BASIC ELECTRICAL SYSTEM

POWER CIRCUIT LOW CURRENT CIRCUIT

MAIN RELAY FUSE PANEL CIGAR

LIGHTER
WINDSHIELD
WIPER
BATTERY

NEG POS NEG POS

DISCONNECT ALTERNATOR
WINDSHIELD
SWITCH BREAKER LIGHTS WASHER

SWITCH PANEL
CAB HEATER
STARTER STARTER TIMER
MOTOR STARTER NEUTRAL SWITCH RELAY
RELAY START HORN
G S
RELAY
MTR BAT AIR
CONDITIONER

MOTOR

STARTER
CONTROL NEUTRAL GOVERNOR
RELAY START SW. ACTUATOR
CONTROLLER

START/STOP CIRCUIT
CHARGING
ALTERNATOR HEATER HEATER AIR
CIRCUIT
CONTROL RELAY HEATER
UNIT
 POWER CIRCUIT
308-YL-18 308-YL
200-BK-18 START SWITCH

200-BK-18 308-YL 308-YL R

FUSE PANEL
101-RD-6 C OFF
101-RD-6 S ON
MAIN
B ST
RELAY 10 A 105-RD 105-RD
10 A 110-RD
15 A 175-RD-14
10 A 114-RD
10 A 115-RD
10 A 103-RD TIMER RELAY
101-RD-6
112-PU-6

10 A 184-RD 308-YL 4 1N
10 A 149-RD 110-RD 1 +B
3 OUT
15 A 130-RD-14 200BK 2 GND
10 A
5A
30 A 168-RD-10 FUSE PANEL

10 A 124-GN-14
5A 113-OR-18
CIRCUIT BREAKER FOR 10 A 118-GY
G S THE ALTERNATOR 10 A 152-BU
MTR BAT 5A 169-PK-18
101-RD-4 101-RD-6 109-RD-6 109-RD-6
60A
10 A 129-BU
MOTOR 10 A 160-PU
RD-00 RD-00 BK-00 ALTERNATOR
5A 123-WH-18
B
POS NEG POS NEG L 10 A 120-YL
ALT P
R 10 A 179-BU
E
10 A 147-PU
BATTERIES
5A 150-OR-18
200-BK-6
15 A 191-WH-14
5A 309-GY-18
5A
10 A 180-GN
 START AND STOP CIRCUIT
308-YL-18 308-YL
200-BK-18 308-YL
R
200-BK-18 308-YL 308-YL
C OFF
101-RD-6 S ON
101-RD-6 307-OR
B ST
105-RD
10 A 105-RD KEY START SWITCH
110-RD
10 A
308-YL 4 1N
110-RD 1 +B
BK-18 C 189-RD 189-RD 3 OUT
RD-18 A 154-RD 200BK 2 GND
WH-18 B
101-RD-6

TIMER RELAY
NEUTRAL START SWITCH

308-YL 6 KEY
189-RD 1 +B
NEUTRAL 200-BK 2 GND
START GOVERNOR ACTUATOR
1 306-GN RELAY
2 300-YL WH/BU S
403-GN-18 WH/YL P
STARTER SOLENOID STARTER RELAY 200-BK-18 BK GND
304-WH-8 304-WH-8 109-RD-8 STARTER CONTROL RELAY
G S

403-GN-18
109-RD-6
MTR BAT
101-RD-4
101-RD-6 109-RD-6
60A
MOTOR
RD-00 RD-00 BK-00
B
POS NEG POS NEG L
ALT P
R
STARTER MOTOR E ALTERNATOR
BATTERIES
200-BK-6
 STARTER SWITCH
STARTING AID 308-YL
R

CIRCUIT C OFF
S ON
307-OR
B ST

BK-18
200BK-18 154-RD RD-18
HEATER CONTROL UNIT WH-18
KEY SW. (ON) 308-YL-18
KEY SW. (START) 306-GN 306-GN
TEMPERATURE A718-PU-18
INDICATOR
RELAY 310-PU-18 A718-PU-18 1
REGULATOR 200-BK-18 200-BK-18 2 T°
CHECK TERM. 200-BK-18
GND 200-BK-18

G S

MTR BAT
HEATER RELAY AIR HEATER
101-RD-4 101-RD-4 877-YL-4 877-YL-4
MOTOR
RD-00 RD-00 BK-00
POS NEG POS NEG
 CHARGING CIRCUIT
112-PU-6
15 A
5A
101-RD-6 10 A
101-RD-6
10 A
10 A 5A
10 A 10 A
15 A 10 A
10 A 5A
101-RD-6 10 A 10 A
10 A 10 A
10 A 10 A
10 A 5A
15 A 15 A
10 A 5A
BREAKER FOR 5A 5A
G S THE ALTERNATOR 30 A 10 A
MTR BAT 101-RD-6 109-RD-6 109-RD-6
101-RD-4
60A
MOTOR
RD-00 RD-00 BK-00
POS NEG POS NEG
B ALTERNATOR
L
ALT P
R
E

BATTERIES 200-BK-6
 CONN. 179
495-GN 1 YL
235-BK 2 FUEL LEVEL SENSOR
BK
CHASSIS

492-GY COOLANT
ENGINE AND CHASSIS
235-BK T° TEMPERATURE SENSOR

PUMP CONTROL 491-PK

HYDRAULIC OIL
CIRCUIT CHASSIS
235-BK T° TEMPERATURE SENSOR

CONN. 16
405-GY
ENGINE OIL
CHASSIS 235-BK PRESSURE SWITCH

CONN. 137
497-OR 2 RD SIGNAL HYDRAULIC OIL
235-BK 1 GROUND
BK FILTER SWITCH
CHASSIS
CONN. 185
430-BU
AIR CLEANER
CHASSIS 235-BK SWITCH

CONN. 87 CONN. 85
HEATER
L975-PK 1 9 INDICATOR CONTROL LIMIT
2 8
CONN. 71 3 7
4 6
FUEL LEVEL 30 495-GN
5 5
COOLANT TEMP. SENSOR 29 492-GY
CONN. 51 CONN. 54 6 4
BACKUP SW. 33 491-PK
M736-BU M736-BU M736-BU BACKUP SW. 3
ALT. R TERM. 47 M736-BU 8 9
2
35 403-GN 235-BK 32 235-BK 12 235-BK
1

109-RD
B
CONN. 72 R
403-GN P ALT ALTERNATOR
ENG. OIL PRESS. SW. 41 405-GY
CUPSUL FILTER PLUGGED 42 497-OR L
E
AIR CLEANER PLUGGED 46 430-BU
AIR HEATER CONTROLLER 4 L975-PK
CDL+ 33 883-GN 200-BK
CDL- 43 892-BR
KEY SW. DN. 23 308-YL CHASSIS

BK-00 BK-00 RD-00 RD-00

NEG POS NEG POS
CONN. 8 DISCONNECT
MONITOR CONN. 7 CHASSIS G S
CONN. 1 CONN. 83 SWITCH
LIGHT 7 807-PK 7
ACC 3 189-PK 3 169-PK 13 189-PK 9 169-PK BATTERIES MTR BAT
+B 1 103-RD 1 103-RD 8
4 4 CONN. 1
8 8 101-RD CONN. 51 5A MOTOR
11 112-PU 101-RD
CDL+ 5 893-GN 5 893-GN 10 893-GN 41
FUSE (BACKUP
CDL- 6 892-BR 6 892-BR 9 892-BR 40 MAIN RELAY
MONITOR CONTROL)
GND 2 201-BK 2 201-BK

103-RD 10 A
101-RD 101-RD
START SW. FUSE (DOME
CONN. 42 CONN. 53 LAMP/MEMORY) TERMINAL
R CONN. 82 BLOCK
308-YL 10 308-YL
105-RD 4 105-RD 7 105-RD 10 A
OFF C 101-RD 109-RD
60A
ON S FUSE (KEY SW.)
ALT. BREAKER
ST B
 ENGINE AND PUMP REGULATION
ENGINE SPEED
SENSOR

ENGINE SPEED DIAL

PUMP
ENGINE

MONITOR ENGINE
AND
PUMP GOVERNOR ACTUATOR
CONTROL AND FEEDBACK SENSOR
RIGHT PUMP OUTPUT
PRESSURE SENSOR

LEFT PUMP OUTPUT POWER SHIFT PRV

PRESSURE SENSOR
 AUTOMATIC ENGINE SPEED CONTROL CIRCUIT (AEC)

SWITCH PANEL ENGINE GOVERNOR

SPEED SENSOR LEVER

MONITOR ENGINE ENGINE

AND
PUMP
CONTROL

GOVERNOR FEEDBACK
ACTUATOR SENSOR
 ONE-TOUCH
LOW IDLE CONTROL CIRCUIT

ONE-TOUCH LOW
IDLE SWITCH

ENGINE
ENGINE SPEED DIAL

ENGINE
AND
PUMP GOVERNOR
CONTROL LEVER
IMPLEMENT/SWING
PRESSURE SWITCH
FEEDBACK
SENSOR
TRAVEL PRESSURE
GOVERNOR ACTUATOR
SWITCH (RIGHT)
MOTOR

TRAVEL PRESSURE
SWITCH (LEFT)
 STRAIGHT TRAVEL CONTROL

IMPLEMENT SWING
PRESSURE SWITCH

TRAVEL PRESSURE
ENGINE
SWITCH (RIGHT)
AND
PUMP
TRAVEL PRESSURE CONTROL
SWITCH (LEFT)
STRAIGHT TRAVEL
TRAVEL SWITCH SOLENOID
(STRAIGHT
TRAVEL PEDAL)
 STARTER
R
SW.
BACK-UP CIRCUIT C OFF
S ON
12V 12V
B ST

10 A

TRAVEL
CONTROL SW. TIMER
10 A 10 A RELAY
MAIN RELAY +B
IN
OUT
GND
CONTROLLER +B
DECEL
ACCEL
KEY
GOVERNOR F/8
ACTUATOR ESS
CIRCUIT GND
GOVERNOR BACKUP
ACTUATOR REGISTER

PROPORTIONAL
DRIVE REDUCING
CIRCUIT VALVE

SWING
BRAKE
SWING SOLENOID
BRAKE BACKUP SW.
CIRCUIT
 ELECTRONIC CONTROL SYSTEM
ENGINE
ENGINE SPEED SENSOR
MAIN
PUMPS

ACTION ALARM START GOVERNOR LEVER

SWITCH
ENGINE SPEED DIAL FEEDBACK SENSOR
BATTERY
GOVERNOR
SWITCH PANEL ACTUATOR
BACK-UP SWITCH
ENGINE COOLANT TEMPERATURE SENSOR

HYDRAULIC OIL TEMPERATURE SENSOR MONITOR

FUEL LEVEL SENSOR

POWER SHIFT SOLENOID
ALTERNATOR ENGINE
AND STRAIGHT TRAVEL SOLENOID
PUMP
ENGINE OIL PRESSURE SENSOR TRAVEL SPEED SOLENOID
CONTROL
MANUAL LOW IDLE SWITCH SWING PARKING BRAKE SOLENOID

ENGINE OIL LEVEL SWITCH TRAVEL ALARM

HYDRAULIC OIL LEVEL SWITCH
AIR HEATER INDICATOR
WATER SEPARATOR RESTRICTED AIR FILTER SWITCH
IMPLEMENT/SWING PRESSURE SWITCH
RESTRICTED HYDRAULIC RETURN FILTER INDICATOR
RIGHT TRAVEL PRESSURE SWITCH
ENGINE COOLANT LEVEL INDICATOR
STRAIGHT TRAVEL PRESSURE SWITCH
STRAIGHT TRAVEL PRESSURE SWITCH ATTACHMENT PEDAL PRESSURE SWITCH NO.1

RIGHT PUMP (REAR) PRESSURE SWITCH ATTACHMENT PEDAL PRESSURE SWITCH NO.2
ATTACHMENT PUMP PRESSURE SWITCH
LEFT PUMP (FRONT) PRESSURE SWITCH
PROPORTIONAL REDUCING VALVE FOR AUX. HYDRAULICS
 ENGINE AND
PUMP CONTROL

CONNECTOR 2 CONNECTOR 1
 UP SETTING
MENU

LEFT

DOWN
OK

RIGHT CANCEL
 8 9 10
7
1 BK COM 6
5
2 PK S1
4
3 BU S2
3
4 GN S3
2
5 BR S4
6 1

6 1
5 2
4 3
 1
2

2
 A
BK 18
A
RD 18 B C
BU 18 C
B
 R

OFF C
ON S
ST
B

ST
AR
T

T
BA

L
RO
NT
RE

CO
LA
Y
1
2
 AUT

n/min

1 L. CHASSIS
2 L. BOOM
3
4 W. INT (6)
5 W. INT (3)
6 TRAVEL MODE SW.
7 AEC MODE SW.
8 ALARM CANCEL SW.
9 +B
10 TRAVEL MODE IND. 1
11 TRAVEL MODE IND. 2
12
13
14 W. LOW
15
9 8 7 6 5 4 3 2 1 16
17 WASH
18 ALARM CANCEL IND.
19 AEC MODE IND
20 19 18 17 16 15 14 13 12 11 10 20 GND
 1
2

2
 4 3
2

3
1

4
1 +B
2 GND
1 2 3 4
3 F/B
4 ACCEL
5 DECEL
6 KEY 8 7 6 5
7 ESS
8 -
 B A

A RD +B
B BK GND
C WH SIG
1 YL
2 BK

1 2
T°
1
2
1 +B
2 GND
1 2 3 4
3 F/B
4 ACCEL
5 DECEL
6 KEY 8 7 6 5
7 ESS
8 -
V-Ω COM A 10A
 CONN 1
308 - YL
13
1
5
2

184 - BU
40
A

CONN 3

235 - BK

235 - BK
1
A L
10
 UP SETTING
MENU

LEFT

DOWN
OK

RIGHT CANCEL
 00:00
INSTALL TOOL #1
TRVL SPEED AUTO
 MAIN MENU
PREFERENCES
SELECT TOOL
FLTR/FLUID INFO
 MAIN MENU
SELECT TOOL
FLTR/FLUID INFO
SERVICE OPTIONS
ENTER PASSWORD
0000
:L / R :+/-
ENTER PASSWORD
FFF2
:L / R :+/-
 SERVICE
SWITCH STATUS
1
10
INVALID PASSWORD

✓ : RETRY
✕ : EXIT
 SERVICE
SWITCH STATUS
1
10
 EXIT
SWITCH STATUS
1
10
 00:00
INSTALL TOOL #1
TRVL SPEED AUTO
 00:00
INSTALL TOOL #1
TRVL SPEED AUTO
 MAIN MENU
PREFERENCES
SELECT TOOL
FLTR/FLUID INFO
PREFERENCE MENU
SELECT LANGUAGE
ADJUST CLOCK
DISPLAY ADJ
ADJUST CLOCK

0000
:H / M :+/-
 SERVICE
SWITCH STATUS
1
10
 SERVICE
SWITCH STATUS
10
HIGH PRESS
SERVICE
STATUS
1
52.5
SERVICE
STATUS
11
1948
 SERVICE
CONFIGURATION
1
320 HYD
 SERVICE
CONFIGURATION
15
1300
 SERVICE
CONFIGURATION
39
STANDBY
 SERVICE
CONFIGURATION
39
CLEAR?
 SERVICE
ACTIVE ERROR
00 of 02
TOP
 SERVICE
ACTIVE ERROR
00 of 02
TOP
 SERVICE
ACTIVE ERROR
01 OF 02
69 : 1162 - 04
 SERVICE
LOGGED ERROR
00 OF 02
TOP
 SERVICE
LOGGED ERROR
01 OF 05
69 : 190 - 04
 SERVICE
LOGGED ERROR
00 OF 02
69 : 581 - 04
 SERVICE
LOGGED ERROR
02 OF 05
CLEAR?
 SERVICE
LOGGED EVENT
00 OF 05
TOP
 SERVICE
LOGGED EVENT
01 OF 05
69 : 600
 SERVICE
LOGGED EVENT
01 OF 05
69 : 600
 SERVICE
LOGGED ERROR
01 OF 05
CLEAR?
Select Group

Select a group:
<TEMPORARY GROUP> Parameters:
Excavator 320C Group 1 Excavator 320C OK
Excavator 320C Group 2 Engine Speed
Excavator 320C Group 3 Throttle Cab Switch Position Cancel
Excavator 320C Group 4 Engine Oil Level
Excavator 320C Group 5 Engine Oil Pressure Status
Excavator 320C Group 6 Coolant Level
New
Excavator 320C Group 7 Engine Coolanat Temperature
Fuel Gauge Change
Delete

Excavator 320C
Excavator 320C

Excavator 320C Group 1

Excavator 320C

0RPM Engine Speed

1 Throttle Cab Switch
OK Engine Oil Level
Engine Oil Pressure Status
OK Coolant Level
66 Deg F Engine Coolant
Unavailable % Fuel Gauge
Groups... Zoom In More Hold Print

Excavator 320C
Excavator 320C

Excavator 320C Group 1

Excavator 320C

Unavailable Air Filter Restriction Status

Unavailable Alternator Status
Unavailable Volts Battery Voltage
Unavailable System Voltage Status
Unavailable Low Idle Switch

Groups... Zoom In More Hold Print

Excavator 320C
 SERVICE
SWITCH STATUS
1
10
 SERVICE
DEVICE TEST
ENG SPEED - FIXED
STANDBY
 SERVICE
DEVICE TEST
ENG SPEED - FIXED
STANDBY
 SERVICE
DEVICE TEST
ENG SPEED - FIXED
STANDBY
 SERVICE
DEVICE TEST
ENG SPEED - FIXED
1948
 SERVICE
DEVICE TEST
ENG SPEED - FIXED
SUCCESS
 SERVICE
DEVICE TEST
ENG SPEED-SWEEP
STANDBY
 SERVICE
DEVICE TEST
ENG SPEED-SWEEP
STANDBY
 SERVICE
DEVICE TEST
ENG SPEED-SWEEP
OFF
 SERVICE
DEVICE TEST
ENG SPEED-SWEEP
SUCCESS
 SERVICE
DEVICE TEST
ENG SPEED-SWEEP
ERROR 21
 SERVICE
SWITCH STATUS
1
10
 SERVICE
CALIBRATION
GOVERNOR-EXE
STANDBY
 SERVICE
CALIBRATION
GOVERNOR-EXE
STANDBY
 SERVICE
CALIBRATION
GOVERNOR-EXE
SP
 SERVICE
CALIBRATION
GOVERNOR-EXE
3
 SERVICE
CALIBRATION
GOVERNOR-EXE
SUCCESS
 SERVICE
CALIBRATION
GOVERNOR-EXE
STANDBY
 SERVICE
CALIBRATION
GOVERNOR-EXE
STANDBY
 SERVICE
CALIBRATION
GOVERNOR-CLEAR
STANDBY
 SERVICE
CALIBRATION
GOVERNOR-CLEAR
STANDBY
 SERVICE
CALIBRATION
GOVERNOR-CLEAR
CLEAR?
 SERVICE
CALIBRATION
GOVERNOR-CLEAR
CLEARED
 SERVICE
CALIBRATION
GOVERNOR-EXE
STANDBY
 SERVICE
CALIBRATION
PS PRV - LOW
STANDBY
 SERVICE
CALIBRATION
PS PRV - LOW
STANDBY
 SERVICE
CALIBRATION
PS PRV - LOW
STANDBY
 SERVICE
CALIBRATION
PS PRV - LOW
0
 SERVICE
CALIBRATION
PS PRV - LOW
ERROR 21
 SPEED
SENSOR
SPEED
SENSOR
LOCKNUT

MAGNETIC
CORE

GEAR

FLYWHEEL
HOUSING
3 2 0 C H Y D R A U L I C E X C AVAT O R
ELECTRONIC CONTROL SYSTEMS

© 2001 Caterpillar Inc.