SCOPE OF WORK For combustion Inspection (CI) work of BHEL, frame 9E 120

MW Gas turbine
S. No. Description Price (INR)
Mechanical Work
Removing fifth and eleventh stage cooling & sealing air
1
piping and extraction valves
Removing fifth and eleventh stage cooling & sealing air
2
pipings and extraction valves
3 Removing of compressor bleed valves
4 Removing secondary fuel nozzles
5 Removing primary fuel nozzles
6 Removing Spark plugs
7 Removing Flame detectors
8 Removing cross fire tubes and retainers
9 Removing combustion liners
10 Removing Flow Sleeves
11 Removing Combustions Cans
12 Removing outer Cross fire tubes
13 Removing Transition Pieces
14 Removing Bullhorns
Cleaning and inspection of stage 1 Nozzle in site (Bore
15
scope inspection/ visual inspection)
16 Cleaning DP Check and clearance check of IGV
17
Cleaning and visual inspection of compressor Bleed pipings
18
Cleaningand visual inspection of compressor bleed valves
19 Cleaning and inspectionof bearing-2 drain
20 Replacement of bearing-2 Drain line Gland Packing
21 Cleaning and visual inspection of flame Detectors
22 Cleaning and visula Inspection of spark plugs
Cleaning and visual inspection of dynamicpressure tubing
23
and probes
Cleaning and inspection (check erosion, pressre test, flow
24 test, tip assembly hole measurement as per GE standard) of
secondary fuel nozzles)
Cleaning and inspection(check erosion pressure test, flow
25 test, tip assembly hole measurement as per GE standard) of
secondary fuel nozzles
Hydro Testing of Primary, secondary and transfer gas
26
pipes(Flexible Hose)
27
cleaning and visual inspection(DP test) of combustions cans
28
cleaning and visual inspection(DP test) of cross fire tubes
 cleaning and visual inspection(DP test) of combustions
29
liners
30 cleaning and visual inspection(DP test) of Flow sleeves
31
cleaning and visual inspection(DP test) of Transition pieces
32 cleaning and visual inspection(DP test) of Bullhorns
33 Installation of Bullhorns
34 Installation of Transition pieces
35 Installation of combustions cans
36 Installation of outer cross Fire Tubes
37 Installation of Flow Sleeves
38 Installation of combustions liners
39 Installation of cross Fire Tubes and Retainers
40 Installation of primary fuel nozzles
41 Installation of secondary fuel nozzles
42 Installation of spark plugs
43 Installation of Flame Detectors
44 Installation of Compressor Bleed Valves
Installation of fifth and eleventh stage cooling& sealing Air
45
pipings and Extraction valves
Installation of primary,secondary and tertiary Fuel(Gas)
46
piping (Flexible Hose)
Electrical Works
47 Open the cover of Exciter Box
open the Lube oil line and mist Eliminator line from exciter
48
Bearing
49
Measure Clearences of the Exciter Bearing (bearing No.6)
50
Dismantle the Exciter cooler and associated water lines
51 Dissemble PMG
52 Dissemble the rotor earth fault system
53 Dissamble bearing RTD and pressure gauges
54 Dissemble the rotor grounding brush
55 Opening of the Casing ofEsciter Bearing and dismantle the top
and bottom part of Exciter Bearing
56 Dye penetration test of Exciter Bearing
57 If it is required then new Exciter Bearing should be installed.Exciter
Bearing will be supplied by PE
58 Setting of Exciter Bearing. Adjusting the Alignment.
59 Checking of Oil and Air leakage after assembly of lube oil and mist
eliminator pipeline
60 Checking and recording of Air gap
61 Cheking of Bearing Oil clearance
62 Checking of Bearing Oil guard clearances
63 Reassembly of the Components sequentially including
Pipelines,cooler, cover, etc.
64 Generator cooler water vent pipe cutting and installation of flange
65 Sealing the top of the cooler chamber by dummy plate(940
mmX510 mmx 5mm)
66 Disassemble and lifting of Generator cooler (6 nos.) and
Installation/ assemble after cleaning of the coolers
67 Generator Cooler Cleaning by using High Pressure Jet, Brushand
Air Blower
BOP Works
68 55’x10’ Air Intake Filter House top side canopy fitting by joining at
10 points for repairing leakage etc. All completed by the Engineer -
in- Charge

69 Air intake Duet drain cleaning by cutting at blockage point (atleast

6 points) and welding the drain pipeline (accepted by the Engineer-
in – Charge)
70 Cutting 30 nos. Of holes over air inlet duct
71 Air intake Duct Drain cleaning, repairing and painting (area – 3500
sft; accepted by the Engineer- in- Charge
Making rail over air intake house (length- 70 feet, height- 3 feet as
72 per attached drawing)
GT Main lube oil tank ( Capacity 13000 Litre) complete cleaning by
extracting existing lube oil, filling it in lube oil drum and lube oil
73 replacing by new oil
02 Nos. Of lube oil Cooler Cleaning and 02 set (24 Nos.) Lube oil
74 filter changing work
75 Bleed valve bellow and clamp refixing
Turbine comparators roof top leakage repairing and canopy fitting
76 (accepted by the engineers-in-charge)
Turbine comparators vent fans BT-1,2,3 checking (removing if
77 required)and fan blade cleaning etc.
Load tunnel vent fans (88VG-1,88VG-2)checking(removing if
78 required) and Fan blade cleaning etc.
Turbine shell cooling fans(88TK-1,88TTK-2)checking strainer and
79 fan blade cleaning(removing if required)etc.
generator compartment vent fans(88VG-3,88VG-4)checking
80 (removing if required)and cleaning etc.
81 Gas valve module compartment filter checking and cleaing
82 Hydraullic oil filkter casing replacement
GT load Tunner crack repairing works (accepted by the Engineer-
83 in-charge)
Exhaust duct 03nos of flexible joint repairing works (accepted by
84 the Enginner-in-charge)
15nos.os displaced plate re-fixing works in Exhaust duct, if
85 required
86 Exhaust duct support (08nos.) fixing works, if required
Turbine compartment painting works with supply of high
temperature paint (80litres)and thinner (80litres)(brand:jensolin
87 Berger or Equivalent)
88 GBC Hall,GBC,Gearbox and GBC Motor cleaning Works(03nos)
89 IGV Rack and pinion Greasing work