10/25/2019 160M Motor Grader - All Wheel Drive D9T00001-UP (MACHINE) POWERED BY C9 Engine(SEBP5032 - 81) - Documentation

Previous Screen
Welcome: j210ah3
Product: MOTOR GRADER
Model: 160M MOTOR GRADER D9T01565
Configuration: 160M Motor Grader - All Wheel Drive D9T00001-UP
(MACHINE) POWERED BY C9 Engine

Testing and Adjusting

12M, 140, 140M, 150, 160M and 160 Motor Graders Hydraulic and Steering System
Media Number -RENR8469-13 Publication Date -01/08/2012 Date Updated -07/08/2019

i06287672

Disc Pack Preload for Circle Drive - Adjust

SMCS - 5207-025-ZP

ReferenceBefore you perform this procedure, refer to Testing and Adjusting, "Machine Preparation".

Specifications
Table 1
Disk Pack Preload
Date Equipment ID Code

Description Specification Actual

Spring Deflection 2.30 ± 0.25 mm (0.091 ± 0.010 inch)

Minimum thickness to reuse clutch disk

2.44 mm (0.096 inch)

Minimum thickness for friction material

0.20 mm (0.008 inch)

Introduction
The clutch may need set or adjusted to the specifications due to worn clutch discs. As clutch discs wear, they
will lose material, therefore decrease in thickness, causing the spring deflection to decrease. This procedure
will reset the clutch to the correct torque.

Note: An incorrect setting does not indicate incorrect factory setting. This system is subjected to wear during
operation.

Required Tools

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/mediasearch/mediaheaderinfoframeset.jsp&calledpa… 1/3
10/25/2019 160M Motor Grader - All Wheel Drive D9T00001-UP (MACHINE) POWERED BY C9 Engine(SEBP5032 - 81) - Documentation

Illustration 1 g02115434
Tooling (D)

Table 2
Tool Part Number Description Qty
D 8T-5096 Dial Indicator Gp 1

Adjustment Procedure
Note: Minimum reusable thickness for one clutch disk is 2.44 mm (0.096 inch). Minimum thickness for
friction material on one side of the clutch disk is 0.20 mm (0.008 inch).

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/mediasearch/mediaheaderinfoframeset.jsp&calledpa… 2/3
10/25/2019 160M Motor Grader - All Wheel Drive D9T00001-UP (MACHINE) POWERED BY C9 Engine(SEBP5032 - 81) - Documentation

Illustration 2 g01116419
Circle drive

(1) Motor

(2) Bracket

(3) Shims

(4) Bolts

(5) Plate

(6) Spacer

(7) Cover

(8) Spring

(9) Shims

1. Remove cover (7) .

2. Remove three bolts (4) and plate (5) .

3. Measure the distance from the top of spacer (6) to the top of shims (3) . The top of spacer (6) must be
above the top of shims (3) . The distance between the spacer and the shims must be 2.30 ± 0.25 mm
(0.091 ± 0.010 inch). Add shims or remove shims in order to achieve the correct deflection of spring
(8) .

4. Install plate (5) and bolts (4) . Tighten the bolts to the proper torque. For the correct torque, refer to
Specifications, "Circle Drive" for your machine.

5. Install cover (7) .

Copyright 1993 - 2019 Caterpillar Inc. Fri Oct 25 2019 14:05:31 GMT+0800 (Central Indonesia Time)
All Rights Reserved.
j210ah3
Private Network For SIS Licensees.

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/mediasearch/mediaheaderinfoframeset.jsp&calledpa… 3/3