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Project Summary

Course Title: Control Engineering

Instructor: Sir Zain Shami

Submitted By:
Muhammad Zeeshan Akram (UW-16-ME-BSC-026)

Basit Ali (UW-16-ME-BSC-027)

Sayam Ali (UW-16-ME-BSC-037)

Salar Ahmad (UW-16-ME-BSC-045)

Department of Mechanical Engineering


WAH ENGINEERING COLLEGE
The Analysis and Simulation
of Closed-loop Paper Tension
Control System Based on
MATLAB in the Web Offset
Summary of the Paper:
The paper tension of the web offset is one
of the important parameters that directly
impact the nature of pictures in graphics
creation. The pictures can't be successfully Figure 1 feeding paper tension control system
exchanged without a fix paper in certain
1-tension controller, 2-scroll core shaft, 3-
power while printing. Given an
paper scroll, 4-drive motor of scroll core shaft,
inappropriate tension force, it will emerges 5-guide roller, 6-paper tape, 7-tension
an arrangement of errors in procedure, for enactment jar, 8- tension measure roller, 9-
example, paper floating, paper wrinkling, tension measure set.
paper cutting or tearing, error of the
register, and the wrong position of the SIMULATION OF THE PAPER
head or foot edge. As a result, these errors TENSION CONTROL SYSTEM:
can quickly worthless paper and
influenced task productivity. The internal circuit of paper scroll speed
control created by Servo motor and the
It's basic to offer a steady paper tension external circuit of paper pressure control,
control to ensure the current standard both suitably realized the controlling of the
paper running rate around 80M/s. There paper tension. The speed signal delivered
are numerous variables can cause the by Servo motor will be sent back to the
paper tension change, similar to the shake speed control PID input terminal. The
and go amiss of the running parchment following picture is system control block
which brought about by the shape diagram
changing while at the same time making,
exchanging or utilizing. Amid the paper
parchment making process, a little slip-up
can cause uneven and slant winding. In
addition, since the scroll diameter is Fig
getting smaller and smaller while running, ure 2 tension control system simulation frame
the paper pressure will end up various
Simulation parameter: Sampling period
under the consistent paper main thrust. As
0.01 second, simulation time 30 second.
such, when the diameter of the scroll
reduces, the tension of the paper enhances.
When the main circuit PID parameter is: As the result of Simulink show that:
KP=2; T1=2; KD=0.02 The minor circuit
PID parameter is: KP=18; T1=0.1; If the proportionality factor increases, the
KD=0.08. overshoot of the control system will
clearly reduce, as a result, the clock
frequency generally reduces, the changing
time abnormally decreases and the control
performance improves.

In the real paper strain control, the


decreased proportionality factor of the real
circle loop can change overshoot state. In
Figure 3 simulation curve of spring the built up case, a best control
characteristics curve is achieved by setting
the major loop corresponding steady 5 and
sub-circle 20 in the pressure control
framework.

It is simple for Simulink to lead control


reproduction of the control framework, so
it's smarter to get immediate react curve
Figure 4 simulation curve of spring also, characteristics parameter of
thesystem before the beginning of the
The result of the simulation showed the control system plan and the creation use.
performance index of control process:
Overshoot: σ%=51.1%; peak time: tp
=5.8s, adjusting time (5%): ts=18.8s;
attenuation ratio of the process: n=4.25.
Reference:
When increasing the constant of
proportionality of the main circuit, the
overshoot and the oscillation frequency of
the control curve decrease. When the main
circuit PID parameter is:
KP=5;T1=2;KD=0.02 The minor circuit
PID parameter is:
KP=18;T1=0.1;KD=0.08

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