EK ee 4-TAKT-MOTOR TYP 580 — 4-stroke Engine Type 580 500/600 LC4 Technische Daten — Motor ‘500 Lea 600 Lca Hubraum ‘-Zylinder 4-Takt Otto-Motor, flassigkeltegekunit 553 com> Bohrung/Hub Kraftstott 90178 mm i 95178 mm ‘verbeiter Superkrafsio! ROZ 98 ~zwischendurch kann bleitrler Krafttotf mk mndestens ROZ 96 getankt werden, nach max ‘slanktulungen mu8 wieder verblelter Kraftsotf gelankt werden Steuerung Motor und Geiebsschmierung Wot “4 Ventile Uber Kipphebel u. 1 obenliegende Nockenwelle gesteuert ‘Antrieb der Nockenwelle mit Einfachkette Sruckumlaufschmierung mittels Eaten-Olpumpe mit Nadsumo? 1,7 Liter volisynthetsches Motorél SW 50, ‘Zondaniage ‘Zindzeitpunkt Generator Zandkerze Elektrodenabstand Kohlung Kahifidssigkeit ‘Starthilfe Technical Data — Engine Design kontaktlos gesteuerte Thyristor-Zindanlage mit elektr. Zundverstellung Typ Grundeinstellung: Leerlauf 0—2° v. OT (1.200/min) Verstellung ab 1.700lmin bis max. 30° v. OT bei 5.000/min oa 12V_130W - ‘Champion ASYC — (06 mm Flassigkeitskihlung, permanente Umwalzung der Kahiflissigkeit durch mechanische Wasserpumpe. _ ischungsverhaitnis 2: 1 — Frostschutzmittel : Wasser Dekompressor handbetatigt — Kalt- und Warmstarteinrichtung am Vergaser ‘600 LC4 Liquid cooled, single cylinder 4-stroke engine Displacement Bore/stroke leaded premium gasoline RON 98 in between unleaded fue! with at least HON 95 can be used; after max. 3 tank filings leaded fue! must be used again, Valve timing “4 valves over rocker arm and 1 overhead camshaft, camshaft drive through single chain Engine and transmission lubricatc Engine oil Ignition System, Ignition timing Generator Spark plug Spark plug gap Cooling sysiom Coating iquid Starting procedure forced-feed lubrication through Eaten-Oilpump with oil sump filter __ 1,7 liters full-synthetic engine oil SW 50. Contactless thyristor ignition with electronic advanced system type SEM basic adjustment Idling: O—2° BTDC (1 200Irom) adjustment from 1.700/rpm to max. 30° BTDC 5:000/rpm 12V_130W (Champion A5 YC (06 mm (0026 in.) Liquid cooled, permanent rotation of cooling liquid through ‘mechanic driven waterpump ~ 1.2 liters, mix rate 2: 1 — anti freeze mix : water Decompressor hand actuated — Cold and warm start knob on carburator,Vergaser-Grundeinstellung Basic carburetor setting 600MX | gogex¢ | S00E-GS | 6o0e-xc |s00/600E-Gs| s00E-cs | 600 D-XC ungedrosselt| gedrosselt | BRD, A cH Wp PHM 38 SD | PHM 38 SD | PHM 38SD | PMH 38SD | PHM 38 SD | PMH38 SD | Type Hauptdise 195 190 185 120 135 140 | Main jet Nadeldase DR 272 R272 oR 272 DR 268 DR 268 | DR264 Needle jet Leerlaudise = | 55 52 52 38 38 | 38 idling jet Disennadel K5t KSI K51 K5t Kst | Sk 395 | Jet needle Nadelpos. von oben 2 2 | 2 3 | Needle pos. rom top Gemischreg. | Mixture adjusting Schraube offeniinsy| 15, 15 | 18 2 2 = _| screw open wun Gasschieber 40 4 | 40 40 40 50 | Throttle valve Startdise oe | 4 45 45 45 45 | Starting jet Getriebetibersetzungen Gear ratios Primar- Original-Uber- Primary- Original final bersetzung| Getriebedbersetzung | setzung Hinterrad ratio | anamision rive ratio 1.Gang 14:35 MX 15:50 1% gear 14:35 MX 16:50 2.Gang 15:24 DXC 15:50 2° gear 16:26 Dxc 15:50. | 30:81 3.Gang 18:21 EXC 15:50 30:61 3 gear 18:21 EXC 15:50 4.Gang 20:19 EGS 1645 | 4” gear 20:19 EGS 16:45 Gang 27:21 16:40 | 5” gear 27:21 16:40 Toleranzen, Einbauspiele Tolerance, assembly clearance Kolbeneinbauspie! (004-005 mm Piston assembly clearance (0.04—0,05 mm Kolbenring-StoBspiel Kompressionsringe |0,20—0,60 mm Piston ring play compression rings 0,20—-0,60 mm Olabstreitring —_|030—080 mm oll scrape ring (030-080 mm ‘Axialspiel Kurbelwelle 0,103 mm Crankshaft end play 01—03mm_| Kurbelzaptenschiag max. 004 mm Crankshaft pin max. 0,04 mm Axialspiel Getriebewellen 010.2 mm Transmission shatt end play 010.2 mm Axialspiel Olpumpe 0,1—0,2 mm, Cilpump end play 0.1—0,2 mm. Ventilspie! kalt 045 mm Valve play cold_ 015mm ___| Ventiifahrungsspiel 002—004 mm Valve guide play 0.02—0,04 mm Anzugsdrehmomente - Motor Tightening torques (mm x 0.03897 = inch) ‘Sechskantmutter Primarrad M20x1,5 lee Ne Hexagon nut at primary gear M20x1,5 CONG ‘Bundmutter Schwungrad M123 links 60Nm Collar nut at left flywheel Mi2x1 60m Sechskantmutter for Kupplungsmitnehmer M1@x15 | 80 Nm Hexagon nut for clutch carrier MI&xi5, 80m Kickstarter-Anschlagschraube M12x1,5 70 Nm | Kickstarter stop screw M12x1,5, 70 Nm| Innensechskantschrauben der Olpumpe M6 8 Nm Hexagon recess screws at ollpump M6 8Nm Sechskantschraube Nockenwellenrad M10 35 Nm Hexagon screw at camshaft gear wheel M10 35Nm Innensechskantschrauben Zylinderkopf-Oberteil Mé| __8 Nm Hexagon screw at upper part of cylinder head Mé_| __Nm| Zylinderkoptschrauben M10 60Nm Cylinder head screws M10 | 6oNm Bundmuttern am ZylinderfuB M10 40 Nm Collar nuts at cylinder foot M10 40 Nm Kettenradmutter M 20x15 70.Nm Sprocket hex. nut M 20x15 70.Nm (Nm x 0738 = ft.lbs)1 10, 010,11,12,15,16 Motorgehause/Crank case aiammissiesserst| ga Tolonummer st Bid Jelnummer 8% elements transnission Fig Partnumber Qty Fig Partnumber Gly 1a 560,90,000.644 1 260972 060308 91-580.30.0 24 $80.30,000.600 1 27 490,30,029.000 ae 5 501.30,027.000 28 580.38.032.010 510.30.026.100 7 501.30.010.000 580.30.011.500 580.33.097.000 1 1 29 6241 850 2 30a. 580.30.001.100 1 31 §80.30.025.000 1 33 §80.30.020.044 -490,30,090.000 2 34 070 160030 0912 060403 2 35 0912 060253, 09120603531 36 0912 060303 491.90.450.050 1 37 0984 060252 565.30.017.000 1 4044 580.30.050.600 0991 0602082 41 0912060303, 580.30.080.000 1 42 580.90.047.515 580.930.081.000 1 = 580.30.100.000 '580.30.039.000 1 Dichtungssatz 6 Gasket set = 0912 060553 age crite 212 NEUTEILE '91 /NEW PARTS '9132: 91-580.30.1 bet st Kurbelwelle, Kolben/Crankshaft, Piston Bis Tellenummer Sik Bild Jelinummer Stk Fig Partnumber Oty Fig Partnumber Oty 14 580.30.018.600 1 30 580.90.607.000 1 2a 580.30.015.644 1 95 mm/600 LC4 5 0888030050 2 31 580.390.031.000 1 ‘90 mm/500 LC4 ees 31 580.90.631.000 1 560.30.081.000 X 0,1 mm $1 §80.30/880.000 6 7 7 $60.30.081.100 X0,15MM 39, 50 .30.092.000 1 7 560.30.081.200 X 0,3mm ‘90 mm/500 LC4 Oe ‘82a 580.390.632.000 1 9 0760 305272 95 mm/600 LC4 18 0137 120000 82b 580.390.192.000 1 16 510.390.028.100 90 mmi/500 LC4 21 580.30.019.000 32b 580.390.732.000 1 22 0936 200155 sommisoo (Ce 30 580.30.007.000 33 580.390.033.000 1 90 mmv500 LC4 34 580.390.074.000 2 X = nach Bedart/as required ‘cute Ao ExORATAGE 91-580.30.2 Zylinder/Cylinder Bild Telenummer Stk Bid Tellnummer Stk Fig Partnumber Gty Fig Partnumber Oty 48 “V 580.90,005.100. 1 5 490.30.090.000 2 4 90 mm/500 LO4 6 510,30.026.100 2 1 580.30.605.100 1 10a 580.36.010.000 1 es mmveoo LCs 11 580.385.037.000 1 Be 12 os12060163 2 3 0835 100451 4 4 0831 100003 2 91-680.98.0 px SEA ‘Schmiersystem/Lubrication system 65 = \. ey Burne SRM wt s3\\ ; 1 $80,98.001.000 1 23 0812 060163 a3 , 2 0402 030980 30 580.398.234.600 bebe s 3 0984 060302 314 580.38.334.600 4 580,88,008,000 Sea 580 38.14.60 5 $80.98.010.000 40. 580.38.099.100 580.38.004.000 #2 580.38.130.000 7 580.38.006.044 43 580.38.030.000 8 0325 050120 48 580.98.092.010 10 §80.38,070.044 11 580.38,022.100 12 80.38.026.100 13 546.37.099.000 15 580.38.019,000 16 580.38.017.000 17 0908 120153 18 580.38.022.000 19 580.38.023.200 20 §80.38,005.000 21 580.30.041.000 224 580.30,008.600 46 580.38.032.000 501 580.98.041.000 51 0770 056020 52 580.38.043,000 584 580.938.044.000 ‘$4 580.38.042.000 85 0010050163, 60 0912.050203 61 0125 050003 62 §44.31.082.050 63 310.08.060.000 1546.03.048.200 at teaiiaabopetetetropatota leer tere ia)91-580.38.1 a O on a 3 OES, @2 a Sey 91-580.36.0 50 be ee ocriTe 242 Motorentliftung/Breather system Bild Tellenummer Stk Fig Partnumber Gly 1 §80.35.026.000 1 100.01.020.000 543,35,025.100 580.35.025.700 440.11.076.200 Steuertrieb/Timing drive Bild Tyllenummer Stk Bid Jeiummer Stk Fig Partnumber ly Fig Partnumber Gly 2 580.96.014.000 1 25 580.96.097.000 1 580.36,011.000 580.36.013.000 580.36.001.000 3 26 360.03.014.200 4 5 6 580.36,009.000 7 7 8 8 30 580.396.003.144 31 §80.36,005.100 32 580.36,004.100 33 580.36,006.100 35 580.986.007.100 1 1 fi 1 0137 060000 1 1 36 580.936.007.050 1 1 1 1 2 1 1 580.36.065,000 0912 060203 580.36.002.000 10 0923080120 18 §80.36.018.000 20 580.396.112.500 21 $80.36,012.000 22 §80.36.096.000 23 0625 060040 24 580.36.010.000 249 Grad 37 0402031780 38 §80.36,003.100 39 580.398.022.000 40 580.96.008.100 50 $80.38.339,000 51 310.11.027,00091-580.36.1 Zylinderkopf/Cylinder head Tilenummer Ste Bia Pannumosr Oty Fig ‘a 880.36.020.600 1 19a 580.36. 126.600 Los'a1 500 20 565.35.006.000 1 $80.36.620.600 1 21 070020200 pees eg 22 0908 100003, peor an pee 000 23 580.38,032.010 2 ete eee 30 580.36.040.000 SPS 00 6 052 No 31 880.36.140.000 1 458 Ce 32 580.36.041.000 eres 40b 581,36.042.000 2 L \Y 42 7 580,30.036.000 95,3 mm/600 LC4 41 §81.36.043,000 8 580.96,065.000 10 42 §81.96.044,100 10 05510603032 45b 565.90.061.000 11 0587060003 2 50 0912060163, 12 490.30.028.000 2 50 0991 060163 13 §43.30.043.000 2 51 0912 060203, 14 §80.36.098.000 4 52 0912060253 14 $80.36.099,000 2 53. 510.05.074,000 15 420.11.252.000 1 54 0912.060603 16 0933080123 1 55 0912 060703 17 §80.38.032.000 1 60 0137060000 18a 0993012000 4 70 580.38.239.000 2 18. §80.36,026.600 71 810.11.027.000 Ventiltrieb/Valve drive BiloTellonummer Stk Bild olinummer Stk Fig Pannumber Oty Fig _Pantnumber Qty 1 580,36,030.000 2 21 §80,36.095.000 2 36mm 22 ©0988 162205 2 580.36.031.000 23 0988 162210 30mm 30 580.36.050.100 ‘Sa $80.36.027.100 31 43.34.015.000 x x fi x pee ceoeereceioey 81 §43.34.015.100 x pater 31 549.34.015.200 X 1 1 1 1 1 1 6a S80 Seles ae 32 §80.36.059,100 7 §80.36.03: 33 070 100221 eepeersnose coy 34 580.36.048.000 10 580.36.060.644 35. 500960491500 91-580.36.2 114 580.368.061.644 38 12 580.936.062.600 37 13 0934 070756 20 §80.36.056.000 0021 060003 0912 060103 X = nach Bedarf/as required91-580.31.0 Vergaser Dell’orto/Carburettor Dell’orto \Vergasereinstellung beachten! Pay attention to the carburettor setting! 43. §70.31.513.000 44 151.31.112.000 45 501.931.174.000 8 181.31.123.055 1 SportiMx, D-XC 5 151.31.123.052 1 ee ee eo Sport 11 §70.31.525.100 1 1-52 580.31.601.544 1 12 520.31.126.000 2 ny 13. 490.31.131.000 1 ere 14 07990250551 | Byes ee: oe pete 5 2 490.31.134.395 1 18 580.81.127.000 1 wei eee | REINO posi | Sport 21 580.31,153.000 1 see) | game 2 eee | Stevens SR 1 Sees ae) SSE Senses |Z emas 3 4 $9091s20160 1 31 870391.522000 1 4 870.31,523.185 1 peanere sere oes Sport E-GS 35 570.31.515.000 1 4 §70.31,523.140 1 36 570.931.517.000 1 E-GS CH 37 570.31,519.000 1 ciate) Buea Bes an 20 4 39 570.31.573.000 1 5 ar exetr 41 0933 060163 : Sameer i 5) saseat an ce owen, oake Sagem) game ces Base cee) Seems m pain 391-580.31.5 Ziindanlage/Ignition system Bild Tellenummer Stk Bild Teilnummer Stk Fig Partnumber Gy Fig Partnumber Qty 1 §80.31.002,000 2 580.31.002.050 3 §80.31.002,051 5 0084 050303 6 0125 050008 7 0500 050083 8 500.31.003.000 104 580.30.002.200 11 §80.30.040.000 12 580.31.004.000 13 §80.30.002.050 14 0912060253 4 15 0125060003 4 20 §80.31.006.000 1 21 0931060503 2 2 2 1 1 1 22 0125 060003, 23 0985 060003 30 580.391.093.005 31 580.31.010.000 32 580.31.410.044 11 §80.33.031.000 12 565.33.098,000 88-580.33.1 Kickstarter/Kickstarter Bil Tellenummer Stk Bild Telinummer Stk Fig Partnumber Qty Fig Part number Qty 1 §80.93.026.100 1 134 §80.33.022,600 1 2 580.383.020.000 1 14 §80.33.024.000 1 3 520.33.096,000 1 18 565.32.012,000 1 03 520.383.090.100 1 16 580.33.090.000 1 4 §80,33.097,000 1 17 0760223270 1 5 580.33.028,000 1 20 580.939.036.044 1 6 580.33.023.100 1 21 580.383.040.000 x 7 580,38.022.000 1 22 0912070203 1 8 580.33.033.000 1 M 7x20 10 580.393.021.100 1 22 0912 060203 X ; M 6x20 1 ‘ach Bedarf/as required 90-580.33.2 Getriebe I/Transmission | Bild Tellenummer Stk Fig Partnumber ty 1 565.33.002.300 1 2 565.33.010.300 1 3 565.33,004.300 1 4 565.33.006.300 1 5 565.33.008.300 1 6 565.33.016.300 2 8 565.93.015.000 1 9 565.33.099.000 2 10 520.83.096.000 2 11 06252010291 12 865.33.093.000 190-580.33.3 88-580.12.1 oo“: STE PU - oe Me Getriebe II/Transmission II Bild Teilenummer Stk Bild Teinummer Stk Fig Partnumber Gty Fig__Partnumber__ Gy 1 565.33.005.300 1 16 565.33.093.000 1 2 565.33.013.300 1 17 490,30.023.000 1 3 565.33.007.300 1 19 0770020220 1 4 565.33,009.300 1 20 580.33.017.000 1 5 565.33.011.300 1 21 07603247711 212 22 §80.33.029.014 1 6 §80.33,008.100 1 142 7 §00.33,001.000 1 22 §80.93.029.015 1 8 565.933.015.000 1 18-2 9 565.33,018.300 1 22 580.33.029.016 1 10 §65.33.016.300 4 fee 42 620.39.008.000 8 23° 510.33.031.000 1 Fateaae ss Goo O00 24a. §80.33.032.100 1 565.33,098,000 1 CP Spezialwerkzeuge/Special tools Bld Tlenummer Stk Fig. Partnumber Oty 1 §80.12.001.000 1 2 580.12.003.000 1 3 580.12.005.025 1 225 4 580.12.009.000 04 510.12.016.000 5 510.12.011.000 6 580.12.015.090 © 90/500 co 6 580.12.015.095 1 12951600 ce 580.12.021.000 '580.12.019.000 6.276 470 090.43 Omnifit 150 green 11 6899 785 Loctite blue 12 6899 683 Loctite red 15. 151.12.017.000 16 151.12.018.100 x x Kaas X = nach Bedarf/as required90-580.32.1 ge sear 91-580.34.0 Kupplung/Clutch Bld Telenummer ste Bild Tolimummer Stk ee coo ERE usa 1 §80.92.101.144 1 13 565.92.003.100 1 2 580.82,001.000 1 14 549.92.001.000 6 3 580.32,007.000 6 18 02.32.050.000 6 4 §65.32.012.000 2 16 0933060203 6 5 565.32.096.000 1 17 §80.92.014.000 1 6 565.32.095.000 1 18 0912060208 1 7a 580.392.012.000 8 19 545.32.018.000 1 1mm 20 0991060122 2 7 580.92.112.000 7 21 §45.92.093.000 1 4.4mm, 22 545.32.091.000 1 Se ee accor) 23 545.32.090.000 2 92 565.32.011.300 9 oe 25 §80.32.017.000 1 9b 580.32.011.000 7 8 mm © 26 565.92.092.300 1 10 565.32,002.100 1 Sinter 27 543.92.030.000 1 10 565.32.002.500 1 Organ, 28 0471100010 1 11 565.32.018.000 1 Oe Oca te Ozzo eee 12 09961815051 Schaltung/Shifting mechanism id Telanummer Stk aus a Fig Panumber Gy Be & 1 560.34.005.044 1 74 09120605531 2 865.34.013.100 1 15 580.94.026.544 1 3. 580.34.010.000 1 16 580.34.023.500 1 4 880.34.014.000 1 47 §80.34.017.500 1 5 §80.34.020.000 1 20 580.34.012.000 1 6 070123021 2 22. 501.34.026.000 1 12,9x2,1 23. 580.324.015.544 1 06 0770100221 1 24 09910603031 ‘x22 Biicon 25 580.34.016.500 1 Tes odes OL OUo sy 30a 580.34.022.000 1 wo stossove.co 2 31" Soaszoen.coo 1 92 1631 42 580.34.001.100 1 0888.080168 13 580.34.003.000 191-580.35.0 Kihlsystem/Cooling system Bild Tellenummer Stk Bild Telirummer Stk Fig Partnumber ly Fig Partnumber Oty 18 544.35.024.001 0,20m 14 544,35.023.100 2 18 550.07.016.001 0,45m 16 440.11.076.155 114 §80.35.008.600 1 2 §80.35.016.000 1 3a 580.35.007.600 1 4 §80.36.134.000 1 5 580.35.034,000 1 20 410.01.052.000 502,35.033,000 4 21 510.06.097.000 565.325.025.001 0,36m 22 0797 060003 1 2 1 1 6 544,35.025.000 23 0933 060123, 9 546.35.025.000 25 565.95.026.000 10 502.356.025.700 26 580.935.026.000 11 §65.36.027.000 0264580.35.126.000 12 .100.01.020.000 1 ass aa00x X = nach Bedart/as required 90-580.35.2 Wasserpumpe/Water pump BilsTyllenummer Stk Fig Pannumber Qty 1 580.35,050.544 1 2 04711200101 3 0472280120 1 4 0625060016 2 5 0760182472 1 6 544.35.010.000 1 7 07700470151 8 580.35.002.500 1 9 565.35.005.300 1 10 00210500031 11 0912050123 12 565.35.003,300 1 13 $65.35.001.300 1 14 0984060188 4 15 580.96.065.000 1 16 09120601031