This document provides specifications for designing the drive shaft of a pulley system. It includes key dimensions such as the pulley diameter, face width, bearing centers, and distance from the drive center to bearing. It also lists operating parameters like belt speed, pulley speed, motor speed, gear ratio, belt tensions, absorbed and installed power. Based on the loads, torque, and material properties, the minimum recommended shaft diameter is 100mm to withstand the combined bending and shear stresses based on both maximum shear and von Mises failure theories.
This document provides specifications for designing the drive shaft of a pulley system. It includes key dimensions such as the pulley diameter, face width, bearing centers, and distance from the drive center to bearing. It also lists operating parameters like belt speed, pulley speed, motor speed, gear ratio, belt tensions, absorbed and installed power. Based on the loads, torque, and material properties, the minimum recommended shaft diameter is 100mm to withstand the combined bending and shear stresses based on both maximum shear and von Mises failure theories.
This document provides specifications for designing the drive shaft of a pulley system. It includes key dimensions such as the pulley diameter, face width, bearing centers, and distance from the drive center to bearing. It also lists operating parameters like belt speed, pulley speed, motor speed, gear ratio, belt tensions, absorbed and installed power. Based on the loads, torque, and material properties, the minimum recommended shaft diameter is 100mm to withstand the combined bending and shear stresses based on both maximum shear and von Mises failure theories.
Face width 2000 B Lock Element Centres 1900 C Bearing Centres 2300 D Drive Centre to Bearing 300 E
Belt Speed (m/min) 8
Pulley speed (rpm) 3.92 Motor Speed (rpm) 1440 Gear box Ratio 367.61 Belt Tension (T1) (KN) 27.7 Belt Tension (T2) (KN) 9.20 Effective Tension (TE) (KN) 18.50 Power - Absorbed (kW) 5.0 Drive efficiency (%) 95% Power - Installed (Min) (kW) 5.3 Motor Selected (kW) 7.5 Drive Mass (kg) 500 Drive Mass (N) 4905 Max Torque into shaft (kNm) 9.0 Torque arm radius (m) 0.5 Force into Torque Arm (N) 17902.6 Combined force into shaft 22807.6 Drive Shaft Diam (mm) 100 Polar 2nd Moment of Area 'J' (m4) 4.91E-06 pi x d^4/64 Torsional Shear Stress δ (N/mm2) = (MN/m2) 91.17 T x r / J Bending Moment Overhung - Max (Nm) 6842.28 Bending Stress σ (MN/m2) 139.37 M x y / J Combined Stress (MN/m2) 114.7 [(direct stress/2)^2+(shear stress)^2]^0.5 Material UTS (MN/m2) - EN3a Steel 430
Min' Shaft Size
Max Shear theory (F of S = 4) 102.2 mm dia Von Mises Theory (F of S = 4) 99.3 mm dia Design Life (Hrs) 8211747.9167 Bending of Shaft B E