TM10145 - 310J Backhoe Loader (S.N.

—159759)
Hydraulic and Transmission Oil Coolers Remove and Install

Hydraulic and Transmission Oil Coolers Remove and Install

Upper Hydraulic Cooler Remove

1. Lower all equipment to ground.

2. Stop engine. Release pressure in hydraulic system. See Hydraulic Circuit Pressure Release . (Group 9025-25.)

3.

CAUTION:

TS281-UN: Explosive Release of Fluids

Explosive release of fluids from pressurized cooling system can cause serious burns.

Stop engine. Remove filler cap only when cool enough to touch with bare hands. Slowly loosen cap to relieve
pressure before removing completely.

When radiator cap cool enough to touch with bare hand, loosen to release coolant pressure.

4. Remove front floor mat.

5.
T133998B-UN: Floor Access Plates

LEGEND:

1 - Floor Access Plate

2 - Floor Access Plate

Remove floor access plates (1 and 2).

6.
TX1018199-UN: Park Brake Line

LEGEND:

1 - Park Brake Line Clamp Cap Screw (2 used)

2 - Park Brake Line
3 - Park Brake Line (to park brake)

Remove park brake line clamp cap screw (1).

7. Slowly disconnect park brake line (3) and move away from upper hydraulic cooler.

8.
TX1067865-UN: Hydraulic and Transmission Oil Coolers (side view)

LEGEND:

1 - Hydraulic Hose (to hydraulic reservoir)

 2 - Transmission Hose (to transmission) (2 used)
3 - Hydraulic Oil Cooler
4 - Hydraulic Hose (from valve)
5 - Coolant Hose (between coolers)
6 - Coolant Hose (to radiator) (2 used)
7 - Mounting Plate Cap Screws (3 used)
8 - Cooler Cap Screw and Nut (4 used)
9 - Transmission Oil Cooler

Disconnect hydraulic hoses (1 and 4) on upper hydraulic cooler. Cap and plug all openings.

9. Clamp off and disconnect coolant hoses (5 and 6) on upper hydraulic cooler. Cap and plug all openings.

10. Loosen mounting plate cap screws (7) and unhook mounting plate from cap screws.

11. Remove upper cooler cap screws and nuts (8).

12. Remove upper hydraulic cooler from mounting plate.

13. Repair or replace as necessary.

Upper Hydraulic Cooler Install

1. Install upper hydraulic cooler with cap screws and nuts.

2. Hook mounting plate back on cap screws. Tighten cap screws.

3. Connect coolant hoses (5 and 6) to upper hydraulic cooler .

4. IMPORTANT:

To prevent damage to oil cooler, use backup wrench on oil cooler fittings when installing hoses.

Connect hydraulic hoses (1 and 4).

Item Measurement Specification

Oil Cooler Hydraulic Hose Torque 68 N·m

50 lb-ft

5. Connect park brake line.

6. Install park brake line clamp.

7. Install floor access plates.

8. Replace front floor mat.

9. Check hydraulic and coolant levels. See Check Hydraulic Reservoir Oil Level and see Check Coolant Level . (Operator's Manual.)

10. Operate machine to check for leaks.

Transmission Oil Cooler Remove and Install

1. Lower all equipment to ground.

2. Stop engine. Release pressure in hydraulic system. See Hydraulic Circuit Pressure Release . (Group 9025-25.)

3.

CAUTION:
 TS281-UN: Explosive Release of Fluids

Explosive release of fluids from pressurized cooling system can cause serious burns.

Stop engine. Remove filler cap only when cool enough to touch with bare hands. Slowly loosen cap to relieve
pressure before removing completely.

When radiator cap cool enough to touch with bare hand, loosen slowly to release coolant pressure.

4.
TX1067865-UN: Hydraulic and Transmission Oil Coolers (side view)

LEGEND:

1 - Hydraulic Hose (to hydraulic reservoir)

2 - Transmission Hose (to transmission) (2 used)
3 - Hydraulic Oil Cooler
4 - Hydraulic Hose (from valve)
5 - Coolant Hose (between coolers)
6 - Coolant Hose (to radiator) (2 used)
7 - Mounting Plate Cap Screws (3 used)
8 - Cooler Cap Screw and Nut (4 used)
9 - Transmission Oil Cooler

Disconnect transmission hoses (2) from transmission cooler (9). Cap and plug all openings.

5. Clamp off and disconnect coolant hoses (5 and 6) from transmission cooler. Cap and plug all openings.

6. Loosen cap screws (7) on mounting plate and unhook mounting plate from cap screws.

7. Remove cap screws and nuts (8).

8. Remove transmission cooler (9) from mounting plate.

9. Repair or replace as necessary.

10.
TX1067304A-UN: Transmission Oil Cooler

LEGEND:

2 - Transmission Hose (to transmission) (2 used)

8 - Mounting Plate Cap Screw and Nut (3 each)
9 - Transmission Oil Cooler
10 - Hydraulic Pump Hose
11 - Mounting Bracket

Install transmission cooler with cap screws and nuts.

11. Hook mounting plate back on cap screws. Tighten cap screws.

12. Connect coolant hoses (5 and 6) on transmission cooler.

13. IMPORTANT:

To prevent damage to oil cooler, use backup wrench on oil cooler fittings when installing hoses.

Connect transmission hoses (2) on transmission cooler.

Item Measurement Specification

Oil Cooler Transmission Hose Torque 33 N·m

25 lb-ft

14. IMPORTANT:

To prevent damage to transmission oil cooler, hydraulic hoses must have a minimum of 12 mm (0.5 in.) clearance from cooler
fittings.

Check clearance between hydraulic pump hose (10) and oil cooler fittings on hose (2). Adjust hydraulic pump hose as required to meet
specification.

Item Measurement Specification

Oil Cooler Fitting (to hydraulic hose) Clearance (minimum) 12 mm

0.5 in.

15. Check transmission and coolant levels. See Check Transmission Oil Level and see Check Coolant Level . (Operator's Manual.)

16. Operate machine to check for leaks.

MR50960,0000030-19-20130411