Microneedle-Mediated Intrascleral Delivery of in Situ Forming Thermoresponsive Implants For Sustained Ocular Drug Delivery

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Journal of Pharmacy
Research Paper
And Pharmacology

Microneedle-mediated intrascleral delivery of in situ


forming thermoresponsive implants for sustained ocular
drug delivery
Raghu Raj Singh Thakur, Steven J. Fallows, Hannah L. McMillan, Ryan F. Donnelly and David S. Jones
School of Pharmacy, Queen’s University Belfast, Medical Biology Centre, Belfast, UK

Keywords Abstract
microneedle; minimally invasive; optical
coherence tomography; poloxamers; sclera Objectives This paper describes use of minimally invasive hollow microneedle
(HMN) to deliver in situ forming thermoresponsive poloxamer-based implants
Correspondence into the scleral tissue to provide sustained drug delivery.
Raghu Raj Singh Thakur, School of Pharmacy,
Methods In situ forming poloxamer formulations were prepared and investigated
Queens University Belfast, Medical Biology
Centre, 97 Lisburn Road, Belfast BT9 7BL, UK.
for their rheological properties. HMN devices 400, 500 and 600 μm in height were
E-mail: r.thakur@qub.ac.uk fabricated from hypodermic needles (i.e. 27, 29 and 30 G) and tested for depth of
penetration into rabbit sclera. Maximum force and work required to expel differ-
Received May 24, 2013 ent volumes of poloxamer formulations was also investigated. Release of fluores-
Accepted August 25, 2013 cein sodium (FS) from intrasclerally injected implants was also investigated.
Optical coherence tomography (OCT) was used to examine implant localisation
doi: 10.1111/jphp.12152
and scleral pore-closure.
Key findings Poloxamer formulations showed Newtonian behaviour at 20°C and
pseudoplastic (shear-thinning) behaviour at 37°C. Maximum force and work
required to expel different volumes of poloxamer formulations with different
needles ranged from 0.158 to 2.021 N and 0.173 to 6.000 N, respectively. OCT
showed intrascleral localisation of implants and scleral pore-closure occurred
within 2–3 h. Sustain release of FS was noticed over 24 h and varied with depth of
implant delivery.
Conclusions This study shows that the minimally invasive HMN device can
localise in situ forming implants in the scleral tissue and provide sustained drug
delivery.

Introduction
Sight threatening eye diseases such as age-related macular subtenon and subconjunctival routes is considered to be less
degeneration, diabetic retinopathy, diabetic macular oede- painful and most efficient route of drug delivery to the
ma and uveitis originate in the posterior segment of the eye. posterior segment of the eye that poses reduced risk of
These diseases are chronic in nature, and current practice endophthalmitis and retinal damage.[4]
includes frequent intravitreal injections of therapeutic The human sclera (the white, structural sheath around
agents (e.g. flucinolone acetonide, ranibizumab). Even the circumference of the eye) covers 95% of the eye’s
though intravitreal injections provide direct delivery of surface area and equates to approximately 17 cm2. It is a
therapeutic agents into the eye, this method is invasive and largely acellular tissue composed of interweaving collagen
associated with severe side effects, such as high therapeutic fibres embedded in an aqueous, glycosaminoglycan
dosage-induced ocular toxicity, pain and discomfort, vitre- matrix.[5] The permeability of the sclera is comparable with
ous haemorrhage, retinal detachment, endophthalmitis, and the corneal stroma, and drug lipophilicity does not appear
cataract development.[1–3] On the other hand, the periocular to affect scleral permeability markedly.[6] The transscleral or
(or transscleral) route that includes retrobulbar, peribulbar, periocular route of drug delivery has shown to permit large

584 © 2013 Royal Pharmaceutical Society, Journal of Pharmacy and Pharmacology, 66, pp. 584–595
Raghu Raj Singh Thakur et al. Microneedle-mediated intrascleral delivery

range of molecules including corticosteroids,[7,8] antisense hypodermic needles with different microneedle heights.
oligonucleotides,[9] immunoglobulins[10] and DNA[11] to the Investigated forces required for syringeability of poloxamer
posterior segment of the eye. For example, rabbit sclera is solutions through HMN devices. HMN device was used to
permeable to drugs up to a MW of 150 kDa, but permeabil- administer the implant-forming FS-loaded poloxamer solu-
ity declines exponentially with increasing MW and molecu- tions within the rabbit scleral tissue, and the release was
lar radius.[12] However, transscleral delivery is associated examined overtime. Furthermore, for the first time, in this
with low bioavailability of drug in the vitreous, which is study, we have used optical coherence tomography (OCT)
attributed to loss of drug from the periocular space (via to visualise the implant formation in the sclera and also
reflux), presence of the blood retinal barrier, choroidal cir- to characterise the scleral pore-closure following HMN
culation currents, binding of drugs to tissue proteins, pres- application.
ence of efflux transporters and prolonged time for diffusion
of drugs across sclera (e.g. transscleral route).[13]
To overcome transscleral permeation of drug molecules, Materials and Methods
a number of studies have shown surgical administration of
Materials
drug-loaded solid implants within the scleral tissue (i.e.
intrascleral delivery) that can provide sustained posterior FS (MW 376.27 Da) was purchased from Sigma-Aldrich,
drug delivery.[14–16] However, surgical method of administra- Dorset, UK, and Pluronic® F-127 (poloxamer 407) (MW
tion is highly invasive and causes higher tissue trauma, 12 500 Da) and Pluronic® F-87 (poloxamer 237) (MW
taking longer healing time, retinal detachment and 7700 Da) were purchased from BASF Chemical Company,
increased costs after implantation, such as the need for anti- Ludwigshafen, Germany. Hypodermic needles 26 G
inflammatory eye drops to avoid any chances of post- (Terumo Neolus®, 0.45 × 12 mm), 29 G (Terumo Myjector®
surgical infections. Furthermore, precise localisation of 1.0 ml, 0.33 × 12 mm) and 30 G (BD Micro-Fine™ 0.3 ml,
implants within the scleral tissue is not possible by using 0.3 × 8 mm) needles were used as supplied. A 1 ml Terumo
traditional hypodermic needles or by surgical interventions (Terumo Medical Corporation, Murray Hill, NJ, USA)
because of relatively thin scleral tissue. syringes were used as supplied.
Microneedles that are third-generation minimally inva-
sive devices have been developed to enhance transdermal
drug delivery for a wide range of therapeutic molecules.[17] Preparation of poloxamer solutions
Microneedles are typically 25–2000 μm in height and have
A series of thermoresponsive poloxamer formulations were
been fabricated from a wide range of materials and in dif-
prepared using the cold method, as shown in Tables 1 and 2.
ferent shapes. Microneedles can be fabricated either into
Distilled water was cooled to 4°C, then poloxamers 407 and
hollow or solid needles. To date, limited work has been
237 were slowly added to the distilled water in the required
done in the use of microneedles for ocular drug delivery
proportions with continuous agitation. The polymeric dis-
applications. Using hollow microneedle (HMN) allows a
persions were then left at 4°C until a clear solution was
minimally invasive means of ocular drug delivery, where the
obtained.[20] Table 2 represents poloxamer formulations
drug delivery system can be precisely localised within ocular
F1–F6 containing 0.5% w/w of FS were prepared as dis-
tissues such as in the suprachoroidal space, sclera tissue or
cussed earlier.
other ocular tissues.[18,19] However, to date, no studies have
been reported on the use of microneedles to inject in situ
implant-forming drug delivery systems into the scleral
Fabrication of microneedle adapters
tissue, which could potentially provide a minimally invasive
means of sustained intrascleral drug delivery. Three microneedle adapters were fabricated by removal of
Therefore, in this study, for the first time, we have inves- the syringe head of 16 G intravenous catheters (BD
tigated the application of HMNs to precisely deliver a Angiocath™, BD, Franklin Lakes, NJ, USA) and subse-
thermoresponsive-based in situ implant-forming poloxo- quently machined of the syringe head (Figure 1). The
mer formulations into the scleral tissue. The poloxomer adapters were attached to the head of needles and
formulations were engineered to be free flowing at ambient imaged with a digital light microscope (GXMGE-5 digital
conditions to allow administering using HMNs but form microscope, Laboratory Analysis Ltd, Devon, UK). The
an implant at the physiological temperature of the eye and microneedle adapters were machined to give a protrusion
provide sustained delivery. In so doing, we have studied distance (i.e. needle heights) of 400, 500 and 600 μm,
the rheological properties of the poloxamer formulations respectively, from the syringe head. Microneedle heights
with and without model drug (i.e. fluorescein sodium, were measured using the ruler function of the microscope
FS). Fabricated HMN devices from four different types of software.

© 2013 Royal Pharmaceutical Society, Journal of Pharmacy and Pharmacology, 66, pp. 584–595 585
Microneedle-mediated intrascleral delivery Raghu Raj Singh Thakur et al.

Table 1 Gelation temperatures of poloxamer mixtures, n = 3 (a)


Concentration Mean gelation temperature 16G A IV Catheter (BD AngiocathTM)
Poloxamer (% w/w) (±standard deviation) (°C)

407 10 >40 Cut positions


15 >40
20 23.9 ± 0.2
25 15.9 ± 0.3
30 11.7 ± 0.2
237 15 >40 Microneedle adapter
20 >40
25 >40 Hollow microneedle
(b)
30 39.6 ± 0.3
407/237 10/2.5 >40
10/5 >40
10/10 >40 Syringe with hypodermic needle
10/15 >40
Figure 1 Schematic representation of (a) adapter fabrication from
10/20 >40
intravenous catheters and (b) attaching the adapter to hypodermic
10/25 29.3 ± 0.2
needle and syringe assembly to create hollow microneedles of desired
12/2.5 >40
heights.
12/5 >40
12/10 39.0 ± 0.2
12/15 34.3 ± 0.3
12/20 22.5 ± 0.2 of viscosity (η), and the transition point was taken to be
15/2.5 36.3 ± 0.2 where the viscosity was halfway between the values for
15/5 34.8 ± 0.3 the solution and gel.[20] Measurements were performed in
15/10 17.3 ± 0.4 triplicate.

Rheological characterisation at 20 and 37°C


Table 2 Effect of 0.5% w/w fluorescein sodium (FS) loading on gela-
tion temperatures of selected poloxamer mixtures containing 12% w/w The rheological behaviour of F1–F6 formulations at
poloxamer 407 and variable concentrations of poloxamer 237, n = 3 20 ± 0.1°C and 37 ± 0.1°C was investigated using an AR
Mean gelation temperature 2000 rheometer in flow mode using a 4 cm diameter stain-
(±standard deviation) (in °C) less steel parallel plate geometry. Formulations under a con-
Concentration
stant force of 5.0 N were exposed to a continuous shear rate
of FS (% w/w) ranging from 0 to 50/s. Viscosity measurements for each
Poloxamer
formulation were performed in triplicates.
Formulation 237 (% w/w) 0 0.5

F1 15 34.3 ± 0.3 30.7 ± 0.2 Determination of maximum force and


F2 16 30.4 ± 0.2 27.3 ± 0.2
work required for injecting poloxamer
F3 17 27.1 ± 0.1 25.6 ± 0.2
F4 18 24.8 ± 0.2 24.1 ± 0.3
formulations through hollow
F5 19 23.1 ± 0.3 22.2 ± 0.3 microneedle device
F6 20 22.5 ± 0.2 20.8 ± 0.6
A Texture Analyser (TA-TX2, Stable Micro Systems, Surrey,
UK), set in compression mode, was used to simulate the
maximum forces and work (i.e. syringeability) required to
Rheological studies of poloxamer solutions inject the poloxamer formulations into scleral tissue at
20°C. The HMN devices tested for injections were consisted
Measurement of sol-gel transition temperatures
of three different types of needles, namely 26, 29 and 30 G,
of poloxamer solutions
as these are commonly used for intravitreal injection. Ini-
Sol-gel transition temperatures of the poloxamer formula- tially, the maximum force and work required to expel differ-
tions were determined using an AR 2000 rheometer (T.A. ent volumes, for example, 30, 50 and 100 μl of air, were
Instruments, Surrey, UK) in flow mode with 4 cm diameter determined as these represent the frictional component of
stainless steel parallel plate geometry. The formulations the force and work required to inject the poloxamer formu-
were heated between 5 and 40°C at a rate of 1°C/min under lations from the HMN device. A concentric cylinder probe
a constant shear rate of 5/s. Sol-gel transition temperatures (diameter 40 mm and depth 150 mm) was used to apply a
were determined by plotting temperature as a function force to the plunger of a syringe at a rate of 2 mm/s. Then

586 © 2013 Royal Pharmaceutical Society, Journal of Pharmacy and Pharmacology, 66, pp. 584–595
Raghu Raj Singh Thakur et al. Microneedle-mediated intrascleral delivery

the same process was carried out for syringes containing 30, scanned at a rate of up to 15 B-scans (two-dimensional
50 and 100 μl of F1–F6 formulations. Four replicate meas- (2D) cross-sectional scans) per second (scan width =
urements were made in each case. The force and work were 2.0 mm). 2D images were analysed using the imaging soft-
derived from the force-time plots, produced by Stable ware ImageJ® (National Institutes of Health; http://
Micro Systems’ Exponent software (v6.0.2.0, Stable Micro rsbweb.nih.gov/ij/list.html). The scale of the image files
Systems). The maximum force and work were determined obtained was 1 pixel = 4.2 μm. From this, the recorded
by measuring the peak maxima and the area under curve average equatorial, anterior and posterior scleral thickness
values, respectively, from the force-time plots. To calculate was 422 ± 57, 531 ± 82 and 675 ± 47 μm, respectively. Five
the maximum force and work directly attributable to the measurements were made for each scleral position.
poloxamer formulations, the maximum force and work It is important to note that only eyes that had sufficiently
values for air (i.e. without formulations) were subtracted thick sclera of at least 400 μm at the equator, at least
from the values obtained with formulations. 500 μm at the anterior and at least 600 μm at the posterior
were used for penetrative forces studies to prevent full
puncture of the sclera and give erroneous results. Following
Measurement of penetration force of HMN
thickness measurement an incision made behind the lens
into rabbit sclera
allowed for drainage of the vitreous humour and a 9 mm
Rabbit eyeballs were obtained a day before the experiment biopsy punch was used to punch out the scleral tissue at the
from a local abattoir and were stored at −20°C. Before dis- three respective positions. The tissue was kept in distilled
section, the rabbit eyeballs were defrosted in distilled water water at 37°C for a maximum of 1 h before use.
at 37°C for 6 h. Then, using a scapula, the intraocular and A Texture Analyser set to compression mode was used to
extraocular muscles, and connective tissue attached to the determine the scleral penetration forces of the HMN
sclera of the rabbits’ eyes were carefully removed. The thick- (Figure 3). The syringe barrel of the HMN were attached to
ness of the sclera in three areas, namely anterior, equator a concentric cylinder probe using cyanoacrylate adhesive,
and posterior, were measured by using OCT (high- and the scleral tissue was placed onto the surface of a poly-
resolution EX1301 OCT Microscope, Michelson Diagnos- styrene hemisphere to mimic the curvature of the eye. It
tics Ltd, Kent, UK) (Figure 2). The swept-source Fourier was made sure that the tips of the HMN were just above the
domain OCT system has a laser centre wavelength of surface of the sclera but did not contact with scleral tissue.
1305.0 ± 15.0 nm, facilitating real-time high-resolution Then, the HMN penetrated the sclera tissue to a depth of
imaging of the scleral and other ocular tissue layers (7.5 μm 400 μm for equatorial sclera, 500 μm for anterior sclera and
lateral and 10.0 μm vertical resolution). The sclera was 600 μm for posterior sclera at a rate of 0.1 mm/s. Five meas-

(a)

(b)
(c)

Choroid
Lens

Pupil
Retina
Cornea

Iris

Figure 2 Representative optical coherence tomography images of scleral tissue at different positions of the eye (a) equator, lateral to the middle of
the lens; (b) anterior, at the edge of the orbit; and (c) posterior, lateral to the optic nerve. Scale bar = 400 μm.

© 2013 Royal Pharmaceutical Society, Journal of Pharmacy and Pharmacology, 66, pp. 584–595 587
Microneedle-mediated intrascleral delivery Raghu Raj Singh Thakur et al.

tainer, thereby negating the chance of the poloxamer gel


Concentric cylinder probe implant from turning back into a liquid state.
attached to the texture
analyzer Ex vivo release studies through rabbit sclera
As detailed in Section ‘Measurement of penetration force of
needles into rabbit sclera’, a 9 mm diameter scleral tissue
samples were excised from the three positions (equatorial,
HMN assembly attached to the anterior and posterior) of freshly defrosted rabbits’ eyes and
probe then positioned onto the receptor compartment of 5 ml
Franz Diffusion Cells (PermeGear, Hellertown, PA, USA)
such that there was intimate contact with the receptor fluid,
0.1 M phosphate buffered saline (PBS) at pH 7.4, which was
thermostatically controlled at 37°C by a surrounding water
jacket and stirred continuously at 600 rpm by a magnetic
stirrer, as shown in Figure 4. Upturned 5 ml Franz-cell
donor compartment lids were then used in conjunction
Rabbit sclera
with stainless steel clamps supplied with the 5 ml Franz-
cells to hold the setup in place. Finally, a glass lid was placed
Polystyrene ball
hemisphere
on top to prevent desiccation of the scleral tissue. Volumes
of 50 μl of formulations were injected into the scleral tissue
to a depth of 400 μm for equatorial sclera, 500 μm for ante-
Figure 3 Schematic representation of Texture Analyser setup for rior sclera and 600 μm for posterior sclera using HMN
determination of penetration forces of hollow microneedle into rabbit’s device equipped with the appropriate adapter; a slight
scleral tissue. retraction of needle was done before injection of formula-
tion to create a void space before applying pressure on the
plunger to aid implant delivery in the sclera. Samples of
urements were made for each scleral position. The penetra- 300 μl were then removed at defined time periods from the
tion force was derived as the maximum force from the receptor compartments and replaced with 300 μl of fresh
force-time plots. 0.1 M pH 7.4 PBS. The samples were then analysed for FS
content using UV spectroscopy (PowerWave XS, Bio-Tek
Visualisation of implant formation using Instruments, Inc., Winooski, VT, USA) at 450 nm.
optical coherence tomography
Statistical analysis
In this study, whole rabbit eyeballs were defrosted in dis-
tilled water at 37°C for 6 h. The eyes where then placed into The effects of the various experimental parameters on the
a small water-jacketed cylindrical container (diameter experimental outcomes were performed with a one-way
18 mm) so that the rabbit eyes could be kept stationary at analysis of variance, where P < 0.05 was taken to represent a
37°C. For visualising the implant formation, a 50 μl of F6 statistically significant difference. When there was a statisti-
formulation was injected into the sclera using the 400, 500 cally significant difference, post-hoc Tukey’s HSD tests
and 600 μm HMN device fitted with 30 G needles into the were used. Drug release data were analysed using paired
equatorial, anterior and posterior regions of the scleral t-tests. In all cases, P < 0.05 was used to denote statistical
tissue, respectively. The injection sites and injected formula- significance.
tion were visualised using OCT to confirm that the HMNs
Results and Discussion
penetrated to the required depth and that formulation had
been successfully injected and had formed a gel implant at In situ implant-forming systems are those that exist as a
37°C (body temperature). High-resolution OCT images solution (i.e. liquid) under ambient conditions yet undergo
were taken at regular intervals to assess implant behaviour a phase transition to a gel when exposed to a physiological
within the sclera and recovery of the scleral tissue at the environment or external stimulus. Factors that can trigger
injection site. To allow differentiation between the implants implant formation include a change in temperature (as in
and different ocular tissues, false colours were applied using the case of poloxamers), pH, the presence of ions (usually
Ability Photopaint® Version 4.14 (Ability Plus Software Ltd, divalent ions, e.g. Mg2+, Ca2+), phase inversion (unfavour-
Crawley, UK). The experiment was setup so that the able mixing of polar and organic phases), enzymatic and
implant could be visualised at 37°C in the cylindrical con- photo-cross-linking.[21]

588 © 2013 Royal Pharmaceutical Society, Journal of Pharmacy and Pharmacology, 66, pp. 584–595
Raghu Raj Singh Thakur et al. Microneedle-mediated intrascleral delivery

30 G needle

Sodium fluorescein -
Microneedle adapter poloxamer gel depot

Stainless steel support Rabbit sclera

0.1 M pH 7.4
phosphate buffered
saline (37°C) Sampling port

5 ml Franz cell

Magnetic stirrer

Figure 4 Schematic representation of Franz cell setup used for ex vivo FS release studies.

Several commercial products for anterior ocular use intrasclerally to form an implant and assessed for sustained
based upon in situ gelling systems exist, showing the viabil- drug delivery.
ity of such systems. These include Timoptic-XE® (Merck & High concentrations of poloxamers are usually needed
Co., Whitehouse Station, NJ, USA) containing gellan gum (e.g. 20–30% w/w) to induce gelation at body temperature
which has a temperature- and cation-dependent mecha- and the gelation itself occurs over a very narrow tempe-
nism of gel formation[22] and Virgan® (Spectrum Thea rature range. To overcome this rapid transition and
Pharmaceuticals Ltd, Macclesfield, Cheshire, UK) that to improve mechanical/rheological properties, a mixture
contains carbomer 974 that has both temperature- and of two poloxamers with different MWs and relative
pH-dependent mechanism of gel formation.[23] hydrophilicities/hydrophobicities may be used.[21] Ideally, a
In this study, triblock co-polymers (poly(ethylene gelation temperature of 20–37°C ensures complete gelation
oxide)-b-poly(propylene oxide)-b-poly(ethylene oxide)), when injected into the eye, that is, at 37°C, yet it is free-
commercially called as poloxamers, were used as flowing and easily injected at room temperature, that is, at
thermoresponsive-based in situ implant-forming drug 20°C. In this study, two poloxamer types were used to this
delivery system. poloxamers are fluid below a characteristic affect namely poloxamer 407 and poloxamer 237.
gelation temperature but convert to a gel above this tem- The gelation temperature of 10%, 15%, 25% and 30%
perature.[24] At low concentrations of poloxamer, in cold- w/w of poloxamer 407 gels was >40, >40, 15.9 and 11.7°C,
water, solvation of the polymer chains occurs. With respectively (Table 1). However, a concentration of 20%
increasing temperature, desolvation of the hydrophilic w/w produced a mean gelation temperature of 23.9°C that
chains occurs because of hydrogen bond breakage, and was within the desired range, that is, 20–37°C. Poloxamer
hydrophobic interactions between PPO domains dominate, 237 formulations did not form a gel within the desired
thus results in gel formation.[25] The gel is micellar in nature range at all concentration studied. On the other hand,
and the liquid micellar phase, which is stable at low tem- different poloxamer mixtures containing 12% w/w of
peratures, converts to a cubic structure as temperature poloxamer 407 and variable concentrations of poloxamer
increases.[25] Another form consisting of hexagonally packed 237 (15 and 20% w/w) showed gelling temperatures ranging
cylinders occurs at even higher temperatures. Gel formation from 22.5 to 34.3°C and were chosen for further investiga-
occurs only when poloxamer concentration is above the tions. A series of formulations were prepared that contains
critical micellar concentration.[26] Because of their good 12% w/w of poloxamer 407 and a range of poloxamer 237
solubilising capacity, opacity and low toxicity, they have (15–20% w/w) loaded with 0.5% w/w FS; these formula-
been used in ocular delivery of number of drugs to the tions were denoted as F1–F6, as shown in Table 2. It was
anterior eye including pilocarpine,[27] tropacamide,[28] seen that addition of FS resulted in the reduction of the
fluconazole[30] and antibiotics.[30,31] To the author’s knowl- gelation temperatures (Table 2). This may have been to
edge, this is the first time poloxamers have been injected ionic bond, hydrogen bond or salting-out effect, which

© 2013 Royal Pharmaceutical Society, Journal of Pharmacy and Pharmacology, 66, pp. 584–595 589
Microneedle-mediated intrascleral delivery Raghu Raj Singh Thakur et al.

40 (a)
35

Shear stress (Pa)


30
25
20
15
10
5
0
0 5 10 15 20 25 30 35 40 45 50
Shear strain (s–1)

2000 (b)
1800
1600
Shear stress (Pa)

1400
1200
1000
800 F1 F2
600
400 F3 F4
200 F5 F6
0
0 5 10 15 20 25 30 35 40 45 50
Shear strain (s–1)

Figure 5 Effect of 0.5% w/w fluorescein sodium loading on rheological behaviour of poloxamer mixtures containing 12% w/w poloxamer 407
and variable concentrations of poloxamer 237 (i.e. (F1) 15% w/w, (F2) 16% w/w, (F3) 17% w/w, (F4) 18% w/w, (F5) 19% w/w and (F6) 20% w/w
of poloxamer 237) at (a) 20°C and (b) 37°C. n = 3.

could be due to interaction of FS with the poloxamer adrenaline) to be instilled onto the surface of the eye before
chains. intravitreal injection to numb the injection site. The pain is
Below their gelation temperature, poloxamer solutions due to two mechanical processes: the initial piercing and
exhibit Newtonian behaviour, whereby the shear stress is penetration of the scleral tissue, and then the injection of
directly proportional to the shear rate.[28] F1–F6 exhibited the solution into the vitreous humour that also raises
this behaviour at 20°C (Figure 5a) as they have gelation intraocular pressure.
temperatures greater than 20°C. Viscosity increased with To overcome the pain and tissue trauma associated with
increase in poloxamer 237 concentration as shown by the ocular injections or surgical implantation, we have pro-
steeper plots. This was likely due to increased hydrophobic posed a minimally invasive HMN device that can selec-
interactions between poloxamer 407 and poloxamer 237 tively localise the thermosensitive poloxamer polymers
molecules. Previously, the gelation temperature poloxamer within the scleral tissue and result in forming intrascleral
solutions exhibit pseudoplastic (shear thinning) behaviour, implants.
where viscosity decreases exponentially as a function of Before performing minimally invasive intrascleral injec-
increasing shear stress and shear rate.[29] These temperature tions of F1–F6 poloxamer formulations the maximum force
dependent rheological changes ensure that the FS- and work (i.e. syringeability forces) required for injecting
poloxamer solutions remain as a free-flowing solutions the formulations through the HMN device were investi-
making them easy for injection at room temperature, but gated. The HMN gauge (i.e. 26, 29 and 30 G) and volumes
once it is injected into the sclera (at physiological tempera- (i.e. 30, 50 and 100 μl) tested in this study are commonly
ture), a more vicious gel phase is formed and remains at the used for intravitreal injections. Initially, maximum forces
site of injection, providing sustained drug release. required to overcome the frictional forces of the syringe to
It is essential to minimise the pain experienced by the expel air from the HMN device into water was determined
patient upon injection, especially for invasive procedures at 20°C. As shown in Tables 3–5, the maximum force
such as intravitreal or periocular injections.[32] Therefore, it required to expel air increased with volume of air and
is a common practice for eye drops containing local anaes- decreasing needle diameter (26–30 G). Similar results
thetics (often tetracaine or lidocaine in combination with were observed for F1–F6 formulations when injected from

590 © 2013 Royal Pharmaceutical Society, Journal of Pharmacy and Pharmacology, 66, pp. 584–595
Raghu Raj Singh Thakur et al. Microneedle-mediated intrascleral delivery

Table 3 Maximum forces required to expel different volumes of air Table 6 Work (i.e. syringeability) required to overcome the frictional
(i.e. to overcome the frictional forces) and formulations from hollow forces (i.e. expel of air) and for expelling different volumes of formula-
microneedle devices fabricated from 26 G needle into water at 20°C, tions from hollow microneedle devices fabricated from 26 G needle
n=5 into water at 20°C, n = 5

Volume of formulation (μl) Volume of poloxamer formulation (μl)

30 50 100 30 50 100

Formulation Mean maximum force (±standard deviation) (in N) Formulation Mean syringeability (±standard deviation) (Ns)

Expel air 1.394 ± 0.048 2.125 ± 0.054 2.448 ± 0.033 Expel air 4.042 ± 0.048 7.257 ± 0.054 11.371 ± 0.083
F1 0.158 ± 0.026 0.325 ± 0.102 0.445 ± 0.060 F1 0.173 ± 0.047 0.268 ± 0.094 0.378 ± 0.095
F2 0.248 ± 0.028 0.449 ± 0.056 0.626 ± 0.059 F2 0.322 ± 0.054 0.493 ± 0.078 0.634 ± 0.061
F3 0.359 ± 0.050 0.600 ± 0.059 0.841 ± 0.068 F3 0.877 ± 0.034 0.974 ± 0.050 1.226 ± 0.055
F4 0.475 ± 0.034 0.823 ± 0.039 1.035 ± 0.078 F4 1.367 ± 0.042 1.476 ± 0.064 1.782 ± 0.066
F5 0.571 ± 0.044 1.099 ± 0.076 1.272 ± 0.047 F5 1.580 ± 0.033 1.817 ± 0.114 2.477 ± 0.093
F6 0.681 ± 0.024 1.329 ± 0.031 1.480 ± 0.078 F6 1.920 ± 0.067 2.342 ± 0.070 3.398 ± 0.024

Table 4 Maximum forces required to expel different volumes of air Table 7 Work (i.e. syringeability) required to overcome the frictional
(i.e. to overcome the frictional forces) and formulations from hollow forces (i.e. expel of air) and for expelling different volumes of formula-
microneedle devices fabricated from 29 G needle into water at 20°C, tions from hollow microneedle devices fabricated from 29 G needle
n=5 into water at 20°C, n = 5

Volume of formulation (μl) Volume of poloxamer formulation (μl)

30 50 100 30 50 100

Formulation Mean maximum force (±standard deviation) (in N) Formulation Mean syringeability (±standard deviation) (Ns)

Expel air 1.805 ± 0.029 2.963 ± 0.107 3.493 ± 0.044 Expel air 5.640 ± 0.042 11.469 ± 0.082 15.207 ± 0.025
F1 0.266 ± 0.049 0.394 ± 0.085 0.492 ± 0.076 F1 0.443 ± 0.042 0.660 ± 0.081 1.223 ± 0.049
F2 0.425 ± 0.053 0.567 ± 0.075 0.715 ± 0.036 F2 0.816 ± 0.041 1.086 ± 0.056 1.772 ± 0.138
F3 0.570 ± 0.027 0.764 ± 0.140 0.941 ± 0.141 F3 1.394 ± 0.081 1.611 ± 0.088 2.404 ± 0.053
F4 0.749 ± 0.047 0.993 ± 0.067 1.213 ± 0.080 F4 1.883 ± 0.034 2.180 ± 0.052 3.216 ± 0.081
F5 0.887 ± 0.043 1.048 ± 0.070 1.345 ± 0.060 F5 2.679 ± 0.057 2.918 ± 0.066 4.051 ± 0.110
F6 1.083 ± 0.055 1.215 ± 0.056 1.399 ± 0.061 F6 3.360 ± 0.114 3.613 ± 0.047 4.741 ± 0.104

Table 5 Maximum forces required to expel different volumes of air Table 8 Work (i.e. syringeability) required to overcome the frictional
(i.e. to overcome the frictional forces) and formulations from hollow forces (i.e. expel of air) and for expelling different volumes of formula-
microneedle devices fabricated from 30 G needles into water at 20°C, tions from hollow microneedle devices fabricated from 30 G needles
n=5 into water at 20°C, n = 5

Volume of formulation (μl) Volume of poloxamer formulation (μl)

30 50 100 30 50 100

Formulation Mean maximum force (±standard deviation) (in N) Formulation Mean syringeability (±standard deviation) (Ns)

Expel air 2.000 ± 0.026 3.067 ± 0.062 3.601 ± 0.071 Expel air 6.009 ± 0.064 11.854 ± 0.098 15.696 ± 0.055
F1 0.401 ± 0.083 0.567 ± 0.047 1.011 ± 0.124 F1 0.496 ± 0.147 0.788 ± 0.084 1.714 ± 0.075
F2 0.529 ± 0.057 0.735 ± 0.064 1.252 ± 0.097 F2 1.054 ± 0.191 1.392 ± 0.097 2.236 ± 0.063
F3 0.694 ± 0.033 0.915 ± 0.056 1.436 ± 0.047 F3 1.684 ± 0.154 1.984 ± 0.066 2.798 ± 0.077
F4 0.910 ± 0.045 1.195 ± 0.091 1.654 ± 0.107 F4 2.250 ± 0.070 2.814 ± 0.103 3.767 ± 0.063
F5 1.131 ± 0.049 1.477 ± 0.044 1.836 ± 0.086 F5 3.263 ± 0.084 3.722 ± 0.084 4.835 ± 0.059
F6 1.301 ± 0.025 1.824 ± 0.012 2.021 ± 0.091 F6 4.519 ± 0.129 4.907 ± 0.110 6.000 ± 0.007

26, 29 and 30 G HMN devices, as shown in Table 3–5. ing the needle diameter (Tables 6–8). The maximum force
Increasing formulation viscosity also increased the and work required to inject air were significantly higher
maximum force requirement. In parallel to the maximum than those for any formulation; this is due to the frictional
force, the work required to inject FS-loaded formulations forces associated with the syringes in injecting different
also increased with the volume of formulation and decreas- volumes.

© 2013 Royal Pharmaceutical Society, Journal of Pharmacy and Pharmacology, 66, pp. 584–595 591
Microneedle-mediated intrascleral delivery Raghu Raj Singh Thakur et al.

Table 9 Mean penetration forces required to pierce rabbit scleral OCT, a non-invasive optical imaging technique, is often
tissue using hollow microneedle devices with different needle sizes, highlighted as the optical analogue to ultrasound. OCT
n=5
maps the variation of reflected light rather than sound from
Scleral location a biological sample as a function of depth.[33] Because of
Equator Anterior Posterior extensive light scattering of skin tissue, the typical penetra-
(400 μma) (500 μma) (600 μma) tion depth of optical techniques is low. However, OCT is
Needle
capable of penetrating to depths of approximately 2.0 mm
gauge Mean penetration force (±standard deviation) (in N)
in comparison with confocal microscopy, which can only
26G 1.159 ± 0.084 1.346 ± 0.065 1.589 ± 0.101 reach depths of approximately 250 μm,[34] therefore, is the
29G 0.703 ± 0.034 0.886 ± 0.063 1.101 ± 0.098
only optical method for cross-sectional imaging of the
30G 0.549 ± 0.077 0.710 ± 0.087 0.905 ± 0.058
sclera and other ocular tissue layers in vivo and ex vivo.
a
Penetration depth. Thus, it has been used extensively for ophthalmological

(A) (a) (b) (c)

300 µm 300 µm 300 µm

(a) (b) (c) (d)


(B)

300 µm 300 µm 300 µm 300 µm

(C) (a) (b) (c) (d) (e)

300 µm 300 µm 300 µm 300 µm 300 µm

Figure 6 Optical coherence tomography images showing 30 G hollow microneedle injection of 50 μl F6 formulation (coloured in red) injected into
equatorial sclera to a depth of (A) 400 μm at (a) 0, (b) 1 and (c) 2 h; (B) 500 μm at (a) 0, (b) 1, (c) 2 and (d) 2.5 h; and (C) 600 μm at (a) 0, (b) 1, (c)
2, (d) 2.5 and (e) 3 h. The arrow indicates empty space in sclera created following hollow microneedle application and its subsequent closure over
time.

592 © 2013 Royal Pharmaceutical Society, Journal of Pharmacy and Pharmacology, 66, pp. 584–595
Raghu Raj Singh Thakur et al. Microneedle-mediated intrascleral delivery

100
90
90 (a) (b)
80
80
70
70
60
% FS release

% FS release
60
50
50
40 40

30 30
F1
20 F4 20
10 F6 10
0 0
0 200 400 600 800 1000 1200 1400 0 200 400 600 800 1000 1200 1400
Time (min) Time (min)

70
(c)
60

50
% FS release

40

30

20

10

0
0 200 400 600 800 1000 1200 1400
Time (min)

Figure 7 In vitro release of fluorescein sodium from F1, F4 and F6 formulations at 37°C following intrascleral injection into rabbit sclera at (a)
400 μm (equatorially), (b) 500 μm (anteriorly) and (c) 600 μm (posteriorly), using 30 G hollow microneedle device. Mean ± standard deviation, n = 3.

medical imaging of the retina and anterior segment of the formed, as shown in Figure 6. The formed gel depot pro-
eye, and it has also been reported in the use of calculating vided a sustained release of FS (Figure 7). F6 was chosen as
distances and permeation rates of solutes throughout the it was the most viscous and had the lowest gelation tem-
cornea and scleral tissues.[35] perature in the desired range, hence ensuring implant for-
OCT showed an increase in scleral thickness around the mation and retention within the void space intrasclerally.
circumference of the eye. A mean thickness of 422 μm was The most interesting observation was the reformation/
noted proximal to the lens, and near the orbit, the thickness closure of the sclera tissue, which appeared to envelope the
was 531 μm and reached its maximal thickness of 675 μm implant encouraging retention in the injection site. Recov-
proximal to the optic nerve. The penetration force required ery time was dependent upon the depth of needle penetra-
to pierce the sclera increased with depth of penetration and tion. For example, recovery appeared to be complete within
increasing needle’s diameter, as represented in Table 9. 2, 2.5 and 3 h for injection at a depth of 400, 500 and
In this study, for the first time, we have shown the ability 600 μm (Figure 6), respectively. Further studies are required
of HMN device to precisely localise intrascleral implant- to assess the effect of long-term injection to the mechanical
forming sustain release gel system and the scleral-pore properties and pore-closure ability of the sclera.
closure. Measurements were made using image analysis Permeation of FS from the intrasclerally implanted gels
software that confirmed the penetration of HMNs into the was conducted using a modified Franz-cell setup (Figure 4).
sclera to the required depth, creating a temporary void Depth of implant delivery within the sclera significantly
space in the sclera. When 50 μl of F6 formulation was affected %FS release over 24 h (Figure 7). The release data is
injected into this void space, a gel-based implant was best interpreted as the remaining distance that FS must

© 2013 Royal Pharmaceutical Society, Journal of Pharmacy and Pharmacology, 66, pp. 584–595 593
Microneedle-mediated intrascleral delivery Raghu Raj Singh Thakur et al.

diffuse through the scleral to reach the release media when investigated the pore-closure property of scleral tissue by
the average scleral thickness of a given position is used as using OCT, which was dependent upon the depth of HMN
the maximum vertical distance. For example, when a 50 μl penetration. Finally, this study demonstrated a promising
of F6 formulation was injected into equatorial sclera to a method of administering implant-forming gels in a mini-
depth of 400 μm, then FS has to travel a mean distance of mally invasive manner, which could be a potential alterna-
22 μm before it can reach the receptor compartment of the tive to invasive intravitreal injections. Furthermore,
Franz-diffusion cells. Similarly, FS has to travel a mean dis- sustained drug delivery can be achieved by varying the
tance of 31 and 75 μm of the sclera following injections to a depth of needle penetration, composition of implant-
depth of 500 μm (anterior sclera) and 600 μm (posterior forming gels and region of intrascleral injections. Further
sclera), respectively. After 24 h, %FS release ranged from studies are now needed to investigate the effect of multiple
80.88% to 87.56% (Figure 7a), 70.33% to 75.01% intrascleral injections of implants by using HMN device
(Figure 7b) and 52.86% to 60.63% (Figure 7c) for an injec- and study its effect on drug release and scleral recovery; in
tion at 400 μm (equatorially), 500 μm (anteriorly) and addition, long-term implant retention should also be inves-
600 μm (posteriorly), respectively. Additionally, there was a tigated. We also believe that HMN causes lesser scleral
small but significant difference between the %FS release damage when compared with intravitreal injections;
between F1, F4 and F6 after 24 h. Clearly, these results indi- however, this needs further investigations.
cate that the rate and extent of drug release following
intrascleral delivery is dependent upon the region of
scleral injection, depth of implantation and composition of Declarations
formulation. Conflict of interest

Conclusions The Author(s) declare(s) that they have no conflicts of


interest to disclose. None of the authors has a financial or
In conclusion, a minimally invasive HMN device was fabri- proprietary interest in any method or material mentioned.
cated, with varying needle heights that enable precise locali-
sation of in situ forming FS-loaded thermoresponsive
Acknowledgement
poloxamer formulations within the sclera. Sustained release
of FS was observed, and the percentage of FS release was The Authors would like to acknowledge and extend their
depended upon the depth of implant delivery and region of gratitude to Vacation Scholarship from the Wellcome Trust
intrascleral injection. Also, for the first time, this study awarded (Grant no. 099660) to Steven Fallows.

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