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DuPont™ Suva®

REFRIGERANTS

Technical Information

Pressure/Temperature Relationships condensing process for a refrigerant, the saturated vapor


temperature (dew point) is the temperature at which the
Temperature glide refrigerant vapor first begins to condense; the saturated liquid
Over the past several years, products such as Suva® MP39 temperature (bubble point) is the temperature at which all
and HP80 have been used to retrofit millions of direct expan- of the refrigerant has been condensed to liquid. At constant
sion systems. In these systems, temperature glide has not pressure, the difference between the saturated vapor tem-
been a problem. However, in systems with a centrifugal perature and the saturated liquid temperature is referred to
compressor or with a flooded evaporator, careful design eval- as the “temperature glide” of the refrigerant.
uation of the system should be performed before charging
a refrigerant mixture, as the composition difference associ- At a given pressure, single component refrigerants, such as
ated with the temperature glide may impact performance. In CFC-12 and HFC-134a, boil or condense at a constant tem-
general, Suva® MP 39, MP66, 409A and Suva® 407C are not perature, i.e., the saturated liquid temperature and saturated
recommended in these applications. vapor temperature are the same. As a result, the “tempera-
ture glide” of a single component refrigerant is zero.
This section is intended to provide you with a more in-depth
understanding of temperature glide. Refrigerant mixtures behave somewhat differently than single
component refrigerants when they boil or condense. In the
During the boiling process for a refrigerant, the temperature two phase regions of the system, such as the evaporator or
at which a liquid refrigerant first begins to boil is known as condenser, liquid and vapor exist in equilibrium. For a refriger-
the saturated liquid temperature (also called the bubble point ant mixture at a given temperature or pressure, the composi-
temperature). The temperature at which the last drop of tions of the liquid and vapor phases are different, with the
liquid refrigerant has boiled is known as the saturated vapor vapor composition having a higher concentration of the low
temperature (also called the dew point temperature). In the boiling point components in the mixture. As a result of this
composition difference, refrigerant mixtures have measurable temperature also changes. As the liquid phase becomes
“temperature glide” when they boil or condense. As shown richer in the high boiling point components, the saturated
below, these “effective temperature glides” are small for the liquid temperature increases until eventually all of the liquid
Suva® refrigerants: is boiled off, and the saturated vapor temperature is reached.
• MP39 and MP66 8°F (4.4°C) The saturated vapor composition at the exit of the evaporator
is the same as the saturated liquid composition when boiling
• 409A 12°F (6.7°C)
started at the expansion device.
• HP80 and HP81 2°F (1.1°C)
It should be noted that both liquid and vapor phases are
• 408A 1°F (0.6°C)
already present in equilibrium at the inlet of the evaporator
• 404A (HP62) <1°F (<0.6°C) due to the liquid flashing that takes place when the pressure
• 507 <1°F (<0.6°C) is reduced in the expansion device. As a result, the effec-
tive evaporator “temperature glide,” which is the difference
• 407C 9°F (5°C)
between the evaporator inlet and exit temperatures, is less
• 410A <1°F (<0.6°C) than the total “temperature glide” difference between the
• 95 <1°F (<0.6°C) saturated liquid and saturated vapor temperature for a given
composition refrigerant mixture.
In direct expansion systems using positive displacement
compressors, the small “temperature glides” of the Suva® To illustrate this point, Figure 1 shows a comparison of Suva®
blends should result in no significant difference in heat trans- MP39 and CFC-12 at an average evaporator temperature
fer performance versus single component refrigerants. of 5°F (–15°C). Subcooled liquid from the condenser (point
G) enters the thermostatic expansion valve (TXV) at 104°F
In the single phase regions of a refrigeration system (super- (40°C). As the pressure is let down in the TXV, Suva® MP39
heated vapor and subcooled liquid), the composition of a first begins boiling when the pressure is reduced to the satu-
refrigerant mixture is constant and it behaves exactly like a rated liquid pressure at 104°F (40°C) and enters the evapora-
single component refrigerant. Azeotropic refrigerant mix- tor (point B) as a mixture of vapor and liquid at 1°F (–17°C).
tures, such as R-500 and R-502, behave like single compo- For reference, the saturated liquid temperature for Suva®
nent refrigerants when they are at or very near their defined MP39 at the evaporator pressure (point A) is –2.5°F (–19°C).
azeotropic point. By definition, the compositions of the vapor Suva® MP39 continues boiling in the evaporator and exits
phase and liquid phase are the same for an azeotropic refrig- the evaporator (point C) as a saturated vapor at 9°F (–13°C).
erant mixture at its azeotropic temperature or pressure. Although the total “temperature glide” (point C minus point
A) is 11.5°F (6.4°C), the effective evaporator “temperature
One common misconception about azeotropes, however, is
glide” (point C minus point B) is only 8°F (4.4°C) or about
that this behavior holds true everywhere in the refrigeration
70% of the total “temperature glide.” By comparison,
system. These refrigerant mixtures are, in fact, zeotropic mix-
CFC-12 enters the evaporator at 5°F (–15°C) and remains
tures at temperatures other than their particular azeotropic
at that temperature until boiling is complete.
temperature and, at these conditions, will also have differ-
ent liquid and vapor phase compositions in the two phase
Superheat calculation
region of a refrigeration system. As a result of this composi-
tion difference, azeotropic refrigerant mixtures will also have For both Suva® MP39 and CFC-12, the amount of vapor su-
“temperature glide” at temperatures other than the defined perheat at a point in the suction line to the compressor (point
azeotropic point. For R-500 (azeotrope point at 32°F [0°C]) D) is calculated from the saturated vapor temperature (point
and R-502 (azeotrope point at 66°F [18°C]), temperature C). In this example, the amount of superheat is calculated by
glides away from the azeotrope point are very small, typically subtracting point C from point D. For R-12, the superheat is
less than 0.3°F (0.2°C). 9°F (5°C); for MP39 it is 5°F (2.8°C).

In the condensation process for a given composition re-


Temperature glide in an evaporator frigerant mixture, the vapor phase starts to condense at its
In the boiling process for a given composition refrigerant saturated vapor temperature (dew point). While the vapor
mixture, the liquid phase starts to boil at its saturated liquid continues to condense, the vapor phase becomes richer in
temperature (bubble point). While the liquid continues to the low boiling point components as the high boiling point
boil, the liquid phase becomes richer in the high boiling point components condense into the liquid phase. Because the va-
components as the low boiling point components boil off into por composition is continually changing during the condensa-
the vapor phase. Because the liquid composition is continu- tion process, the saturated vapor temperature also changes.
ally changing during the boiling process, the saturated liquid As the vapor phase becomes richer in the low boiling point
components, the saturated vapor temperature decreases un- 117°F (47°C) and exits the condenser (point F) as a satu-
til eventually all of the vapor is condensed, and the saturated rated liquid at 109°F (43°C) for a “temperature glide” of 8°F
liquid temperature is reached. The saturated liquid composi- (4.4°C). By comparison, CFC-12 begins condensing at 113°F
tion at the exit of the condenser is the same as the saturated (45°C) and remains at that temperature until condensation is
vapor composition when condensation started at the inlet of complete.
the condenser. Therefore, in the condenser, the difference
between the starting saturated vapor temperature and the Subcool calculation
ending saturated liquid temperature for a given composition For both Suva® MP39 and CFC-12, the amount of liquid
refrigerant mixture is the total “temperature glide” for that subcool at a point in the liquid line to the TXV (point G) is
refrigerant mixture. calculated from the saturated liquid temperature (point F). In
this example the amount of subcool is calculated by subtract-
Figure 1 shows a comparison of Suva® MP39 and CFC-12 at
ing point F from point G. For R-12 the subcool is 9°F (5°C);
an average condenser temperature of 113°F (45°C). Suva®
for MP39 it is 5°F (2.8°C).
MP39 enters the condenser (point E) as a saturated vapor at

Figure 1. Typical Thermal Expansion Valve Refrigeration System (Comparison Between CFC-12 and
DuPont™ Suva® MP39)

THERMOSTATIC
EXPANSION VALVE (TXV)

A B
HOT GAS LINE

CONDENSER
EVAPORATOR D
C
SUCTION LINE

F
COMPRESSOR G

LIQUID LINE

Evaporator at 12 psig for Suva® MP39 and CFC-12


Temperature, °F (°C)
Suva® MP39 CFC-12
A Saturated liquid at evaporator pressure –2.5 (–19) 5 (–15)
B Evaporator inlet (liquid/vapor mixture) 1.0 (–17) 5 (–15)
C Evaporator exit (saturated vapor) 9.0 (–13) 5 (–15)
D Compressor suction (superheated vapor) 14.0 (–10) 14 (–10)
Average Evaporator Temperature: (B + C) 5.0 (–15) 5 (–15)
2
Evaporator Temperature Glide: (C – B) 8.0 (4) 0 (0)
Amount of Vapor Superheat at D : (D – C) 5.0 (3) 9 (5)

Condenser at 163 psig (1225 kPa) for Suva® MP39;


at 142 psig (1080 kPa) for CFC-12
Temperature, °F (°C)
Suva® MP39 CFC-12
E Condenser inlet (saturated vapor) 117 (47) 113 (45)
F Condenser exit (saturated liquid) 109 (43) 113 (45)
G Liquid line to TXV (subcooled liquid) 104 (40) 104 (40)
Average Condenser Temperature: (E + F) 113 (45) 113 (45)
2
Condenser Temperature Glide: (F – E) 8 (4) 0 (0)
Amount of Liquid Subcool at G : (G – F) 5 (3) 9 (5)
For Further Information: (800) 235-SUVA
www.suva.dupont.com
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Copyright © 2005, DuPont or its affiliates. The DuPont Oval Logo, DuPont™, The miracles of science™ , and Suva®, are registered
trademarks or trademarks of DuPont or its affiliates.
NO PART OF THIS MATERIAL MAY BE REPRODUCED, STORED IN A RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR
BY ANY MEANS ELECTRONIC, MECHANICAL, PHOTOCOPYING, RECORDING OR OTHERWISE WITHOUT THE PRIOR WRITTEN
PERMISSION OF DUPONT.

(6/05) RWJ292 Printed in U.S.A.


Reorder No.: K-05721

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