen 79%
Total phosphorus 67%
* Mean pollutant removal performance PVC Adaptor PVC Adaptor

pre-fitted pre-fitted
(based on laboratory testing at Monash
University and verified by field testing).
enviss™ Sentinel 600 with Class C or D lid enviss™ Sentinel 600 with Class A or B lid

Treatment
Rocla ecoSep® ecoSep® Oil-water Separator - Dimensions

Oil-water Separator ecoSep® Model NS03
The Rocla ecoSep® oil-water Component Dimensions (m)
separator is an underground system (Dia. x Depth)
which removes liquid hydrocarbons Separation Chamber 1.690 x 1.80
(specific gravity below 0.95) using a Surround & Covers 2.150 x 0.18
combination of treatment methods. Grit Chamber 1.194 x 1.80
Additionally, catastrophic oil spills Surround & Covers 1.194 x 0.15
are prevented with the incorporation Inlet/Outlet Diameter: 100mm. Maximum Flow: 3 L/s
of the ecoStop® valve.
A two-step separation process, ecoSep® Model NS10
gravity separation and removal of Component Dimensions (m)
small oil droplets by specially (Dia. x Depth)
designed coalescing media
elements, produces high removal Separation Chamber 2.019 x 2.100
efficiencies without any external Surround & Covers 2.350 x 0.180
power or pumps requirements. Grit Chamber 1.359 x 2.100
Surround & Covers 1.359 x 0.150
Treated effluent has a residual free
oil content of less than 5 ppm Inlet/Outlet Diameter: 150mm. Maximum Flow: 10 L/s.
based on influent oil concentration
of up to 5000 ppm. The corrosion- ecoSep® Model NS20
proof stainless steel internal Component Dimensions (m)
components are factory installed in (Dia. x Depth)
quality assured precast concrete Separation Chamber 2.660 x 2.440
chambers. Detailed engineering Surround & Covers 3.000 x 0.250
drawing can be provided for most Grit Chamber 1.689 x 2.440
applications. Surround & Covers 1.689 x 0.160
Inlet/Outlet Diameter: 200mm. Maximum Flow: 20 L/s.
Contact Rocla for more information.
Inlet Outlet
Custom Designs
The ecoSep® oil-water
Rocla separator can be fitted
ecoSep
® with automatic oil removal
Rocla shaft devices, as well as remote
ecoSep® monitoring and
grit chamber communication modules.
Rocla Rocla
CPO® base CPO® base
Typical ecoSep® system layout

Treatment
ecoTop® Portable ecoTop® Oil-water Separator – Dimensions and flow rates

Oil-water Separator
Model Treatment Flow Inlet/Outlet Pipe Dimensions (mm) Treated Effluent
(max.) Dia., max. (mm) XxYxZ Oil Content
The Rocla ecoTop oil-water
®
(parts per million)
separator is a portable, above-
ground system which removes ecoTop® NS03 3 L/s 100/150 940 (±25) 5 ppm hydrocarbon
x 1270 x 820
liquid hydrocarbons (specific ecoTop® NS10 10 L/s 150/150 1600 (+15, -50) 5 ppm hydrocarbon
gravity below 0.95) using a x 1704 x 832
combination of treatment methods. Note: Dimension Y includes inlet/outlet spigots.
The system is contained in a
stainless steel vessel which can be
transported by truck. Separated oil
is automatically removed from the Y
water surface and collected in an
internal or external tank.
A two-step separation process,
gravity separation and removal of
small oil droplets by specially Custom Designs
The ecoTop® portable oil-
designed coalescing media water separator can be
elements, produces high removal X fitted with automatic oil
efficiencies. removal devices, as well as
remote monitoring and
Treated effluent has a residual free communication modules.
oil content of less than 5 ppm
based on influent oil concentrations
of up to 5000 ppm.
Call Rocla for more information. Z

Treatment
Rocla ecoStop® EcoStop® Spill Control System - Dimensions

Spill Control System
ecoStop® Model 100
The Rocla ecoStop® spill control Component Equipment Dimensions (m)
system uses a float actuated shut- (Dia. x Depth)
off valve to prevent catastrophic Valve Chamber 1.194 x 1.80
hydrocarbon spills entering Surround & Covers 1.194 x 0.15
municipal sewers and stormwater
Inlet/Outlet Diameter: 100mm
drains. The corrosion-proof
stainless steel internal components
are factory installed in quality ecoStop® Model 150
assured precast concrete Component Equipment Dimensions (m)
chambers. Detailed engineering (Dia. x Depth)
drawings can be provided for most
applications. Valve Chamber 1.359 x 2.100
Contact Rocla for more information.
ecoStop® Model 200

Component Equipment Dimensions (m)
(Dia. x Depth)
Valve Chamber 1.689 x 2.440

Rocla
ecoStop®
® heavy duty
ecoStop float ecoStop® inlet circular surround
with retrieval chain and closure valve ecoStop® float
Rocla & cover
®
ecoStop inlet ecoStop® shaft mastic seal joint
and closure
valve Decant pipe
Intlet Outlet
Outlet
Connecting Decant pipe

Flange
Rocla
ecoStop® shaft
®
Rocla ecoStop
precast base
Typical ecoStop® system layout

Reuse
ecoRain® Rainwater ecoRain® Standard Models

Utilisation Systems
Model Storage Volume Dimensions (mm)
Length (X) Dia. (Y) Depth (Z)
The Rocla ecoRain rainwater
®
utilisation system collects ecoRain3™ 3000-litre 1900 1900 2800

rainwater from roofs, filters it, ecoRain5™ 5000-litre 2700 2020 2640
stores it in an underground ecoRain10™ 10,000-litre 5200 2020 2640
concrete tank, then pumps it back
to garden taps, toilets and laundry
Lifting and Handling
at mains pressure.
Captured roof water is continuously Load and unload on a flat, even surface
filtered and all litter and debris
greater than 0.5mm diameter is The crane must have adequate capacity to safely lift the branded mass for the appropriate model.
removed and discharged to the Lowering the ecoRain® tank into place on site will depend on site conditions and must be assessed
stormwater drain. jointly between contractor and crane company.
The demand cycle of the stored The tank must be lifted using the SwiftLift anchors cast into the top of the tank, together with the
rainwater is controlled appropriate SwiftLift lifting eyes, slings and 12-tonne spreader beam.
automatically by a pump and a If no spreader beam is available, long slings may be used, if the lifting method complies with the
control system. relevant lifting code.
To ensure continuity of water Ø600
supply if the rainwater tank is

empty or in the event of a power X
failure, the system can be provided
with an automatic switch that Filter Overflow
diverts to the mains water supply. Velocity
Other control systems can be
provided to suit application Y Z
2440
requirements.
Velocity Pump
A wide range of control equipment Reducing
and filters allows the system to be Inlet
200
custom designed for any

application. Ø2000 ecoRain10™
System components include: ecoRain3 schematic
™
• Underground concrete tank

Depth to invert Self cleaning
• Filter Access chamber volume filter
• Submersible pump Rainwater outlet
• Automatic pump control

850
Overflow Siphon
180
• Dual outlet mains top-up system
Technical Manual Ø100 PVC Pipe

overflow to
stormwater
A comprehensive technical manual
is available for specifiers, users
Ø2019
Submerged pump
and installers, covering all
residential, industrial and
200
Ø100 PVC pipe

commercial applications for
ecoRain® units.
Velocity reduced inlet ecoRain10™ schematic

Reuse
Non-standard ecoRain® Non-standard Models

ecoRain® Systems
Model Storage Volume
Designed to filter and store larger ecoRain20™ 20,000-litre
volumes of rainwater in underground ecoRain30™ 30,000-litre
tanks and provide pumping systems Note: For volumes greater that 30,000L, use an ecoRainPlus™ outlined
to utilise the stored rainwater for on next page.
irrigation, toilet flushing and other
non-potable water requirements. Lifting and Handling
For commercial and industrial
applications, a pressure tank can be The system will be delivered to the site nominated. The pump and filter will be mounted within the
used as part of the pump system to main tank. The top-up/pump control system and pressure tank (optional) will be provided as
provide constant pressure. The tanks separate item(s).
are designed to provide extra water- A crane, SwiftLift knuckles and spreader bar or 3m (lifting height) long chains will be required to
tightness, while the tank layout and unload the tanks and install them. When booking a crane for lifting ensure a pre-installation
equalisation pipes ensure that all of inspection has been undertaken by the crane operator.
the stored rainwater is available for
utilisation in the primary tank.
ecoRain20™ System
Primary Tank 10 kL
Designed for roof catchment area with pump
up to 1400m2. Stores up to 20kL,
with variable and continuous flow
rates up to a maximum flow rate of
20 L/s without bypass (10 L/s per ecoRain20™ System
filter).
System components include:
• Two underground concrete tanks
• Two filters Primary Tank 10 kL
with pump
• Submersible pump
• And/or top-up system
• And/or pressure tank
Filter
ecoRain30™ System Pit
Primary Tank 10 kL
Designed for roof catchment area with pump
up to 4700m2. A high volume two-
stage filter is mounted in a
separate precast filtration pit.
Secondary Tank 10 kL
• Three underground concrete tanks
• Filter
ecoRain30™ System
• Precast filtration pit
• Submersible pump
• Automatic pump control Secondary Tank 10 kL


SEWERAGE
Reuse
Rocla ecoRainPlus™ Typical ecoRainPlus™ Arrangement

Rainwater Utilisation Filter
System Pit
Primary Tank 10 kL
The Rocla ecoRainPlus™ rainwater with pump
utilisation system is a packaged
solution for higher storage volumes
and is designed for high run-off flows
and greater utilisation requirements.
The primary tank accepts all the Secondary
incoming filtered roof water and Tank
distributes it to secondary storage
tank cells. Equalisation pipes and
an air breather pipe ensure that
stored rainwater flows efficiently
between the primary tank and the Various storage tank sizes are available to provide unlimited storage volumes
secondary tank cells.
Secondary storage cells are
constructed from Rocla® concrete
pipe culverts with cast-in end
walls. Secondary Storage Cells
The system can utilise a variety of
pumps, controllers and mains
supply systems to optimise the
package and tailor the system for
any application. Storage volume is
unlimited and various demand
cycles can be accommodated.
For commercial and industrial
applications a pressure tank is
used as part of the pump system to
provide constant pressure.
A high-volume filter is mounted in
a separate filtration pit. Filtered
material is continuously removed
through the overflow outlet, also
located in the filter pit.
• 10kL underground tank (primary
storage)
• Secondary storage underground
tank cell(s) Primary tank with concrete secondary storage tanks
• Filter
• Filtration pit
• Pump

Reuse
Rocla ecoRain® Filters for ecoRain® Rainwater Utilisation Systems

Volume Filters
The ecoRain® self-cleaning stainless
steel filter system ensures that
stored rainwater is free of leaf litter,
dirt and debris from the roof. The
filter also acts as a barrier to
mosquitoes and rodents.
Rainwater collected from the roof is
passed through a double filter
system. The first “cascade filter”
washes leaves, debris and large
sediment directly into the stormwater
outlet.
The pre-filtered water then flows
Volume Filter VF1 Volume Filters VF2, VF3, VF4, VF6
through the secondary filter, a fine
0.55mm stainless steel mesh. The
structure of the mesh ensures that
any remaining sediment is washed
into the stormwater. ecoRain® Volume Filter Selection
Because the water flow is used to
constantly remove pollutants, there is Filter Model Filter Inlet Pipe Filter Outlet Pipe Nom. Filter Pit Max. Water Flow Roof Catchment
no need for a "first flush" to remove to Storage Tank Dia. (mm) (L/s) (m2)
debris. The system is virtually self- VF1 2 x 100 uPVC 1 x 100 uPVC 1050 10.5 210
cleaning and requires very little VF2 1 x 225 uPVC 1 x 150 uPVC 1050 25.5 510
maintenance. The filter inserts are VF3 2 x 225 uPVC 1 x 150 uPVC 1200 33.0 660
easy to remove and clean. VF4 2 x 225 uPVC 1 x 150 uPVC 1200 51.5 1030
Filtration systems are custom VF6 2 x 225 uPVC 1 x 225 uPVC 1200 70.5 1410
designed by Rocla Water Quality for Roof catchment area calculated for peak design rainfall intensity of 200 mm/hr
each application to provide maximum VF3 model has a filter unit on one side only
efficiency, depending on rainfall
intensity, roof area and storage
capacity.
For larger commercial and industrial
applications, high volume filters are
installed in a separate concrete pit.

Reuse
Rocla ecoHarvest™ Rocla ecoHarvest™ Stormwater Harvesting Systems

Stormwater
Typical ecoHarvest™ Arrangement
Harvesting Systems
Gross Pollutant Removal
Rocla ecoHarvest™ stormwater
harvesting systems provide
complete solutions for all Media Filtration (if required) Primary Storage Tank with Pump
underground stormwater
harvesting reuse applications.
These engineered solutions utilise
Rocla’s range of stormwater
treatment and storage products to
pre-treat and capture stormwater,
Secondary Storage Cells - Unlimited Capacity
then store it for reuse and further
treatment.
Complete solutions typically
include stormwater pre-treatment,
underground storage, demand cycle
systems (i.e. pumps and manifold
arrangements), post-treatment and
disinfection (if required) as well as
interconnecting pipework and all
electrical control systems.
A pre-treatment train design
including a Rocla® GPT followed by
media or passive filtration for
polishing will typically ensure good
quality storage water when the
stormwater influent is of poor
quality.
Underground storage options
available include Rocla’s range of
precast steel-reinforced concrete
pipes, box culverts and Rocla CPO®
pits, as well as Plastream®
underground plastic storage tanks.
• ecoHarvest™ Technical Summary
• ecoHarvest™ Installation,
Operation and Maintenance
Manual
• ecoHarvest™ Engineering
Drawings

BRIDGES & BOARDWALKS
Precast Bridges
Rocla M-Lock® Rocla M-Lock® Bridge Components

Bridge System
Deck Units
Planks are available in standard lengths 7m 8m 9m 10m 11m 12m 15m
The M-Lock® bridge system
provides a simple means of Headstocks
bridging small to medium spans Headstocks are manufactured in multiples of 1200mm to suit standard lane widths.
using precast, reinforced concrete
components. The system is Piles
designed for single or multi-span Rocla Duraspun® hollow precast piles are the principal pile type used. However, most other pile
bridges with span lengths between products can be incorporated in the design.
7 and 15 metres.
Piles, headstocks and concrete Plank cross-section
planks are all engineered for
durability and to comply with
Plank 1 Plank 2
Australian bridge standards and
SM1600 design loadings.
All components are manufactured
under factory-controlled conditions
in purpose-made steel moulds.
Headstock Elastomeric Bearing Strip

M20 Bolts
information and a copy of the
M-Lock Bridge System Manual.
General arrangements
Potted pile and
Maximum 1000 vehicles per day
headstock
connection detail
Nominal 2% Crossfall ‘Thrie Beam’

bolt-on
post and
barrier rail
Unlimited daily traffic movements
Crash barrier Driven pile and

with lateral headstock
post-tensioning connection detail
and AC wear
surface
After piles are installed, the precast headstock beams are

positioned and grouted and the planks are bolted into place. For
high traffic bridges, transverse post-tensioning can be used in
place of plank bolts. Accessories include standard steel guardrail
or precast barriers, precast approach slabs and wing walls

SEWERAGE
Concrete Boardwalk
Rocla PermaTrak® PermaTrak® Boardwalk - Components

boardwalk system
Treads . . . . . . . . . . . . . 1200mm, 2000mm or 3000mm
The Rocla PermaTrak concrete
® Bearers . . . . . . . . . . . . 3000mm
boardwalk system is suitable for Standard stump. . . . . . 150mm high
boardwalks, pedestrian walkways, Stump riser . . . . . . . . . 150mm high
cycleways, disabled pathways,
Headwalls . . . . . . . . . . 1000mm sections
footbridges, crossovers and shared
or dual purpose walkways. Nylon connectors . . . . Ball and barrel pins
PermaTrak® treads can be used as
a replacement for worn timber
treads and can be laid in deck form
directly over structural steel or
timber support work. Tread
(2 metre)
Bearer
Contact Rocla for details. (2 metre)
Nylon barrel pin
(one per bearer)
Stump
Riser
Bearer Note: Light lifting equipment required
to place components.
PermaTrak® Tread - Dimensions
Width
200mm Length 'Broomed'
1200mm / 2000mm / 3000mm surface finish
Groove Height
390mm long 85mm (1.2m tread)
Tongue 100mm (2m tread)
300mm long 125mm (3m tread)
Reinforced concrete treads lock together via tongue and groove connections on
both sides. This prevents treads from being removed after installation.
Tongue and groove provides

automatic spacing Component Size (mm) PermaTrak® Modular Boardwalk System
Tread 1200 • Won't rot, twist, splinter or warp
Tread (Taper) 1200 • Class V very low-risk slip resistance
Tread 2000
• Coastal Exposure Class B2
Tread (Taper) 2000
Tread 3000
• Free of hazardous bolts, nails and chemicals
Tread (Taper) 3000 • Termite-proof, will not burn or melt
Bearer 3000 • 50-plus year design life - long life investment
Stump 150 • Four times faster to install than timber
Stump Riser 150
Tapered treads available for • Zero maintenance structure
Headwall 1000
curved sections Headwall 600

EARTH RETENTION
Earth Retention System
Rocla MassBloc® MassBloc® Earth Retention System – Typical structure

retaining walls
Block geometry
permits radius curves
The Rocla MassBloc earth
®
Backfill to
retention system comprises large engineer‘s design
Set back 170mm
precast permeable or solid
concrete blocks that interlock to
create permanent retaining
structures to counter soil erosion
and landslip.
In situ soil
MassBloc® units are manufactured
from wet-cast concrete under Geotextile
quality controlled conditions.
Standard block dimensions are Half width
1190mm wide and 1000mm high. block
Special half-height or half-width

blocks can be manufactured if
required.
MassBloc® units are also available
in 35 MPa “solid” concrete form for In situ soil
load-bearing applications. Agricultural
pipe
Contact Rocla for more information. Fully compacted
hardfill to
engineer‘s design
Note: All Rocla MassBloc® walls must have a project-specific design prepared by a qualified engineer.
Standard Unit Base Unit

The standard unit has a nib (170mm wide) at the The base unit forms the bottom row of
bottom of the block that overhangs the block below the wall and has no nib
Approximate mass: 1.8 tonne Approximate mass: 1.7 tonne
840mm 840mm
900mm 900mm
SwiftLift
anchor
1150mm
1000mm
1000mm 1190mm
1190mm

EROSION CONTROL
Scour Protection System
A-Jacks® Anti-Scour A-Jacks® - Typical Dimensions

Units
Product Code Dimensions (mm) Approx. Mass (kg)
L t Unit Half Unit
A-Jacks® anti-scour units are
precast units designed to: AJ600 600 120 62 31
AJ800 800 160 150 75
• Dissipate energy in open AJ1000 1000 200 290 145
channel, spillway and culvert AJ1500 1500 300 970 485
outfall applications. AJ2000 2000 400 2305 1150
AJ2500 2500 500 4500 2250
• Interlock to form a stable, AJ3000 3000 600 7775 3890
flexible and highly permeable AJ3500 3500 700 12350 6175
matrix that can be used to resist AJ4000 4000 800 18430 9215
the erosive forces of flowing AJ4500 4500 900 26200 13125
water, typically in pier scour and
along unprotected riverbanks. L
• Create a 40% void within the
interlocked matrix as a marine
habitat.
Typical applications: t
• Bridge pier scour protection

• Stream bank erosion
• Stormwater outlet erosion
• Breakwater and marine
structure armour
• Toe stabilisation
t t
Two-Piece A-Jacks Anti-Scour Unit
®
Before installation of anti-scour

units
After installation

POLES
Lighting & CCTV Poles
Duraspun® Lighting Standard Duraspun® Lighting/CCTV Pole

& CCTV Poles
Rocla designs, manufactures and Tip Spigot
distributes a comprehensive range Typical double outreach arm
of steel-reinforced and partially
pre-stressed spun concrete poles.
Rocla Duraspun® concrete poles
provide an ideal support for light
Height above ground
fixtures in most applications and in

any environment. They are ideal
for use as:
Pole length
Flood light crossarm

• Street lighting poles
• Flood lighting poles
Access door
• CCTV camera poles see Rocla
Rocla Duraspun® lighting poles are for sizes Ø101.6
400 500
hollow, have a continuous taper

Embedment depth
Ground level
and are available in above-ground Ø76
heights up to 30 metres (or higher
500
Cable entry
for specialist applications). Rocla’s
135
slot
in-house designers can create
Butt
special poles for almost any purpose. Hole diameter Flood light spigot Street lighting spigot
All Rocla poles manufacturing sites
have a Quality Assurance System
accredited to ISO9001. Fittings
Footing Design Service Most Rocla Duraspun® lighting poles are supplied complete with 75mm x 150mm underground cable
entry slot, above ground access door and pole-top mounting spigot. They can also be supplied with:
Rocla also offers pole structural • Ferrules for step pegs, cable trays
analysis, a footing design service • Cable entry/exit ports
and engineering certification.
Attachments
Contact Rocla for poles
technical and sales: Rocla is able to supply a range of headframes and outreach arms, with appropriate mounting spigots.
(02) 6024 7566. Outreach arms: Single or double, in widths of 1.5, 3.0, 4.5 and 6.0 metres.
Cross arms: Light or heavy duty, in widths of 1.2 and 2.0 metres.
Installation Options
Holding down Reinforced
Ground bolt assembly
Level concrete slab
Reinforced by Rocla foundation
Concrete
Collar
Backfill
Blinding Concrete
Layer Infill
Backfill
Direct Embedment Collared Footing In-situ Pad Footing
VICTORIA 88 Sales: (02) 6024 7566 www.rocla.com.au

POLES
Duraspun® Lighting Street Lighting Poles

& CCTV Poles
Product Length Tip Diameter Butt Diameter Ulitmate Base
Code (m) (mm) (mm) Moment (kNm)
SL-8 8 180 300 41.4

SL-9 9 180 315 46.8
SL-10 10 180 330 52.8
SL-11 11 180 345 58.8
SL-12 12 180 360 64.2
SL-13 13 180 375 70.2
SL-14 14 180 390 76.2
SL-15 15 180 405 82.2
SM-12 12 180 360 105.0
SM-13 13 180 375 114.0
SM-14 14 180 390 124.0
SM-15 15 180 405 133.0
Contact Rocla for sail areas and other dimensions and properties.
CCTV Camera Poles

CL-6 6 225 315 45.0

CL-7 7 225 330 54.0
CL-8 8 225 345 63.0
CL-9 9 225 360 72.0
CL-10 10 225 375 81.0
CL-11 11 225 390 90.0
CL-12 12 225 405 100.0
CM-13 13 270 465 168.0
CM-14 14 270 480 184.0
CM-15 15 270 495 198.4
CM-16 16 270 510 212.8
CM-17 17 270 525 227.2
CM-18 18 270 540 240.0
CH-19 19 360 645 376.8
CH-20 20 360 660 400.8
CH-21 21 360 675 422.4
CH-22 22 360 690 444.0
CH-23 23 360 705 465.6
CH-24 24 360 720 489.6
Contact Rocla for sail areas and other dimensions and properties.

POLES
Duraspun® Flood Flood Lighting Poles

Lighting Poles
FL-10 10 180 330 86.0

FL-11 11 180 345 96.0
FL-12 12 180 360 105.0
FL-13 13 180 375 114.0
FL-14 14 180 390 124.0
FL-15 15 180 405 133.0
FL-16 16 180 420 143.0
FL-17 17 180 435 152.0
FL-18 18 180 450 162.0
FL-19 19 180 465 171.0
FL-20 20 180 480 180.0
FM-15 15 225 450 254.0
FM-16 16 225 465 272.0
FM-17 17 225 480 290.0
FM-18 18 225 495 308.0
FM-19 19 225 510 328.0
FM-20 20 225 525 348.0
FM-21 21 225 540 368.0
FM-22 22 225 555 388.0
FM-23 23 225 570 408.0
FM-24 24 225 585 426.0
FM-25 25 270 645 530.4
FM-26 26 270 660 554.4
FM-27 27 270 675 576.0
FM-28 28 270 690 600.0
FM-29 29 270 705 624.0
FM-30 30 270 720 648.0
FH-24 24 315 675 662.4
FH-25 25 315 690 691.2
FH-26 26 315 705 723.2
FH-27 27 315 720 755.2
FH-28 28 315 735 784.0
FH-29 29 315 750 816.0
FH-30 30 315 765 848.0
FH-31 31 315 780 982.8
FH-32 32 315 795 1018.8
FH-33 33 315 810 1051.2
FH-34 34 315 825 1087.2
Note: Poles over 24m in length are supplied in multiple sections. Contact Rocla for section lengths, sail areas
and other dimensions and properties.

POLES
Communication Poles
Duraspun® Duraspun® Communications Pole Range

Communications
SR Series: Heavy-duty poles for high loads and/or large sail areas (e.g., multiple headframes
Poles carrying mobile phone panel antennas and a number of rotation-sensitive microwave antennas).
LT Series: Slim-line poles for less heavily loaded applications (e.g., single lightly loaded headframe
Rocla manufactures a variety of with a small number of directional microwave antennas).
communications poles designed to
EX Series: Same strength as SR series poles but can be extended using a 5-metre concrete extension.
support a wide range of antenna
configurations under all wind
loading conditions.
Height (m) Longest pole
Shortest pole Communications Poles – Height range SR4 SR5
50
Range of fittings
SR2 SR3
40
Poles can be supplied with hatch LT-C
doors, cable entry openings, step LT-A LT-B
30
ferrules, hole-formers, pole caps
and other fixtures.
20
Selection software 10
Ground
The RocPole™ selection software Level
(available from the Rocla website)
-5
allows designers to quickly assess
-10
various pole types under
serviceability and ultimate loading
conditions and to specify the
correct pole based on the desired
antenna loading and topographic
and geographic factors.
Footing Design Service

Rocla also offers pole structural
analysis, a footing design service
and engineering certification.
Contact Rocla for poles

technical and sales:
(02) 6024 7566.

POLES
Power Poles
Duraspun® Power Poles – Product range

Power Poles
Transmission Poles - Duraspun® transmission poles are available in a full range of pole
Duraspun® concrete poles are lengths and tip strengths to suit most design and construction requirements. Poles over 24m in
employed by most Australian length are manufactured in sections and are joined on site using a patented structural lug jointing
electricity authorities for power system.
transmission and distribution. They
are suitable for the construction Distribution Poles - The extensive Duraspun® distribution pole range covers all low and high
of new power lines and as voltage applications. They provide a cost-effective means of installing new lines or replacing old.
replacement poles in existing lines. Poles are supplied with all necessary holes and ferrules precast into the pole to enable rapid pole
Poles can be purpose-designed to dressing on site.
meet specific requirements. A wide
range of pole lengths and strengths
Sub-station Poles - Duraspun® sub-station poles are purpose designed and manufactured for
the mounting of high voltage transformers and associated equipment such as fuses and switch gear.
is available. Duraspun® transmission
Generally, transformers up to 500 kVa can be mounted on these poles.
poles are manufactured from
pre-stressed or conventionally
reinforced concrete, offering great
Power Poles - Conventionally reinforced Power Poles -Pre-stressed
strength, durability and versatility
in line design and construction. Ultimate Pole Length Tip diameter Ultimate Pole Length Tip diameter
Strength (kN) Range (m) (mm) Strength (kN) Range (m) (mm)
Contact Rocla for poles 6 6.5 - 10.5 150 16 17.0 - 24.0 270
technical and sales: 10 8.0 - 15.5 225 24 8.0 - 39.5 270 - 540
(02) 6024 7566. 16 8.0 - 24.0 240 32 17.0 - 39.5 315 - 540
24 8.0 - 30.0 270/315 40 17.0 - 39.5 360 - 540
32 11.0 - 33.0 315 60 17.0 - 39.5 450 - 540
40 11.0 - 33.0 330/360 80 17.0 - 39.5 495 - 540
60 17.0 - 36.0 405
80 17.0 - 36.0 450
Note: Poles over 24m in length are supplied in multiple sections. Contact Rocla for section lengths,
embedment depths and other dimensions and properties.

POLES
Pole-Pile System
Duraspun® Duraspun® Pole-Pile Product Range

Pole-Pile System
The Duraspun® pole-pile system includes a range of heights and
strengths to cover most situations. Custom designs are also
The Rocla® pole-pile system is a
available to meet specific requirements.
cost-effective pole installation
alternative to footing systems such
Typical Products
as screw piles, raft foundations
and caissons in very weak soils. Pile Type Joint Pole Ultimate Pole Length
Diameter StrengthRange Range
It can be a viable alternative to the
(mm) (kN) (m)
standard “hole and placing”
method in some situations. The 585 Parallel 585 24 – 32 18.5 - 23
pile and pole are both quick to 720 Tapered* 720 40 – 60 18.5 - 23
install, using a single pile-driving 810 Tapered* 810 80 18.5 - 23
machine. The pile is driven in * Tapered piles have a taper of 15mm/m in diameter.
minutes and the pole can be
immediately connected to the pile
Concrete
with bolts in the same manner as Pole Top
Rocla® jointed poles.
Footing design service
Because of the specialised nature

of the pole-pile system, Rocla Pole
provides a design service for new Mounted to
Driven Pole
projects as part of the solution. Driven Pile Bolted
Parallel sided Tapered Connections
Contact Rocla for poles and piles driven pile driven pile
~1.5m
(02) 6024 7566.
Driven Pile Footing

PILES
Foundation Piles
Duraspun® Duraspun® Concrete Piles – Standard strengths

Concrete Piles
Pile Shear Strength & Stiffness
Pile Type Wall Outside Internal Shear Strength** Stiffness
Rocla Duraspun® foundation piles Diameter Thickness Diameter Diameter ULDS LLDS LMS (EI)
are manufactured from high-density (mm) (mm) (mm)* (kN) (kN) (m) (N.mm2 x 1012)
concrete, either reinforced or pre-
1 70 400 260 130 185 1.5 45
stressed. The centrifugal spinning
2 70 400 260 130 185 1.5 45
process produces concrete of high
3 90 400 220 150 200 1.5 50
strength and durability. The annular 400mm
4 75 400 250 135 190 2.0 50
cross-section makes Duraspun®
5 90 400 220 150 200 2.0 50
concrete piles lighter and more
6 100 400 200 160 210 2.5 55
economical than cast concrete piles
1 70 450 310 155 210 1.5 70
of equivalent bending strength.
2 70 450 310 155 210 1.5 70
Duraspun® piles are suitable for all 3 90 450 270 180 240 1.5 75
ground conditions and are designed 450mm 4 70 450 310 155 210 2.0 80
for driven and potted applications. 5 75 450 300 160 220 2.5 75
A wide range of strength types and 6 90 450 270 180 240 3.0 85
lengths is available. 7 100 450 250 190 250 3.5 95
1 70 585 445 220 300 1.5 170
Jointing 2 70 585 445 220 300 2.0 175
3 70 585 445 220 300 3.0 180
Rapid jointing of pile sections can be 4 80 585 425 240 320 3.5 200
585mm
achieved using the New Millennium 5 80 585 425 240 320 4.0 205
jointing system, which allows the 6 90 585 405 250 340 4.0 225
connection of pile sections in 7 90 585 405 250 340 4.5 235
minutes without the need for special 8 95 585 395 260 350 5.0 250
tools or welding equipment.
Notes: *Maximum internal diameter. Wall thickness may be greater than quoted.
**Design shear strength = phi x Vu.
Contact Rocla for poles and piles Vu = Shear strength of pile based on Rocla in-house design.The shear strength values LLDS and LMS apply only
technical and sales: to potted piles. For driven piles,the ULDS value applies over the entire length of the pile.
LMS = Length of maximum shear
(02) 6024 7566. ULDS = Upper level design shear strength.Applies over the upper portion of the pile,or L –
LMS (where L = length of pile).
LLDS = Lower level design shear strength.Applies over the bottom length of maximum shear (LMS) of a pile.
If the pile length is less than LMS +3m,the LLDS value will be valid for the full length of the pile.
The shear reinforcement extends 1.0m beyond the length LMS to ensure that the shear load acts within the
strengthened area (allows for a pile diameter beyond the support point).

PILES
Marine Piles
Duraspun® Duraspun® Marine Piles – Product range

Marine Piles
Marine Piles – Bending Moment and Shear Force
Pile Type Pile Dimensions (m) Bending Moment Shear Strength
Rocla Duraspun® marine piles are Dia/Strength Length L = Pile length Strength (kNm) (kNm)
suitable for use in floating marinas (mm/kNm) (m) a b M1 M2 S1 S2
and are designed primarily as
cantilever elements with bending 285/100 6.0-12.0 L/2 2.0 40 100 80 120
strengths typically increasing from 350/10 6.0-12.0 L/2 2.5 40 150 100 150
the head of the pile to the toe. 400/175 8.0-12.5 L/2 n/a 50 175 140 140
They are also suitable for jetties 13.0-18.0 6.0 n/a 50 175 140 140
and structural applications. 400/275 8.0-13.5 L/2 2.5 50 275 140 190
14.0-24.0 7.0 2.5 50 275 140 190
The centrifugally spun
400/375 8.0-13.5 L/2 3.0 50 375 160 220
manufacturing process produces a
14.0-24.0 7.0 3.0 50 375 160 220
hollow, circular section of high
450/275 8.0-13.5 L/2 n/a 50 275 170 170
density reinforced or pre-stressed
14.0-24.0 7.0 n/a 50 275 170 170
concrete, resulting in a pile that is
450/425 8.0-13.5 L/2 3.5 50 425 170 220
lighter and more economical for a
14.0-24.0 7.0 3.5 50 425 170 220
given length and purpose than
450/525 8.0-13.5 L/2 3.5 50 525 200 260
solid cast concrete piles of the
14.0-24.0 7.0 3.5 50 525 200 260
same length and strength.
585/750 8.0-15.5 L/2 4.0 150 750 250 380
A large range of bending strengths is 16.0-24.0 8.0 4.0 150 750 250 380
available, from 125 kNm up to 1200 8.0-15.5 L/2 5.0 150 950 250 380
585/950
kNm, as well as a range of fittings 16.0-24.0 8.0 5.0 150 950 250 380
that allows the piles to be easily 8.0-15.5 L/2 5.5 150 1200 270 400
585/1200
incorporated into fixed structural 16.0-24.0 8.0 5.5 150 1200 270 400
walkways, ramps and jetties.
Bending Moment Strength Mu Shear Strength Vu
Installation options (head) 0m M1 (head) 0m S1

0.4m
1.5m 1.1 M2
Duraspun® marine piles can be (L-a-0.4)
installed by driving, potting or Distance Distance
jetting. from from
head (m) head (m)
Contact Rocla for poles and piles
technical and sales: L -a M2
(02) 6024 7566. L -b S2
L - 1.5m
(toe) L (toe) L S2

BUILDING COLUMNS
Structural Building Columns
Rocla® Building Rocla® Building Column Standard Range

Columns
Column Column Fire Resistance Strength External Minimum Wall
Type Diameter FRP Type Cover Thickness
Rocla® Building Columns are high (mm) (minutes) (mm) (mm)
strength structural elements with a
smooth, spun off-steel form finish. 260/60/1 260 60 1 15 55
They allow fast, efficient 260/60/2 260 60 2 15 55
construction as unpropped 260/90/1 260 90 1 30 70
structural columns to four storeys 260/90/2 260 90 2 30 70
from a bolted base. Built-in 300/90/1 300 90 1 20 60
connections for beams, floors and 300/90/2 300 90 2 20 60
roof elements allow construction to 300/120/1 300 120 1 40 80
continue once columns are 300/120/2 300 120 2 40 80
secured. 350/90/1 350 90 1 20 60
350/90/2 350 90 2 20 60
Rocla® Building Columns are
350/90/3 350 90 3 20 60
available in a range of diameters,
350/120/1 350 120 1 35 80
strengths and fire ratings in single
350/120/2 350 120 2 35 80
lengths to 24m. They are suitable
350/120/3 350 120 3 35 80
for single level or multi-storey
400/120/1 400 120 1 30 70
projects including residential,
400/120/2 400 120 2 30 70
commercial and engineering
400/120/3 400 120 3 30 90
applications.
450/120/1 450 120 1 30 70
Standard diameters are 260, 300, 450/120/2 450 120 2 30 70
350, 400, 450, 585 and 810mm. 450/120/3 450 120 3 30 90
Other diameters may be available 585/120/1 585 120 1 30 75
where sufficient quantities are 585/120/2 585 120 2 30 75
required. 585/120/3 585 120 3 30 75
Columns are described by a 585/240/1 585 240 1 55 100
numeric designation, e.g. 585/240/2 585 240 2 55 100
400/120/2, where 400 represents 585/240/3 585 240 3 55 120
the external diameter, 120 the fire 585/240/4 585 240 4 55 120
resistance rating (120 minutes) and
2 the strength type.
Column properties and
axial/bending moment interaction
strength diagrams are available for
each strength type.
Contact Rocla for columns

1800 257 311.
VICTORIA 96 Sales: 1800 257 311 www.rocla.com.au

BUILDING COLUMNS
Structural Building Columns
Tapered Building Connection Details

Columns
Tapered columns are also available
for residential and commercial
applications, with the taper
ascending or descending.
The taper is fixed at 15mm per
metre length. For example, a 6m
long column with a base diameter
Barrel
of 600mm will have a diameter of Tip ferrules connectors
510mm at the top.
Tapered column diameters range
from a minimum top diameter of
270mm to a maximum base
diameter of 855mm.
Multi-storey
Starter bars column with
barrel connectors,
block-outs and
starter bars
Tapered
(15mm per metre)
Straight wall
VICTORIA 97 Sales: 1800 257 311 www.rocla.com.au

RAILWAY SLEEPERS
Rocla® Concrete Sleepers
Rocla® Sleepers Mainline Sleepers
Rocla® pre-stressed concrete Mainline sleepers for new or replacement tracks are rated by RailCorp NSW and Australian Rail
railway sleepers are manufactured Track Corporation (ARTC) at 30-tonne axle load (heavy duty) and 25-tonne axle load (medium duty).
for all rail gauges and terrain Both are generally designed to AS1085.14, RailCorp and ARTC specifications.
conditions, for use in commuter,
freight, heavy haul and
light-rail/railway lines.
Each sleeper is produced to design
specification and testing is
conducted on a daily basis to Partial Replacement Sleepers (PRS)
ensure product quality is
maintained. Rocla® partial replacement sleepers were specifically designed to be interspersed with timber
sleepers in existing timber tracks, to replace timber sleepers that have reached the end of their
useful life. They can replace timber sleepers in a set pattern of 1 in 2, 1 in 4, 1 in 8, etc., or in a
random pattern as required to hold track gauge, or can be interspersed with steel sleepers.
Cast-in Fasteners
Virtually any rail fastening system,

including Pandrol eClip and
Fastclip, can be cast into Rocla®
sleepers and specialty products.
Guard Rail and Termination Set Sleepers
Rocla also developed the Multilok™
fastener system, currently the only
Heavy and medium duty sleepers are manufactured for guard rail and termination set applications.
rail fixing method for concrete
Running rails use eClip or Fastclip fasteners. Guard rails use eClip fasteners with Multilok™ sliding
sleepers that permits lateral and
shoulder.
rotational adjustment on site
without drilling.
Turnout Bearers
Turnout sleepers are used to combine two lines into one or to connect two lines. Rocla
manufactures pre-stressed concrete bearer sets for standard or tangential turnouts for any gauge,
radius and crossing angle.
Specialty Sleepers
Rocla provides railways with a range of specialty products such as splay sleeper sets, magnet
sleepers, level crossing sleepers, ballast top bridge decks, headwall raiser beams, diamond
crossings, track circuit sleepers, cane field sleepers, etc.

SUNDRY PRECAST
Car Stops & Survey Markers
Car Stops Car Stops & Spiked Kerbs
Used in car parking areas to Product Type Length

provide a physical barrier to Code (mm)
movement. SK1800 Spiked Kerb 1800
SK900 Spiked Kerb 900
SMK1200 Semi-mountable 1200
SKSPIKE Spikes 300
152
133
152 165
Barrier kerb Semi-mountable kerb
Survey Markers Permanent Survey Markers
Survey markers provide permanent Product Component

or temporary height data, primarily Code
in new subdivisions. The marker is PSMB Base
provided with a surround and cover PSMCB Cover Box
assembly to protect the height PSML Lid
marker.
Base Cover Box Lid

LIFTING TOOLS
Lifting Tools & Hooks
Lifting Hooks Swiftlift Clutches Sling-Rig Pit Lifter

& Anchors
The SwiftLift anchor system is the
most convenient method of
handling most manufactured
Connects to
concrete products. SwiftLift lifting chain
anchors are embedded in the
products at convenient lifting
points. Hooks are attached to the
anchors.
Rocla® products require different
sized SwiftLift anchors, depending Connects to SwiftLift
on total product mass. Anchor sizes anchor which is
embedded in concrete
used by Rocla are: product
• 1.3 tonne
• 2.5 tonne
• 5.0 tonne
Approved lifting equipment should
be used in conjunction with the
SwiftLift system at all times.
Lid Lifters Rocla® Lid Lifters
Rocla® lid lifters make lifting

concrete lids easier. Available in
two versions, the Uplifter and
DOWNLIFTER
Downlifter. The levers give the
operator a two-times mechanical
advantage, with the choice of
lifting up or pushing down.
Both are hinged, allowing them to
be collapsed for ease of handling
and storage. Can be used with a
SwiftLift hook (for lids fitted with a
SwiftLift anchor) or a hand-held
KeyTee for lids with a lifting slot. KeyTee
Note: SwiftLift is a registered trademark UPLIFTER

of Reid Construction Systems Pty Ltd
Swiftlift Hook
KEYTEE

ROCLA GENERAL TERMS AND CONDITIONS OF SALE

1. CONTRACT (2) Notice of any defects shall be given to Rocla in writing on the delivery docket/receipt/manifest signed by the
These general terms and conditions of sale form the contract between the Customer and Rocla Pty Limited Customer and immediately returned with the cartage contractor. Where the point of delivery or collection is
(hereinafter referred to as “Rocla”) and the contract does not include any terms or conditions varying or in unattended, the Customer shall give notice in writing to Rocla, within 24 hours from the time of delivery or
addition to these general terms and conditions of sale unless such terms and conditions have been expressly collection and prior to installation, of any defects in the products.
agreed in writing by Rocla. No prior correspondence, discussion or other terms and conditions form part of this (3) If notice in accordance with clauses 9(1) or 9(2) is not given, the products shall be deemed to be in good order
contract unless stated in this contract. and condition and in accordance with the contract and the Customer shall accept the products accordingly.
2. CANCELLATION (4) Rocla shall have the right to inspect on site any products notified by the Customer as being defective and until
(1) The Customer may only cancel this contract with Rocla’s consent and only on the basis that the Customer such inspection is completed the product shall not be installed.
meets all loss, damage, cost or expense, including loss of profits, incurred by Rocla as a result of the 10. TESTING AND REPORTING
cancellation. (1) Where the Customer requires the products to be subject to special testing or inspection the Customer shall
(2) Rocla may suspend delivery, cease manufacture or cancel the contract if the Customer at any time: pay all costs of and associated with such testing or inspection.
(a) breaches any terms of the contract or any other contract with Rocla; (2) Any inspector or other person attending Rocla’s premises on behalf of the Customer shall be authorised in
(b) commits an act of bankruptcy, resolves to or goes into liquidation, has a receiver or manager appointed, writing by the Customer.
enters into voluntary administration or enters into a scheme of arrangement or other composition with its (3) The Customer shall provide Rocla with copies of all authorisations, test results, measurements and reports
creditors or otherwise becomes insolvent and unable to pay its debts; or prepared by or for the Customer in relation to Rocla’s products.
(c) refuses or neglects to take delivery of the products described in the contract. 11. LIMITATION OF LIABILITY
3. PRICE VARIATION (1) If a product is defective and the Customer advises Rocla of that defect in accordance with clause 9(1) or 9(2)
(1) Unless otherwise stated in this contract Rocla may vary the price stated in the contract to reflect any change Rocla shall repair or resupply the product, but Rocla shall not be liable for the removal of any defective
in costs, taxes or duties incurred by Rocla after the date of this contract. products or for the re-installation of any products or for any consequential losses or loss of profits.
(2) Where a list price applies to products supplied by Rocla under this contract all prices listed: (2) Rocla shall not be liable for any defect, loss, damage or injury howsoever arising by reason of:
(a) are subject to alteration without notice; (a) a failure to use the products in a manner other than what is normally expected to be done with or in
(b) are applicable to all deliveries on or after the effective date of any alteration; relation to the products;
(c) do not include tax or other government impost unless specifically stated. (b) any delay in delivery;
4. VARIATIONS TO SCOPE OF CONTRACT (c) a failure to comply with any instructions or warnings with respect to doing anything with or in relation to
The price is based upon: the products.
(a) the scope of the work as detailed in the information provided by the Customer to Rocla for the purpose of (3) Any design or description of use, capacity, durability, colour, manner of installation, information, detail
this contract including, where applicable, plans, specifications (including standards and finish), schedules, contained in drawings, data sheets, technical brochures or other documents provided by Rocla are given as a
and nominated quantities; and general guide only and the Customer hereby acknowledges that it has satisfied itself as to the suitability of
(b) delivery arrangements in accordance with clause 7 and any variations to the scope of the work or delivery the products for the Customer’s particular purpose, use or application and Rocla shall not be liable in these
arrangements shall be a variation of the contract entitling Rocla to vary the price stated. respects.
5. SPECIFICATIONS (4) Other than expressly provided in this contract Rocla provides no other warranty to the Customer in relation to
(1) Where Rocla manufactures or supplies products according to the Customer’s specifications: the products and this contract comprises the whole agreement between the parties.
(a) Rocla does not warrant the suitability or performance of the product; and (5) Section 68A of the Trade Practices Act, 1974 (“the Act”) enables Rocla to limit its liability for breach of certain
(b) the Customer shall provide to Rocla accurate information sufficient to enable Rocla to provide the conditions and warranties implied by the Act. To the fullest extent permitted by that section and other similar
products specified and the Customer warrants to Rocla that the information and any products to be legislation the liability of Rocla for a breach of a condition or warranty (other than a condition or warranty
manufactured by Rocla under the contract do not breach any copyright, registered design, patent or other implied by Section 69 of the Act) is limited to one of the following (selected at the option of Rocla):
right of any third party and the Customer shall indemnify Rocla in relation to any such breach. (a) the replacement of the products; or
(2) Unless otherwise stated in this contract the products shall be in conformity with a standard determined by (b) the repair of the products, unless the Customer is able to establish the matters set forth in sub-section
Rocla. 68A(2) of the Act.
6. PAYMENT 12. RISK
(1) Time for payment of the amount due to Rocla shall be of the essence in this contract and the amount due Risk in the products shall pass to the Customer upon delivery and, in the event of a site being unattended, the
shall include the price, any variations to the price and any additional charges which Rocla is entitled to make. delivery docket/manifest signed by the cartage contractor shall be prima facie evidence of delivery of the
(2) Subject to sub-clauses (3) and (4) the Customer shall pay the amount due in accordance with the credit products.
arrangements as agreed by Rocla. 13. AMENDMENTS AND WAIVER
(3) Where no credit arrangements have been previously agreed by Rocla, but credit has been agreed by Rocla as Rocla shall not be taken to have agreed to any amendment or waiver of any provision of these terms and
a condition of this particular contract, the Customer shall pay the amount due within the month following the conditions or of the contract unless the amendment or waiver shall be in writing signed by Rocla. No terms and
month of invoice. conditions referred by the Customer after the date of this contract shall form part of this contract unless expressly
(4) Where no credit arrangements have been agreed by Rocla, the Customer shall pay the amount due before the agreed in writing by Rocla.
first delivery of the products. 14. GOVERNING LAW
(5) The Customer shall pay interest at the rate of 12% per annum calculated monthly on any amount not paid by The contract is governed by the law for the time being of the State from which the products are to be supplied.
the due date. 15. FORCE MAJEURE
(6) Where price is stated on a volumetric basis, payment will be based on measurement of the volume of product Rocla shall not be liable for any delay, loss, damage or injury arising by reason of any event beyond its control and
as loaded by Rocla for delivery. without limiting the generality of the foregoing. Such events include industrial disputes, the unavailability of
7. DELIVERY equipment or materials, fire, flood, machinery breakdown, civil disturbance, acts of God or government action.
(1) Subject to sub-clause (2) delivery shall be on reasonable notice from the Customer to Rocla and the Customer 16. SUBJECT TO STATUTE
shall not be relieved from any obligation to accept or pay for products by reason of any delay in delivery. The contract is subject to the provisions of any statute applicable to it and which may not be varied by the terms
(2) Where this contract includes a Delivery Schedule delivery shall be in accordance with the dates and other of the contract. If any provision of the contract is void or unenforceable that provision shall be severed and the
information contained in such Schedule. remaining provisions shall continue with full force and effect.
(3) Rocla shall not be liable for delay in delivery arising from any cause whatsoever. 17. NOTICES
(4) Where the Customer refuses or denies delivery, the Customer’s obligation to pay for products, as set out in All notices given under or in connection with this contract shall be in writing and given or delivered to the
clause 6, remains unchanged. The Customer shall also pay any additional storage, freight, holding or handling recipient at its address specified in this contract or at its registered office or principal place of business.
charges incurred by Rocla. 18. CONFIDENTIAL INFORMATION
(5) Rocla reserves the right to deliver by instalments and failure to deliver any instalment shall not entitle the If at any time Rocla discloses to the Customer or the Customer becomes aware of confidential information of
Customer to terminate the contract. Rocla including confidential information relating to products, material, procedures, tests or equipment, the
(6) Deliveries are subject to suitable access, firm standing, storage, unloading and maneuvering space, as Customer shall not use the information for any purpose not approved by Rocla and shall not disclose that
determined by Rocla. Rocla shall not be liable for, and the Customer shall indemnify Rocla against any claims confidential information to any other person unless expressly agreed in writing by Rocla.
for damage caused to access ways, storage areas, plant, equipment or works during delivery. 19. ASSIGNMENT
(7) Additional costs incurred by Rocla in delivering or unloading the products: This contract is assignable by the Customer in whole or in part only with Rocla’s consent.
(a) outside the hours of 7.30a.m. to 4.00p.m. weekdays (excluding public holidays); 20. RETURNABLE PACKAGING
(b) due to delays at the site or an unsuitable site; or Unless otherwise stated, all pallets, stillages, timbers, dunnage, formers or similar packaging delivered with the
(c) where less than full truckloads are required, shall be at the Customer’s expense. products remain the property of Rocla and shall be returned in good order and condition to Rocla within 30 days
(8) The Customer warrants that its receivable facilities and equipment are suitable for deliveries and meet all of the date of delivery. Any such packaging not returned by the due date shall be paid for by the Customer at a
relevant standards, laws and regulations. The Customer hereby indemnifies Rocla against any breach of such price determined by Rocla.
standards, laws or regulations during delivery, and against any damage or loss caused by leakage, spillage, 21. SAMPLES AND BLENDING
breakage or contamination during or caused by delivery. Any sample product or sample colour is provided to indicate only the general nature of the product. Rocla provides
8. TITLE no warranty or guarantee that the products supplied shall correspond in colour, texture or blend with any sample
(1) Title in the products shall not pass to the Customer until payment in full for the products together with any or with any previous or future product supplied. Rocla shall not be liable for any failure of the Customer or others
interest due has been received by Rocla. to blend the products.
(2) If payment is overdue in whole or in part, Rocla may (without prejudice to any of its other rights) recover or 22. NON-CONFORMING PRODUCT
recall the products and may enter upon any premises where they are stored or where they are reasonably Where a product is supplied by Rocla on the basis of a description or marking such as “non-conforming”,
thought to be stored. “second”, “reject” or similar, no warranty or undertaking (express or implied) whatsoever is given by Rocla.
(3) The Customer’s right to possession of the products shall cease if Rocla at its discretion recalls or recovers the Notwithstanding the preceding terms and conditions, Rocla shall not be liable in any way for the performance or
products or if the Customer, not being a company, commits an act of bankruptcy or if it, being a company: use of, or any defect in, such a product.
(a) does anything which would entitle a receiver to take possession of any assets; 23. FITTINGS
(b) does anything which would entitle any person to present a petition for winding up; or Unless otherwise stated in this contract, cast in or similar fittings for handling the products are to be removed or
(c) enters into voluntary administration. finished by the Customer.
Rocla may for the purpose of recovery of its products enter upon any premises where they are stored or 24. PRESSURE APPLICATIONS
where they are reasonably thought to be stored and may repossess the products. Unless otherwise stated in this contract, the products supplied are not warranted by Rocla to be suitable for
9. DEFECTS applications or use involving internal pressure.
(1) The Customer shall ensure it has an authorised representative at the delivery site who shall check prior to 25. The customer acknowledges that if it sells any of Rocla’s products:
unloading that the information shown on the delivery docket corresponds with the Customer’s order. Unless (a) it sells the products as fiduciary agent of Rocla provided that such sales shall not give rise to any
otherwise noted on the delivery docket, the signature of the Customer’s representative on the delivery docket obligations on the part of Rocla; and
shall represent acknowledgment by the Customer that the products comply with its order and have been (b) prior to making full payment for all products supplied by Rocla to the Customer, the Customer shall hold
supplied in accordance with this contract. the proceeds of sale on trust for Rocla, and shall hold the proceeds in a separate account.
PRODUCT GUIDE
Victoria 2012
For further information on Rocla® products
Call Rocla on
131 004
E-mail your inquiry
solutions@rocla.com.au
Or visit our website
www.rocla.com.au
• Sydney • Brisbane
• Dubbo • Toowoomba
• Glen Innes • Mackay
• Grafton • Cairns
• Canberra • Adelaide
• Melbourne • Perth
• Wodonga
® Trademarks of Rocla Pty Limited ABN 31 000 032 191 The content of this brochure is protected by copyright and may not be reproduced in any
A member of the Fletcher Building Group
Downstream Defender, First Defense, Up-Flo and Hydro-Brake trademarks form without the prior written consent of Rocla Pty Limited. The information in this
used under exclusive licence from Hydro International PLC brochure is as far as possible accurate at the date of publication, however, before
enviss trademark used under licence from Envirostream Solutions Pty Ltd
application in any situation, Rocla recommends that you obtain qualified expert advice
A-Jacks trademark used under exclusive licence from A-Jacks Marine
Pty Limited confirming the suitability of product(s) and information in question for the application
Plastream trademark licensed from Plastream Pipe Technologies Pty Ltd proposed. While Rocla accepts its legal obligations, be aware however that to the
(ACN 111 107 852) for exclusive use in Australia and NZ
MassBloc trademark used under exclusive licence from MassTec extent permitted by law, Rocla disclaims all liability (including liability for negligence) for
Industries Limited and Fletcher Concrete & Infrastructure Limited all loss and damage resulting from the use of the information provided in this brochure.
© Rocla Pty Limited, January 2012
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6554_Rocla - Victoria Product Guide 2012_r15_6554_Rocla - Victoria Product Guide 2012_r15 27/01/12 9:18 AM Page 1

Rocla Pipeline Products

Rocla Concrete Poles

Rocla Concrete Sleepers

CORPORATE Flow Control

SEWERAGE SUNDRY PRECAST

VICTORIA Sales: 131 004 www.rocla.com.au

Rocla® Precast Concrete Solutions

Rocla® Reinforced Engineering design

Rocla is a member of the Concrete Work site safety

VICTORIA 2 Sales: 131 004 www.rocla.com.au

HEALTH & SAFETY

Safe Use of Rocla® Products

Rocla® products are constructed Control measures usually employed are:

VICTORIA 3 Sales: 131 004 www.rocla.com.au

VICTORIA 4 Sales: 131 004 www.rocla.com.au

VICTORIA 5 Sales: 131 004 www.rocla.com.au

Hydraulic Design Pipe Socket

VICTORIA 6 Sales: 131 004 www.rocla.com.au

Jointing RRJ Pipes RRJ Pipes - Installing a Rubber Ring

Sliding Ring Joint

• Keep rings in a secure, clean environment.

Fitting a sliding rubber ring

VICTORIA 7 Sales: 131 004 www.rocla.com.au

Flush Joint Flush Joint Pipes - Standard dimensions

2.44m effective length

VICTORIA 8 Sales: 131 004 www.rocla.com.au

Jointing Flush Flush Joint Pipes - Mortar joint

Flush joint pipes have an

VICTORIA 9 Sales: 131 004 www.rocla.com.au

Jacking Pipe Butt Joint Jacking Pipe – General details

Contact Rocla for details of this

Jacking Pipe Joint Rebate

The maximum jacking force in the

VICTORIA 10 Sales: 131 004 www.rocla.com.au

Splay Pipes Splay Pipes – Ordering

Splay Pipes – Installation

The curve of the pipeline in the upstream direction also

Advice on laying out and installing single ended splays can be

Typical Double Splay Pipe Arrangement

VICTORIA 11 Sales: 131 004 www.rocla.com.au

Large diameter bend

Saddle slope junction

90-degree Bend Junction

VICTORIA 12 Sales: 131 004 www.rocla.com.au

Handling and Handling and Installation Guidelines

VICTORIA 13 Sales: 131 004 www.rocla.com.au

Rocla® Pressure Pipe Pressure Pipe – General details

2.44m effective length

VICTORIA 14 Sales: 131 004 www.rocla.com.au

Stormwater Pipes - SRP

Rocla Plastream® Rocla Plastream® Stormwater Drainage Pipe – Standard dimensions

225 265 6 3.1 18

VICTORIA 15 Sales: 131 004 www.rocla.com.au

Stormwater Pipes - SRP

Rocla Plastream® Installation Guidelines

1 One or two people will provide RRJ Pipe Jointing

3 Less force is required to push RRJ Flow direction

Levering larger pipes

VICTORIA 16 Sales: 131 004 www.rocla.com.au

Stormwater Pipes - SRC

Rocla Plastream® Rocla Plastream® Slotted Drainage Pipe – Standard dimensions

Contact Rocla for more specific

VICTORIA 17 Sales: 131 004 www.rocla.com.au