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Client : Date : DEC-05

Project : Calc'd by : KP
Estimate no : Checked by : SM
Contract no :
Sheet no :C08-C5/ 1

CONNECTION NO - C08-C5

LOADS: T-LOADING

HE 300A
Vertical shear Fv := 150kN

Axial Force F := 310kN

Horizontal shear Fh := 44kN

170 Full prep., PPBW


90

8
8
70

20 THK WEB PLATE


70

HE300A HE300A
160X20 THK TEE FLANGE PLATE 160X25 THK END PLATE
BOLTS @ 90 X/CRS BOLTS @ 90 X/CRS
OL T S
B @ 90 X
/ C
RS

1 60 X
2 5 T
HKN EDPA
B LO T S @ 9 0X R
/C S
L E
T

OL T
B S @ 90 X
/C R S

NOTES:-
All bolts are M20, Grade 8.8
All welds are 6mm CFW U.N.O
All main steel & fittings are S275.

Variation no: Rev date Description


Client : Date : DEC-05
Project : Calc'd by : KP
Estimate no : Checked by : SM
Contract no :
Sheet no :C08-C5/ 2

Sectional properties
Supporting beam HE300A Db1 := 290 ⋅ mm Wb1 := 300 ⋅ mm Tb1 := 14 ⋅ mm tb1 := 8.5 ⋅ mm rb1 := 27 ⋅ mm
Incoming beam HE300A Db2 := 290 ⋅ mm Wb2 := 300 ⋅ mm Tb2 := 14 ⋅ mm tb2 := 8.5 ⋅ mm rb2 := 27 ⋅ mm
2
Ab2 := 11300mm
Material Properties
N
Design strength of S275 material py275 := 275 ⋅
up to & including 16 thk 2
mm

N
Design strength of S275 material py265 := 265 ⋅
beyond 16thk and up to & including 2
mm
40mm thk
N
Bearing Strength of S275 material pbs275 := 460
2
mm

N
Design Strength of Weld pw := 220
2
mm

Shear capacity of M20 bolts Ps := 91.9kN

Tension capacity of M20 bolts Pnom := 110kN

Check for bolts


Taking rotation about centre of R := ( 83 153 223 )mm
beam top flange
⎡ 2 ⎤
⎢2 ⋅ ( 0 , n) 2⎥
⎢ ∑ R

⎣ n = 0 ⎦
Section modulus of bolt group Zp := Zp = 717.73 mm
R0 , 2

Eccentricity of shear from beam web e := 170mm

Moment induced due to eccentric shear M := Fv ⋅ e M = 25.5 kN ⋅ m

M
Max.Tensile Force on Single Ft1 := Ft1 = 35.5 kN
bolt due to induced moment Zp

Total number of bolts n := 6


F
Tension per bolt due to axial force & Ft := + Ft1 Ft = 87.2 kN
moment n
Fv
Vertical shear per bolt Fsv := Fsv = 25 kN
n
Fh
Horizontal shear per bolt Fsh := Fsh = 11 kN
4

Variation no: Rev date Description


Client : Date : DEC-05
Project : Calc'd by : KP
Estimate no : Checked by : SM
Contract no :
Sheet no :C08-C5/ 3

2 2
Resultant shear per bolt Fs := Fsv + Fsh Fs = 27.31 kN

⎛⎜ Fs Ft ⎞
Combined shear and tension Ratio := + Ratio = 1.09
⎜⎝ Ps Pnom ⎠
Ratio ( 1.09 ) < 1.4 : Therefore O.K.

Check for weld between beam web and end plate

F Ft1
Tension in second row of bolt Ft2 := + ⋅ R0 , 1 Ft2 = 76.04 kN
n R0 , 2
Bolt pitch p := 70mm
Bolt gauge g := 90mm

Dispersion length on weld Ld := p Ld = 70 mm

Length of weld Lweld := Ld

Ft2 kN
Tension per mm on weld FT := FT = 1.086
Lweld mm

Fv kN
Vertical shear per mm FL := FL = 0.361
2 ⋅ 208mm mm
2
⎛ FT ⎞ kN
Resultant force per mm R1 := ⎜ + FL
2
R1 = 0.941
⎝ 1.25 ⎠ mm
R1
Size of fillet weld required s req := s req = 6.11 mm
0.7 ⋅ pw
Adopt 8mm CFW

Check for end plate (Worst case)


Bolt tension Ft2 = 76.04 kN

Web thickness of HE 300A beam tb2 = 8.5 mm

Ft2 ⎛g tb2 ⎞
Moment due to bolt force M := ⋅⎜ − − 0.8 ⋅ 8mm M = 1.306 kN ⋅ m
2 ⎝2 2 ⎠
Dispersion length ld := p

M ⋅6
Thickness of plate required treqd := treqd = 20.55 mm
py265 ⋅ ld

Adopt 25mm thk end plate

Variation no: Rev date Description


Client : Date : DEC-05
Project : Calc'd by : KP
Estimate no : Checked by : SM
Contract no :
Sheet no :C08-C5/ 4

Check for tee flange plate (Worst case)

Thickness of Tee web plate ts := 20mm


Ft2 ⎛g ts ⎞
Moment due to bolt force M := ⋅⎜ − − 0.8 ⋅ 8mm M = 1.087 kN ⋅ m
2 ⎝2 2 ⎠
Dispersion length ld := p

M ⋅6
Thickness of plate required treqd := treqd = 18.75 mm
py265 ⋅ ld
Adopt 20mm thk tee flange plate

Check for tension capacity of incoming beam web


Tension capacity of beam web/ bolt tension PT := py275 ⋅ p ⋅ tb2 PT = 163.63 kN

Tension in web Ftw := 2 ⋅ Ft2 Ftw = 152.09 kN

PT (163.62 kN) > Ftw (152.09 kN): Therefore O.K.

Check for tee plate welds


Weld between tee flange/ end plate and HE300A top flange

⎡ 2 ⎤ b1
⎢ (R0 , n)⎥
⎢ ∑ ⎥
⎣n = 0 ⎦
Max. compression in top flange Fc := 2 ⋅ Ft ⋅ Fc = 358.95 kN
of beam due to moment R0 , 2

Width of end plate/tee flange plate wp := 160mm

Effective width of beam flange b1 := wp b1 = 160 mm

Effective C/S area of beam


⎣ (
Abeff := Ab2 − 2 ⋅ ⎡ Wb2 − b1 ⋅ Tb2⎤
⎦ ) Abeff = 7380 mm
2

b1 ⋅ Tb1
Compressive force on beam top flange Fca := ⋅F Fca = 94.09 kN
due to axial in beam Abeff

Total compression in top flange C := Fc + Fca C = 453.04 kN

Fh
Horizontal shear per flange Ff := Ff = 22 kN
2

Length of weld available Lweld := b1 Lweld = 160 mm

C kN
Compression per mm FT1 := FT1 = 2.83
Lweld mm

Variation no: Rev date Description


Client : Date : DEC-05
Project : Calc'd by : KP
Estimate no : Checked by : SM
Contract no :
Sheet no :C08-C5/ 5

Ff kN
Shear per mm FL1 := FL1 = 0.137
Lweld mm

2
⎛ FL1 ⎞ kN
FT1 + ⎜
2
Resultant force R2 := R2 = 2.841
⎝ 0.6 ⎠ mm

⎡ ⎛ R2 ⎞⎤
Size of PPBW required (
s := max ⎢ 2 ⋅ 14 + 3 mm , ⎜ ) + 3mm ⎥ s = 13.33 mm
⎢⎣ ⎜⎝ py275 ⎠⎥⎦
Adopt Full prep. PPBW.

Weld between tee flange/ end plate and HE300A bottom flange

Tension dispersed on beam ⎛ F + F ⎞ ⋅ 48.75


Ftf := ⎜ t1 48.75 + 54 Ftf = 41.37 kN
bottom flange ⎝n ⎠

54
Ftf 48.75
kN
Tension per mm on beam FT2 := FT2 = 0.849
bottom flange 48.75mm mm

Length of weld available Lweld1 := 2 ⋅ Wb2 − tb2 − 2 ⋅ rb2 Lweld1 = 537.5 mm

Ff kN
Horizontal shear per mm on beam FL2 := FL2 = 0.041
bottom flange Lweld1 mm

2
Resultant shear per mm on ⎛ FT2 ⎞ kN
R3 := ⎜ + FL2
2
R3 = 0.680
beam bottom flange ⎝ 1.25 ⎠ mm

R3
Size of fillet weld required s req := s req = 4.42 mm
0.7 ⋅ pw
Adopt 6mm CFW

Weld between tee web and HE300A flange


120.8
F Ft1 191.64 kN
Tension in first row of bolt Ft0 := + ⋅ R0 , 0 Ft0 = 64.89 kN
76

n R0 , 2
2 x 65.28 kN
70

F Ft1
Tension in second row of bolt Ft2 := + ⋅ R0 , 1 Ft2 = 76.04 kN 2 x 76.76 kN
46 70

n R0 , 2
2 x 88.24 kN

F
Tension in third row of bolt Ft := + Ft1 Ft = 87.2 kN 268.9 kN
n

(
2 Ft0 ⋅ 76 mm + Ft2 ⋅ 146mm + Ft ⋅ 216mm )
Max shear on the weld/side Fmax := Fmax = 266.17 kN
( 46 + 70 + 70 + 76 )mm

Variation no: Rev date Description


Client : Date : DEC-05
Project : Calc'd by : KP
Estimate no : Checked by : SM
Contract no :
Sheet no :C08-C5/ 6

Length available for weld/side Lweld2 := 145.8mm − 25mm Lweld2 = 120.8 mm

Fmax kN
Shear per mm FL3 := FL3 = 1.102
2Lweld2 mm

FL3
Size of fillet weld required s req := s req = 7.15 mm
0.7 ⋅ pw

Adopt 8mm CFW

Weld between HE300A supporting beam web and tee web


FL
Size of fillet weld required s req := s req = 2.34 mm
0.7 ⋅ pw
Adopt 6mm CFW

Check for tee web plate

Width of web plate w := 120.8mm


Fmax
Thickness of plate required in shear treq := treq = 15.4 mm
0.6 ⋅ 0.9 ⋅ w ⋅ py265

Adopt 20 thk plate as Tee web

Variation no: Rev date Description

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