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Alpa - Product Datasheet - 2019
Alpa - Product Datasheet - 2019
ADVANTAGES
The design is based on the use of mainly high tensile steel
material. The design is focused on protecting the crane
against overloads by absorbing any additional forces through Compact Design
its special boom construction.
FUNCTIONS
• SWL 3.0 mT 11 m / 2.0 mT 15 m
• Ex – Zone 2
• Radio Remote Control with rated capacity
• Emergency lowering system
• Hydraulic & electric overload device installed
• 360⁰ slew with Limit switches
• Rated Capacity indicator in radio remote Radio Remote Control – With Load monitoring
• Standard documentation for CE-marking
• Dedicated containerized Ex HPU available
• Connection to existing HPU / Ring Line possible
ALPA
SPW 4.5
Through wire replacements, Alpa
has tried and experienced
different wire spooling systems,
with various functionality and
efficiency, without finding the
optimal solution in regards to
Safety, Functionality and
Efficiency.
ADVANTAGES
Safe
No manual handling of wire drums
Flexible
No overhead lifting needed during operation
Efficient
One operation. No need for reaking in wire.
Correct Backtension Contact for the product:
A must on multilayer wire spooling
post@alpahandling.com
WHY?
Wire replacement on offshore deck cranes are high-risk operations, with
potential of serious injury and damage to personnel, equipment and
reputation, and has caused several incidents through the years.
By applying the correct backtension on winches, correct spooling is ensured
and wire life span may be prolonged due to less wear on wire strands.
Wire replacement is not a routine job for offshore personnel/crane operators.
HOW?
Remotely operated spooling winch. No manual
interference needed during operation.
Constant backtension applied by the hydraulic system.
Provides correct and measurable backtension through
the spooling process.
Hydraulically driven system for material handling. No
need for additional lifting applications during wire drum
replacement, for situations when crane coverage is
limited or absent.
Through the wire replacements, Axess has tried and
experienced different wire spooling systems, with various
functionality and efficiency, without finding the optimal
solution in regards to Safety, Functionality and Efficiency.
360 degree operation
FLEXIBLE SOLUTION
Pneumatic hydraulic system
ATEX approved
NORSOK Z-015
Cable remote control
360⁰ Rotation
Handles different wire drums
For onboard lift
Integrated fork lift pockets
Green solution
Alpa Winches - an environmental friendly
solution as it is can run electrically.
ADVANTAGES
ALPA Winches provides safe and efficient winch operation,
low maintenance and high performance.
Designed to suit individual applications and installations worldwide.
PERFORMANCE
• Standard SWL: 2 - 6 - 10 – 25 TON
• Additional variations available upon request
TECHNICAL
• Electro drive solution
• Ex solutions / None Ex
OPTIONS
• All Electric Spooling Variations
• Electro-hydraulic
• Hydraulic ring line powered
CERTIFICATION
Available with:
• NORSOK R-002
• DNV SfC 2.22
• DNV-OS-E101
ADDITIONAL FUNCTIONALITY
• Emergency Lowering
• Secondary Brake
• Load Indication ALPA winch
• Wire Tensioning System
• EOS – Emergency Operation System
• CT – Constant Tension
• AHC – Active Heave Compensation
ADVANTAGES
Alpa Access Basket provides safe, flexible and efficient access to
remote equipment. With the possibility of having 3 slew functions the
Alpa Basket gives the operator maximum accessibility and
reduces occupied space during parking.
The machine fulfils all relevant safety requirements put forward by Alpa Access Basket for
the certifying authority. The Access Basket can be equipped with maximum accessability
accumulator battery system for emergency evacuation of personnel.
The standard control mode is remote pilot oil controlled from the
basket and from a remote control stand. The basket control panel
govern the control, i.e. the operator will from this panel override the
functions of the remote panel.
OPTIONAL
• Accumulator battery for emergency evacuation of personnel
• Both None Ex and Ex solutions are available
• Radio remote control
• Parking cradle
• Prepared for high pressure washer system
• Plant air connection in basket
PERFORMANCE DATA
Safe working load 300 kg
Upper working position / parking 55 / 75
Basket tilt and slew for Lower working position / entering 55
maximum accessability
Main boom swing motion 90 (or up main structure limitation)
Access basket swing motion 90
Tilt motion 55
Max outreach 14 m
Boom Telescope Stroke 7m
Swing Speed 0-2,5 degree/sec, stepless
Boom Tilt Speed 0-2,0 degree/sec, stepless
Basket Tilt Speed 0-2,0 degree/sec, stepless
Boom Telescope Speed 0-0,15 m/sec, stepless
Green solution
Alpa Hose Reel Station an environmental
friendly solution as it is run electrically.
ADVANTAGES
Alpa Hose Reel Stations provides safe and efficient operation and
storage of bulk loading hoses, used for fluid or powder transfer
operations. Single, double or multireel stations are available,
specifically configured and designed to suit individual applications
and installations worldwide.
STANDARD SOLUTION
• Electro drive solution
• Both None Ex and Ex solutions are available
• Cable remote control
• Variable speed with frequency converter
• Fail safe brake system
• Prepared for Emergency shut down from CCR
• 440V or 690V / 50Hz or 60Hz
ALPA Hose Reel Station
• Up to 60m 4” hose on each reel
• Standard foundation for on-deck installation
OPTIONAL
• Electro-hydraulic or hydraulic ring line solution is available
• Radio Remote Control
• Larger reels for more capacity than 60m 4” hose
• Installation specific designed foundation for installation
• Foundation and deck loading analysis
ADVANTAGES
Alpa Gripper Yoke is designed for
safe, flexible and efficient pipe and material handling. With the
possibility for automatic change between yoke and hook Alpa
Gripper Yoke gives the operator and deck maximum functionality
and minimal physical interference.
FUNCTIONS
OPTIONAL
• Quick coupling hook
• Fully automated hydraulic connection from crane to yoke
• Cylinder position feedback
• Auto rotation of yoke
• Complete control system for maximum integration of
functionalities and possibilities.
Green solution
Alpa Gantry Cranes an environmental friendly
solution as it is can run electrically.
ADVANTAGES
ALPA Gantry Cranes provides safe and efficient handling of pipe
and risers. Specifically configured and designed to suit individual
applications and installations worldwide.
STANDARD SOLUTION
• SWL 2 x 7,5 T to 2 x 15 T
• 16 m rail span
• 10 m lifting height
(customer adaptation available upon request)
CERTIFICATION
Available with:
• NORSOK R-002
• DNV SfC 2.22
• DNV-OS-E101
TECHNICAL
• Electro drive solution
With Magnetic Yoke
• Both None Ex and Ex solutions are available
• Synchronized or individual operation of winches and trolleys
• Emergency lowering
OPTIONS
• All Electric
• Electro-hydraulic or hydraulic ring line powered
• Magnetic Yoke
• Mechanical Yoke
• Alpa Load Recorder with Maintenance Calendar and Component
Monitoring
General Arrangement
Advantages
Reduces exposed personnel during tension ring preparation.
• No manual interference needed
• No need for man riding during operation
• No Work over sea
• Automatic mechanical connection
• Automatic hydraulic connection for locking riser ring mechanism
FUNCTIONALITY
• The system is designed with winch, slew bearing, main
boom, and a telescopic knuckle boom with capacity to
handle the forces applied from the weight of risers and BOP.
System in Parked / Retracted position • The crane geometry is optimized for installation on small
spaces (e.g. cellar deck). Taking a bare minimum of space in
parked position.
• The system can be powered by existing ring line hydraulic
system or from separate HPU.
• The boom tip is designed for switching between different
tools, e.g. gripper manipulator or hook assembly.
Skidding Tension Ring to well center
OPTIONAL
• Gripper for manipulator operations
• Certified as material handling crane (lifting mode)
• Automatic Quick connection for hydraulic connections
Tension Ring and Cylinders in well center
PERFORMANCE DATA
Safe working load Pulling: 35 ton
Pushing: 8 ton
Lifting mode (optional) 5 ton
Swing motion 90
Max outreach 7.8 m
Boom Telescope Stroke 1.9 m
Swing Speed 0-2,5degree/sec, step less
Rigged as Crane
Boom Tilt Speed 0-2,0 degree/sec, step less Manipulator Crane (lifting mode)
Riser Tension With Gripper
Boom Telescope Speed 0-0,15 m/s
Ring Handling
Environmental loads Heel/trim 3⁰
ADVANTAGES
• Safe and easy installations – No need to interact with
existing control system
• Installation on all brands available
• Real time monitoring anytime anywhere
• Lifetime recording of all loads on all critical components
• Optimized class – Maintenance when it is necessary
• Control of all lifting operations, load distribution and
machinery true out lifetime
• Extension of the installation’s lifetime
SPECIFICATIONS
• Load monitoring on critical components
• Evaluates remaining lifetime on components
• Track changes to indicate potential failure
• Maintenance calendar
DELIVERY OPTIONS
• Stand alone or integrated system
• Alpa or client based monitoring
• Installation on new or existing lifting appliances
Online load recorder
ADVANTAGES
• Stand alone or combined solution
WE STRIVE FOR SIMPLICITY AS A
• Integrated recording system
SOLUTION TO EVERY COMPLEX
• Flexibility with modular design
CHALLENGE.
• Build upon standard industrial
IT'S EASY TO MAKE THINGS
components
BIGGER AND MORE COMPLEX.
• EN 13852-1, DNV 2.22 or API 2C
• Ex version available
IT TAKES INSIGHT AND COURAGE
TO MOVE IN THE OPPOSITE
DIRECTION.
• Preservation planning
• Dismount of fragile equipment
• Efficient operations by use of rope access engineers and safe lifting
• Inspection and maintenance
• Preservation
• Storage procedure, including maintenance plan
• De-preservation
• Installation
HYDRAULIC PRESERVATION
• Cleaning
• Inspection
• Maintenance / repair
ELECTRIC PRESERVATION
• Cleaning
• Inspection
• Maintenance / repair
• Cabling
• Motor
• Junction box
• Connectors
• Mechanical interface
STORAGE
• Marking - TAG
• Maintenance plan
• Recommendations Please contact Alpa AS for additional info
Our objective is to make a clear and visible split between our services
related to
Maintenance
Management
Integrity Management
RBI / RCM /RAM analysis
Inspection & Integrity
Lifting and Drilling
Management Equipment Certification
DROPS Management
Findings
In-service Inspection
Electrical Inspection
QC-services
Mechanical Engineering
Electrical Engineering
• 3.rd part Verifications
Engineering Safe Lifting Operations
Solutions Material Handling compliance
consultancy
NORSOK R-002
NORSOK R-003
Solutions
Products
Service
Material Handling Maintenance
Technology Study and analysis
(ALPA)