This project analyzes and simulates a closed-loop paper tension control system for a web offset printing press using MATLAB. The paper tension directly impacts print quality, so maintaining a constant tension is important. Simulation results show that increasing the proportional gain of the main circuit PID controller reduces overshoot and oscillation. The best control is achieved with a proportional gain of 5 for the main circuit and 20 for the subordinate circuit.
This project analyzes and simulates a closed-loop paper tension control system for a web offset printing press using MATLAB. The paper tension directly impacts print quality, so maintaining a constant tension is important. Simulation results show that increasing the proportional gain of the main circuit PID controller reduces overshoot and oscillation. The best control is achieved with a proportional gain of 5 for the main circuit and 20 for the subordinate circuit.
This project analyzes and simulates a closed-loop paper tension control system for a web offset printing press using MATLAB. The paper tension directly impacts print quality, so maintaining a constant tension is important. Simulation results show that increasing the proportional gain of the main circuit PID controller reduces overshoot and oscillation. The best control is achieved with a proportional gain of 5 for the main circuit and 20 for the subordinate circuit.
Submitted By: Muhammad Zeeshan Akram (UW-16-ME-BSC-026)
Basit Ali (UW-16-ME-BSC-027)
Sayam Ali (UW-16-ME-BSC-037)
Salar Ahmad (UW-16-ME-BSC-045)
Department of Mechanical Engineering
WAH ENGINEERING COLLEGE The Analysis and Simulation of Closed-loop Paper Tension Control System Based on MATLAB in the Web Offset Summary of the Paper: The paper tension of the web offset is one of the important parameters that directly impact the nature of pictures in graphics creation. The pictures can't be successfully Figure 1 feeding paper tension control system exchanged without a fix paper in certain 1-tension controller, 2-scroll core shaft, 3- power while printing. Given an paper scroll, 4-drive motor of scroll core shaft, inappropriate tension force, it will emerges 5-guide roller, 6-paper tape, 7-tension an arrangement of errors in procedure, for enactment jar, 8- tension measure roller, 9- example, paper floating, paper wrinkling, tension measure set. paper cutting or tearing, error of the register, and the wrong position of the SIMULATION OF THE PAPER head or foot edge. As a result, these errors TENSION CONTROL SYSTEM: can quickly worthless paper and influenced task productivity. The internal circuit of paper scroll speed control created by Servo motor and the It's basic to offer a steady paper tension external circuit of paper pressure control, control to ensure the current standard both suitably realized the controlling of the paper running rate around 80M/s. There paper tension. The speed signal delivered are numerous variables can cause the by Servo motor will be sent back to the paper tension change, similar to the shake speed control PID input terminal. The and go amiss of the running parchment following picture is system control block which brought about by the shape diagram changing while at the same time making, exchanging or utilizing. Amid the paper parchment making process, a little slip-up can cause uneven and slant winding. In addition, since the scroll diameter is Fig getting smaller and smaller while running, ure 2 tension control system simulation frame the paper pressure will end up various Simulation parameter: Sampling period under the consistent paper main thrust. As 0.01 second, simulation time 30 second. such, when the diameter of the scroll reduces, the tension of the paper enhances. When the main circuit PID parameter is: As the result of Simulink show that: KP=2; T1=2; KD=0.02 The minor circuit PID parameter is: KP=18; T1=0.1; If the proportionality factor increases, the KD=0.08. overshoot of the control system will clearly reduce, as a result, the clock frequency generally reduces, the changing time abnormally decreases and the control performance improves.
In the real paper strain control, the
decreased proportionality factor of the real circle loop can change overshoot state. In Figure 3 simulation curve of spring the built up case, a best control characteristics curve is achieved by setting the major loop corresponding steady 5 and sub-circle 20 in the pressure control framework.
It is simple for Simulink to lead control
reproduction of the control framework, so it's smarter to get immediate react curve Figure 4 simulation curve of spring also, characteristics parameter of thesystem before the beginning of the The result of the simulation showed the control system plan and the creation use. performance index of control process: Overshoot: σ%=51.1%; peak time: tp =5.8s, adjusting time (5%): ts=18.8s; attenuation ratio of the process: n=4.25. Reference: When increasing the constant of proportionality of the main circuit, the overshoot and the oscillation frequency of the control curve decrease. When the main circuit PID parameter is: KP=5;T1=2;KD=0.02 The minor circuit PID parameter is: KP=18;T1=0.1;KD=0.08