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Inst AMI Deltacon Power v.4.12 Eng
Inst AMI Deltacon Power v.4.12 Eng
Inst AMI Deltacon Power v.4.12 Eng
Operator’s Manual
A-96.250.451 / 080714
Customer Support
SWAN and its representatives maintain a fully trained staff of technical specialists
around the world. For any technical question, contact your nearest
SWAN representative, or the manufacturer:
Internet: www.swan.ch
E-mail: support@swan.ch
Document Status
ID: A-96.250.451
Revision Issue
00 Nov. 2006
01 July 2008
Preface
The operator’s manual provides thorough information about the
installation, operation and the maintenance of the instrument for the
user and service technician.
This document also contains the Profibus and Modbus instructions
and the Material Safety Data Sheets.
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AMI Deltacon Power
Table of Contents
1. Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 General Safety Regulations . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Warning Notices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Restrictions for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2. Product Description . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 Description of the System . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Instrument Specification. . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 Instrument Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 Display, Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.5 Software Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.6 Changing Parameters and values . . . . . . . . . . . . . . . . . . 16
3. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1 Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2 Mounting of Instrument Panel . . . . . . . . . . . . . . . . . . . . . 18
3.3 Connecting Sample and Waste . . . . . . . . . . . . . . . . . . . . 18
3.4 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.5 Electrical connection scheme. . . . . . . . . . . . . . . . . . . . . . 20
3.6 Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.7 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.8 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.9 Relay Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.9.1 Alarm Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.9.2 Relay Contacts 1 and 2 . . . . . . . . . . . . . . . . . . . . . . . . 23
3.10 Current Signal Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.10.1 Current Signal Output 1 and 2 . . . . . . . . . . . . . . . . . . . 25
3.10.2 Current Signal Output 3 (optional) . . . . . . . . . . . . . . . . 25
3.11 Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.11.1 Interface RS232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.11.2 Interface RS485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.12 Sensor Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.13 Installation of Cation Exchanger . . . . . . . . . . . . . . . . . . . 28
3.14 Installation of Slot-lock Sensors . . . . . . . . . . . . . . . . . . . . 29
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4. Instrument Setup. . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.1 Establish Sample Flow. . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.2 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5. Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.1 Maintenance Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.2 Stop of Operation for Maintenance . . . . . . . . . . . . . . . . . 33
5.3 Maintenance of the Sensor . . . . . . . . . . . . . . . . . . . . . . . 33
5.4 Changing the Ion Exchanger . . . . . . . . . . . . . . . . . . . . . . 34
5.5 Longer Stop of Operation. . . . . . . . . . . . . . . . . . . . . . . . . 35
6. Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
7. Trouble Shooting. . . . . . . . . . . . . . . . . . . . . . . . . . 37
8. Error List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
A. Program Overview. . . . . . . . . . . . . . . . . . . . . . . . . 42
C. Profibus (option) . . . . . . . . . . . . . . . . . . . . . . . . . . 58
C.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
C.2 Cyclic Data Telegram. . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
D.3 Customizing the Cyclic Data Telegram . . . . . . . . . . . . . . 61
D.4 Data Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
C.5 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
C.5.1 Device Master Files (GSD) . . . . . . . . . . . . . . . . . . . . . 67
C.5.2 GSD File Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
C.6 Acyclic Data Communication . . . . . . . . . . . . . . . . . . . . . . 68
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AMI Deltacon Power
D. Modbus (option) . . . . . . . . . . . . . . . . . . . . . . . . . . 69
D.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
D.2 Data and Control Functions . . . . . . . . . . . . . . . . . . . . . . . 71
D.3 Function Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
E. Default Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
G. Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
H. Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
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Safety Instructions
1. Safety Instructions
This chapter contains general information assuring safe operation
of the instrument. More safety instructions are given throughout this
manual, at the respective locations where observation is most
important.
Strictly follow all safety instructions in this publication.
Legal The user is responsible for proper operating according to all local,
Requirements state and federal laws that may apply. All precautions must be
followed to ensure safe operation of the instrument.
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AMI Deltacon Power
Safety Instructions
WARNING
Symbols
WARNING
ATTENTION
Warning
For safe instrument installation and operation you must read and
understand the instructions in this manual, as well as the Material
Safety Data Sheets (MSDS)
Cation exchange resin
Only SWAN trained and authorized personnel shall perform the
tasks described in this document.
6 A-96.250.451 / 080714
AMI Deltacon Power
Safety Instructions
No sand. No oil.
The sample must not contain any particles, which may block the
flow cell. Sufficient sample flow is coercive for the correct function
of the instrument.
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AMI Deltacon Power
Product Description
2. Product Description
8 A-96.250.451 / 080714
AMI Deltacon Power
Product Description
Operation The sample enters at the sample inlet and passes the needle
valve, used for sample flow adjustment. See also picture below.
The sample proceeds to the first conductivity sensor (specific
conductivity), and enters the cation exchanger. All alcalizing
reagent is eliminated. Afterwards the sample arrives at the second
conductivity sensor (cation conductivity). The sample passes the
flow meter and leaves through the pressure-free sample outlet.
Specific Cation
conductivity conductivity
Flow meter
Needle
valve Sample outlet
Sample inlet
cation
exchanger
Cell constant A label, indicating all necessary parameters, is glued on the sensor
(example below). Please enter the data in Installation, menu 5.1:
87-334.203 UP-Con1000SL
SW-xx-xx-xx ZK= 0.0417 cell constant
SWAN AG DT= 0.06 °C
temperature correction
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AMI Deltacon Power
Product Description
Pre-rinse The AMI Deltacon Power with pre-rinse option allows fastest
Option replacement of the cation exchanger because the resin is pre-
rinsed and conditioned. The deaeration of the resin vessel is done
automatically.
The sample flows first through the cation exchanger. Afterwards, it
flows through the pre-rinse resin bottle. Thus, the resin will be
preconditioned. The rinse-down time in case of a resin bottle
exchange will be reduced to a minimum.
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AMI Deltacon Power
Product Description
Dimensions Panel:
Distance between mounting holes:
254x824 mm
Screws: 6-8 mm diameter
Weight: 12.0 kg
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AMI Deltacon Power
Product Description
Mounting Panel
Transmitter
Flow cell
Flow meter
Sample collector
Cation exchanger
Sample outlet
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Product Description
Measured
Value
Display backlit LCD
10
error
Indicates remain-
blinking: fatal error
ing active cation
exchanger resin
Status 10 Time in %.
1 Screen number. Change
R1 Process with arrow key
R2
Values Specific conductivity,
cation conductivity,
sample pH, ppm ammonia
flow l/h °C °C
sample temp sensor 2
sample temp sensor 1
Relay Status
upper / lower limit not yet reached
upper / lower limit reached
control upw. / dnw.: no action
control upw. / dnw.: active, dark bar indicates control intensity
motor valve: valve closed
motor valve: open, dark bar indicates approx. position
timer
timer: timing active (hand rotating)
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AMI Deltacon Power
Product Description
Keys
Program
RUN 14:10:45 Main Menu 1
Access, Exit Enter
R1 1 Messages
4.201 μS/cm Diagnostics
R2 0.153 μS/cm Maintenance
Exit Operation
9 l/h 25.4°C 25.4°C Installation
14 A-96.250.451 / 080714
AMI Deltacon Power
Product Description
Main Menu 1
Messages
Diagnostics
Maintenance
Operation
Installation
Messages 1.1
Menu Messages 1
Pending Errors Reveals pending errors as well as an event history
Maintenance List (time and state of events that have occurred at an
Message List earlier point of time).
It contains user
relevant data.
Diagnostics 2.1
Menu Diagnostics 2
Identification Provides user relevant instrument and sample data.
Sensors
Sample
I/O State
Interface
Maintenance 3.1
Menu Maintenance 3
Simulation For relay and signal output simulation, and to set the
Set Time 01.06.04 16:30:00 instrument time.
It is used by the
service personnel.
Operation 4.1
Menu Operation 4
Sensors User relevant parameters that might need to be
Relay Contacts modified during daily routine.
Logger Normally password protected and used by the
Display process-operator.
Subset of menu 5 - Installation, but process-related.
Installation 5.1
Menu Installation 5
Sensors For initial instrument set up by SWAN authorized
Signal Outputs person, to set all instrument parameters. Can be
Relay Contacts protected by means of password.
Miscellaneous
Interface
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AMI Deltacon Power
Product Description
Sensors1
Screen 4.4.1.3
5.1.2 Highlight the menu item
Sensor
Row 1 type Cond FOME
1 (sc) indicating the parameter you
Disinf.
Row 2 Free
Condchlorine
2 (cc)
want to change.
Row 3 None
Temperature NT5K Enter
Press .
Standards
Screen 1 4.4.1.3
Row 1 Row 3Cond 1 (sc) Press or to highlight
Row 2 Cond 2Cond
(cc) 2 (cc) the required parameter.
Row 3 Cond 3 (dc) None
pH
ammonia
Press Enter to confirm the
selection (or [Exit] to keep the
previous parameter).
Screen 1 4.4.1.3
Row 1 Cond 1 (sc) The selected parameter is
Row 2 Cond 2 (cc)
indicated (but not saved yet).
Row 3 pH
Exit
Press .
Screen 1 4.4.1.3
Row 1 Save ? Cond 1 (sc) Yes highlighted, press Enter to
Row 2 Cond 2 (cc) save the new parameter. The
Yes
Row 3 No pH system reboots, the new
parameter is set.
Changing
values Cond. 1 (sc) 5.3.1.1.11
Select value and press Enter .
Alarm High 3000 μS
Alarm Low 0.000 μS to set required value.
Hysteresis 10.0 μS
Delay 1 (sc)
Cond. 5 Sec
5.3.1.1.1.1
Alarm High 3000 μS Enter to confirm new value.
Alarm Low 0.000 μS
Hysteresis 10.0 μS
Delay 5 Sec
Exit to exit the menu.
16 A-96.250.451 / 080714
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Installation
3. Installation
A-96.250.451 / 080714 17
AMI Deltacon Power
Installation
sample inlet
Sample outlet
Waste Connect the 1/2” tubes to the nozzle of the waste funnel and place
it into the atmospheric drain of sufficient capacity.
18 A-96.250.451 / 080714
AMI Deltacon Power
Installation
Protect
unused
glands.
A-96.250.451 / 080714 19
AMI Deltacon Power
Installation
Use only the terminals shown in this diagram, and only for the
mentioned purpose. Use of any other terminals will cause short
circuits with possible corresponding consequences to material
and personnel.
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AMI Deltacon Power
Installation
3.6 Terminals
The AMI transmitter has a numbered terminal block inside.
Connect all parts like sensor, flow meter, communication boards
etc. to the correct terminal as describen in Electrical connection
scheme, p. 20 or Sensor Connections, p. 27
Signal output
Relay Relay Alarm 1 2
1 2 relay - + + Input
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AMI Deltacon Power
Installation
Neutral
Power
Attention:
It is not allowed to power external loads out of the AMI transmitter.
3.8 Input
Note: Use only potential-free (dry) contacts.
Terminals 16/42
For programming see Program Overview, p. 42
Menu Installation
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Installation
Attention
Heavy inductive or direct controlled loads (solenoid valves, dosing
pumps) must be switched by external power relays. In this case,
use the AMI relaybox which is available as an option.
Small inductive loads (max 0.1 A) as for example the coil of a
power relay can be switched directly. To avoid noise voltage in the
AMI it is mandatory to connect an snubber circuit in parallel to the
load (this procedure is not necessary if a AMI Relaybox is used)
A-96.250.451 / 080714 23
AMI Deltacon Power
Installation
Actuators are using both relays: One relay contact is used for
opening (relay 1), the other for closing (relay 2) the valve, i.e. with
the 2 relay contacts available, only one motor valve can be
controlled.
Motors with loads bigger than 0.1 A must be controlled via external
power relais or an AMI Relaybox.
24 A-96.250.451 / 080714
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Installation
A-96.250.451 / 080714 25
AMI Deltacon Power
Installation
3.11 Interface
3.11.1 Interface RS232
Terminal 50, 52, 53
The AMI Interface RS232 PCB is used for Logger down load and
Firmware up load. For detailed information see the corresponding
manual “AMI RS232 Interface”.
RS485 PCB
on/off switch
26 A-96.250.451 / 080714
AMI Deltacon Power
Installation
19 20 21 22
23 24 25 26
Swan Connect the Swan flow meter of the Catcon-Plus-SL cell as given
flow meter below.
39 40 41
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AMI Deltacon Power
Installation
Cation The bottle containing the ion exchanger is delivered, but not
exchanger mounted to the flow cell. If necessary, fill in some more high purity
bottle water, until the water level in the bottle reaches the beginning of the
thread.
Mount cation For transport, an empty bottle has been mounted to the flow cell.
exchanger Screw off the empty bottle. Slowly lift the bottle with the ion
bottle exchanger resin into position, and fasten instead of the empty
bottle.
Pre-rinse If you have a pre-rinse set-up, screw off the second empty bottle.
set-up Slowly lift the bottle with the ion exchanger resin into position and
fasten instead of the second empty bottle
28 A-96.250.451 / 080714
AMI Deltacon Power
Installation
A-96.250.451 / 080714 29
AMI Deltacon Power
Installation
30 A-96.250.451 / 080714
AMI Deltacon Power
Instrument Setup
4. Instrument Setup
4.2 Programming
A-96.250.451 / 080714 31
AMI Deltacon Power
Instrument Setup
32 A-96.250.451 / 080714
AMI Deltacon Power
Maintenance
5. Maintenance
Cleaning If the sensor is slightly contaminated, clean it with soapy water and
a pipe cleaner. If the sensor is strongly contaminated, dip the tip of
the sensor into 5% hydrochloric acid for a short time.
A-96.250.451 / 080714 33
AMI Deltacon Power
Maintenance
without 1 Stop sample flow. Press slightly on the bottle, containing the ion
pre-rinse exchanger. Then no water will spill out of the flow cell when
option loosening the bottle.
2 Screw off the bottle with the exhausted resin. Take away slowly.
3 Mount fresh cation exchanger bottle: If necessary, fill in some
more high purity water, until the water level in the bottle reaches
the beginning of the thread. Slowly lift the bottle with the ion
exchanger resin into position and fasten.
Note:
• Tighten the bottle finger-tight. To much force may damage the
sealing.
• If the bottle leaks it can help to flip the sealing.
34 A-96.250.451 / 080714
AMI Deltacon Power
Maintenance
Operation This graphic shows the average exhaust time (flow 6 l/h) and must
time 1 liter be verified by the user.
Swan resin
Cation Conductivity. Operational Days for 1 l of Cation Exchange Resin with an Exchange Capacity of 1.8 eq/l. (Catcon Bottle) Flow
Rate 6 l/h Alkalization with Ammonia. (Safety Margin of 15% Subtracted )
700
600
500
Operation Days
400
300
200
SWAN Analytical Instruments
H. Maurer 11.09.06
100
0
8.8 9 9.2 9.4 9.6 9.8 10 10.2
pH
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AMI Deltacon Power
Calibration
6. Calibration
Calibration Not necessary.
A zero is done automatically every day at 0.30 am.
36 A-96.250.451 / 080714
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Trouble Shooting
7. Trouble Shooting
This chapter provides some hints to make trouble shooting easier.
For any detailed information how to handle/clean parts please see
chapter Maintenance, p. 33.
For any detailed information how to program the instrument please
see chapter Program List and Explanations, p. 45.
If you need help please contact your local distributor. Note serial
number of instrument and all diagnostic values before.
Conditions for only 1 alcalizing reagent (acid-base pair) in the sample (no
pH calculation mixture)
the contamination is mostly NaCl
phosphate concentration is < 0.5 ppm
if pH value is < 8, the concentration of contaminat must be small
compared to the concentration of the alcalizing reagent
pH value is > 7.5, and < 11.5
A-96.250.451 / 080714 37
AMI Deltacon Power
Error List
8. Error List
Error
Non-fatal Error. Instrument operates normally, except for the
defective part.
<Enter> to Acknowledge
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Error List
Tab. 1-1 Error Codes: (bold and red are Fatal error)
A-96.250.451 / 080714 39
AMI Deltacon Power
Error List
Tab. 1-1 Error Codes: (bold and red are Fatal error)
40 A-96.250.451 / 080714
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Error List
Tab. 1-1 Error Codes: (bold and red are Fatal error)
A-96.250.451 / 080714 41
AMI Deltacon Power
Program Overview
A. Program Overview
For explanations about each parameter of the menus see
Program List and Explanations, p. 45.
Instrument 2.1.4.1*
Identification Factory Test Motherboard
2.1* 2.1.4* Front End
Years 2.1.5.1*
Operating Time Days
2.1.5* Hours
etc.
Sample ID 2.3.1*
* Menu numbers
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AMI Deltacon Power
Program Overview
Row 1 4.4.1.1*
Display 4.4* Screen 1/2 Row 2 4.4.1.2*
4.4.1 / 4.4.2* Row 3 4.4.1.3*
* Menu numbers
Mode Operation is for the user. He can set limits, log interval and de-
fine the two screens of the display.
The presetting, e.g. defining relay 2 as limit upper for cond. 2, is done in
the menu Installation (only for System engineer).
Please protect with password.
A-96.250.451 / 080714 43
AMI Deltacon Power
Program Overview
Function 5.3.X.1
Relay Contacts Relay 1/2 Parameter 5.3.X.20
5.3* 5.3.2 / 3* Limit/settings (dep. on Function)
Active 5.3.4.1*
Input Signal Outputs 5.3.4.2*
5.3.4* Output/Control 5.3.4.3*
Fault 5.3.4.4*
Delay 5.3.4.5*
Language 5.4.1*
Miscellaneous Set defaults 5.4.2*
5.4* Load Firmware 5.4.3*
Password 5.4.4*
Sample ID 5.4.5*
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AMI Deltacon Power
Program List and Explanations
2 Diagnostics
In diagnostics mode, the values can only be viewed, not modified.
2.1 Identification
2.1.1 View the Designation of instrument: Always AMI DeltaconP
2.1.2 Version: firmware of instrument, e.g. V4.12-02/08
2.1.4 Factory test of the instrument; date of mother board and front-end
QC test
2.1.5 Operating time: years, days, hours, minutes, seconds
2.2 Sensors
2.2.1.1 Conductivity Sensor 1 respectively Conductivity Sensor 2
and 2.2.1.2 Current value: in µS
Raw value: Uncompensated conductivity value in µS
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AMI Deltacon Power
Program List and Explanations
2.3 Sample
2.3.1 Sample ID
Sample ID: Review the programmed code. The code is defined by
the user to identify the sample point in the plant.
2.5 Interface
Only available if optional interface is installed.
Review programmed communication settings within menu 5.5 or
see Interface, p. 80 for details.
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Program List and Explanations
3 Maintenance
3.1 Simulation
3.2.1-3.2.5 Select alarm relay, relay 1/2 or signal output 1/2 to be tested with
the <Enter> key and press the up/down key to change the value.
After confirming the setting with the Enter key, the value is
simulated by the relay/signal output.
At the absence of any key activities, the instrument will switch back
to normal mode after 20 min.
If you quit the menu, all simulated values will be reseted.
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AMI Deltacon Power
Program List and Explanations
4 Operation
4.1 Sensors
4.1.1 Filter time constant:
Used to damp noisy signals. The higher the filter time constant, the
slower the system reacts to changes of the measured value.
Range: 5-300 sec
4.1.2 Hold after cal:
To allow the instrument to stabilize again after calibration. During
cal. and hold time the signal outputs are frozen, alarms and limits
are not active.
Range: 0 - 6000 sec
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Program List and Explanations
4.3 Logger
The instrument is equipped with an internal logger. The data can be
downloaded to a PC by Hyperterminal if option “HyperTerminal
interface” is installed.
The logger can save approx. 1500 data records. Records consists
of: Date, time, alarms, measured value, measured value
uncompensated, temperature, flow.
4.3.1 Log Interval: Select a convenient log interval. Consult the table
below to estimate the max logging time. When the loggin buffer is
full, the oldest data record is erased to make room for the newest
one. (circular buffer)
Interval 1s 5s 1 5 min 10 30 1h
min min min
Time 25 2h 25 h 5d 10 d 31 d 62 d
min
4.3.2 Clear logger: If confirmed with yes, all data is erased and a new
data series is started.
4.4 Display
Process values are displayed on two screens. Toggle screens with
the upwards key .
Each screen displays max. 3 process values.
If "calculations" is turned off, you may select Conductivity 1 or 2 on
screen 1. If “calculations” is turned on, you may select
Conductivity 1 or 2 and pH, ammonia on both screens.
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AMI Deltacon Power
Program List and Explanations
5 Installation
5.1 Sensors
5.1.1 Miscellaneous:
Calculations: Select “yes” if pH and ammonia
concentrations should be calculated. pH and
ammonia are now available on screen 1 or 2,
on the signal outputs and as alarm/limit
values.
Monitoring of resin: Select “yes” if consumption of cation resin
should be calculated and displayed.
Replacement of exhausted resin must now be
confirmed in "Maintenance".
Resin capacity: Program capacity: Range: 0.5-4.0
Volume of resin: Enter the volume of the resin:
Range: 0.5-30.0 l
5.1.2 Sensor 1: Specific Conductivity
5.1.2.1 Enter the cell constant. It is printed on the sensor.
5.1.2.2 Enter the temperature correction. It is printed on the sensor
5.1.2.3 Enter cable length; set “0” for monitors
5.1.2.5 Temperature Compensation: Never select strong acids!
Select: strong bases, Ammonia, Morpholine, Ethanolamine
(whatever is used as alcalizing reagent).
5.1.3 Sensor 2: Cation Conductivity
5.1.3.1 Enter the cell constant. It is printed on the sensor.
5.1.3.2 Enter the temperature correction. It is printed on the sensor
5.1.3.3 Enter cable length; set “0” for monitors
5.1.3.5 Temperature Compensation: Always select strong acids!
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Program List and Explanations
5.2.1.2 Current loop: Select the current range of the signal output. Make
sure the connected device works with the same current range.
Available ranges: 0-20 mA or 4-20 mA.
5.2.1.3 Function: Define if the signal output is used to transmit a process
value or to drive a control unit:
As process values:
The process value can be represented in 3 ways: linear, bilinear,
logarithmic. See graphs below
mA
20
ear
bilin
0-20 mA: 10
4-20 mA: 12
e ar
lin
0/4
0.0 0.1 0.2 0.3 0.4 0.5 0.6 unit
meas. value
mA
20
0-20 mA:10
4-20 mA: 12
0/4
1 2 3 6 30
10 100 1000 10000 value
0 1 2 3 4 log
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Program List and Explanations
As control output:
Signal outputs can be used for driving control units.
We distinguish different kinds of controls:
P-controller:
The controller action is proportional to the deviation from the
setpoint. The controller is characterized by the P-Band. In the
steady-state, the setpoint will never be reached. The deviation is
called steady-state error.
Parameters: setpoint, P-Band
PI-controller:
The combination of a P-controller with an I-controller will minimize
the steady-state error. If the reset time is set to zero, the I-controller
is switched off.
Parameters: setpoint, P-Band, reset time
PD-controller:
The combination of a P-controller with a D-controller will minimize
the response time to a fast change of the process value. If the
derivative time is set to zero, the D-controller is switched off.
Parameters: setpoint, P-Band, derivative time.
PID-controller:
The combination of a P-, an I- and a D-controller allows a proper
control of the process.
parameters: setpoint, P-Band, reset time, derivative time
response on maximum
control output
a time
The point of intersection of the tangent with the respective axis will
result in the parameters a and L .
Consult the manual of the control unit for connecting and
programming details. Choose control upwards or downwards.
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Program List and Explanations
Control upwards/downwards:
5.2.x.43.10 Setpoint: User-defined process value (Conductivity, Temperature or
Sample flow).
5.2.x.43.20 P-Band: Range below (upwards control) or above (downwards
control) the set-point, within the dosing intensity is reduced from
100% to 0% to reach the set-point without overshooting.
5.2.X.43.3 Reset time: The reset time is the time till the step response of a
single I-controller will reach the same value as it will be suddenly
reached by a P-controller.
Range: 0-9000 sec.
5.2.X.43.4 Derivative time: The derivative time is the time till the ramp
response of a single P-controller will reach the same value as it will
be suddenly reached by a D-controller.
Range: 0 - 9000 sec.
5.2.X.43.5 Control timeout: If a controller action (dosing intensity) is constantly
over 90% during a defined period of time and the process value
does not come closer to the setpoint, the dosing process will be
stopped to safety reasons. Range: 0 - 720 min.
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Program List and Explanations
5.3.1.2.X.1- Sample temperature alarm high (E007, E037) and low (E008,
5.3.1.2.X.23 E038)
Range alarm high: 30 - 200 °C
Range alarm low: -10 - 20 °C
5.3.1.3.1- Flow Alarm high (E009) and low (E010)
5.3.1.3.33 Range alarm high: 10 - 50 l/h
Range alarm low: 0 - 9 l/h
5.3.1.4.1- Case temperature alarm high (E013) and low (E014)
5.3.1.4.2 Range alarm high: 30 - 75 °C
Range alarm low: -10 - 20 °C
5.3.2 - 5.3.3 Relay 1 and 2
The function of relay contacts 1 or 2 are defined by the user:
First select the functions as:
limit switch, controller, timer or fieldbus driven.
Then enter the necessary data depending on the selected function.
The same values may also be entered in menu 4.2.2 and 4.2.3.
5.3.X.1 Function
Limit upper/lower:
When the relays are used as upper or lower limit switches, program
the following:
Parameter select a process value
Setpoint User-defined process value (Conductivity,
Temperature or Sample Flow.
Range: 0.000 - 3000 µS // -25.0 - 270.0 °C
// 0 - 50 l/h
Hysteresis within the hysteresis range, the relay does not
switch. This prevents damage of relais
contacts when the measured value fluctuates
around the alarm value.
Range: 0.000 - 3000 µS // -25.0 - 270.0 °C
//0 - 50 l/h
Delay Time the activation of the switch is retarded
after the limit value is exceeded / under-ran.
Range: 0-28800 sec.
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Program List and Explanations
Frequency
Examples of metering devices that are puls frequency driven are
the classic membrane pumps with a potential free triggering input.
Dosing is controlled by the repetition speed of dosing shots
Parameters:
Pulse frequency: Max. pulses per minute the device is able to
respond to.
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Program List and Explanations
Range: 20-300/min.
Motor valve
Dosing is controlled by the position of a motor driven mixing valve.
Parameters:
Run time: Time needed to open a completly closed valve
Range: 5-300 sec.
Neutral zone: Minimal response time in % of the of the runtime.
If the requested dosing output is smaller than the
response time, no change will take place.
Range: 0-240 sec.
Timer
The relay will be closed repetitively depending on the programmed
time scheme.
This function is intended mainly to drive Swan's cleaning modules
or to program an automatic filter flush.
Operation mode: (interval, daily, weekly)
mode specifics parameters
Run Time: (time the relay stays closed)
Delay: during run time plus the delay time the
signal and control outputs are held in the
operating mode programmed below.
Signal Outputs: select the behavior of the signal outputs
when the relay closes
Output/Control: select the behavior of the control outputs
when the relay closes
Fieldbus
The relay will be switched via the Profibus input.
No further parameters are needed.
See section Profibus (option), p. 58 for more details
5.3.4 Input
see menu 4.2.4 for parameter description.
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Program List and Explanations
5.4 Miscellaneous
5.4.1 Language: Set the desired language.
Available settings:Deutsch / English / Français / Español
5.4.2 Set default values: Reset the instrument to factory default values
in three different ways:
Calibration: Sets calibration values back to default. All other
values are kept in memory.
In parts: Communication parameters are kept in memory.
All other values are set back to default values.
Completely: Sets back all values including communication
parameters.
5.4.3 Load firmware: Firmware updates should be done by instructed
service personnel only.
5.4.4 Password: Select a password different from 0000 to prevent
unauthorized access to the menus “Messages”, “Maintenance”,
“Operation” and “Installation”.
Each menu may be protected by a different password.
If you forgot the passwords, contact the closest SWAN
representative.
5.4.5 Sample ID: Identify the process value with any meaning full text,
such as KKS number.
5.5 Interface
5.5.1 Select one of the following communication protocols. Depending on
your selection, different parameters must be defined.
Profibus: Device Address: 0 - 126
ID Number: Analyzer, Manufacturer, Multivariable
Local operation: enable, disable
see Profibus (option), p. 58 for details.
Modbus RTU: Device Address: 0 - 126
Baud Rate: 2400 - 115200
Parity: none, even, odd
see Modbus (option), p. 69for details
HyperTerminal: Baud Rate: 2400 - 115200
see separate RS232 Operation Manual for
Logger download
Webserver: Device Address: 0-126
see separate Webserver Manual.
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Profibus (option)
C. Profibus (option)
C.1 Introduction
The AMI family of transmitters provides a common base for a
number of analytical instruments with application specific sensor
interfaces. Each instrument has a basic structure with identical
functionality.
AMI instruments can (optionally) be equipped with a PROFIBUS
DP-V1 interface. The interface supports the PROFIBUS-PA Profile
3.0. This part of the manual describes the functionality of the
interface and the integration of the AMI family of transmitters into
an automation system.
Hardware Wiring, bus terminals and connectors are not part of this manual. It
should, however, be noted that the observation of the
corresponding standards is of paramount importance to proper
operation. Setting the transmission rate to reasonable values will
help avoid communication errors.
GSD File for The PROFIBUS system requires a description of the device
AMI Oxytrace parameters, e. g. output data, input data, data format, data volume
and supported transmission rate, so that it can integrate the field
devices into the bus system. These data are contained in a Device
Master File (GSD file) which is placed at the disposal of the
PROFIBUS master while communication system is being
commissioned.
Device bitmaps can also be integrated. These appear as icons in
the network tree.
The manufacturer-specific GSD file SW17D2.gsd is available for
download from http://www.swan.ch
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Profibus (option)
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Profibus (option)
0 ... 4 Analog Input block 1 read Measured value (32-bit 0x42, 0x84, 0x08, 0x05 or
1st Process Value floating point number) 0x42, 0x84, 0x81, 0x81 or
Status byte 0x94
5 ... 9 Analog Input block 2 read Measured value (32-bit 0x42, 0x84, 0x08, 0x05 or
2nd Process Value floating point number) 0x42, 0x84, 0x81, 0x81 or
Status byte 0x94
15 ... 19 Analog Input block 4 read Measured value (32-bit 0x42, 0x84, 0x08, 0x05 or
1st Temperature floating point number) 0x42, 0x84, 0x81, 0x81 or
Status byte 0x94
20 ... 24 Analog Input block 5 read Measured value (32-bit 0x42, 0x84, 0x08, 0x05 or
2nd Temperature floating point number) 0x42, 0x84, 0x81, 0x81 or
Status byte 0x94
30 ... 34 Analog Input block 7 read Measured value (32-bit 0x42, 0x84, 0x08, 0x05 or
Main Flow in l/h floating point number) 0x42, 0x84, 0x81, 0x81 or
Status byte 0x94
35 ... 39 Analog Input block 8 read Measured value (32-bit 0x42, 0x84, 0x08, 0x05 or
1st Calc. Value (pH) floating point number) 0x42, 0x84, 0x81, 0x81 or
Status byte 0x94
40 ... 44 Analog Input block 9 read Measured value (32-bit 0x42, 0x84, 0x08, 0x05 or
2nd Calc. Value floating point number) 0x42, 0x84, 0x81, 0x81 or
(Ammonium) Status byte 0x94
45 ... 60 Diagnostic Values read 4 Measured values (32- 0x44, 0x8F, 0x08, 0x08,
bit floating point num- 0x08, 0x080xB7
bers)
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Profibus (option)
Tab. 1-3 Output data is transferred to AMI Deltacon Power in the following structure
Index
input
data Data Access Data format / comments Configuration data
0 ... 1 Control AMI write Byte 0 Bit 0 : Relay 1 0x82, 0x81, 0x05, 0x05 or
(SP_D) 0 = open; 1 = close 0x82, 0x81, 0x84, 0x82 or
0xA1
Bit 1 : Relay 2
0 = open; 1 = close
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Profibus (option)
Bit 7 Bit 6 ... Bit 0 Bit7 Bit6 ... Bit 0 Bit 7 ... Bit 0 Bit 7 ... Bit 0
7 6 2 1 0 -1 -2 -6 -7 -8 -9 14 -15
Sign 2 2 ... 2 2 2 2 2 ... 2 2 2 2 ... 2- 2 2-16 2-17 ... 2-22 2-23
Formula:
Value = ( – 1 ) sign × 2 ( exponent – 127 ) × ( 1 + mantissa )
Example:
40 F0 00 00 h = 0100 0000 1111 0000 0000 0000 0000 0000 b
Value = ( – 1 ) 0 × 2 ( 129 – 127 ) × ( 1 + 2 –1 + 2 – 2 + 2 – 3 )
= 1 × 2 2 × ( 1 + 0.5 + 0.25 + 0.125 )
= 1 × 4 × 1.875
= 7.5
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Profibus (option)
0 0 bad
0 1 uncertain
1 0 good
The sub-status has a different
quality depending on the cod- 0 0 ok
ing
0 1 low limited
1 0 high limited
1 1 constant
0x80 GOOD ok OK
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AMI Deltacon Power
Profibus (option)
1 Status 2
2 Status 3
3 Master address
9 Status Specifier
10 ... 13 Diagnosis
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Profibus (option)
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Profibus (option)
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Profibus (option)
C.5 Configuration
C.5.1 Device Master Files (GSD)
The device is ready for system integration once commissioning has
been effected via the local display or the Class 2 master. The
PROFIBUS system requires a description of the device
parameters, e.g. output data, input data, data format, data volume
and supported transmission rate, so that it can integrate the field
devices into the bus system. These data are contained in a Device
Master File (GSD file) which is placed at the disposal of the
PROFIBUS master while the communication system is being
commissioned. Device bitmaps can also be integrated. These
appear as icons in the network tree.
The Profile 3.0 Device Master File (GSD) allows field devices from
various manufacturers to be exchanged without having to
reconfigure.
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Profibus (option)
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Modbus (option)
D. Modbus (option)
D.1 Introduction
The AMI Deltacon Power is an electronic transmitter / controller for
the conductivity measurement in power cycles. It can be operated
as an intelligent slave device on the Modbus/JBUS using twisted
pair RS485 lines.
Query The function code in the query tells the addressed slave device
what kind of action to perform. The data bytes contain any
additional information the slave will need to function. For example,
function code 03 will query the slave to read holding registers and
respond with their contents. The data field must contain the
information telling the slave which register to start at and how many
registers to read.
Response If the slave makes a normal response, the function code in the
response is an echo of the function code in the query.
The data bytes contain the data collected by the slave.
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Modbus (option)
RTU Mode In RTU mode, each 8-bit byte in a message contains two 4-bit
hexadecimal characters. The main advantage of this mode is that
its greater character density allows better data throughput than
ASCII for the same baud rate. Each message must be transmitted
in a continuous stream. Users select the desired serial port
communication parameters (baud rate, parity mode, etc). The serial
parameters must be the same for all devices on a Modbus network.
Coding System
Eight bit binary
1 start bit
8 data bits, least significant bit sent first
1 bit for even / odd parity, no bit for no parity
1 stop bit if parity is used, 2 bits if no parity
Cyclic Redundancy Check (CRC)
RTU framing: messages start with a silent interval of at least 3
½ character times. A similar interval of at least 3 ½ character
times marks the end of the message.
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Modbus (option)
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AMI Deltacon Power
Modbus (option)
Discrete Inputs
Alarm &Status bits are packed as one input per bit of the data field.
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Modbus (option)
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AMI Deltacon Power
Modbus (option)
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Modbus (option)
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Modbus (option)
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Modbus (option)
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Default Values
E. Default Values
Operation:
Sensors: Filter time constant: ............................................................. 30 s
Hold after calibration: ......................................................... 300 s
Alarm relay, same as in Installation
Relay 1, Relay
2, Input:
Logger Interval: 30 min.
Display Screen 1 and 2: Row 1: ....................................................Cond 1
Screen 1 and 2: Row 2: ....................................................Cond 2
Screen 1 and 2: Row 3: .......................................................None
Installation:
Sensor: Miscellaneous: Calculations: ..............................................None
Miscellaneous: Monitoring of resin: ........................................No
Miscellaneous: Resin capacity: .............................................. 1.8
Miscellaneous: Volume of resin: .......................................... 1.0 l
Sensor 1 and 2: Cell constant: ............................... 0.0415 cm -1
Sensor 1 and 2: Temp. corr.: ........................................... 0.00 °C
Sensor 1 and 2: Cable length: ........................................... 0.0 m
Sensor 1 and 2: R pol: ................................................ 0.00 Ohm
Sensor 1: Temperature compensation: ........................ Ammonia
Sensor 2: Temperature compensation:.................... Strong acids
(can not be modified)
Current signal Current signal output 1: ................................ Parameter: Cond 1
outputs: Current signal output 2: ................................ Parameter: Cond 2
Current loop: ..................................................................4-20 mA
Function: ..................................................................................lin
Scaling:
Cond range low: ...................................................... 0.000 μS/cm
Cond range high: ..................................................... 1000 μS/cm
Cond salient point: ..................................................... 500 μS/cm
Salient point is always in the middle= switched off (lin scale).
Temperature range low: .................................................... 0.0 °C
Temperature range high:................................................. 50.0 °C
Flow range low: ................................................................. 0.0 l/h
Flow range high: ............................................................. 50.0 l/h
pH range low: ..................................................................7.50 pH
pH range high: ..............................................................10.50 pH
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Default Values
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Default Values
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Material Safety Data Sheets Cation Exchanger resin Swan
1.2 Use
Resin indicating the capacity loss of cation exchanger resins
2.1 Composition
No. Weight %
+
1 Sulphonated styrene divinylbenzene copolymer, H form 52 - 57
2 Water 43 - 48
3 pH-indicator very low
3. HAZARD IDENTIFICATION
3.1 Classification
This product hasn’t been classified as hazardous according to the classification basis
decree 807/2001 of Ministry of Social Affairs and Health of Finland.
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Material Safety Data Sheets Cation Exchanger resin Swan
5. FIREFIGHTING MEASURES
7.1 Handling
When totally dry, static electricity can accumulate on beads. Keep away from open fire
and hot surfaces. May cause slippery surfaces. If product is to be used with strong
oxidizing agents use experts to evaluate safe operating conditions. Do not fill a glass
column with dry ion exchange resin. Dry beads swell with water and may break the
column.
7.2 Storage
Avoid dehydration. Store between +0 – 30 °C.
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Material Safety Data Sheets Cation Exchanger resin Swan
By inhalation: Forming into vapors is unlikely because of the physical properties of the product.
By ingestion: Low order of acute systemic toxicity.
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Material Safety Data Sheets Cation Exchanger resin Swan
On skin: Absorption through skin is unlikely because of the physical properties of the product.
11.2 Irritation
Pure ion exchange resins are not considered as hazardous waste material, and they can
be disposed of on a municipal landfill. Disposal of large amounts require consultation of
the landfill personnel. Incineration is not an appropriate way of treatment of ion exchange
resins, especially if they contain chlorine residues.
The resins are, however, considered as hazardous waste, if they contain any hazardous
chemical, or if the pH is basic or acid. The limit concentrations for classification as
hazardous are defined in European Union Commission Decision 2001/118/EC.
Not applicable.
This product is not classified as Hazardous for Supply according to the Preparation
Directives 67/548/EEC and 88/379/EEC.
The information contained herein relates only to the specific material identified. SWAN
believes that this information is accurate and reliable as of the date of this material safety
data sheet, but no representation, guarantee or warranty, expressed or implied, is made
as to the accuracy, reliability, or completeness of the information. SWAN urges persons
receiving this information to make their own determination as to the information’s
suitability and completeness for their particular application.
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Technical Data
G. Technical Data
Power Supply Voltage: 85 - 265 VAC, 47 - 63 Hz or 24 VDC, isolated, ± 15 %
Power consumption: max. 20 VA
Measurement
Conductivity Resolution Measuring range
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Technical Data
Electronics Aluminum
housing with a protection degree of IP 66 / NEMA 4X
Ambient temperature: -10 to +50 °C
Limit range of operation: -25 to +65 °C
Storage and transport: -30 to +85 °C
Humidity: 10 to 90 % relative non condensing
Display: backlit LCD, 75 mm x 45 mm
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Index
H. Index
A
Alarm Relay ......................................................................23, 48, 85
Application .......................................................................................8
C
Calibration ......................................................................................36
Cation Exchanger ..........................................................................28
Changing parameters ....................................................................16
Cleaning .........................................................................................35
Compensation of the temperature ...................................................8
Connecting Sample and Waste .....................................................18
Connections, electrical ...................................................................19
Current Signal Outputs ..................................................................25
Cyclic Data Telegram .....................................................................59
D
Data Communication, acyclic .........................................................68
Data Communication, cyclic ...........................................................59
Data logger ....................................................................................49
deaeration ......................................................................................10
Default Values ................................................................................78
Diagnostics ....................................................................................45
Dimensions ....................................................................................11
Display ...........................................................................................13
E
Electrical connection scheme ........................................................20
Error ...............................................................................................38
Error, fatal ......................................................................................38
F
Filter time constant .........................................................................48
G
GSD File Types ..............................................................................67
I
Input ..................................................................................22, 48, 85
Installation Checklist ......................................................................17
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Index
M
Maintenance ............................................................................ 33, 47
Material Safety Data Sheets .......................................................... 81
Measuring Principle ......................................................................... 8
Modbus ......................................................................................... 69
O
Operation ...................................................................................... 48
P
Power Supply .......................................................................... 22, 85
pre-rinse ........................................................................................ 10
Profibus ......................................................................................... 58
Program List and Explanations ..................................................... 45
Program Overview ......................................................................... 42
R
Relay Contacts ........................................................................ 23, 48
Relays ........................................................................................... 85
S
Sample flow, establish ................................................................... 31
Sensor Connections ...................................................................... 27
Sensors ......................................................................................... 48
Setup ....................................................................................... 28, 31
Signal Outputs ...................................................................50, 53, 85
Slot-lock Sensors .......................................................................... 29
Software ........................................................................................ 15
Specification .................................................................................. 10
T
Technical Data ........................................................................ 12, 85
Temperature compensation ............................................................ 8
Terminals ....................................................................................... 21
Trouble Shooting ........................................................................... 37
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Index
Notes
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AMI Deltacon Power
SWAN
is represented worldwide by subsidiary companies
and distribuitors.
SWAN Products
Analytical Instruments for:
Potable Water
Cooling Water
Made in Switzerland.
90 A-96.250.451 / 080714