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T10206-DD09-P0ZEN - 120012 MS For Crane & Hoist Erection Rev.A PDF
T10206-DD09-P0ZEN - 120012 MS For Crane & Hoist Erection Rev.A PDF
Owner :
Consultant :
Contractor :
Project : PC : T10206
MONG DUONG II 2 X 560MW (NET) COAL FIRED POWER PROJECT UAS : DD09
Unit : P0
Page-No : 1/21
Drawing No. : T10206-DD09-P0ZEN__-120012
Page 1 of 21
Doosan Heavy Industries
Vietnam
AES‐VCM
METHOD STATEMENT FOR CRANE & HOIST ERECTION
CONTENTS
1 PURPOSE 3
2 SCOPE 3
3 REFERENCE DOCUMENT 3
5 RESPONSIBILITY 5
9 RISK ASSESSMENT 13
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Doosan Heavy Industries
Vietnam
AES‐VCM
METHOD STATEMENT FOR CRANE & HOIST ERECTION
1. PURPOSE
This Method Statement covers the erection works of Crane & Hoist of Mong Duong II Coal Fired
Power Plant Project.
2. SCOPE
This method statement details the minimum requirements for the storing, unloading, handling,
transportation, erection & testing of Crane & Hoist of Mong Duong II project.
3. REFERENCE DOCUMENT
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Doosan Heavy Industries
Vietnam
AES‐VCM
METHOD STATEMENT FOR CRANE & HOIST ERECTION
All construction machines, facilities and tools should be complied with requirements of the project.
The below list details construction machines, facilities and tools to be used for erection of crane &
hoist.
8. Chain blocks
9. Level blocks
16. Scaffold
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Doosan Heavy Industries
Vietnam
AES‐VCM
METHOD STATEMENT FOR CRANE & HOIST ERECTION
5. RESPONSIBILITY
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Doosan Heavy Industries
Vietnam
AES‐VCM
METHOD STATEMENT FOR CRANE & HOIST ERECTION
¾ Check the manpower to be used for working (welder, grinder, fitter, general worker, helper, etc).
Make sure that all workers have been trained, guided carefully before work.
6.2. Transportation
The transportation equipments must be good condition and inspected by authorized person also.
All access to the site shall be checked to confirm accessibility for the transport vehicles into the site
(transport roads, their width & strength).
The supervisor must be dispatched to check before, during and after transportation of the material to
the working area to make sure the transportation condition is good, safe for equipment, vehicle, and
personnel around.
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Doosan Heavy Industries
Vietnam
AES‐VCM
METHOD STATEMENT FOR CRANE & HOIST ERECTION
The positioning of crane and load of the item must be calculated and checked carefully before lifting,
also the lifting plan must be established and approved by authorized person and the plan shall be
placed at the working area.
Depend on the position and the items to be installed the items can be assembled to a block before
lifting.
For example 1: the overhead crane (90/30 T) for Turbine building, the sub assembly work could be
done for the items as below:
¾ End carriage
¾ Girders
¾ Power supply system
¾ Walkways
¾ Electrical equipment
¾ Pendant system
For example 2: Crane girder is assembled with the following items:
During erection stage, the direct workers must be trained carefully and have to comply with the
erection manual which issued by the manufacturer. During working the crane & hoist the supervisors
also have to check carefully step by step for making sure the work to be carried out in accordance
with the design drawing, procedure/ manual and to prevent any risk which may cause as an accident.
For example: the overhead crane of Turbine building shall be installed following the sequence
below:
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Doosan Heavy Industries
Vietnam
AES‐VCM
METHOD STATEMENT FOR CRANE & HOIST ERECTION
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Doosan Heavy Industries
Vietnam
AES‐VCM
METHOD STATEMENT FOR CRANE & HOIST ERECTION
¾ Installation of sub assembly of mechanical and electrical work on the crane as ground level;
¾ Lifting of crane onto the runway;
¾ Cable connection and termination.
6.6. Welding work
The welding work shall be carried out by qualified welder (welder shall be qualified in accordance
with AWS D1.1).
Visual check shall be applied for 100% of the welding surface and PT (refer to the ITP document)
Cleaning work must be done and checked carefully before, during and after welding.
The tools for tightening must be in good condition and not damage to the bolting material during
working.
After bolting work finished, all bolts must be checked carefully to find the broken or damaged bolts
and repair the bolts properly.
The end carriage is assembled to the girder by inserting the high tensile bolts into the aperture in the
end and the nuts are tightened from the outside with a torque wrench to a maximum of the tensile.
And the washer is to be inserted before tightening. The aperture on the end carriage should then be
closed with the plugs (rubber pad) provided, see the figure as below:
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Doosan Heavy Industries
Vietnam
AES‐VCM
METHOD STATEMENT FOR CRANE & HOIST ERECTION
The adjusting must be done slowly and carefully by experienced & trained personnel.
After each time of the adjusting, the items must be checked to make sure the tolerance and
requirements from the crane manufacturer.
Building span, runway rails and end stopper should be adjusted and checked to ensure that structure
and runway rails are installed properly.
The painting work shall be carried out in accordance with the painting specification which issued by
the paint manufacturer. The qualified painters are required for all painting works also.
All of bolts connect girders with carriages shall be checked by a torque wrench.
After the erection works finished, the crane & hoist shall be power energized and load test to check
the permanent work later. The said activity means is to get the certificate for the permanent
operation of the later stage. The Certificate of Compliance shall be issued after load test by
authorized body following the local regulation (procedure No. QTKĐ 001:2008/BLĐTBXH).
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Doosan Heavy Industries
Vietnam
AES‐VCM
METHOD STATEMENT FOR CRANE & HOIST ERECTION
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Doosan Heavy Industries
Vietnam
AES‐VCM
METHOD STATEMENT FOR CRANE & HOIST ERECTION
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Doosan Heavy Industries
Vietnam
AES‐VCM
METHOD STATEMENT FOR CRANE & HOIST ERECTION
9. RISK ASSESSMENT
The Notes:
¾ All workers related to unloading, handling and erection of overhead cranes will be conducted
according to safe practices by DHI.
¾ Do not commence or continue lifting of crane structure when the wind velocity exceeds 72 km/h.
¾ During lifting of crane structures, especially items that are long and bulky, ensure that both ends
of the structures are attached by guiding ropes. These ropes manned sufficiently to control the
movements so as to prevent undesirable swinging and dipping.
¾ The load imposed on the slings shall not exceed the safe working load, open hooks shall not be
used for hoisting.
¾ Chain, belts, ropes, etc shall have valid certificates and inspected before use.
¾ Protection of lifting area by using barricade.
¾ Particular care shall be taken to maintain a clean/safe working environment.
¾ Housekeeping shall be continuously conducted and all wooden timber scrap/packing material
removed from site.
¾ Equipment shall be regularly maintained and kept free of fluid/oil leakage corrected.
¾ All produced waste will be disposal of according to approved waste management plan.
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Doosan Heavy Industries
Vietnam
AES‐VCM
METHOD STATEMENT FOR CRANE & HOIST ERECTION
Task / List of Type of damage Base Risk Mitigating Controls Residual Risk
Job Hazards (Without Control)
Steps
L S Risk L S Risk
A. Lifting,
Pushing, A.1 Injury to A.1 Where possible the requirement to
Pulling of
hands, feet and manual handle shall be eliminated by
Materials
back through cuts, making use of mechanical means such as
bruising, sprains cranes, hoists, forklifts, sack barrows and
and strains other proprietary lifting, pushing and
pulling tools.
A.2 Lifting
equipment failure A.2 Where lifting, pushing and pulling
cannot be avoided assessment shall identify
A 3 Load a safe system of work which shall include
fallingAE.4 the use of more than one person to carry out
Personnel trapped the required operation.
by lifting
equipment A.2a All lifting equipment will be checked
movement prior to start of work by Doosan Authorized
person.
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Doosan Heavy Industries
Vietnam
AES‐VCM
METHOD STATEMENT FOR CRANE & HOIST ERECTION
B.5 Falls from a B.2b Only DC welding machine shall be
height used. In case of AC welding machine is to
be use must be equipped with VRD
B.6 Health
hazards B.3 Welders shall wear appropriate dry fire
proof clothing.
B.7 Environment
hazards B.4 Leads and equipment shall be inspected
prior to use.
Crushing 3 3 M 2 2 T
D. Crane D.1 Overturning D.1a Crane outriggers shall be deployed in
Stability of the crane
Collapse 3 3 M Accordance with manufacturer's instruction. 2 2 T
D.2 Collapse of
the ground
D. 2a Outriggers shall only be deployed on
beneath outriggers
Injury 3 4 S 2 2 T
firm level ground and fully extended.
D.3 Injury to
operator in
control cab Injury 3 3 M D.3a Outriggers feet shall be fully 2 2 T
supported on purpose made pans or
D.4 Injury to adequate timbers.
personnel in crane
radius D.4a When outriggers are fully deployed
the drane shall be level with all wheels
clear on the ground sufficient
ballast/counterweight shall be in place.
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Doosan Heavy Industries
Vietnam
AES‐VCM
METHOD STATEMENT FOR CRANE & HOIST ERECTION
manufacturer.
Injury 4 4 U 3 3 M
F. Use of F.1 Electric shock /Death F.1a Competent person to inspect daily on
Portable equipment.
Electric
Equipment - F.1b Visual inspection of all tools and
Hand Power cables before connection.
Tools
Conductive cable hangers shall be used to
run temporary cables.
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Doosan Heavy Industries
Vietnam
AES‐VCM
METHOD STATEMENT FOR CRANE & HOIST ERECTION
G. General G.1 Oil spill G.1a All stationary engine driven
activities Effects on environment 3 3 M
equipment shall be provided with secondary
containment trays.
Page 17 of 21
JOB SAFETY ANALYSIS
MONG DUONG II 2 x 560MW (NET) COAL FIRED POWER PROJECT
(Developing a habit of analyzing methods to identify hazards & unsafe practices than developing solutions that control, minimize or eliminating hazards.
Task: Erection of Cranes and Hoists
Prepared by: Reviewed by : Approved by:
Original Date : Revised by Rev. Date: Revision:
Goggles Gloves Face Shield Barricade Needed Lock Out Dust Mask
Tag Out
Safety Harness Long Sleeves Hearing MSDS Group Fault Interrupter Others
Protection Needed/Review (Y/N)
Other Safety Equipment Required :
Remarks : Describe job on general works for tank fabrication & Erection
List of All Job Steps List of All Known Hazards How to Eliminate Hazards
A. Lifting and Positioning A.1 Working at height A.1 Ensure ladders of an adequate length for the purpose required and that
are footed whilst the top is tied
A.2 When working at height more than 1.8m a safety harness shall be used.
A.3 When placing counterweight rigging personnel must attach restrain
lanyard, this will be secured to the inertia reel suspended from the mobile
crane hook block Whilst placing counterweight the movement of rigging
personnel may be restricted therefore hindering movement away from the
load.
A.4 Should this be the case assessment should be made and if necessary
detach the lanyard and move to a different location.
Page 18 of 21
JOB SAFETY ANALYSIS
MONG DUONG II 2 x 560MW (NET) COAL FIRED POWER PROJECT
(Developing a habit of analyzing methods to identify hazards & unsafe practices than developing solutions that control, minimize or eliminating hazards.
Task: Erection of Cranes and Hoists
Prepared by: Reviewed by : Approved by:
Original Date : Revised by Rev. Date: Revision:
Goggles Gloves Face Shield Barricade Needed Lock Out Dust Mask
Tag Out
Safety Harness Long Sleeves Hearing MSDS Group Fault Interrupter Others
Protection Needed/Review (Y/N)
Other Safety Equipment Required :
Remarks : Describe job on general works for tank fabrication & Erection
List of All Job Steps List of All Known Hazards How to Eliminate Hazards
B. Crane Stability B.1 Overturning of the crane B.1 Crane outriggers shall be deployed in accordance with manufacturer's
instruction.
B.2 Outriggers shall only be deployed on firm level ground and fully
B 2 Collapse of the ground beneath extended.
outriggers
B.3 Outriggers feet shall be fully supported on purpose made pans or
adequate timbers.
B.3 Injury to operator in control cab B.4 When outriggers are fully deployed the drane shall be level with all
wheels clear on the ground sufficient ballast/counterweight shall be in place.
B.4 Injury to personnel in crane radius B.5 A.S.L.I. shall be in good working control. Cab computer read out shall
match that of the crane configuration. Cranes shall stop operating in wind
speeds greater than those laid down by the manufacturer.
Page 19 of 21
JOB SAFETY ANALYSIS
MONG DUONG II 2 x 560MW (NET) COAL FIRED POWER PROJECT
(Developing a habit of analyzing methods to identify hazards & unsafe practices than developing solutions that control, minimize or eliminating hazards.
Task: Erection of Cranes and Hoists
Prepared by: Reviewed by : Approved by:
Original Date : Revised by Rev. Date: Revision:
Goggles Gloves Face Shield Barricade Needed Lock Out Dust Mask
Tag Out
Safety Harness Long Sleeves Hearing MSDS Group Fault Interrupter Others
Protection Needed/Review (Y/N)
Other Safety Equipment Required :
Remarks : Describe job on general works for tank fabrication & Erection
List of All Job Steps List of All Known Hazards How to Eliminate Hazards
C. Use of Access Scaffolds C.1 Fall of persons C.1a Edge protection to be provided on all open ended platforms
C.1b Daily inspection of access platforms.
C.1c All persons on access scaffolds to be within safety lines.
C.2 Fall of materials C.1d Provide handrail or lifeline and always use safety full body harness
and hooking.
C.2a All equipment to be in good order.
C.2b No materials to be thrown down under any circumstances.
C.3 Collapse of scaffolds
C.2c Cleaning of platforms before any barriers are removed is essential.
C.3a Ensure scaffolds are inspected by competent persons daily and before
use
Page 20 of 21
JOB SAFETY ANALYSIS
MONG DUONG II 2 x 560MW (NET) COAL FIRED POWER PROJECT
(Developing a habit of analyzing methods to identify hazards & unsafe practices than developing solutions that control, minimize or eliminating hazards.
Task: Erection of Cranes and Hoists
Prepared by: Reviewed by : Approved by:
Original Date : Revised by Rev. Date: Revision:
Goggles Gloves Face Shield Barricade Needed Lock Out Dust Mask
Tag Out
Safety Harness Long Sleeves Hearing MSDS Group Fault Interrupter Others
Protection Needed/Review (Y/N)
Other Safety Equipment Required :
Remarks : Describe job on general works for tank fabrication & Erection
List of All Job Steps List of All Known Hazards How to Eliminate Hazards
D. Use of Portable Electric Equipment D.1 Electric shock D.1a Competent person to inspect daily on equipment.
- Hand Power Tools
D.1b Visual inspection of all tools and cables before connection.
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