Service Bulletin

Language Code Product Group No. Version Date Page

GB L 387 CWL 1 K 6 2004-11-25 1/12
Regarding
L30, L30B, L32, L32B, L35, L35B, L40, L40B, L45, L45B
Supersedes SB 387 CWL 1 Version 5 dated 2003-12-09. Changes are marked with lines in the margin.

ONLY FOR DISTRIBUTORS / DEALERS

Programming instructions for electronic

control unit (ECU)

n WARNING!
Please pay attention to the safety instructions in the
Operator’s and Service Manuals concerned.

Enclosed please find the programming instructions for the elec-

tronic control unit (ECU) for software version 3.0 - 3.21. With this
information all previous programming instructions become
invalid.

L30, L32, L35 - L30B, L32B, L35B

Electronic control unit (ECU), 12 Volt must only be programmed
by following the instructions for software version 3.21.

L40, L45 - L40B, L45B

Electronic control unit (ECU), 24 Volt, must only be programmed
by following the instructions for software version 3.21.

Volvo Construction Equipment Customer Support GmbH www.volvo.com

DE-54329 Konz-Könen
Germany Printed in Germany
Language Code Product Group No. Version Date Page
GB L 387 CWL 1 K 6 2004-11-25 2/12

NOTE! Software version (SW) and ECU-serial number can be

found on the EEPROM (see Fig. 1) or can be read via the key-
board extra function "E3" (see programming instructions – read-
ing out of diverse data from the display).

V1024508

Fig. 1

Keyboard

1 2 3 4

5 6 7 8

9 0 #

V1023509

Fig. 2

NOTE! If it's possible to go into the programming of the "old"

ECU write down and check all values.
Before starting the programming write a table with all values for
the 8 menus of the relevant machine.
Language Code Product Group No. Version Date Page
GB L 387 CWL 1 K 6 2004-11-25 3/12

Programming instructions for electronic control unit

(ECU) SW 3.0 – SW 3.21 via the keyboard
Access to the menu is possible when following the procedure
described below.
1 Switch the main battery switch on.
2 Ignition switch in position "0".
3 Press and hold joystick button "N", at the same time switch
the ignition switch to position "1" (ignition). Hold push
button "N" for approx. 3 seconds after turning the ignition
switch to position "1".
4 Press buttons 4 and simultaneously (see fig. 5). No digit
appears on the display fig. 4, pos. 1.

V1023495

Fig. 3
5 Enter the code "3 7 1" via the keyboard (the entry of each
1 digit is represented by a bar in the display 1).
km/h min-1x10 When this reading appears the input is confirmed with the
Mph
key, fig. 5.
NOTE! If the code is incorrectly entered, press key to
return to the first code number (3).
1
km/h min-1x10

___
Mph V1023496

Fig. 4
1 Display

6 Now menu 1 appears in the display. This process must be

finished after maximum 60 seconds. Faulty operation in the
sequence 3, 4 and 5, exceeding the time limit or leaving
ignition switch position "1" cancels the possibility to reach
1 2 3 4 menu 1. In this case switch the main battery switch off and
repeat the sequence from point 1.

5 6 7 8

9 0 #
V1023510

Fig. 5
Language Code Product Group No. Version Date Page
GB L 387 CWL 1 K 6 2004-11-25 4/12

Menu 1
The right hand field flashes (_).
The machine model is set by entering the following number.
If a wrong figure has been entered, this can be rewritten before
the confirmation.

km/h min-1x10 Input: 0 = 12 Volt - L30/L32/L35 - L30B/L32B/L35B

Input: 1 = 24 Volt, 20 km/h - L40/L45

1 Mph
0 (Machine series: 192/195)
Input: 2 = 24 Volt, 35 km/h - L40/L45 - L40B/L45B
(Machine series: 191/194)
V1023497
After entering the corresponding figure it is confirmed with the
Fig. 6 Display example for machine model 12 Volt
key .
After the confirmation menu 2 will follow automatically.

Menu 2
Display menu 2 (calibration - travel speed)
Here a 4-digit value is entered, this value is taken from the table
km/h min-1x10 of tires.
Check which tires the machine is equipped with.

2 4208 Select the corresponding tire from the table of tires (page 10-
12), read the 4-digit value in the column "lmp/1000m" and enter
it via the keyboard.
Mph The corresponding field (_) in the display flashes.
V1023498

Fig. 7 Display example for L30B s/n 185.... with tyres After entering the 4-digit value it is confirmed with the key .
Dunlop 12,5-18 TG32. After the confirmation menu 3 will follow automatically.

Menu 3
Display menu 3 (calibration - engine speed)
Here a 4-digit value is entered, this value is taken from the fol-
km/h min-1x10 lowing table.
The four digits are entered via the keyboard.

3 0450 The corresponding field (_) in the display flashes. After entering
the 4-digit value it is confirmed with the key .
After the confirmation menu 4 will follow automatically.
Mph
V1023499 Here is the table for the engine speed calibration for different
Fig. 8 Display example for L30B s/n 185... models.

Machine type Input value

180/181/–1822263 0400
1822264–/183/184/185/186/187/188/189 0450
191/192/194/195 L40/L45 0308
191/192/194/195 L40B/L45B 0338
Language Code Product Group No. Version Date Page
GB L 387 CWL 1 K 6 2004-11-25 5/12

Menu 4 (valid for SW 3.0 - 3.19)

Display menu 4 (activation – special functions)
Showing: (from left to right)
km/h min-1x10
Field 1 = "0" HA-hydrostatic motor "1" DA-hydrostatic motor

4 Mph
0000 Field 2 = "0" Anti-theft lock "OFF"
Field 3 = "0" Seat contact "OFF"
Field 4 = "0" mph
"1" Anti-theft lock "ON"
"1" Seat contact "ON"
"1" mph
V1023500
HA-hydrostatic motor: with 2 solenoids at hydrostatic
Fig. 9 Example 1 motor
For machine L30B s/n 185 2256 with HA-hydrostatic
motor, without anti-theft, without seat contact and for DA-hydrostatic motor: with 3 solenoids at hydrostatic
km/h scale. motor
The input number flashes. The input is made via the keyboard
and must always be confirmed with the key .
Here is the table for the programming of field 1.
Following machines must be programmed with "0" in field 1.
km/h min-1x10 180.... / 181.... / 184.... / –1883600 / –1893600 / 191.... / 192.... /
194.... / 195.... and –182 2999 / –183 2999 / –185 2999 /

4 Mph
1101 –186 2999 / –187 2999.
Following machines must be programmed with "1" in field 1.
182 3000– / 183 3000– / 185 3000– / 186 3000– / 187 3000– /
V1023501 188 3601– / 189 3601–.
After entering the corresponding figures it is confirmed with the
Fig. 10 Example 2
For machine L30B s/n 185 3020 with DA-hydrostatic key .
motor, with anti-theft, without seat contact and for After the confirmation menu 5 will follow automatically.
Mph scale.
Language Code Product Group No. Version Date Page
GB L 387 CWL 1 K 6 2004-11-25 6/12

Menu 4.1 (valid from SW 3.21)

Display menu 4.1 (activation – special functions)
Showing: (from left to right)
km/h min-1x10
Field 1 = "0" Anti-theft lock "OFF" "1" Anti-theft lock "ON"

41 Mph
000 Field 2= "0" Seat contact "OFF"
Field 3= "0" km/h
"1" Seat contact "ON"
"1" mph

The input number flashes. The input is made via the keyboard
V1024775
and must always be confirmed with the key .
Fig. 11 Example 1
For machine L30B s/n 185 2256 without anti-theft,
without seat contact and for km/h scale.

After entering the corresponding 3 figures it is confirmed with the

km/h min-1x10 key .

41 101
After the confirmation menu 4.2 will follow automatically.

Mph
V1024776

Fig. 12 Example 2
For machine L30B s/n 185 3020 with anti-theft, with-
out seat contact and for mph scale.

Menu 4.2 (valid from SW 3.21)

Display menu 4.2 (activation – special functions)
Showing: (from left to right)
km/h min-1x10
Field 1 = "0" Diagnostic tool"OFF" "1" Diagnostic tool "ON"

42 000 Field 2= "0" Service interval "OFF"

Field 3= "0" HA-hydrostatic motor
"1" Service interval "ON"
"1" DA-hydrostatic motor
Mph HA-hydrostatic motor: with 2 solenoids at hydrostatic
V1024777
motor
Fig. 13 Example 1 DA-hydrostatic motor: with 3 solenoids at hydrostatic
For machine L30B s/n 185 2256 without diagnostic motor
advert, without maintenance rate and with HA-hydro-
static motor. The input number flashes. The input is made via the keyboard
and must always be confirmed with the key .
Here is the table for the programming of field 3.
km/h min-1x10 Following machines must be programmed with "0" in field 3.

42 001
180.... / 181.... / 184.... / –1883600 / –1893600 / 191.... / 192.... /
194.... / 195.... and –182 2999 / –183 2999 / –185 2999 /
–186 2999 / –187 2999.
Mph Following machines must be programmed with "1" in field 3.
V1024778
182 3000– / 183 3000– / 185 3000– / 186 3000– / 187 3000– /
Fig. 14 Example 2 188 3601– / 189 3601–.
For machine L30B s/n 185 3020 without diagnostic After entering the corresponding 3 figures it is confirmed with the
advert, without maintenance rate and with DA-hydro-
static motor. key .
After the confirmation menu 5 will follow automatically.
Language Code Product Group No. Version Date Page
GB L 387 CWL 1 K 6 2004-11-25 7/12

Menu 5
Display menu 5 (operating hours)
Here the operating hours are entered in a value with max. 5 dig-
km/h min-1x10 its. The five digits are entered via the keyboard. The correspond-
ing position in the display flashes.

5
Mph
01456 Display example for a machine with 1456 operating hours. After
entering the corresponding value it must be confirmed with the
key .
V1023502
After this confirmation menu 6 will follow automatically.
Fig. 15
Menu 6
Display menu 6 (frequency transmission shift-in "ON")
Here a 4-digit value is entered.
km/h min-1x10 The corresponding value is taken from the table frequencies
(see below) for shift-in "ON" and entered via the keyboard. The

6 0279 corresponding position in the display flashes. After entering the

corresponding value it must be confirmed with the key
After this confirmation menu 7 will follow automatically.
.
Mph
V1023503
Menu 7
Fig. 16 Display example for machine L30B s/n
185.... Display menu 7 (frequency transmission shift-in "OFF")

Here a 4-digit value is entered.

km/h min-1x10 The corresponding value is taken from the table frequencies
(see below) for shift-in "OFF" and entered via the keyboard.

7
Mph
0246 After entering the corresponding value it must be confirmed with
the key .
After this confirmation menu 8 will follow automatically.
V1023504 Table: Frequencies shift-in "ON" and "OFF".
Fig. 17 Display example for machine L30B s/n 185...
Menu 6 Menu 7
Type Machine Frequency Frequency
Series shift-in "ON" shift-in
"OFF"
L30/L30B 180/182/185 0279 0246
L30/L30B 181/183 0395 0361
L32/L32B 184 0279 0246
L35/L35B 186/187 0279 0246
L35/L35B 188/189 0373 0340
L40/L40B 191 0392 0363
L40/L40B 192 0321 0282
L45/L45B 194 0353 0327
L45/L45B 195 0276 0240
Language Code Product Group No. Version Date Page
GB L 387 CWL 1 K 6 2004-11-25 8/12

Menu 8
Display menu 8 (shift-in frequency 2nd gear)
Here a 4-digit value is entered. These values are only as signed
km/h min-1x10 to machine series 191 L40/L40B and L45/L45B machine series
194, on all other machines "0" is entered for all digits and con-

8
Mph
0000 firmed with the key
Here are the values:
.

For L40/L40B 0138 (machine series 191)

V1023505 For L45/L45B 0163 (machine series 194)
Fig. 18 Display example 1
For machine L30B s/n 185....

After entering the corresponding value it must be confirmed with

km/h min-1x10 the key .

8 0163
Mph
V1023506

Fig. 19 Display example 2

For machine L45B s/n 194....

Once all menu points have been confirmed the six bars in the
km/h min-1x10 display will flash. All adjustments are saved by pressing the key

______ .

NOTE! Key can be used to return from any menu , without

accepting the values. Only after confirming the six flashing bars
Mph
V1023507
the adjustments are saved.
Fig. 20 If the procedure is terminated by switching the ignition switch to
"0", the programming sequence must be repeated.
The settings are now completed.
Language Code Product Group No. Version Date Page
GB L 387 CWL 1 K 6 2004-11-25 9/12

Reading out diverse data from the display

Level 3 = extra function "E3"
The extra function "E3" is initiated by simultaneous pressing of
the keys "9" and .
Reading in the display "E3" (level 3).
Standard display after switching over to level 3.

E 3

Example:
– Press key (1) = "E3" goes out and the operating hours are
displayed.

The operating hours are displayed as long as the key is

depressed.
Each display function must always be initiated via "E3".

Extra function "E3" (level 3 keyboard)

Key Function
1 Operating hours
2 Daily operating hours
3 Distance
4 Daily kilometres
5 Battery – charge condition
6 Stroke counter
7 Software version
8 ECU serial number
9
10
11
12

Resetting of functions 2, 4 and 6 is accomplished by simultane-

ous pressing of the respective key and key (longer than 3
seconds).
Language Code Product Group No. Version Date Page
GB L 387 CWL 1 K 6 2004-11-25 10/12

Tyres Tread Manufacturer Imp/1000m Imp/1000m Imp/1000m

Machine Serial Machine Serial Machine Serial
No. 180... - 189... No. 192... / 195... No. 191... / 194...
12/12,5-18 Airbos Airboss 4369 5599 4281
12,5-20 Airbos Airboss 3827 4905 3750
550/45-22,5 I-331 Alliance 3894 4990 3815
13,5 - 20 FG Bridgestone 3863 4951 3785
42x17-20 FG Bridgestone 3875 4967 3797
17,5/65-20 FG Bridgestone 3676 4712 3602
335/ 80 R20 VUT Bridgestone 3893 4989 3814
365/ 80 R20 VUT Bridgestone 3742 4795 3666
405/ 70 R20 VUT Bridgestone 3780 4844 3703
15,5 - 25 FG Bridgestone 3305 4236 3238
15,5 - 25 VL2 Bridgestone 3305 4236 3238
15,5 R25 VKT Bridgestone 3185 4082 3120
15,5 R25 VUT Bridgestone 3173 4066 3108
17,5 R25 VUT Bridgestone 3016 3866 2955
17,5 R25 VKT Bridgestone 3016 3866 2955
17,5 - 25 VL2 Bridgestone 3136 4019 3073
17,5R25 VSW Bridgestone 3027 3880 2966
12,5-20 E6 Conti 4009 5137 3927
12,5 R20 MTP80 Conti 3925 5030 3846
12,5-18 TG32 Dunlop 4208 5393 4123
335/80R18 T9 Dunlop 4096 5249 4013
365/70R18 T9 Dunlop 4201 5384 4116
405/70R18 T9 Dunlop 3970 5087 3889
15,5/55R18 TG7 Dunlop 4630 5934 4536
12,5-20 TG32 Dunlop 4009 5137 3927
335/80R20 T9 Dunlop 3900 4998 3821
14,5-20 E91 Dunlop 3809 4882 3732
365/80R20 T9 Dunlop 3728 4778 3652
16/70-20 E91-2 Dunlop 3925 5030 3846
16/70-24 E91-2 Dunlop 3539 4536 3468
405/70R20 T9/PG75R Dunlop 3780 4844 3703
20-24 E91-2 Dunlop 3039 3894 2977
455/70R20 T9 Dunlop 3550 4549 3478
455/70R24 T9 Dunlop 3261 4180 3195
405/70R24 T9 Dunlop 3455 4427 3385
555/70R24 T9 Dunlop 2930 3755 2870
15,5-25 E91-2 Dunlop 3305 4236 3238
15,5-25 EM11 Dunlop 3305 4236 3238
15,5 R 25 PG33U Dunlop 3185 4082 3120
15,5R25 T8S Dunlop 3185 4082 3120
405/80R25 T9 Dunlop 3173 4066 3108
Language Code Product Group No. Version Date Page
GB L 387 CWL 1 K 6 2004-11-25 11/12

Tyres Tread Manufacturer Imp/1000m Imp/1000m Imp/1000m

Machine Serial Machine Serial Machine Serial
No. 180... - 189... No. 192... / 195... No. 191... / 194...
17,5-25 E91-2 Dunlop 3132 4014 3069
17,5 R 25 PG33U Dunlop 3020 3870 2959
17,5R25 T8S Dunlop 3020 3870 2959
445/80R25 T9 Dunlop 3020 3870 2959
12,5-18 STL Firestone 4165 5338 4081
12,5-20 ATU Firestone 4055 5197 3973
12,5-20 Ind SG Good Year 3925 5030 3846
16,0/70-20 SGL Good Year 3745 4800 3669
12,5/80-18 SGL Good Year 4151 5320 4067
12,5 - 20 SGL Good Year 4009 5137 3928
17,5R24 Ind STR Good Year 3355 4300 3287
460/65R19,5 IT520 Good Year 3689 4727 3614
15,5-25 SGL Good Year 3208 4112 3143
15,5R25 GP-2B Good Year 3180 4075 3116
17,5-25 SGL Good Year 3013 3861 2952
17,5R25 GP-2B Good Year 3013 3861 2952
400/70 R24 IT530 Good Year 3497 4482 3426
400/70 R20 IT530 Good Year 3850 4934 3772
400/70 R18 IT530 Good Year 4055 5197 3973
15,5 - 25 HRL Good Year 3206 4108 3141
440/80R24 IT520 Good Year 3122 4001 3058
400/70R18 IT520 Good Year 3926 5032 3847
335/80R18 XM27 Michelin 4151 5320 4067
335/80R20 XM27 Michelin 3957 5071 3877
375/75R20 XM27 Michelin 3863 4951 3785
405/70R20 XM27 Michelin 3894 4990 3815
425/75R20 XM27 Michelin 3579 4586 3506
16,5/75R20 XM27 Michelin 3579 4586 3506
17,5LR24 XM27 Michelin 3311 4243 3244
19,5LR24 XM27 Michelin 3202 4103 3137
9.00R20 X-Mine Michelin 3797 4866 3720
12.00R20 X-Mine Michelin 3397 4353 3328
15.5R25 XHA Michelin 3189 4085 3125
15.5R25 X-Mine Michelin 3039 3894 2977
17.5R25 XHA Michelin 3025 3877 2964
335/ 80 R18 XZSL Michelin 4089 5240 4006
335/ 80R20 XZSL Michelin 3816 4891 3739
375/ 75 R20 XZSL Michelin 3804 4876 3727
405/ 70 R20 XZSL Michelin 3695 4736 3621
425/ 75R20 XZSL Michelin 3630 4652 3556
15,5 - R25 XTLA Michelin 3235 4146 3170
Language Code Product Group No. Version Date Page
GB L 387 CWL 1 K 6 2004-11-25 12/12

Tyres Tread Manufacturer Imp/1000m Imp/1000m Imp/1000m

Machine Serial Machine Serial Machine Serial
No. 180... - 189... No. 192... / 195... No. 191... / 194...
420/65R24 TRI Nokia 3557 4558 3485
460/65R24 TRI Nokia 3407 4367 3338
400/55-17,5 T404 Trelleborg 4741 6076 4645
400/55-22,5 T404 Trelleborg 4173 5347 4088
500/45-22,5 T404 Trelleborg 4090 5242 4008
600/50-22,5 T404 Trelleborg 3567 4572 3495
600/55-26,5 T421 Trelleborg 3091 3961 3028