Inst AMI Deltacon Power v.4.12 Eng

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 92

AMI Deltacon Power

Version 4.12 and later

Operator’s Manual

A-96.250.451 / 080714
Customer Support
SWAN and its representatives maintain a fully trained staff of technical specialists
around the world. For any technical question, contact your nearest
SWAN representative, or the manufacturer:

SWAN ANALYTISCHE INSTRUMENTE AG


Studbachstrasse 13
8340 Hinwil
Switzerland

Internet: www.swan.ch

E-mail: support@swan.ch

Document Status

Title: Monitor AMI Deltacon Power Operator’s Manual

ID: A-96.250.451

Revision Issue

00 Nov. 2006

01 July 2008

© 2008, SWAN ANALYTISCHE INSTRUMENTE AG, Switzerland, all rights reserved

Information contained in this document is subject to change without notice.


AMI Deltacon Power

AMI Deltacon Power - Operator’s Manual

Preface
The operator’s manual provides thorough information about the
installation, operation and the maintenance of the instrument for the
user and service technician.
This document also contains the Profibus and Modbus instructions
and the Material Safety Data Sheets.

Qualification, To be qualified for instrument installation and operation,


Training you must:

Š read and understand the instructions in this manual as well as


the Material Safety Data Sheets
Š know the relevant safety rules and regulations.

A-96.250.451 / 080714 1
AMI Deltacon Power

Table of Contents
1. Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 General Safety Regulations . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Warning Notices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Restrictions for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2. Product Description . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 Description of the System . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Instrument Specification. . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 Instrument Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 Display, Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.5 Software Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.6 Changing Parameters and values . . . . . . . . . . . . . . . . . . 16

3. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1 Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2 Mounting of Instrument Panel . . . . . . . . . . . . . . . . . . . . . 18
3.3 Connecting Sample and Waste . . . . . . . . . . . . . . . . . . . . 18
3.4 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.5 Electrical connection scheme. . . . . . . . . . . . . . . . . . . . . . 20
3.6 Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.7 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.8 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.9 Relay Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.9.1 Alarm Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.9.2 Relay Contacts 1 and 2 . . . . . . . . . . . . . . . . . . . . . . . . 23
3.10 Current Signal Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.10.1 Current Signal Output 1 and 2 . . . . . . . . . . . . . . . . . . . 25
3.10.2 Current Signal Output 3 (optional) . . . . . . . . . . . . . . . . 25
3.11 Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.11.1 Interface RS232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.11.2 Interface RS485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.12 Sensor Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.13 Installation of Cation Exchanger . . . . . . . . . . . . . . . . . . . 28
3.14 Installation of Slot-lock Sensors . . . . . . . . . . . . . . . . . . . . 29

2 A-96.250.451 / 080714
AMI Deltacon Power

4. Instrument Setup. . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.1 Establish Sample Flow. . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.2 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5. Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.1 Maintenance Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.2 Stop of Operation for Maintenance . . . . . . . . . . . . . . . . . 33
5.3 Maintenance of the Sensor . . . . . . . . . . . . . . . . . . . . . . . 33
5.4 Changing the Ion Exchanger . . . . . . . . . . . . . . . . . . . . . . 34
5.5 Longer Stop of Operation. . . . . . . . . . . . . . . . . . . . . . . . . 35

6. Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

7. Trouble Shooting. . . . . . . . . . . . . . . . . . . . . . . . . . 37

8. Error List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

A. Program Overview. . . . . . . . . . . . . . . . . . . . . . . . . 42

B. Program List and Explanations . . . . . . . . . . . . . . 45


1. Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2. Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

C. Profibus (option) . . . . . . . . . . . . . . . . . . . . . . . . . . 58
C.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
C.2 Cyclic Data Telegram. . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
D.3 Customizing the Cyclic Data Telegram . . . . . . . . . . . . . . 61
D.4 Data Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
C.5 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
C.5.1 Device Master Files (GSD) . . . . . . . . . . . . . . . . . . . . . 67
C.5.2 GSD File Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
C.6 Acyclic Data Communication . . . . . . . . . . . . . . . . . . . . . . 68

A-96.250.451 / 080714 3
AMI Deltacon Power

D. Modbus (option) . . . . . . . . . . . . . . . . . . . . . . . . . . 69
D.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
D.2 Data and Control Functions . . . . . . . . . . . . . . . . . . . . . . . 71
D.3 Function Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

E. Default Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

F. Material Safety Data Sheets


Cation Exchanger resin Swan . . . . . . . . . . . . . . . 81

G. Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

H. Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

4 A-96.250.451 / 080714
AMI Deltacon Power
Safety Instructions

1. Safety Instructions
This chapter contains general information assuring safe operation
of the instrument. More safety instructions are given throughout this
manual, at the respective locations where observation is most
important.
Strictly follow all safety instructions in this publication.

1.1 General Safety Regulations


The instructions included in this section explain the potential risks
associated with the instrument operation and provide important
safety practices designed to minimize these risks.
If you carefully follow the information contained in this section, you
can protect yourself from hazards and create a safer
work environment.

Legal The user is responsible for proper operating according to all local,
Requirements state and federal laws that may apply. All precautions must be
followed to ensure safe operation of the instrument.

Modifications Modifications and instrument upgrades shall only be carried out by


an authorized Service Technician. SWAN will not accept
responsibility for any claim resulting from unauthorized modification
or alteration.

Operator’s The AMI Operator’s Manual shall be kept in proximity of the


Manual instrument.
Location

A-96.250.451 / 080714 5
AMI Deltacon Power
Safety Instructions

1.2 Warning Notices


The symbols used for safety-related notices have the following
significance:

WARNING
Symbols

WARNING

Generally, the triangular warning symbol indicates the possibility of


personal injury or even loss of life if instructions are not followed,
e.g.

electrical shock hazard

ATTENTION

The attention symbol indicates the possibility of equipment


damage, malfunctions or incorrect process results, if instructions
are not followed.

Warning
For safe instrument installation and operation you must read and
understand the instructions in this manual, as well as the Material
Safety Data Sheets (MSDS)
Š Cation exchange resin
Only SWAN trained and authorized personnel shall perform the
tasks described in this document.

6 A-96.250.451 / 080714
AMI Deltacon Power
Safety Instructions

1.3 Restrictions for use


The Deltacon Power is designed for determination of specific and
cation conductivity in power plant water, containing one alcalizing
reagent. It calculates the pH value and the ammonia concentration.
It is NOT suitable for pH determination in high purity water before
alcalizing reagent addition.
Conditions for pH calculation:
- only 1 alcalizing reagent (acid-base pair) in the sample (no
mixture)
- the contamination is mostly NaCl
- phosphate concentration is < 0.5 ppm
- if pH value is < 8, the concentration of contaminant must be small
compared to the concentration of the alcalizing reagent
- pH value is > 7.5, and < 11.5

No sand. No oil.
The sample must not contain any particles, which may block the
flow cell. Sufficient sample flow is coercive for the correct function
of the instrument.

A-96.250.451 / 080714 7
AMI Deltacon Power
Product Description

2. Product Description

2.1 Description of the System


Application The AMI Deltacon Power is a complete monitoring system for the
Range automatic, continuous measurement of the conductivity before
(specific conductivity) and after a cation exchanger (cation or acid
conductivity). The pH (ammonia concentration) of the sample is
calculated, based on differencial conductivity measurement.
It can be used in power plants (sample conditioned with one
alcalizing reagent): boiler feed water, steam.

Special Many temperature compensation curves for specific conductivity


feature measurement: Strong bases, ammonia, ethanolamine, morpholine.
Flow cell Catcon-Plus-SL: Surveillance of resin exhaust.
Calculation of pH according to the appendix of the directive for
boiler feeding water, boiler water, and steam of steam producers
with a permitted operating excessive pressure of over 68 bar (VGB-
R 450L, edition 1988)
If ammonia is used as alcalizing reagent, ammonia concentration is
calculated.
Measuring Conductivity indicates the sum of all ions in the water.
Principle Two metal plates are dipped into the solution and a known
alternating voltage is applied. A certain current results, proportional
to the resistance (R = U/I).
To be able to compare the measuring values of different sensor
types, they are corrected with a cell constant of 1, that is an
electrode with metal plates of 1 cm2 at a distance of 1 cm. The cell
constant of the sensor is determined by the manufacturer and is
printed on the sensor label. If the cell constant has been
programmed in the transmitter, the instrument measures correctly.
No calibration is must be done, the sensor is factory calibrated.
Measuring unit is μS/cm.

Temperature The mobility of ions in water increase with increasing temperature.


compensation This effect enlarges the conductivity with higher temperature.
Therefore, the temperature is measured simultaneous by an
integrated Pt1000 temperature sensor. Several temperature
compensation curves, designed for different water compositions,
can be chosen.
After cation exchanger (cation conductivity), the temperature
compensation curve strong acids has to be set.

8 A-96.250.451 / 080714
AMI Deltacon Power
Product Description

Standard The displayed conductivity value is compensated to 25°C standard


Temperature temperature.

Operation The sample enters at the sample inlet and passes the needle
valve, used for sample flow adjustment. See also picture below.
The sample proceeds to the first conductivity sensor (specific
conductivity), and enters the cation exchanger. All alcalizing
reagent is eliminated. Afterwards the sample arrives at the second
conductivity sensor (cation conductivity). The sample passes the
flow meter and leaves through the pressure-free sample outlet.

Specific Cation
conductivity conductivity
Flow meter

Needle
valve Sample outlet

Sample inlet

cation
exchanger

Temperature is measured with the two temperature sensors


integrated the conductivity sensors.

Cell constant A label, indicating all necessary parameters, is glued on the sensor
(example below). Please enter the data in Installation, menu 5.1:

87-334.203 UP-Con1000SL
SW-xx-xx-xx ZK= 0.0417 cell constant
SWAN AG DT= 0.06 °C
temperature correction

A-96.250.451 / 080714 9
AMI Deltacon Power
Product Description

Correction or Not necessary.


calibration Auto zero is done automatically at 0.30 at night.

Pre-rinse The AMI Deltacon Power with pre-rinse option allows fastest
Option replacement of the cation exchanger because the resin is pre-
rinsed and conditioned. The deaeration of the resin vessel is done
automatically.
The sample flows first through the cation exchanger. Afterwards, it
flows through the pre-rinse resin bottle. Thus, the resin will be
preconditioned. The rinse-down time in case of a resin bottle
exchange will be reduced to a minimum.

2.2 Instrument Specification

Sample Flow rate: 5 - 20 l/h


requirements Sample pressure inlet: up to 2 bar (28 PSI)
Temperature: up to 50 °C (122 °F)
No oil, no sand.

On-site The analyzer site must permit connections to:


requirements Sample inlet: Swagelok 1/4” adapter for stainless steel tube.
Drain: 15x20 mm (1/2”) hose nozzle which must end in convenient
atmospheric waste of sufficient capacity.
85-265 VAC, 47-63 Hz or 24 VDC, isolated, +/-15%, power
consumption max. 20 VA.

10 A-96.250.451 / 080714
AMI Deltacon Power
Product Description

Dimensions Panel:
Distance between mounting holes:
254x824 mm
Screws: 6-8 mm diameter
Weight: 12.0 kg

A-96.250.451 / 080714 11
AMI Deltacon Power
Product Description

2.3 Instrument Overview

Mounting Panel

Transmitter

Specific conductivity sensor

Cation conductivity sensor

Flow cell

Flow meter

Sample collector

Needle valve for sample flow


adjustement

Cation exchanger

Second resin bottel with pre-rinse


set-up

Sample outlet

Waste funnel (drain)


Monitor AMI Deltacon Power
with pre-rinse option Sample inlet

12 A-96.250.451 / 080714
AMI Deltacon Power
Product Description

2.4 Display, Keys

Measured
Value
Display backlit LCD

Menu navigation keys

RUN normal operation


HOLD input closed or cal delay: Instrument on hold (shows sta-
tus of signal outputs).
OFF input closed: Control/limit is interrupted (shows status of
signal outputs).

10
error
Indicates remain-
blinking: fatal error
ing active cation
exchanger resin
Status 10 Time in %.
1 Screen number. Change
R1 Process with arrow key

R2
Values Specific conductivity,
cation conductivity,
sample pH, ppm ammonia
flow l/h °C °C
sample temp sensor 2
sample temp sensor 1
Relay Status
upper / lower limit not yet reached
upper / lower limit reached
control upw. / dnw.: no action
control upw. / dnw.: active, dark bar indicates control intensity
motor valve: valve closed
motor valve: open, dark bar indicates approx. position
timer
timer: timing active (hand rotating)

A-96.250.451 / 080714 13
AMI Deltacon Power
Product Description

Keys

to exit a menu or command (without accepting)


Exit
to move back to the previous menu level

to move DOWN in a menu list and to decrease digits

to move UP in a menu list and to increase digits


change between the two programmable screens

to open a selected sub-menu


Enter
to accept an entry

Program
RUN 14:10:45 Main Menu 1
Access, Exit Enter
R1 1 Messages
4.201 μS/cm Diagnostics
R2 0.153 μS/cm Maintenance
Exit Operation
9 l/h 25.4°C 25.4°C Installation

14 A-96.250.451 / 080714
AMI Deltacon Power
Product Description

2.5 Software Structure

Main Menu 1
Messages
Diagnostics
Maintenance
Operation
Installation

Messages 1.1
Menu Messages 1
Pending Errors Reveals pending errors as well as an event history
Maintenance List (time and state of events that have occurred at an
Message List earlier point of time).
It contains user
relevant data.

Diagnostics 2.1
Menu Diagnostics 2
Identification Provides user relevant instrument and sample data.
Sensors
Sample
I/O State
Interface

Maintenance 3.1
Menu Maintenance 3
Simulation For relay and signal output simulation, and to set the
Set Time 01.06.04 16:30:00 instrument time.
It is used by the
service personnel.

Operation 4.1
Menu Operation 4
Sensors User relevant parameters that might need to be
Relay Contacts modified during daily routine.
Logger Normally password protected and used by the
Display process-operator.
Subset of menu 5 - Installation, but process-related.

Installation 5.1
Menu Installation 5
Sensors For initial instrument set up by SWAN authorized
Signal Outputs person, to set all instrument parameters. Can be
Relay Contacts protected by means of password.
Miscellaneous
Interface

A-96.250.451 / 080714 15
AMI Deltacon Power
Product Description

2.6 Changing Parameters and values

Changing The following example shows how to choose the screen 1


parameters (if calculations are switched on: menu 5.1.1.1 = pH + ammonia):

Sensors1
Screen 4.4.1.3
5.1.2 Highlight the menu item
Sensor
Row 1 type Cond FOME
1 (sc) indicating the parameter you
Disinf.
Row 2 Free
Condchlorine
2 (cc)
want to change.
Row 3 None
Temperature NT5K Enter
Press .
Standards

Screen 1 4.4.1.3
Row 1 Row 3Cond 1 (sc) Press or to highlight
Row 2 Cond 2Cond
(cc) 2 (cc) the required parameter.
Row 3 Cond 3 (dc) None
pH
ammonia
Press Enter to confirm the
selection (or [Exit] to keep the
previous parameter).
Screen 1 4.4.1.3
Row 1 Cond 1 (sc) The selected parameter is
Row 2 Cond 2 (cc)
indicated (but not saved yet).
Row 3 pH
Exit
Press .

Screen 1 4.4.1.3
Row 1 Save ? Cond 1 (sc) Yes highlighted, press Enter to
Row 2 Cond 2 (cc) save the new parameter. The
Yes
Row 3 No pH system reboots, the new
parameter is set.

Changing
values Cond. 1 (sc) 5.3.1.1.11
Select value and press Enter .
Alarm High 3000 μS
Alarm Low 0.000 μS to set required value.
Hysteresis 10.0 μS
Delay 1 (sc)
Cond. 5 Sec
5.3.1.1.1.1
Alarm High 3000 μS Enter to confirm new value.
Alarm Low 0.000 μS
Hysteresis 10.0 μS
Delay 5 Sec
Exit to exit the menu.

16 A-96.250.451 / 080714
AMI Deltacon Power
Installation

3. Installation

3.1 Installation Checklist

Check Instrument’s specification must conform to your AC power ratings.


Do not turn on power until instructed to do so.
On site 85-265 VAC, 47-63 Hz or 24 VDC power outlet with ground
requirements connection and 20 VA.
Sample line with 5 to 20 l/h and up to 2 bar.
Waste line with atmospheric drain.
See Connecting Sample and Waste, p. 18 and
Electrical Connections, p. 19
Installation Mount the instrument in vertical position. Display should be at eye
level.
Connect the sample and waste line. Monitor: Sensors are already
mounted. Single flow cell: Mount sensors, connect cables (see
Maintenance, p. 33).
Electrical Connect all external devices like limit switches, current loops and
Wiring pumps.
Connect power cord; do NOT switch on power yet!
Cation Fill up cation exchanger bottle with high purity water. Take off
exchanger empty bottle. Mount cation exchanger bottle.
If you have a pre-rinse set-up, mount a second resin bottle to the
second flange.
Power-up Open sample flow and wait until flow cell is completely filled.
Deaeration of the resin bottle will be done automatically.
Switch on power. Adjust sample flow.
Instrument set- Program all parameters for the sensors (cell constant, tempera-
up ture correction, cable length, temperature compensation for spe-
cific conductivity). If required activate calculations. Program all
parameters for external devices (interface, recorders, etc.).
Program all parameters for instrument operation (limits, alarms).
Program display screens.
Run-in period Let the instrument run continuously for 1 h. This is valid for rinsed
resin (nuclear grade) delivered by Swan.
If you do not use rinsed resin, the run-in period may be much
longer.

A-96.250.451 / 080714 17
AMI Deltacon Power
Installation

3.2 Mounting of Instrument Panel


Mount the instrument in vertical position. For ease of operation
mount it so that the display is at eye level.
For dimensions see picture on page Dimensions, p. 11.

3.3 Connecting Sample and Waste

Sample inlet Mounting of Swagelok:


Insert the stainless steel tube into the Swagelok fitting. Make sure
that the tube rests firmly on the shoulder of the fitting and the nut is
finger-tight.
While holding the fitting body steady with a backup wrench, tighten
the nut 1 1/4 turns.

sample inlet
Sample outlet

Waste Connect the 1/2” tubes to the nozzle of the waste funnel and place
it into the atmospheric drain of sufficient capacity.

18 A-96.250.451 / 080714
AMI Deltacon Power
Installation

3.4 Electrical Connections


Warning
Always turn off power before manipulating electric parts.
Grounding requirements: Only operate the instrument from an
power outlet which has a ground connection.
Make sure the power specification of the instrument corresponds to
the power on site.
Cable In order to comply with IP66, use the following cable thicknesses:
thick- PG 11 fitting: Cable Øouter 5 - 10 mm
nesses
PG 7 fittings: Cable Øouter 3 - 6.5 mm

Protect
unused
glands.

PG 9 fittings: Cable Øouter 4 - 8 mm

Wire Power, Relays


Use max. 1.5 mm2 / AWG 14 stranded wire with end sleeves.

Signal Outputs, Input


Use 0.25 mm2 / AWG 23 stranded wire with end sleeves.
WARNING
Make sure that the devices to be connected to
Š relay 1
Š relay 2
Š alarm relay
are disconnected from the power before resuming installation.
WARNING
To prevent from electrical shock, do not connect the instrument to
the power unless the ground wire (PE) is connected.
Do not connect unless specifically instructed to do so.

A-96.250.451 / 080714 19
AMI Deltacon Power
Installation

3.5 Electrical connection scheme

Use only the terminals shown in this diagram, and only for the
mentioned purpose. Use of any other terminals will cause short
circuits with possible corresponding consequences to material
and personnel.

20 A-96.250.451 / 080714
AMI Deltacon Power
Installation

3.6 Terminals
The AMI transmitter has a numbered terminal block inside.
Connect all parts like sensor, flow meter, communication boards
etc. to the correct terminal as describen in Electrical connection
scheme, p. 20 or Sensor Connections, p. 27

Signal output
Relay Relay Alarm 1 2
1 2 relay - + + Input

L N Signal output 3 - + Sample


OR flow
Power
supply BUS interface PB/A PA/B
Ground
PROFIBUS

A-96.250.451 / 080714 21
AMI Deltacon Power
Installation

3.7 Power Supply

Power supply connector

Neutral

Power

The protective earth


cable (ground) MUST be
connected to the
provided grounding
screw.
Terminal 1 Phase L
Terminal 2 Neutral N

Attention:
It is not allowed to power external loads out of the AMI transmitter.

3.8 Input
Note: Use only potential-free (dry) contacts.
Terminals 16/42
For programming see Program Overview, p. 42
Menu Installation

22 A-96.250.451 / 080714
AMI Deltacon Power
Installation

3.9 Relay Contacts


3.9.1 Alarm Relay
Note: Max. load 1 A (time delay) / 250 VAC
Alarm output for system errors.
Error codes see Error List, p. 38.
Open during normal operation.
Closed on error and loss of power.
Terminals 10/11.

3.9.2 Relay Contacts 1 and 2


Note: Rated load 1 A (time delay) / 250 VAC
Relay 1: Terminals 6/7
Relay 2: Terminals 8/9
For programming see Program Overview, p. 42, Menu Installation

Attention
Heavy inductive or direct controlled loads (solenoid valves, dosing
pumps) must be switched by external power relays. In this case,
use the AMI relaybox which is available as an option.
Small inductive loads (max 0.1 A) as for example the coil of a
power relay can be switched directly. To avoid noise voltage in the
AMI it is mandatory to connect an snubber circuit in parallel to the
load (this procedure is not necessary if a AMI Relaybox is used)

A-96.250.451 / 080714 23
AMI Deltacon Power
Installation

Resistive loads (max. 1 A) and control signals for PLC, impulse


pumps and so on can be connected without further measures.

Actuators are using both relays: One relay contact is used for
opening (relay 1), the other for closing (relay 2) the valve, i.e. with
the 2 relay contacts available, only one motor valve can be
controlled.
Motors with loads bigger than 0.1 A must be controlled via external
power relais or an AMI Relaybox.

24 A-96.250.451 / 080714
AMI Deltacon Power
Installation

3.10 Current Signal Outputs


3.10.1 Current Signal Output 1 and 2
Note: Max. burden 510 Ω.
If signals are sent to two different receivers, use signal
isolator (loop isolator).
Signal output 1: Terminals 14 (+) and 13 (-)
Signal output 2: Terminals 15 (+) and 13 (-)
For programming see Program Overview, p. 42, Menu Installation

3.10.2 Current Signal Output 3 (optional)


Requires the additional board for the
third signal output 0/4 - 20 mA PCB

Note: Max. burden 510 Ω.


The third signal output is installed in the upper holder on the main
board. You can operate either 3. signal output OR communication
interface, not both!
Terminal 38 (+) and 37 (-).
For programming see Installation Signal output 3 in Program
Overview, p. 42.
.

Third signal output


0/4 - 20 mA PCB
installed on main board

A-96.250.451 / 080714 25
AMI Deltacon Power
Installation

3.11 Interface
3.11.1 Interface RS232
Terminal 50, 52, 53
The AMI Interface RS232 PCB is used for Logger down load and
Firmware up load. For detailed information see the corresponding
manual “AMI RS232 Interface”.

RS232 Interface PCB

3.11.2 Interface RS485


Terminal 37 PB, Terminal 38 PA
To connect several instruments by means of a network or to
configure a PROFIBUS DP connection. Use appropriate network
cable
.

RS485 PCB

on/off switch

Note: Bus termination only by means of ON/OFF switch on the


RS485 PCB. If only one instrument is installed, or on the last
instrument in a bus, the switch must be ON.

26 A-96.250.451 / 080714
AMI Deltacon Power
Installation

3.12 Sensor Connections

Swansensor Connect the two UP-Con1000-SL sensors as given bellow:


UP-Con1000-
SL Specific Conductivity sensor (sensor on the left-side):

Brown Black White Green

19 20 21 22

Cation Conductivity sensor (sensor on the right side:

Brown Black White Green

23 24 25 26

Swan Connect the Swan flow meter of the Catcon-Plus-SL cell as given
flow meter below.

Black White Brown

39 40 41

A-96.250.451 / 080714 27
AMI Deltacon Power
Installation

3.13 Installation of Cation Exchanger

Cation The bottle containing the ion exchanger is delivered, but not
exchanger mounted to the flow cell. If necessary, fill in some more high purity
bottle water, until the water level in the bottle reaches the beginning of the
thread.

Mount cation For transport, an empty bottle has been mounted to the flow cell.
exchanger Screw off the empty bottle. Slowly lift the bottle with the ion
bottle exchanger resin into position, and fasten instead of the empty
bottle.

Pre-rinse If you have a pre-rinse set-up, screw off the second empty bottle.
set-up Slowly lift the bottle with the ion exchanger resin into position and
fasten instead of the second empty bottle

28 A-96.250.451 / 080714
AMI Deltacon Power
Installation

3.14 Installation of Slot-lock Sensors

General Note the two marks on the flow cell:


Š dot mark on the sensor and on the flow cell helps to align the
sensor .
Š mark on the imbus screw shows if the slot-lock is open or
closed.

dot mark on sensor


and flow cell
imbus mark up
= slot-lock open

turn left to open


imbus mark down = closed

Closed: Imbus mark down. Security pin visible.


Open: Imbus mark up. Security pin down.

A-96.250.451 / 080714 29
AMI Deltacon Power
Installation

Open Š Press security pin completely down.


slot-lock Š Turn imbus left (anticlockwise) until the imbus mark is up.
Š Now you can take out the sensor.
Close Š The slot-lock on the sensor must face the security pin. Insert
slot-lock sensor. Align dot mark of sensor and dot mark of flow cell.
Š Turn imbus to the right (clockwise) until the imbus mark is down.
The security pin appears. The slot-lock closes with a short click.

30 A-96.250.451 / 080714
AMI Deltacon Power
Instrument Setup

4. Instrument Setup

4.1 Establish Sample Flow


Š Open sample flow (see Instrument Overview, p. 12).
Š Wait until the flow cell has been completely filled.
Deaeration will be done automatically.
Š Connect the instrument to power supply.
Š Adjust sample flow to 5 - 10 l/h. Let run-in for 1 h. This
recommendation is valid for rinsed resin (nuclear grade)
delivered by Swan.
If not rinsed resin is used, the necessary flow has to be found
out by trying, and the run-in period may be several days.

4.2 Programming

Sensor Program all sensor parameters in Menu Installation-Sensors:


parameters Š menu 5.1.2.1 for sensor 1 and
Š menu 5.1.3.1 for sensor 2.
The sensor characteristics are printed on the label of each sensor.
87-334.203 UP-Con1000SL
SW-xx-xx-xx ZK= 0.0417 cell constant
SWAN AG DT= 0.06 °C
temperature correction
Program for each sensor separately the:
Š Cell constant [cm-1]
Š Temperature correction [°C]
Š Cable length [m]
Š Temperature compensation: The default setting for sensor 1
(specific conductivity) is ammonia.

Calculations Program if pH and ammonia should be calculated and displayed in


menu 5.1.1.1.

A-96.250.451 / 080714 31
AMI Deltacon Power
Instrument Setup

Display Program display screens within menu 4.4.


Screens

Surveillance Decide, if surveillance of cation exchanger should be switched on


cation (Monitoring of resin in menu 5.1.1.2).
exchanger

External Program all parameters for external devices (interface, recorders,


devices etc.).

Limits Program all parameters for instrument operation (limits, alarms).


Alarms See Program Overview, p. 42, for explanations, see Appendix
Program List and Explanations, p. 45.

32 A-96.250.451 / 080714
AMI Deltacon Power
Maintenance

5. Maintenance

5.1 Maintenance Table

Monthly Check sample flow.

If the monitoring of resin has been switched off:


Check cation exchanger resin. The resin colour
changes to red/orange if exhausted.
Note: The resin (1 l), delivered by Swan lasts at 1
ppm ammonia (pH 9.4) for 4 months at sample flow
10 l/h, respectively 5 months at sample flow 5 l/h

slot-lock How to install slot-lock sensors, please see Installation of Slot-lock


sensors Sensors, p. 29.

5.2 Stop of Operation for Maintenance


Š Stop sample flow.
Š Shut off power of the instrument.

5.3 Maintenance of the Sensor

Cleaning If the sensor is slightly contaminated, clean it with soapy water and
a pipe cleaner. If the sensor is strongly contaminated, dip the tip of
the sensor into 5% hydrochloric acid for a short time.

A-96.250.451 / 080714 33
AMI Deltacon Power
Maintenance

5.4 Changing the Ion Exchanger


The resin of the ion exchanger changes its colour from brown to red
if the capacity is exhausted. The resin should be changed before no
brown resin is left or the cation conductivity rises above the normal
value. At a concentration of 1 ppm ammonia, one resin filling will
last for roughly 4 months if sample flow is 10 l/h, or 5 months if
sample flow is 5 l/h.

without 1 Stop sample flow. Press slightly on the bottle, containing the ion
pre-rinse exchanger. Then no water will spill out of the flow cell when
option loosening the bottle.
2 Screw off the bottle with the exhausted resin. Take away slowly.
3 Mount fresh cation exchanger bottle: If necessary, fill in some
more high purity water, until the water level in the bottle reaches
the beginning of the thread. Slowly lift the bottle with the ion
exchanger resin into position and fasten.

4 Open sample flow again. Deaeration will be done automatically.


5 Adjust flow.

with Same procedure as described above except step 3:


pre-rinse Š Screw off the pre-rinsed bottle (left bottle) and mount it as the
option new cation exchanger bottle.
Š On the left side mount a new bottle with fresh, unused resin for
pre-rinsing until the next exchange is necessary.

Note:
• Tighten the bottle finger-tight. To much force may damage the
sealing.
• If the bottle leaks it can help to flip the sealing.

34 A-96.250.451 / 080714
AMI Deltacon Power
Maintenance

Operation This graphic shows the average exhaust time (flow 6 l/h) and must
time 1 liter be verified by the user.
Swan resin
Cation Conductivity. Operational Days for 1 l of Cation Exchange Resin with an Exchange Capacity of 1.8 eq/l. (Catcon Bottle) Flow
Rate 6 l/h Alkalization with Ammonia. (Safety Margin of 15% Subtracted )

700

600

500
Operation Days

400

300

200
SWAN Analytical Instruments
H. Maurer 11.09.06
100

0
8.8 9 9.2 9.4 9.6 9.8 10 10.2
pH

5.5 Longer Stop of Operation


Š Stop sample flow. Press slightly on the bottle, containing the ion
exchanger). Then no water will spill out of the flow cell when
loosening the bottle.
Š Take off cation exchanger bottle. Close and store in frost-
protected room.
Š Screw on empty bottle.
Š Shut off power of the instrument.

A-96.250.451 / 080714 35
AMI Deltacon Power
Calibration

6. Calibration
Calibration Not necessary.
A zero is done automatically every day at 0.30 am.

36 A-96.250.451 / 080714
AMI Deltacon Power
Trouble Shooting

7. Trouble Shooting
This chapter provides some hints to make trouble shooting easier.
For any detailed information how to handle/clean parts please see
chapter Maintenance, p. 33.
For any detailed information how to program the instrument please
see chapter Program List and Explanations, p. 45.
If you need help please contact your local distributor. Note serial
number of instrument and all diagnostic values before.

Conditions for Š only 1 alcalizing reagent (acid-base pair) in the sample (no
pH calculation mixture)
Š the contamination is mostly NaCl
Š phosphate concentration is < 0.5 ppm
Š if pH value is < 8, the concentration of contaminat must be small
compared to the concentration of the alcalizing reagent
Š pH value is > 7.5, and < 11.5

Cond. value • Air bubble at sensor tip or sensor in air.


<0.055 μS/cm

High cation cond. • Cation exchanger resin not rinsed. Use


after start-up Swan cation exchanger resin.

No pH/ammonia • Switch on calculations in Installation,


value available in Sensor, Miscellaneous, Calculations.
display, relay, • Afterwards program screen 1 and 2 in
signal output Operation, Display, Screen 1, Screen 2.

A-96.250.451 / 080714 37
AMI Deltacon Power
Error List

8. Error List
Error
Non-fatal Error. Instrument operates normally, except for the
defective part.

Fatal Error (blinking symbol)


Control of dosing devices is interrupted.
The indicated measured values are possibly incorrect.

HOLD 14:10:45 Error


R1 Error not acknowledged yet.
4.20 μS/cm Check Pending Errors 1.1.5,
R2
0.241 μS/cm take corrective action.
15 B/s 25.4°C
Enter
(blinking) Fatal Error
Fatal Error not acknowledged
Main Menu 1
yet. Check Pending Errors
1.1.5, take corrective action.
Messages
Diagnostics
Maintenance
Enter
Operation
Installation
Messages 1.1
Pending Errors
Message List
Enter

Pending Errors 1.1.5


Error Code E010

Sample Flow low

<Enter> to Acknowledge

38 A-96.250.451 / 080714
AMI Deltacon Power
Error List

Tab. 1-1 Error Codes: (bold and red are Fatal error)

Error Description Corrective action

E001 Cond. 1 Alarm high - check process


- check progr. value in 5.3.1.1

E002 Cond. 1 Alarm low - check process


- check progr. value in 5.3.1.1

E003 Cond. 2 Alarm high - check process


- check progr. value in 5.3.1.1

E004 Cond. 2 Alarm low - check process


- check progr. value in 5.3.1.1

E007 Temp. 1 high - check sample temperature


- check progr. value in 5.3.1.2

E008 Temp. 1 low - check sample temperature


- check progr. value in 5.3.1.2

E009 Sample Flow high - check sample flow


- check progr. value in 5.3.1.3

E010 Sample Flow low - establish sample flow


- clean instrument
- check progr. value in 5.3.1.3

E011 Temp. 1 shorted - check wiring of temperature sensor


- check temp. sensor

E012 Temp. 1 disconnected - check wiring of temperature sensor


- check temp. sensor

E013 Case Temp. high - check case temperature


- check progr. value in 5.3.1.5

E014 Case Temp. low - check case temperature


- check progr. value in 5.3.1.6

E017 Control time-out Check control device or programming in


Installation, Relay contact, Relay 1/2 5.3.2-3

A-96.250.451 / 080714 39
AMI Deltacon Power
Error List

Tab. 1-1 Error Codes: (bold and red are Fatal error)

Error Description Corrective action

E019 Temp. 2 shortened - check wiring of temperature sensor


- check temp. sensor

E020 Temp. 2 disconnected - check wiring of temperature sensor


- check temp. sensor

E024 Input active See Menu 5.3.4.4


(If Fault Yes is programmed in menu 5.3.4)

E025 IC MK41T56 call service

E026 IC LM75 call service

E027 IC PCF8574 call service

E028 EEProm Microcon call service

E029 EEProm Motherboard call service

E030 EEprom Front-End call service

E031 Calibration Rec Out call service

E032 Wrong Front-End call service

E033 pH Alarm high - check process


- check progr. value in 5.3.1.1

E034 pH Alarm low - check process


- check progr. value in 5.3.1.1

E035 Ammonia Alarm high - check process


- check progr. value in 5.3.1.1

E036 Ammonia Alarm low - check process


- check progr. value in 5.3.1.1

40 A-96.250.451 / 080714
AMI Deltacon Power
Error List

Tab. 1-1 Error Codes: (bold and red are Fatal error)

Error Description Corrective action

E037 Temp. 2 Alarm high - check process


- check progr. value in 5.3.1.2

E038 Temp. 2 Alarm low - check process


- check progr. value in 5.3.1.2

E049 Power-on Status, normal operation

E050 Power-down Status

A-96.250.451 / 080714 41
AMI Deltacon Power
Program Overview

A. Program Overview
For explanations about each parameter of the menus see
Program List and Explanations, p. 45.

Pending Errors 1.1*


Messages Maintenance List 1.2*
(Main Menu 1) Message List 1.3*

Designation AMI DeltaconP 2.1.1*


Version 4.12 02/08 2.1.2*

Instrument 2.1.4.1*
Identification Factory Test Motherboard
2.1* 2.1.4* Front End

Years 2.1.5.1*
Operating Time Days
2.1.5* Hours
etc.

Conductivity 2.2.1* Cond. Sensor 1, 2 Current Value (PS)


2.2.1.1 – 2.2.1.2* Raw Value (PS)
Sensors
2.2* Zero History 2.2.2*

Miscellaneous 2.2.3 Case Temp. 2.2.3.1*


Diagnostics
(Main Menu 2)

Sample ID 2.3.1*

Sample Sample Flow 2.3.2* Sample Flow (l/h) 2.3.2.1*


2.3* Raw Value (Hz)

Sample Temp. 2.3.3* Temp 1 (°C) 2.3.3.1*


Pt1000 (Ohm)
Temp 2 (°C)
Pt1000 (Ohm)

Alarm Relay 2.4.1 / 2.4.2*


Relay 1/2
I/O State Input
2.4* Signal Output 1/2

Interface Protocol 2.5.1*


2.5* Device Adress/Baud rate
Baud rate/ ID no.
Local operation/parity

* Menu numbers

Mode Diagnostics is always accessible for everybody.


Password protection for Messages possible.
Nothing can be programmed.

42 A-96.250.451 / 080714
AMI Deltacon Power
Program Overview

Alarm Relay 3.1.1*


Maintenance Simulation 3.1* Relay 1/2 3.1.2 / 3.1.3*
(Main Menu 3) Signal Output 1/2 3.1.4 / 3.1.5

Set Time 3.2*

Sensors 4.1* Filter Time Const. 4.1.1*


Hold after Cal. 4.1.2*

Alarm Relay Cond 1 (sc) 4.2.1.1* Alarm High 4.2.1.X.1*


4.2.1* Cond 2 (cc) 4.2.1.2* Alarm Low 4.2.1.X.26*
Operation Hysteresis 4.2.1.X.36*
(Main Menu 4) Delay 4.2.1.X.46*

Relay Contacts Relay 1/2 Limit value


4.2* 4.2.2 / 4.2.3* or Control depends on function
or Timer in menu 5
or Fieldbus

Input – depends on pre-settings in menu 5


4.2.4*

Logger 4.3* Log Interval 4.3.1*


Clear Logger 4.3.2*

Row 1 4.4.1.1*
Display 4.4* Screen 1/2 Row 2 4.4.1.2*
4.4.1 / 4.4.2* Row 3 4.4.1.3*

* Menu numbers

Mode Maintenance is for service: Simulation of outputs and set time/


date. Please protect with password.

Mode Operation is for the user. He can set limits, log interval and de-
fine the two screens of the display.
The presetting, e.g. defining relay 2 as limit upper for cond. 2, is done in
the menu Installation (only for System engineer).
Please protect with password.

A-96.250.451 / 080714 43
AMI Deltacon Power
Program Overview

Miscellaneous Calculations None


5.1.1* 5.1.1.1* pH + Ammonia
Monitoring of resin 5.1.1.2* yes/no
Resin capacity 5.1.1.3*
Volume of resin 5.1.1.4*

Sensors Sensor 1,2 Cell Constant 5.1.X.1*


5.1* 5.1.2 – 5.1.3* Temp. Corr. 5.1.X.2*
Cable length 5.1.X.3
Strong acids
Strong bases
Ammonia
Morpholine
Temp. Comp Comp. Ethanolamine
5.1.X.5* 5.1.X.5.1* Neutral salts
High-purity water
Coefficient
None

Parameter Cond. 1 (sc)


Signal Outputs Signal Output 1/2/3 5.2.1.1* Cond. 2 (cc)
5.2* 5.2.1 / 5.2.2* Temp.1/2/
Sample flow

Installation Current Loop (0/4-20mA) 5.2.1.2*


(Main Menu 5) Function 5.2.1.3*
Scaling (dep. on Function) 5.2.1.40*

Alarm high 5.3.1.1.X.1*


Conductivity Cond.1/2 Alarm low 5.3.1.1.X.26
5.3.1.1* 5.3.1.1.1 -2* Hysteresis 5.3.1.1.X.36*
Delay 5.3.1.1.X.46

Sample Temp. Temp. 1/2 Temp high/low


5.3.1.2* 5.3.1.2.1* 5.3.1.2.1.26*
Alarm Relay
5.3.1* Sample Flow 5.3.1.3*
high 5.3.1.4.1*
Case Temp. 5.3.1.4* low 5.3.1.4.2*

Function 5.3.X.1
Relay Contacts Relay 1/2 Parameter 5.3.X.20
5.3* 5.3.2 / 3* Limit/settings (dep. on Function)

Active 5.3.4.1*
Input Signal Outputs 5.3.4.2*
5.3.4* Output/Control 5.3.4.3*
Fault 5.3.4.4*
Delay 5.3.4.5*

Language 5.4.1*
Miscellaneous Set defaults 5.4.2*
5.4* Load Firmware 5.4.3*
Password 5.4.4*
Sample ID 5.4.5*

Interface Protocol (only with optional additional board)


5.5* Device Address/Baud Rate
Baud rate/ ID no.
Local operation/parity
* Menu numbers

Mode Installation: Defining assignment of all inputs and outputs,


interface, passwords etc. Menu for system engineer. Password
strongly recommended!!!

44 A-96.250.451 / 080714
AMI Deltacon Power
Program List and Explanations

B. Program List and Explanations


1 Messages
1.1 Pending Errors
Provides the list of active errors with their status (active,
acknowledged). If an active error is acknowledged, the alarm relay
opens again. Cleared errors are moved to the Message list.

1.2 Maintenance List


Provides the list of necessary maintenance. Cleared maintenance
messages are moved to the Message list.

1.3 Message List


Shows the error history: Error code, date and time of issue, and
status (active, acknowledged, cleared).
64 errors are memorized. Then the oldest error is cleared to save
the newest error (circular buffer).

2 Diagnostics
In diagnostics mode, the values can only be viewed, not modified.

2.1 Identification
2.1.1 View the Designation of instrument: Always AMI DeltaconP
2.1.2 Version: firmware of instrument, e.g. V4.12-02/08
2.1.4 Factory test of the instrument; date of mother board and front-end
QC test
2.1.5 Operating time: years, days, hours, minutes, seconds

2.2 Sensors
2.2.1.1 Conductivity Sensor 1 respectively Conductivity Sensor 2
and 2.2.1.2 Current value: in µS
Raw value: Uncompensated conductivity value in µS

A-96.250.451 / 080714 45
AMI Deltacon Power
Program List and Explanations

2.2.2 Zero history


Review the diagnostic values of the last zero calibrations. Only for
diagnostic purpose.
Q0-1: Conductivity sensor 1
Q0-2: Conductivity sensor 2
Max. 64 data records are memorized.
2.2.3 Miscellaneous
Case Temp.: Actual temperature in °C inside the transmitter.

2.3 Sample
2.3.1 Sample ID
Sample ID: Review the programmed code. The code is defined by
the user to identify the sample point in the plant.

2.3.2 Sample Flow


Sample Flow: Reveals the actual sample flow in l/h (liter/hour).
Raw Value: in Hz.
Sample flow must be above 5 l/h.

2.3.3 Sample Temperature


Current sample temperature of both sensors in °C and additionally
the resistance of the Pt1000 temperature probe in Ohm.

2.4 I/O State


2.4.1- 2.4.2 Reveals the actual status of all in and outputs:
Alarm relay: Open or closed
Relay 1 and Relay 2: Open or closed
Input: Open or closed
Signal output 1, 2: Actual current in mA.

2.5 Interface
Only available if optional interface is installed.
Review programmed communication settings within menu 5.5 or
see Interface, p. 80 for details.

46 A-96.250.451 / 080714
AMI Deltacon Power
Program List and Explanations

3 Maintenance
3.1 Simulation
3.2.1-3.2.5 Select alarm relay, relay 1/2 or signal output 1/2 to be tested with
the <Enter> key and press the up/down key to change the value.
After confirming the setting with the Enter key, the value is
simulated by the relay/signal output.
At the absence of any key activities, the instrument will switch back
to normal mode after 20 min.
If you quit the menu, all simulated values will be reseted.

3.2 Set Time


Adjust date and time.

A-96.250.451 / 080714 47
AMI Deltacon Power
Program List and Explanations

4 Operation
4.1 Sensors
4.1.1 Filter time constant:
Used to damp noisy signals. The higher the filter time constant, the
slower the system reacts to changes of the measured value.
Range: 5-300 sec
4.1.2 Hold after cal:
To allow the instrument to stabilize again after calibration. During
cal. and hold time the signal outputs are frozen, alarms and limits
are not active.
Range: 0 - 6000 sec

4.2 Relay Contacts


4.2.1 Alarm Relay
The alarm relay is used as cumulative error indicator.
Under normal operating conditions, the contact is open.
The contact closes upon:
Š power loss
Š detection of system faults like defective sensors or electronic
parts
Š high case temperature
Š ion exchanger exhaustion
Š process values out of programmed ranges
See Installation, p. 50 for a complete list and description of
parameters.
Program process value alarm levels here or in menu 5.3.1
4.2.2 and Relay 1 and 2
4.2.3 The function of relay contacts 1 or 2 are defined by the user:
Start by defining the function of each relay in menu 5.3.2 and 5.3.3.
These functions may be selected:
Setpoint, Hysteresis or Delay.
Then enter the necessary data in this menu or in the submenus of
5.3.2 / 5.3.3. The description of each function is given in chapter 5.
4.2.4 Input:
The functions of the relays and signal outputs can be defined
depending on the position of the input contact, i.e. no function,
closed or open. See menu 5.3.4 for parameter description

48 A-96.250.451 / 080714
AMI Deltacon Power
Program List and Explanations

4.3 Logger
The instrument is equipped with an internal logger. The data can be
downloaded to a PC by Hyperterminal if option “HyperTerminal
interface” is installed.
The logger can save approx. 1500 data records. Records consists
of: Date, time, alarms, measured value, measured value
uncompensated, temperature, flow.
4.3.1 Log Interval: Select a convenient log interval. Consult the table
below to estimate the max logging time. When the loggin buffer is
full, the oldest data record is erased to make room for the newest
one. (circular buffer)

Interval 1s 5s 1 5 min 10 30 1h
min min min

Time 25 2h 25 h 5d 10 d 31 d 62 d
min

4.3.2 Clear logger: If confirmed with yes, all data is erased and a new
data series is started.

4.4 Display
Process values are displayed on two screens. Toggle screens with
the upwards key .
Each screen displays max. 3 process values.
If "calculations" is turned off, you may select Conductivity 1 or 2 on
screen 1. If “calculations” is turned on, you may select
Conductivity 1 or 2 and pH, ammonia on both screens.

A-96.250.451 / 080714 49
AMI Deltacon Power
Program List and Explanations

5 Installation
5.1 Sensors
5.1.1 Miscellaneous:
Calculations: Select “yes” if pH and ammonia
concentrations should be calculated. pH and
ammonia are now available on screen 1 or 2,
on the signal outputs and as alarm/limit
values.
Monitoring of resin: Select “yes” if consumption of cation resin
should be calculated and displayed.
Replacement of exhausted resin must now be
confirmed in "Maintenance".
Resin capacity: Program capacity: Range: 0.5-4.0
Volume of resin: Enter the volume of the resin:
Range: 0.5-30.0 l
5.1.2 Sensor 1: Specific Conductivity
5.1.2.1 Enter the cell constant. It is printed on the sensor.
5.1.2.2 Enter the temperature correction. It is printed on the sensor
5.1.2.3 Enter cable length; set “0” for monitors
5.1.2.5 Temperature Compensation: Never select strong acids!
Select: strong bases, Ammonia, Morpholine, Ethanolamine
(whatever is used as alcalizing reagent).
5.1.3 Sensor 2: Cation Conductivity
5.1.3.1 Enter the cell constant. It is printed on the sensor.
5.1.3.2 Enter the temperature correction. It is printed on the sensor
5.1.3.3 Enter cable length; set “0” for monitors
5.1.3.5 Temperature Compensation: Always select strong acids!

5.2 Signal outputs


5.2.1 - 5.2.3 Signal output 1, Signal output 2, Signal output 3:
Signal output 3 is only available if option 3rd signal output has been
installed.
Assign process value, the current loop range and a function to each
signal output.
5.2.1.1 Parameter: Assign one of the process values to the signal output.
Available values: Conductivity 1 (specific cond.), Conductivity 2
(cation cond.), Temperature 1-2 or Sample Flow..

50 A-96.250.451 / 080714
AMI Deltacon Power
Program List and Explanations

5.2.1.2 Current loop: Select the current range of the signal output. Make
sure the connected device works with the same current range.
Available ranges: 0-20 mA or 4-20 mA.
5.2.1.3 Function: Define if the signal output is used to transmit a process
value or to drive a control unit:
As process values:
The process value can be represented in 3 ways: linear, bilinear,
logarithmic. See graphs below
mA

20

ear
bilin

0-20 mA: 10
4-20 mA: 12

e ar
lin

0/4
0.0 0.1 0.2 0.3 0.4 0.5 0.6 unit
meas. value

mA
20

0-20 mA:10
4-20 mA: 12

0/4
1 2 3 6 30
10 100 1000 10000 value
0 1 2 3 4 log

5.2.1.40 Scaling: Enter beginning and end point of the linear or


logarithmic scale. In addition, the midpoint for the bilinear scale.

A-96.250.451 / 080714 51
AMI Deltacon Power
Program List and Explanations

As control output:
Signal outputs can be used for driving control units.
We distinguish different kinds of controls:
P-controller:
The controller action is proportional to the deviation from the
setpoint. The controller is characterized by the P-Band. In the
steady-state, the setpoint will never be reached. The deviation is
called steady-state error.
Parameters: setpoint, P-Band
PI-controller:
The combination of a P-controller with an I-controller will minimize
the steady-state error. If the reset time is set to zero, the I-controller
is switched off.
Parameters: setpoint, P-Band, reset time
PD-controller:
The combination of a P-controller with a D-controller will minimize
the response time to a fast change of the process value. If the
derivative time is set to zero, the D-controller is switched off.
Parameters: setpoint, P-Band, derivative time.
PID-controller:
The combination of a P-, an I- and a D-controller allows a proper
control of the process.
parameters: setpoint, P-Band, reset time, derivative time

Ziegler-Nichols method for the optimization of a PID controller:


parameters: setpoint
P-Band: Xp = 1.2 / a
reset time: Tn = 2 L
derivative time: Tv = L / 2
measure

tangent on the inflection

response on maximum
control output

a time

The point of intersection of the tangent with the respective axis will
result in the parameters a and L .
Consult the manual of the control unit for connecting and
programming details. Choose control upwards or downwards.

52 A-96.250.451 / 080714
AMI Deltacon Power
Program List and Explanations

Control upwards/downwards:
5.2.x.43.10 Setpoint: User-defined process value (Conductivity, Temperature or
Sample flow).
5.2.x.43.20 P-Band: Range below (upwards control) or above (downwards
control) the set-point, within the dosing intensity is reduced from
100% to 0% to reach the set-point without overshooting.
5.2.X.43.3 Reset time: The reset time is the time till the step response of a
single I-controller will reach the same value as it will be suddenly
reached by a P-controller.
Range: 0-9000 sec.
5.2.X.43.4 Derivative time: The derivative time is the time till the ramp
response of a single P-controller will reach the same value as it will
be suddenly reached by a D-controller.
Range: 0 - 9000 sec.
5.2.X.43.5 Control timeout: If a controller action (dosing intensity) is constantly
over 90% during a defined period of time and the process value
does not come closer to the setpoint, the dosing process will be
stopped to safety reasons. Range: 0 - 720 min.

5.3 Relay contacts


5.3.1 Alarm relay
The alarm relay is used as cumulative error indicator.
Under normal operating conditions the contact is open.
The contact closes upon:
Š power loss
Š detection of system faults like defective sensors or electronic
parts
Š high case temperature
Š ion exchanger exhaustion
Š process values out of programmed ranges.
Program alarm levels, hysteresis values and delay times for the
following parameters:
Conductivity 1 (specific cond.), Conductivity 2 (cation cond.),
Temperature 1-2 and Sample Flow.
5.3.1.1.X.1- Conductivity alarm high (E001, E003) and low (E002, E004)
5.3.1.1.X.43 (these values may also be programmed in menu 4.2.)
Range alarm high: 0 - 3000 µS/cm
Range alarm low: 0 - 3000 µS/cm
Range hysteresis: 0 - 3000 µS/cm
Range delay: 0 - 28800 sec

A-96.250.451 / 080714 53
AMI Deltacon Power
Program List and Explanations

5.3.1.2.X.1- Sample temperature alarm high (E007, E037) and low (E008,
5.3.1.2.X.23 E038)
Range alarm high: 30 - 200 °C
Range alarm low: -10 - 20 °C
5.3.1.3.1- Flow Alarm high (E009) and low (E010)
5.3.1.3.33 Range alarm high: 10 - 50 l/h
Range alarm low: 0 - 9 l/h
5.3.1.4.1- Case temperature alarm high (E013) and low (E014)
5.3.1.4.2 Range alarm high: 30 - 75 °C
Range alarm low: -10 - 20 °C
5.3.2 - 5.3.3 Relay 1 and 2
The function of relay contacts 1 or 2 are defined by the user:
First select the functions as:
limit switch, controller, timer or fieldbus driven.
Then enter the necessary data depending on the selected function.
The same values may also be entered in menu 4.2.2 and 4.2.3.
5.3.X.1 Function
Limit upper/lower:
When the relays are used as upper or lower limit switches, program
the following:
Š Parameter select a process value
Š Setpoint User-defined process value (Conductivity,
Temperature or Sample Flow.
Range: 0.000 - 3000 µS // -25.0 - 270.0 °C
// 0 - 50 l/h
Š Hysteresis within the hysteresis range, the relay does not
switch. This prevents damage of relais
contacts when the measured value fluctuates
around the alarm value.
Range: 0.000 - 3000 µS // -25.0 - 270.0 °C
//0 - 50 l/h
Š Delay Time the activation of the switch is retarded
after the limit value is exceeded / under-ran.
Range: 0-28800 sec.

54 A-96.250.451 / 080714
AMI Deltacon Power
Program List and Explanations

Control upwards / downwards:


The relays may be used to drive control units such as solenoid
valves, membrane dosing pumps or motor valves. When driving a
motor valve both relays are needed, relay 1 to open and relay 2 to
close the valve.

5.3.X.20 Parameter: Select Conductivity, Temperature or Sample flow.


5.3.X.300 Set-point: User-defined process value (Conductivity, Temperature
or Sample flow).
5.3.X.400 Hysteresis: Within the hysteresis range, the relay does not switch.
This prevents damage of relais contacts when the measured
value fluctuates around the alarm value.
5.3.2.50 Delay: Time the activation of the switch is retarded after the set-
point is exceeded / under-ran.
Range: 0-28800 sec.

Control upwards / downwards:


The relays may be used to drive control units such as solenoid
valves, membrane dosing pumps or motor valves. When driving a
motor valve both relays are needed, relay 1 to open and relay 2 to
close the valve.
5.3.X.22 Parameter
select the process parameter to be controlled.
5.3.X.32 Settings
Choose the respective actuator:
Time proportional
Examples of metering devices that are driven time proportional are
solenoid valves, peristaltic pumps.
Dosing is controlled by the operating time
Parameters:
Cycle time: duration of one control cycle (on/off change).
Range: 10-600 sec.
Response time: Minimal time the metering device needs to react
Range: 0-240 sec.

Frequency
Examples of metering devices that are puls frequency driven are
the classic membrane pumps with a potential free triggering input.
Dosing is controlled by the repetition speed of dosing shots
Parameters:
Pulse frequency: Max. pulses per minute the device is able to
respond to.

A-96.250.451 / 080714 55
AMI Deltacon Power
Program List and Explanations

Range: 20-300/min.

Motor valve
Dosing is controlled by the position of a motor driven mixing valve.
Parameters:
Run time: Time needed to open a completly closed valve
Range: 5-300 sec.
Neutral zone: Minimal response time in % of the of the runtime.
If the requested dosing output is smaller than the
response time, no change will take place.
Range: 0-240 sec.

Control Parameters: for details and explanations see menu 5.2.1

Timer
The relay will be closed repetitively depending on the programmed
time scheme.
This function is intended mainly to drive Swan's cleaning modules
or to program an automatic filter flush.
Š Operation mode: (interval, daily, weekly)
Š mode specifics parameters
Š Run Time: (time the relay stays closed)
Š Delay: during run time plus the delay time the
signal and control outputs are held in the
operating mode programmed below.
Š Signal Outputs: select the behavior of the signal outputs
when the relay closes
Š Output/Control: select the behavior of the control outputs
when the relay closes

Fieldbus
The relay will be switched via the Profibus input.
No further parameters are needed.
See section Profibus (option), p. 58 for more details
5.3.4 Input
see menu 4.2.4 for parameter description.

56 A-96.250.451 / 080714
AMI Deltacon Power
Program List and Explanations

5.4 Miscellaneous
5.4.1 Language: Set the desired language.
Available settings:Deutsch / English / Français / Español
5.4.2 Set default values: Reset the instrument to factory default values
in three different ways:
Calibration: Sets calibration values back to default. All other
values are kept in memory.
In parts: Communication parameters are kept in memory.
All other values are set back to default values.
Completely: Sets back all values including communication
parameters.
5.4.3 Load firmware: Firmware updates should be done by instructed
service personnel only.
5.4.4 Password: Select a password different from 0000 to prevent
unauthorized access to the menus “Messages”, “Maintenance”,
“Operation” and “Installation”.
Each menu may be protected by a different password.
If you forgot the passwords, contact the closest SWAN
representative.
5.4.5 Sample ID: Identify the process value with any meaning full text,
such as KKS number.

5.5 Interface
5.5.1 Select one of the following communication protocols. Depending on
your selection, different parameters must be defined.
Profibus: Device Address: 0 - 126
ID Number: Analyzer, Manufacturer, Multivariable
Local operation: enable, disable
see Profibus (option), p. 58 for details.
Modbus RTU: Device Address: 0 - 126
Baud Rate: 2400 - 115200
Parity: none, even, odd
see Modbus (option), p. 69for details
HyperTerminal: Baud Rate: 2400 - 115200
see separate RS232 Operation Manual for
Logger download
Webserver: Device Address: 0-126
see separate Webserver Manual.

A-96.250.451 / 080714 57
AMI Deltacon Power
Profibus (option)

C. Profibus (option)

C.1 Introduction
The AMI family of transmitters provides a common base for a
number of analytical instruments with application specific sensor
interfaces. Each instrument has a basic structure with identical
functionality.
AMI instruments can (optionally) be equipped with a PROFIBUS
DP-V1 interface. The interface supports the PROFIBUS-PA Profile
3.0. This part of the manual describes the functionality of the
interface and the integration of the AMI family of transmitters into
an automation system.

Hardware Wiring, bus terminals and connectors are not part of this manual. It
should, however, be noted that the observation of the
corresponding standards is of paramount importance to proper
operation. Setting the transmission rate to reasonable values will
help avoid communication errors.

GSD File for The PROFIBUS system requires a description of the device
AMI Oxytrace parameters, e. g. output data, input data, data format, data volume
and supported transmission rate, so that it can integrate the field
devices into the bus system. These data are contained in a Device
Master File (GSD file) which is placed at the disposal of the
PROFIBUS master while communication system is being
commissioned.
Device bitmaps can also be integrated. These appear as icons in
the network tree.
The manufacturer-specific GSD file SW17D2.gsd is available for
download from http://www.swan.ch

58 A-96.250.451 / 080714
AMI Deltacon Power
Profibus (option)

C.2 Cyclic Data Telegram


AMI Deltacon Power makes the following modules available as
input data for the cyclic data exchange:

1 1st Process Value (sc) in µS/cm : Specific Conductivity


2 2nd Process Value (cc) in µS/cm : Cation Conductivity
3 3rd Process Value (dc) in µS/cm : Degassed Conductivity 1)
4 1st Temperature in °C
5 2nd Temperature in °C
6 3rd Temperature in °C
7 Main Flow in l/h
8 1st Calculated Value (pH)
9 2nd Calculated Value (Ammonium) in ppm
10 Control AMI
11 Diagnostic Values (4 Values)
a Case Temperature in °C
b Remaining Resin in %
c Degasser Temperature
d Degasser Line Voltage

The input data is transferred from AMI Deltacon Power in the


following structure :

1) Strikethrough data are only intended for AMI Deltacon DG.

A-96.250.451 / 080714 59
AMI Deltacon Power
Profibus (option)

Tab. 1-2 Input data structure of AMI Deltacon Power


Index
input Data format /
data Data Access comments Configuration data

0 ... 4 Analog Input block 1 read Measured value (32-bit 0x42, 0x84, 0x08, 0x05 or
1st Process Value floating point number) 0x42, 0x84, 0x81, 0x81 or
Status byte 0x94

5 ... 9 Analog Input block 2 read Measured value (32-bit 0x42, 0x84, 0x08, 0x05 or
2nd Process Value floating point number) 0x42, 0x84, 0x81, 0x81 or
Status byte 0x94

15 ... 19 Analog Input block 4 read Measured value (32-bit 0x42, 0x84, 0x08, 0x05 or
1st Temperature floating point number) 0x42, 0x84, 0x81, 0x81 or
Status byte 0x94

20 ... 24 Analog Input block 5 read Measured value (32-bit 0x42, 0x84, 0x08, 0x05 or
2nd Temperature floating point number) 0x42, 0x84, 0x81, 0x81 or
Status byte 0x94

30 ... 34 Analog Input block 7 read Measured value (32-bit 0x42, 0x84, 0x08, 0x05 or
Main Flow in l/h floating point number) 0x42, 0x84, 0x81, 0x81 or
Status byte 0x94

35 ... 39 Analog Input block 8 read Measured value (32-bit 0x42, 0x84, 0x08, 0x05 or
1st Calc. Value (pH) floating point number) 0x42, 0x84, 0x81, 0x81 or
Status byte 0x94

40 ... 44 Analog Input block 9 read Measured value (32-bit 0x42, 0x84, 0x08, 0x05 or
2nd Calc. Value floating point number) 0x42, 0x84, 0x81, 0x81 or
(Ammonium) Status byte 0x94

45 ... 60 Diagnostic Values read 4 Measured values (32- 0x44, 0x8F, 0x08, 0x08,
bit floating point num- 0x08, 0x080xB7
bers)

60 A-96.250.451 / 080714
AMI Deltacon Power
Profibus (option)

Tab. 1-3 Output data is transferred to AMI Deltacon Power in the following structure
Index
input
data Data Access Data format / comments Configuration data

0 ... 1 Control AMI write Byte 0 Bit 0 : Relay 1 0x82, 0x81, 0x05, 0x05 or
(SP_D) 0 = open; 1 = close 0x82, 0x81, 0x84, 0x82 or
0xA1
Bit 1 : Relay 2
0 = open; 1 = close

Bit 2 ... 7: not used

Byte 1 Bit 0 : Hold

Bit 1 : Control Off

Bit 2 ... 7 : not used

D.3 Customizing the Cyclic Data Telegram


You can customize the cyclic telegram to better meet the
requirements of a process. The tables above represent the
maximum contents of the cyclic data telegram. If you do not want to
use all the cyclic data of AMI Deltacon Power, you can use the
device configuration (Chk_Cfg) to eliminate individual data blocks
from the cyclic telegram via the PLC software. Shortening the
telegram improves the data throughput rate of a PROFIBUS
system. You should only keep those blocks active which you
process further in the system. You can do this by means of a
"negative" selection in the configuration tool.
To achieve the correct structure of the cyclic data telegram, the
PROFIBUS master must send the identification FREE_PLACE
(00h) for the non-active blocks.

A-96.250.451 / 080714 61
AMI Deltacon Power
Profibus (option)

D.4 Data Formats


Each measured value has the same format: one four-byte (32-bit)
floating-point value in IEEE 754 Short Real Number format and a
status code byte referring to the measured value. There are four
quality states, 16 sub-status values (not all defined) for each quality
state, and four limit states for the measured value indicated in its
associated status byte (See Figures 2 ,3, 4 and 5).

Tab. 1-4 Out Value + Status


Byte 1 Byte 2 Byte 3 Byte 4 Byte 5

Analog values in IEEE 754 Format Status

Tab. 1-5 IEE 754 floating point number:


Byte n Byte n+1 Byte n+2 Byte n+3

Bit 7 Bit 6 ... Bit 0 Bit7 Bit6 ... Bit 0 Bit 7 ... Bit 0 Bit 7 ... Bit 0

7 6 2 1 0 -1 -2 -6 -7 -8 -9 14 -15
Sign 2 2 ... 2 2 2 2 2 ... 2 2 2 2 ... 2- 2 2-16 2-17 ... 2-22 2-23

Exponent Mantissa Mantissa Mantissa

Formula:
Value = ( – 1 ) sign × 2 ( exponent – 127 ) × ( 1 + mantissa )

Example:
40 F0 00 00 h = 0100 0000 1111 0000 0000 0000 0000 0000 b
Value = ( – 1 ) 0 × 2 ( 129 – 127 ) × ( 1 + 2 –1 + 2 – 2 + 2 – 3 )
= 1 × 2 2 × ( 1 + 0.5 + 0.25 + 0.125 )
= 1 × 4 × 1.875
= 7.5

62 A-96.250.451 / 080714
AMI Deltacon Power
Profibus (option)

Tab. 1-6 Status Code Byte


7 6 5 4 3 2 1 0

Quality Sub-Status Limits Meaning

0 0 bad

0 1 uncertain

1 0 good
The sub-status has a different
quality depending on the cod- 0 0 ok
ing
0 1 low limited

1 0 high limited

1 1 constant

Tab. 1-7 Status codes of the measured values


Status code Device status Meaning Limits

0x08 BAD Not connected (Temp Sensor not connected)

0x0C BAD device failure

0x10 BAD sensor failure (Temp Sensor Short Circuit)

0x47 UNCERTAIN last usable value (HOLD) CONST

0x50 UNCERTAIN sensor conversion not accurate (No Flow) OK

0x64 UNCERTAIN sensor calibration OK


0x67 sensor calibration, hold CONST

0x80 GOOD ok OK

0x89 GOOD Warning Low LOW_LIM


0x8A Warning High HIGH_LIM

0x8D GOOD Alarm Low LOW_LIM


0x8E Alarm High HICH_LIM

A-96.250.451 / 080714 63
AMI Deltacon Power
Profibus (option)

Tab. 1-8 DP Diagnostic


Byte Description

0 Status 1 Standard DP Diagnostics

1 Status 2

2 Status 3

3 Master address

4 Ident number (high byte)

5 Ident number (low byte)

6 Header (block length incl. Header byte) = 14 Status coding according


to DP/V1

7 Status Type (0x81)

8 Slot Number (0x00)

9 Status Specifier

10 ... 13 Diagnosis

14 ... 19 Diagnosis Extension

64 A-96.250.451 / 080714
AMI Deltacon Power
Profibus (option)

Tab. 1-9 The diagnosis object consists of 4 Bytes


Byte Bit Meaning when “1” Abbreviation
0 0 Hardware failure electronics DIA_HW_ELECTR
1 Hardware failure mechanics DIA_HW_MECH
2 -
3 Electronic temperature too high DIA_TEMP_ELECTR
4 -
5 Measurement failure DIA_MEASUREMENT
6 -
7 -
1 0 -
1 -
2 -
3 -
4 -
5 Maintenance required DIA_MAINTENANCE
6 -
7 -
2 0 -
1 -
2 -
3 -
4 -
5 -
6 -
7 -
3 0 -
1 -
2 -
3 -
4 -
5 -
6 -
7 Extension Available EXTENSION_AVAILABLE

A-96.250.451 / 080714 65
AMI Deltacon Power
Profibus (option)

Tab. 1-10 The diagnosis extension object consists of 6 Bytes


Byte Bit Meaning when “1”
0 0 Cond. 1 Alarm high -
1 Cond. 1 Alarm low -
2 Cond. 2 Alarm high -
3 Cond. 2 Alarm low -
4 Cond. 3 Alarm high -
5 Cond. 3 Alarm low -
6 Temp. 1 high DIA_MEASUREMENT
7 Temp. 1 low DIA_MEASUREMENT
1 0 Sample Flow high DIA_MEASUREMENT
1 Sample Flow low DIA_MEASUREMENT
2 Temp. 1 shorted DIA_HW_ELECTR
3 Temp. 1 disconnected DIA_HW_ELECTR
4 Case Temp. high DIA_TEMP_ELECTR
5 Case Temp. low DIA_TEMP_ELECTR
6 pH Error DIA_MEASUREMENT
7 -
2 0 Control Timeout -
1 Degasser disconnected DIA_HW_ELECTR
2 Temp. 2 shorted DIA_HW_ELECTR
3 Temp. 2 disconnected DIA_HW_ELECTR
4 Temp. 3 shorted DIA_HW_ELECTR
5 Temp. 3 disconnected DIA_HW_ELECTR
6 Degasser Ctl Timeout DIA_HW_ELECTR
7 Input Active DIA_HW_ELECTR
3 0 IC MK41T56 DIA_HW_ELECTR
1 IC LM75 DIA_HW_ELECTR
2 IC PCF8574 DIA_HW_ELECTR
3 EEprom Microcon DIA_HW_ELECTR
4 EEProm Motherboard DIA_HW_ELECTR
5 EEProm Frontend DIA_HW_ELECTR
6 Cal. Recout DIA_HW_ELECTR
7 Wrong Frontend DIA_HW_ELECTR
4 0 pH Alarm high -
1 pH Alarm low -
2 Ammonia Alarm high -
3 Ammonia Alarm low -
4 Temp. 2 high DIA_MEASUREMENT
5 Temp. 2 low DIA_MEASUREMENT
6 Temp. 3 high DIA_MEASUREMENT
7 Temp. 3 low DIA_MEASUREMENT
5 0 Degasser Line Voltage -
1 Resin depleted (less than 10% remaining) DIA_MAINTENANCE
2 ... 7 - -

Note: Strikethrough data are only intended for AMI Deltacon DG

66 A-96.250.451 / 080714
AMI Deltacon Power
Profibus (option)

C.5 Configuration
C.5.1 Device Master Files (GSD)
The device is ready for system integration once commissioning has
been effected via the local display or the Class 2 master. The
PROFIBUS system requires a description of the device
parameters, e.g. output data, input data, data format, data volume
and supported transmission rate, so that it can integrate the field
devices into the bus system. These data are contained in a Device
Master File (GSD file) which is placed at the disposal of the
PROFIBUS master while the communication system is being
commissioned. Device bitmaps can also be integrated. These
appear as icons in the network tree.
The Profile 3.0 Device Master File (GSD) allows field devices from
various manufacturers to be exchanged without having to
reconfigure.

C.5.2 GSD File Types


Prior to configuration, decide which GSD you want to use to
operate the system.
You can change the setting by means of a Class 2 master (under
Physical Block-Parameter Ident_Number_Selector).

The following two Device Master Files with different functionalities


are available:
Š Manufacturer-specific GSD with Profile 3.0 functionality
(default setting): This GSD guarantees the unlimited
functionality of the field device. Device-specific process
parameters and functions are therefore available.
Š Profile GSD's: If a system is configured with profile GSD's, it is
possible to exchange devices that are supplied by various
manufacturers. It is, however, essential that the cyclic process
values follow the same sequence. The transmitter supports the
profiles Analyzer and Multivariable (IEC 61158-2). These GSD's
comprise Analog Input blocks (AI).

A-96.250.451 / 080714 67
AMI Deltacon Power
Profibus (option)

Tab. 1-11 GSD files for AMI Deltacon Power:


Device name Ident_number ID number GSD Bitmaps
_ Selector

Manufacturer specific GSD with Profile 3.0 functionality:

AMI Deltacon 1 17D2Hex SW17D2.gsd SW17D2_D.bmp


SW17D2_N.bmp
SW17D2_D.bmp

Profile 3.0 GSD Analyzer:

AMI Deltacon 0 9750 Hex PA039750.gsd PA_9750n.bmp

Profile 3.0 GSD Multivariable:

AMI Deltacon 3 9760 Hex PA039760.gsd PA_9760n.bmp

Working with GSD files


The GSDs must be integrated into the automation system.
Depending on the software that is being used, the GSD files can be
copied to the program-specific directory or can be read into the
database using the import function within the configuration
software.

C.6 Acyclic Data Communication


The AMI Series of analytical instruments is available for a wide
range of parameters. Instrument configuration depends on
connected sensors and application. Therefore, configuration must
be performed by trained personnel with a background in
analytical methods.

It should be noted that there is a clear distinction between


instruments that are configured and calibrated in an application
(flow, level, pressure) and instruments that are calibrated with a
known standard (pH, chlorine). AMI instruments are of the
second type.

To ensure reliability and consistency of the measurement, remote


configuration has not been enabled at this time.

68 A-96.250.451 / 080714
AMI Deltacon Power
Modbus (option)

D. Modbus (option)

D.1 Introduction
The AMI Deltacon Power is an electronic transmitter / controller for
the conductivity measurement in power cycles. It can be operated
as an intelligent slave device on the Modbus/JBUS using twisted
pair RS485 lines.

Modbus/Jbus The Modbus / Jbus Protocol communicates using a master-slave


technique, in which only one device (the master) can initiate
transactions (queries). The other devices (the slaves) respond by
supplying the requested data to the master, or by taking the action
requested in the query. Typical master devices include host
processors, PLCs etc. Typical slaves can be PLCs or intelligent
transmitter/controller like the AMI family of the instruments.

Query The function code in the query tells the addressed slave device
what kind of action to perform. The data bytes contain any
additional information the slave will need to function. For example,
function code 03 will query the slave to read holding registers and
respond with their contents. The data field must contain the
information telling the slave which register to start at and how many
registers to read.

Response If the slave makes a normal response, the function code in the
response is an echo of the function code in the query.
The data bytes contain the data collected by the slave.

Serial Modbus supports two transmission modes: ASCII or RTU.


Transmission The AMI Instruments support Modbus RTU (Remote Terminal Unit)
modes mode only.

A-96.250.451 / 080714 69
AMI Deltacon Power
Modbus (option)

RTU Mode In RTU mode, each 8-bit byte in a message contains two 4-bit
hexadecimal characters. The main advantage of this mode is that
its greater character density allows better data throughput than
ASCII for the same baud rate. Each message must be transmitted
in a continuous stream. Users select the desired serial port
communication parameters (baud rate, parity mode, etc). The serial
parameters must be the same for all devices on a Modbus network.

Coding System
Š Eight bit binary
Š 1 start bit
Š 8 data bits, least significant bit sent first
Š 1 bit for even / odd parity, no bit for no parity
Š 1 stop bit if parity is used, 2 bits if no parity
Š Cyclic Redundancy Check (CRC)
Š RTU framing: messages start with a silent interval of at least 3
½ character times. A similar interval of at least 3 ½ character
times marks the end of the message.

Tab. 1-12 A typical message frame is shown below


Slave
Start Address Function Data CRC END

T1-T2-T3-T4 8 Bits 8 Bits n x 8 Bits 16 Bits T1-T2-T3-T4

70 A-96.250.451 / 080714
AMI Deltacon Power
Modbus (option)

D.2 Data and Control Functions


Data adress Data Addresses in Modbus Messages
All data addresses in Modbus Messages are referenced to zero.
The first occurrence of a data item is addressed as item number
zero. For example:
Š Holding Register 40001 is addressed as register 0000 in the
data address field of the message. The function code field
already specifies a holding register operation. Therefore the 4x
reference is implicit.
Function Modbus Function Codes
codes The list below shows the function codes supported by the AMI
Instruments. Codes are listed in decimal. Function codes not
supported return an exception response 02 to the master.

Tab. 1-13 Modbus function codes


Code Name Description

02 Read Input Status Read Alarm & Status Bits.

03 Read Holding Registers Read Parameter Data

04 Read Input Registers Read Process Data

05 Force Single Coil Set Relays, take Keystrokes etc.

16 Preset Multiple Registers Preset Parameter Data (SWAN use only)

A-96.250.451 / 080714 71
AMI Deltacon Power
Modbus (option)

Data Data representation


re The process- and parameter data of the AMI Instruments are
presentation represented by float (IEEE 754), signed- or unsigned integer
values. Depending on the range of the value, float, integer8,
unsigned8, integer16, unsigned16, integer32 or unsigned32
representation is used.

Discrete Inputs
Alarm &Status bits are packed as one input per bit of the data field.

Definition: big-endian and little-endian


Big-endian and little-endian are terms that describe the order in
which a sequence of bytes are stored in computer memory. Big-
endian is an order in which the "big end" (most significant value in
the sequence) is stored first (at the lowest storage address). Little-
endian is an order in which the "little end" (least significant value in
the sequence) is stored first. For example, in a big-endian
computer, the two bytes required for the hexadecimal number 4F52
would be stored as 4F52 in storage.
In a little-endian system, it would be stored as 524F.
Attention: big-endian format is used !!!

72 A-96.250.451 / 080714
AMI Deltacon Power
Modbus (option)

D.3 Function Description


Input status Read Input Status (Alarm &Status Bits), Function 02
Up to 47 bits of Alarm and Status are available as summarised in
the table below:

Tab. 1-14 Alarm and Status addresses a)


Addr. Type Description
Alarms Pending : AlarmsActive
0 Alarm Cond. 1 Alarm high
1 Alarm Cond. 1 Alarm low
2 Alarm Cond. 2 Alarm high
3 Alarm Cond. 2 Alarm low
4 Alarm Cond. 3 Alarm high
5 Alarm Cond. 3 Alarm low
6 Alarm Temp. 1 high
7 Alarm Temp. 1 low
8 Alarm Sample Flow high
9 Alarm Sample Flow low
10 Alarm Temp. 1 shorted
11 Alarm Temp. 1 disconnected
12 Alarm Case Temp. high
13 Alarm Case Temp. low
14 Alarm pH Error
15 Alarm -
16 Alarm Control Timeout
17 Alarm Degasser disconnected
18 Alarm Temp. 2 shorted
19 Alarm Temp. 2 disconnected
20 Alarm Temp. 3 shorted
21 Alarm Temp. 3 disconnected
22 Alarm Degasser Ctl Timeout
23 Alarm Input Active
24 Alarm IC MK41T56
25 Alarm IC LM75
26 Alarm IC PCF8574
27 Alarm EEprom Microcon
28 Alarm EEProm Motherboard
29 Alarm EEProm Frontend
30 Alarm Cal. Recout
31 Alarm Wrong Frontend

Alarms Active Extended : AlarmsActiveE


32 Alarm pH Alarm high

A-96.250.451 / 080714 73
AMI Deltacon Power
Modbus (option)

Tab. 1-14 Alarm and Status addresses a)


Addr. Type Description
33 Alarm pH Alarm low
34 Alarm Ammonia Alarm high
35 Alarm Ammonia Alarm low
36 Alarm Temp. 2 high
37 Alarm Temp. 2 low
38 Alarm Temp. 3 high
39 Alarm Temp. 3 low
40 Alarm Degasser Line Voltage
41 Status Resin depleted (less than 10% remaining)

a) Strikethrough data are only intended for AMI


Deltacon DG

74 A-96.250.451 / 080714
AMI Deltacon Power
Modbus (option)

Input register Read Input Registers (Process data): Function 04


The process data are made up of the measuring values of the AMI
Deltacon Power.

Tab. 1-15 Input registers a)


Byte- Range of
Offset Data type Description physical value
0 Float Cond. 1 (sc) 0 … 3000 µS
4 Float Cond. 2 (cc) 0 … 3000 µS
8 Float Cond. 3 (dc) 0 … 3000 µS
12 Float Temp. 1 -25 … 270 ºC
16 Float Temp. 2 -25 … 270 ºC
20 Float Temp. 3 -25 … 270 ºC
24 Float Flow 0 .. 50 l/h
28 Float pH 7.. 11 pH
32 Float Ammonia 0.. 100 mg
36 Float Cond. 1 uc 0.. 3000 µS
40 Float Cond. 2 uc 0.. 3000 µS
44 Float Cond. 3 uc 0.. 3000 µS
48 Float Pt1000 Temp. 1 500 … 2400 Ohm
52 Float Pt1000 Temp. 2 500 … 2400 Ohm
56 Float Pt1000 Temp. 3 500 … 2400 Ohm
60 Float Raw Flow 0.. 100 Hz
64 Float Case Temperature -55... 125 ºC
68 Float Resin Capacity in % 0.. 100 %
72 Float Degasser Temperature -500... 740 ºC
76 Float Degasser Boiling Point 20.. 120 ºC
80 Float Degasser PWM 0.. 100 %
84 Float Degasser Line Voltage 0.. 300 V
88 Float Degasser Air Pressure 0.. 1500 hPa
92 Float Degasser Case Temp -55... 125 ºC
96 Float Signal Output 1 0.. 20 mA
100 Float Signal Output 2 0.. 20 mA
104 INSTRUMENT_STATUS Instrument Display Status

a) Strikethrough data are only intended for AMI Deltacon DG

A-96.250.451 / 080714 75
AMI Deltacon Power
Modbus (option)

Single coil Force Single Coil: Function 05


function This function is used to set relays and reset the instrument. Relays
can only be forced if set to fieldbus function.

Tab. 1-16 single coil function

Addr. Description OFF (0) ON (1)


0 ... 1 Relay Contacts 1 ... 2 open close

16 Reset Instrument (like Hardware reset) reset

Holding Read Holding Registers (Parameter data): Function 03


register Read Parameter data (see Parameter Table). All objects of type
Record are defined in the Manufacturer specific tables following the
parameter table.
Note: The Address is used in a proprietary way to select the
designated record.

Tab. 1-17 Parameter table


Addr. Modbus Parameter Object
Addr Type Data Type Description Acc.
2300 1151 Version Record FIRMWARE_REC Firmware Version r
2400 1201 Num_Evt Simple Unsigned16 No. of Event Records r
2402 1202 Num_Log Simple Unsigned16 No. of Log Records r
3000 1501 Cal_History_1 Array Array of CAL_HIST_1[15] Cal. History Dis. r
4000.. 4126 2001.. 2064 Event_Rec Record EVENT_REC Get Event Record r
64 Records max.
5000.. 8070 2501.. 4036 Log_Rec Record LOG_REC Get Logger Record r
1536 Records max.

Specific data Manufacturer-specific Data Types & Records


DATE_STAMP Format

31.. 26 25..22 21..17 16..12 11.. 6 5.. 0

YYYYYY MMMM DDDDD HHHHH MMMMMM SSSSSS

Year Month Date Hour Minutes Seconds


0... 63 1... 12 1... 31 0... 23 0... 59 0... 59

76 A-96.250.451 / 080714
AMI Deltacon Power
Modbus (option)

Parameter Size Data Type Description Range


INSTRUMENT_STATUS 32 Record Instrument Display Status
Language 1 Unsigned8 Language Selection 0 = German
1 = English
2 = French
3 = Spanish
RunMode 1 Unsigned8 Run Mode 0 = Run
1 = Hold
2 = Off
3 = Grab
AlaMode 1 Unsigned8 Alarm Mode 0 = Off
1 = on
2 = Blinking
MaintMode 1 Unsigned8 Maintenance Mode 0 = Off
1 = on
2 = Blinking
RelMode1 1 Unsigned8 Relais 1 Display Mode 0 = None
1 = Limit Hi On
2 = Limit Hi Off
3 = Limit Lo On
4 = Limit Lo Off
5 = Timer Off
6 = Timer On
7 = Percent Control
8 = Valve
9 = Bus
RelMode2 1 Unsigned8 Relais 2 Display Mode 0 = None
1 = Limit Hi On
2 = Limit Hi Off
3 = Limit Lo On
4 = Limit Lo Off
5 = Timer Off
6 = Timer On
7 = Percent Control
8 = Valve
9 = Bus
PercDos1 2 Unsigned16 Percent Dosage Relais 1 0 ... 100 %
PercDos2 2 Unsigned16 Percent Dosage Relais 2 0 ... 100 %
MaintValue 2 Unsigned16 Maintenance Value 0 ... 100 %
AlarmsActive 4 Unsigned32 Alarms Pending AlarmsActive
AlarmsLatched 4 Unsigned32 Alarms no Acknowledged AlarmsLatched
AlarmsActiveE 4 Unsigned32 Extended Alarms Pending AlarmsActiveE
AlarmsLatchedE 4 Unsigned32 Extended Alarms not Acknowledged AlarmsLatchedE
TimeStamp 4 DATE_STAMP Current Time
end Record

A-96.250.451 / 080714 77
AMI Deltacon Power
Default Values

E. Default Values
Operation:
Sensors: Filter time constant: ............................................................. 30 s
Hold after calibration: ......................................................... 300 s
Alarm relay, same as in Installation
Relay 1, Relay
2, Input:
Logger Interval: 30 min.
Display Screen 1 and 2: Row 1: ....................................................Cond 1
Screen 1 and 2: Row 2: ....................................................Cond 2
Screen 1 and 2: Row 3: .......................................................None

Installation:
Sensor: Miscellaneous: Calculations: ..............................................None
Miscellaneous: Monitoring of resin: ........................................No
Miscellaneous: Resin capacity: .............................................. 1.8
Miscellaneous: Volume of resin: .......................................... 1.0 l
Sensor 1 and 2: Cell constant: ............................... 0.0415 cm -1
Sensor 1 and 2: Temp. corr.: ........................................... 0.00 °C
Sensor 1 and 2: Cable length: ........................................... 0.0 m
Sensor 1 and 2: R pol: ................................................ 0.00 Ohm
Sensor 1: Temperature compensation: ........................ Ammonia
Sensor 2: Temperature compensation:.................... Strong acids
(can not be modified)
Current signal Current signal output 1: ................................ Parameter: Cond 1
outputs: Current signal output 2: ................................ Parameter: Cond 2
Current loop: ..................................................................4-20 mA
Function: ..................................................................................lin
Scaling:
Cond range low: ...................................................... 0.000 μS/cm
Cond range high: ..................................................... 1000 μS/cm
Cond salient point: ..................................................... 500 μS/cm
Salient point is always in the middle= switched off (lin scale).
Temperature range low: .................................................... 0.0 °C
Temperature range high:................................................. 50.0 °C
Flow range low: ................................................................. 0.0 l/h
Flow range high: ............................................................. 50.0 l/h
pH range low: ..................................................................7.50 pH
pH range high: ..............................................................10.50 pH

78 A-96.250.451 / 080714
AMI Deltacon Power
Default Values

Ammonia range low: .....................................................0.00 ppm


Ammonia range high: .................................................10.00 ppm
Alarm relay: Cond 1 and 2 alarm high: ........................................ 3000 μS/cm
Cond 1 and 2 alarm low: ......................................... 0.000 μS/cm
Hysteresis: ................................................................ 10.0 μS/cm
Delay: .....................................................................................5 s
pH alarm high: .............................................................. 14.00 pH
pH alarm low: .................................................................. 0.00 pH
Hysteresis: ...................................................................... 1.00 pH
Delay: .....................................................................................5 s
Sample temp. 1 and 2 alarm high: ................................... 160 °C
Sample temp. 1 and 2 alarm low: ........................................ 0 °C
Alarm sample flow: ................................................................ yes
Sample flow alarm high: ..................................................20.0 l/h
Sample flow alarm low: .........................................................5 l/h
Case temp. high: ............................................................... 65 °C
Case temp. low: ................................................................... 0 °C
Relay1/2 Function: ..................................................................... limit upper
Parameter:
Relay 1: ......................................................................... Cond 1,
Relay 2: ........................................................................... Cond 2
Limit:
Relay 1: .................................................................. 1000 μS/cm
Relay 2: .................................................................. 1000 μS/cm
Limit Hysteresis: ....................................................... 10.0 μS/cm
Limit Delay:...........................................................................30 s
Control: Actuator: ........................................................Frequency
Control: Frequency: Frequency: ....................................120/min.
Control: Time prop.: Cycle time: ......... 60s, Response time: 10 s
Control: Motor valve: Run time: ............... 60s, Neutral zone: 5%
Control: Control parameter P-band: ......................... 10.0 μS/cm
Control: Control parameter Reset time: ..................................0 s
Control: Control parameter Derivative time: ...........................0 s
Control: Control parameter Control time-out: ....................0 min.
Timer: Mode: Interval: ........................................................1 min.
Timer: Mode: ...................... daily/weekly: Starting time: 00.00.00
Timer: Run time: ....................................................................10s
Timer: Delay: ...........................................................................5s
Timer: Signal output: ............................................................cont.
Timer: Output/Control: .........................................................cont.

A-96.250.451 / 080714 79
AMI Deltacon Power
Default Values

Input Active: ..................................................................... when closed


Signal output: ....................................................................... hold
Output/control: ........................................................................ off
Fault: ....................................................................................... no
Delay: ................................................................................... 10 s

Miscellaneous Language: ....................................................................... English


Set default: .............................................................................. no
Load firmware: ........................................................................ no
Password: ......................................................for all modes 0000
Sample ID: ................................................................................ --
Interface Protocol: ................................................................ Hyperterminal

80 A-96.250.451 / 080714
AMI Deltacon Power
Material Safety Data Sheets Cation Exchanger resin Swan

F. Material Safety Data Sheets


Cation Exchanger resin Swan
According to EC Directive 91/155/EWG
1.1 Product Identification
Product name: Cation Exchange Resin
Catalogue number: A-82.841.030 and A-82.841.031

1.2 Use
Resin indicating the capacity loss of cation exchanger resins

1.3 Company Identification


SWAN Analytische Instrumente AG
Studbachstrasse 13
CH-8340 Hinwil
Switzerland
Tel. +41 44 943 63 00
Fax. +41 44 943 63 01

2. COMPOSITION / INFORMATION ON INGREDIENTS

2.1 Composition

No. Weight %
+
1 Sulphonated styrene divinylbenzene copolymer, H form 52 - 57
2 Water 43 - 48
3 pH-indicator very low

3. HAZARD IDENTIFICATION

3.1 Classification
This product hasn’t been classified as hazardous according to the classification basis
decree 807/2001 of Ministry of Social Affairs and Health of Finland.

3.2 Eye Contact


Can cause slight irritation to the eyes.

3.3 Skin Contact


Prolonged or repeated skin contact can cause slight irritation.

4. FIRST AID MEASURES

4.1 Eye Contact


Flush with a large amount of water for at least 15 minutes. Consult a physician if irritatio
persists.

4.2 Skin Contact


Wash skin thoroughly with soap and water.

A-96.250.451 / 080714 81
AMI Deltacon Power
Material Safety Data Sheets Cation Exchanger resin Swan

5. FIREFIGHTING MEASURES

5.1 Suitable Extinguishing Media


Carbon dioxide (CO2) extinguisher, powder extinguisher and water spray.

5.2 Special Exposure Hazards


Combustion can generate toxic fumes of sulphur and carbon.

5.3 Special Protective Equipment


Protective fire-fighting clothing and self-contained breathing apparatus.

6. ACCIDENTAL RELEASE MEASURES

6.1 Personal Precautions


Spills may cause slippery surfaces. Wear adequate personal protective equipment, see
section 8.

6.2 Environmental Precautions


Prevent entry into drains, sewers and watercourses.

6.3 Decontamination Procedures


Transfer material into containers for recovery or disposal.

7. HANDLING AND STORAGE

7.1 Handling
When totally dry, static electricity can accumulate on beads. Keep away from open fire
and hot surfaces. May cause slippery surfaces. If product is to be used with strong
oxidizing agents use experts to evaluate safe operating conditions. Do not fill a glass
column with dry ion exchange resin. Dry beads swell with water and may break the
column.

7.2 Storage
Avoid dehydration. Store between +0 – 30 °C.

7.3 Special Use


There are no instructions for special use.

8. EXPOSURE CONTROL AND PERSONAL PROTECTION

8.1 Exposure Limits


Compounds mentioned in section 2 haven’t been given any limits.

8.2 Prevention of Exposure


No measures needed in normal working conditions.

8.2.1 Prevention of Work-related Exposure

8.2.1.1 Respiratory Protection


No respiratory protection is needed in normal operation conditions.

82 A-96.250.451 / 080714
AMI Deltacon Power
Material Safety Data Sheets Cation Exchanger resin Swan

8.2.1.2 Hand Protection


Use impervious gloves.

8.2.1.3 Eye Protection


Use approved chemical goggles.

8.2.1.4 Skin Protection


Avoid skin contact. Use body-covering clothing.

8.2.2 Prevention of Environmental Exposure


See section 12.

9. PHYSICAL AND CHEMICAL PROPERTIES

9.1 General Information


Physical state Solid (beads)
+
Color H -form purple/Exhausted resin amber
Odor Odorless

9.2 Important Information concerning Health, Safety and Environment


pH 3,5-4 (in 10 % water solution)
Boiling point Not applicable
Flammability point Not applicable
Inflammability Not applicable
Explosion properties Not applicable
Oxidizing properties Not applicable
Vapor pressure Not applicable
3 3
Specific gravity 1,04-1,4 g/cm (water = 1 g/cm )
Solubility in water Insoluble
Solubility in fat Insoluble
Decomposition factor Not applicable
Viscosity Not applicable
Vapor density Not applicable
Evaporation rate Not applicable

10. STABILITY AND REACTIVITY

10.1 Conditions to avoid


Avoid temperatures over 190 °C.

10.2 Materials to avoid


Strong oxidizing agents.

10.3 Dangerous Decomposition Products


Sulphur and carbon oxidation products when heated.

11. TOXICOLOGICAL INFORMATION

11.1 Direct Toxicity

By inhalation: Forming into vapors is unlikely because of the physical properties of the product.
By ingestion: Low order of acute systemic toxicity.

A-96.250.451 / 080714 83
AMI Deltacon Power
Material Safety Data Sheets Cation Exchanger resin Swan

On skin: Absorption through skin is unlikely because of the physical properties of the product.

11.2 Irritation

On skin: Doesn’t usually cause irritation to the skin.


On eyes: May cause slight and temporary irritation. The solid bead product can cause irritation or
corneal injury due to mechanical action.

12. ECOLOGICAL INFORMATION

12.1 Ecotoxicity Not applicable.

12.2 Mobility Not applicable.

12.3 Permanence and Decomposition


Material is expected to degrade only slowly in the environment.

12.4 Bioaccumalation Potential


Not applicable.

12.5 Other Hazardous Effects


May change pH.

13. DISPOSAL CONSIDERATIONS

Pure ion exchange resins are not considered as hazardous waste material, and they can
be disposed of on a municipal landfill. Disposal of large amounts require consultation of
the landfill personnel. Incineration is not an appropriate way of treatment of ion exchange
resins, especially if they contain chlorine residues.

The resins are, however, considered as hazardous waste, if they contain any hazardous
chemical, or if the pH is basic or acid. The limit concentrations for classification as
hazardous are defined in European Union Commission Decision 2001/118/EC.

14. TRANSPORT INFORMATION

Not applicable.

15. REGULATORY INFORMATION

This product is not classified as Hazardous for Supply according to the Preparation
Directives 67/548/EEC and 88/379/EEC.

16. OTHER INFORMATION

The information contained herein relates only to the specific material identified. SWAN
believes that this information is accurate and reliable as of the date of this material safety
data sheet, but no representation, guarantee or warranty, expressed or implied, is made
as to the accuracy, reliability, or completeness of the information. SWAN urges persons
receiving this information to make their own determination as to the information’s
suitability and completeness for their particular application.

84 A-96.250.451 / 080714
AMI Deltacon Power
Technical Data

G. Technical Data
Power Supply Voltage: 85 - 265 VAC, 47 - 63 Hz or 24 VDC, isolated, ± 15 %
Power consumption: max. 20 VA

Signal Two signal outputs programmable for measured values (freely


Outputs scalable, linear, bilinear, log) or as continuous control output
(control parameters programmable).
Current loop: 0/4 - 20 mA
Maximal burden: 510 Ω
Third signal output with the same specifications as option.
(Only possible if no communication interface is used.)

Relays Two potential-free contacts programmable as limit switches for


measuring values, controllers or timer for system cleaning with
automatic hold function.
Rated load: 1 A / 250 VAC
Alarm Relay One potential free contact.
Open during normal operation, closed on error and loss of power.
Summary alarm indication for programmable alarm values and
instrument faults.

Input For potential-free contact to freeze the measuring value or to


interrupt control in automated installations (hold function or
remote-off).

Communica- RS232 for logger download with HyperTerminal or RS485 with


tion interface Fieldbus protocol Modbus or Profibus DP.
(optional) Webserver connection via Modbus.

Measurement
Conductivity Resolution Measuring range

Specific and cation 0.001 μS/cm 0.055 - 0.999 μS/cm


conductivity (at 25°C) 0.01 μS/cm 1.00 - 9.99 μS/cm
0.1 μS/cm 10.0 - 99.9 μS/cm
1 μS/cm 100 - 1000 μS/cm

A-96.250.451 / 080714 85
AMI Deltacon Power
Technical Data

Electronics Aluminum
housing with a protection degree of IP 66 / NEMA 4X
Ambient temperature: -10 to +50 °C
Limit range of operation: -25 to +65 °C
Storage and transport: -30 to +85 °C
Humidity: 10 to 90 % relative non condensing
Display: backlit LCD, 75 mm x 45 mm

Safety No data loss after power failure. All data is saved in


Features non-volatile memory.
Over voltage protection of in- and outputs.
Galvanic separation of measuring inputs and signal outputs.
The analyzer is factory tested and ready for installation
and operation.

86 A-96.250.451 / 080714
AMI Deltacon Power
Index

H. Index
A
Alarm Relay ......................................................................23, 48, 85
Application .......................................................................................8

C
Calibration ......................................................................................36
Cation Exchanger ..........................................................................28
Changing parameters ....................................................................16
Cleaning .........................................................................................35
Compensation of the temperature ...................................................8
Connecting Sample and Waste .....................................................18
Connections, electrical ...................................................................19
Current Signal Outputs ..................................................................25
Cyclic Data Telegram .....................................................................59

D
Data Communication, acyclic .........................................................68
Data Communication, cyclic ...........................................................59
Data logger ....................................................................................49
deaeration ......................................................................................10
Default Values ................................................................................78
Diagnostics ....................................................................................45
Dimensions ....................................................................................11
Display ...........................................................................................13

E
Electrical connection scheme ........................................................20
Error ...............................................................................................38
Error, fatal ......................................................................................38

F
Filter time constant .........................................................................48

G
GSD File Types ..............................................................................67

I
Input ..................................................................................22, 48, 85
Installation Checklist ......................................................................17

A-96.250.451 / 080714 87
AMI Deltacon Power
Index

Instrument Overview ..................................................................... 12


Interface .................................................................................. 26, 85
Ion Exchanger ............................................................................... 34

M
Maintenance ............................................................................ 33, 47
Material Safety Data Sheets .......................................................... 81
Measuring Principle ......................................................................... 8
Modbus ......................................................................................... 69

O
Operation ...................................................................................... 48

P
Power Supply .......................................................................... 22, 85
pre-rinse ........................................................................................ 10
Profibus ......................................................................................... 58
Program List and Explanations ..................................................... 45
Program Overview ......................................................................... 42

R
Relay Contacts ........................................................................ 23, 48
Relays ........................................................................................... 85

S
Sample flow, establish ................................................................... 31
Sensor Connections ...................................................................... 27
Sensors ......................................................................................... 48
Setup ....................................................................................... 28, 31
Signal Outputs ...................................................................50, 53, 85
Slot-lock Sensors .......................................................................... 29
Software ........................................................................................ 15
Specification .................................................................................. 10

T
Technical Data ........................................................................ 12, 85
Temperature compensation ............................................................ 8
Terminals ....................................................................................... 21
Trouble Shooting ........................................................................... 37

88 A-96.250.451 / 080714
AMI Deltacon Power
Index

Notes

A-96.250.451 / 080714 89
AMI Deltacon Power

SWAN
is represented worldwide by subsidiary companies
and distribuitors.

cooperates with independent representatives


all over the world.

SWAN Products
Analytical Instruments for:

High Purity Water

Feedwater, Steam and Condensate

Potable Water

Pool and Sanitary Water

Cooling Water

Waster Water and Effluents

Made in Switzerland.

90 A-96.250.451 / 080714

You might also like