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Thompson, Jim "Storage Systems"

Postharvest Technology of Horticultural Crops Short Course 2015 6/11/2015


(c) Postharvest Technology Center, UC Davis

Cold Storage

Jim Thompson
Biological & Agricultural
Engineering, UC Davis

Mechanical Refrigeration
Cold Storage
Evaporator Expansion valve
• Temperature variation < 2°F (1°C).

vapor liquid
Cold Room

Receiver

Compressor
Condenser 3 4

Reciprocating Compressor
Maintaining Temperature
• Refrigeration capacity.

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Thompson, Jim "Storage Systems"
Postharvest Technology of Horticultural Crops Short Course 2015 6/11/2015
(c) Postharvest Technology Center, UC Davis

Maintaining Temperature Finned-Tube Evaporators


• Refrigeration capacity.
• Evaporator coils.

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Insulation
Maintaining Temperature
• Refrigeration capacity
• Evaporator coils
• Insulation

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Maintaining Temperature
• Refrigeration capacity.
• Evaporator coils.
• Insulation.
• Controls/thermostat.

Calibrate control system


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Thompson, Jim "Storage Systems"
Postharvest Technology of Horticultural Crops Short Course 2015 6/11/2015
(c) Postharvest Technology Center, UC Davis

Maintaining Temperature Cold Storage


• Refrigeration capacity. • Temperature variation < 2°F.
• Evaporator coils. • Relative Humidity > 90% - 95%.
• Insulation.
• Controls/thermostat.
• Air mixing volume (usually above fruit).

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Maintaining High Humidity


• Large evaporator surface.
• High evaporator temperature.

Higher capital cost but


1. lower energy use.
2. more uniform temperature.
3. higher humidity.
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Maintaining High Humidity Maintaining High Humidity


• Large evaporator surface. • Large evaporator surface.
• High evaporator temperature. • High evaporator temperature.
• Reduce refrigeration load. • Reduce refrigeration load.
• Humidifier.

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Thompson, Jim "Storage Systems"
Postharvest Technology of Horticultural Crops Short Course 2015 6/11/2015
(c) Postharvest Technology Center, UC Davis

Humidifiers
Maintain High Humidity
High humidity requires uniform
air temperature.

Adds water to
packing materials
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Reduce Moisture Loss Reduce Moisture Loss


• Minimize paper & wood packaging. • Minimize paper & wood packaging.
• Reduce time between picking and
cooling.
A 2lb fiberboard
box can absorb
water equal to 1%
of fruit weight.

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Reduce Moisture Loss


Cold Storage
• Minimize paper & wood packaging.
• Reduce time between picking and • Temperature variation < 2°F.
cooling.
• Relative Humidity > 90% - 95%.
• Harvest during the cool hours of the day
& protect fruit from heating. • Adequate airflow & good uniformity.

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Thompson, Jim "Storage Systems"
Postharvest Technology of Horticultural Crops Short Course 2015 6/11/2015
(c) Postharvest Technology Center, UC Davis

Airflow Uniformity
Airflow Capacity Solid ceiling plenum or duct

• 100 cfm per ton of product for initial


cooling (0.05 m3/mt).
• 20 - 40 cfm per ton for long term storage
(0.01 – 0.02 m3/mt).

Use only as much air as is


needed to maintain
uniform temperature.
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Airflow Uniformity Airflow Uniformity


Solid ceiling plenum Slotted ceiling plenum

no airflow

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4” - 6” between pallet lanes 28

Airflow Uniformity Airflow Uniformity


Vertical Slots in Plenum Wall Horizontal Slots in Plenum Wall

4” - 6” between pallet lanes 29


Tight stack bins 30

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Thompson, Jim "Storage Systems"
Postharvest Technology of Horticultural Crops Short Course 2015 6/11/2015
(c) Postharvest Technology Center, UC Davis

Airflow Uniformity Airflow Uniformity


Serpentine - Letter box Effect of missing lane

Tight stack bins 31 Air speed reduced by 43% 32

Alternate Refrigeration
Sources Cool Bot

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Evaporative Cooling Evaporative Cooling

Air temperature = wet bulb temp + 1 to 3°C


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Thompson, Jim "Storage Systems"
Postharvest Technology of Horticultural Crops Short Course 2015 6/11/2015
(c) Postharvest Technology Center, UC Davis

Evaporatively Cooled Storage Underground Storage

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Well Water Temperature Construction


Steel Frame

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Insulation Construction - Wood Frame

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Thompson, Jim "Storage Systems"
Postharvest Technology of Horticultural Crops Short Course 2015 6/11/2015
(c) Postharvest Technology Center, UC Davis

Construction Concrete Dome


Tilt-up Concrete & Masonry

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Controlled Atmosphere

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