Professional Documents
Culture Documents
Grob G 120a - Grob Aircraft
Grob G 120a - Grob Aircraft
Grob G 120a - Grob Aircraft
86874 TUSSENHAUSEN-MATTSIES
GERMANY
GROB G 120A
AIRCRAFT MAINTENANCE
MANUAL VOLUME 1
Valid for model G 120A with optional equipment installed in accordance with
Change Note OÄM 1121-075 (Sales Designation G 120A-F).
This record of revisions shows the changes included in the Maintenance Manual. Put all the pages
of a change and the change list into the manual immediately. Destroy the pages which are
replaced. Then complete the Record of Revision below.
A black bar at the right side of the page shows a change.
REVISION NUMBER ISSUE DATE DATE PUT IN PUT IN BY
1 1 Aug 2007 1 Aug 2007 JC-G
Intentionally Blank
Use this Record of Temporary Revisions to record when you put a Temporary Revision into the
Maintenance Manual. A temporary Revision will be cancelled by the next full Revision. Obey the
Instructions in the Revision cover letter and complete the Removed On column below. In some
cases, a new Record of Temporary Revisions will be issued with the full list of issues and
removals.
REV FILED REMOVED CHAPTER REV FILED REMOVED CHAPTER
NO ON ON NO ON ON
05-1 10 May 07 1 Aug 07 05-20
32-1 10 May 07 1 Aug 07 32-30
32-2a 26 Jul 07 1 Aug 07 32-30
Intentionally Blank
This record shows the Service Bulletins which have been included in the Maintenance Manual, and
the Revision which introduced them.
SERVICE REV FILED SERVICE REV FILED
BULLETIN NO ON BULLETIN NO ON
OSB 1121-003 0 15 Jan 07 MSB 1121-065 0 15 Jan 07
MSB 1121-006 0 15 Jan 07 MSB 1121-066 0 15 Jan 07
OSB 1121-009 0 15 Jan 07 OSB 1121-068 0 15 Jan 07
MSB 1121-010 0 15 Jan 07 OSB 1121-069 0 15 Jan 07
OSB 1121-014 0 15 Jan 07 MSB 1121-072 0 15 Jan 07
OSB 1121-015 0 15 Jan 07 MSB 1121-072/1 0 15 Jan 07
MSB 1121-016/1 0 15 Jan 07 MSB 1121-074 0 15 Jan 07
OSB 1121-017 0 15 Jan 07 MSB 1121-082 1 1 Aug 07
OSB 1121-020 0 15 Jan 07 MSB 1121-083 1 1 Aug 07
OSB 1121-021/1 0 15 Jan 07
MSB 1121-023 0 15 Jan 07
OSB 1121-027 0 15 Jan 07
OSB 1121-028 0 15 Jan 07
OSB 1121-031-1 0 15 Jan 07
OSB 1121-037 0 15 Jan 07
OSB 1121-038 0 15 Jan 07
OSB 1121-039 0 15 Jan 07
MSB 1121-043/1 0 15 Jan 07
OSB 1121-044 0 15 Jan 07
MSB 1121-047 0 15 Jan 07
MSB 1121-048 0 15 Jan 07
MSB 1121-049 0 15 Jan 07
MSB 1121-050 0 15 Jan 07
MSB 1121-052/2 0 15 Jan 07
OSB 1121-053 0 15 Jan 07
MSB 1121-054 0 15 Jan 07
MSB 1121-057 0 15 Jan 07
MSB 1121-060 0 15 Jan 07
MSB 1121-061 0 15 Jan 07
OSB 1121-064 0 15 Jan 07
Intentionally Blank
This list shows the Service Letters which have been included in the Maintenance Manual and the
revision number which introduced them.
SERVICE REV FILED MAINTENANCE REV FILED
LETTER NO ON INSTRUCTION NO ON
SL 1121-001 0 15 Jan 07
SL 1121-002 0 15 Jan 07
SL 1121-004 0 15 Jan 07
SL 1121-006 0 15 Jan 07
SL 1121-011 0 15 Jan 07
SL 1121-012 0 15 Jan 07
Intentionally Blank
Front Matter Page Date Chap Page Date Chap Page Date
Sect Sect
Record of i/ii 10 Feb 07
05-00 Title 1 10 Feb 07 05-50 9 10 Feb 07
Revisions
05-00 Title 2 10 Feb 07 05-50 10 10 Feb 07
Record of iii/iv 10 Feb 07
Temporary 05-00 TOC 1 10 Feb 07 05-50 11 10 Feb 07
Revisions 05-00 TOC 2 10 Feb 07 05-50 12 10 Feb 07
Record of v/vi 1 Aug 07 05-00 1 10 Feb 07 06-00 Title 1 10 Feb 07
Service 05-00 2 10 Feb 07 06-00 Title 2 10 Feb 07
Bulletins 05-10 1 10 Feb 07 06-00 TOC 1 10 Feb 07
Record of vii/viii 10 Feb 07 05-10 2 1 Aug 07 06-00 TOC 2 10 Feb 07
Service Letters 05-20 1 10 Feb 07 06-00 1 10 Feb 07
and 05-20 2 10 Feb 07 06-00 2 10 Feb 07
Maintenance 05-20 3 10 Feb 07 06-00 3 10 Feb 07
Instructions 05-20 4 1 Aug 07 06-00 4 10 Feb 07
List of Effective 1-12 1 Aug 07 05-20 5 1 Aug 07 06-00 5 10 Feb 07
Pages 05-20 6 10 Feb 07 06-00 6 10 Feb 07
TOC 1-4 10 Feb 07 05-20 7 10 Feb 07 06-00 7 10 Feb 07
05-20 8 10 Feb 07 06-00 8 10 Feb 07
Chap Page Date 05-20 9 10 Feb 07 06-00 9 10 Feb 07
Sect 05-20 10 10 Feb 07 06-00 10 10 Feb 07
01-00 Title 1 10 Feb 07 05-20 11 10 Feb 07 06-00 11 10 Feb 07
01-00 Title 2 10 Feb 07 05-20 12 10 Feb 07 06-00 12 10 Feb 07
01-00 TOC 1 10 Feb 07 05-20 13 10 Feb 07 07-00 Title 1 10 Feb 07
01-00 TOC 2 10 Feb 07 05-20 14 10 Feb 07 07-00 Title 2 10 Feb 07
01-00 1 10 Feb 07 05-20 15 1 Aug 07 07-00 TOC 1 10 Feb 07
01-00 2 10 Feb 07 05-20 16 10 Feb 07 07-00 TOC 2 10 Feb 07
01-00 3 10 Feb 07 05.30 1 10 Feb 07 07-00 1 10 Feb 07
01-00 4 10 Feb 07 05-30 2 10 Feb 07 07-00 2 10 Feb 07
01-00 5 10 Feb 07 05-40 1 10 Feb 07 07-10 1 10 Feb 07
01-00 6 10 Feb 07 05-40 2 10 Feb 07 07-10 2 10 Feb 07
03-00 Title 1 10 Feb 07 05-40 3 10 Feb 07 07-10 3 10 Feb 07
03-00 Title 2 10 Feb 07 05-40 4 10 Feb 07 07-10 4 10 Feb 07
03-00 TOC 1 10 Feb 07 05-40 5 10 Feb 07 07-11 1 10 Feb 07
03-00 TOC 2 10 Feb 07 05-40 6 10 Feb 07 07-11 2 10 Feb 07
03-00 1 10 Feb 07 05-50 1 10 Feb 07 08-00 Title 1 10 Feb 07
03-00 2 10 Feb 07 05-50 2 10 Feb 07 08-00 Title 2 10 Feb 07
04-00 Title 1 10 Feb 07 05-50 3 10 Feb 07 08-00 TOC 1 10 Feb 07
04-00 Title 2 10 Feb 07 05-50 4 10 Feb 07 08-00 TOC 2 10 Feb 07
04-00 TOC 1 10 Feb 07 05-50 5 10 Feb 07 08-00 1 10 Feb 07
04-00 TOC 2 10 Feb 07 05-50 6 10 Feb 07 08-00 2 10 Feb 07
04-00 1 10 Feb 07 05-50 7 10 Feb 07 08-10 1 10 Feb 07
04-00 2 10 Feb 07 05-50 8 10 Feb 07 08-10 2 10 Feb 07
TABLE OF CONTENTS
Ch/Sect Title
01-00 Introduction
03-00 General Description
04-00 Airworthiness Limitations
05-00 Time Limits and Maintenance Checks
05-10 Time Limits
05-20 Scheduled Maintenance Checks
05-21 Scheduled Maintenance Checks for Aircraft Operated Under FAR 91
05-30 Flight Line Checks
05-40 Scheduled Maintenance Check 3000 Hours
05-50 Unscheduled Maintenance Checks
06-00 Dimensions and Areas
07-00 Lifting and Shoring
07-10 Jacking
07-11 Hoisting
08-00 Leveling and Weighing
08-10 Weighing
08-20 Leveling
09-00 Towing and Taxiing
09-10 Towing
09-20 Taxiing
10-00 Parking and Mooring
10-10 Parking
10-20 Mooring
10-30 Return To Service
11-00 Placards and Markings
11-20 Exterior Placards
11-30 Interior Placards
12-00 Servicing
12-10 Filling Fluid Systems
12-20 Scheduled Servicing
12-30 Unscheduled Servicing Maintenance Practices
20-00 Standard Practices
20-10 Standard Practices – Airframe
20-30 Standard Practices - Electrical
20-70 Standard Practices - Engine
57-00 Wings
57-10 Wing Structure
57-50 Flaps
57-60 Ailerons and Tabs
61-00 Propeller
61-10 Propeller Assembly
61-20 Propeller Control
71-00 Power Plant
71-01 Remove and Install the Engine Without the Mounting Frame
71-10 Cowlings
71-20 Mounts
71-50 Electrical Cables in the Engine Compartment
71-60 Air Intakes
71-70 Engine Drains
72-00 Engine
72-20 Engine Power Section
72-30 Cylinder Section
72-40 Engine Accessory Housing
72-50 Engine Lubrication
73-00 Engine Fuel and Control
73-10 Distribution
73-20 Control
74-00 Engine Ignition
74-10 Electrical Power Supply
74-20 Distribution
76-00 Engine Controls
76-10 Engine Power Control
77-00 Engine Indicating
77-40 Integrated Engine Display System
78-00 Exhaust
78-10 Exhaust Manifold and Muffler
79-00 Engine Oil System
79-20 Inverted Oil System
79-30 Engine Oil System - Indicating
80-00 Engine Starting
80-10 Engine Starting - Cranking
CHAPTER 01
INTRODUCTION
Intentionally Blank
2. Revision Service........................................................................................................................ 1
6. Service Bulletins........................................................................................................................ 2
10. Abbreviations............................................................................................................................ 2
14. Figures...................................................................................................................................... 5
Intentionally Blank
CHAPTER 01
INTRODUCTION
1. General
This Maintenance Manual contains the data necessary to do the maintenance of the Grob G 120A
with optional equipment installed in accordance with Change Note OÄM 1121-075 (Sales
Designation G 120A-F. It contains a full description of the systems, trouble shooting procedures,
removal and installation procedures and maintenance instructions. It does not contain
maintenance data for components removed from the aircraft. (Maintenance Shop data).
The Maintenance Manual does not contain wiring diagrams for the electrical systems. Refer to the
G 120A Wiring Manual for wiring diagrams. Use this manual and the Wiring Manual to do Trouble-
Shooting on the aircraft.
Follow the instructions in this manual when doing maintenance.
Use these manuals with the Maintenance Manual:
– Illustrated Parts Catalogue G 120A-F
– Wiring Manual G 120A.
– Flight Manual G 120A.
– Lycoming Operators Manual
– Hartzell Propeller Manual
2. Revision Service
The manufacturer makes changes to the Maintenance Manual to show design changes,
maintenance procedure changes or other changes. Each group of changes is called a "Revision."
The manufacturer sends copies of each Revision to customers who subscribe to the Revision
Service.
A Manual Revision contains these items:
− The series of component applicable
− Instructions for putting the Revision in the manual
− The reason for each change
− The changed pages
− A new List of Effective Pages
A vertical line in the margin of the page shows the change. Where a figure is changed, a hand
points to the change.
Each page of the manual shows the date of first issue. If the page has changed, it shows the date
of the revision.
3. Record of Revisions
This Maintenance Manual has a Record of Revisions. The Record of Revisions shows when
Revisions were included in the Maintenance Manual.
4. Temporary Revisions
Temporary Revisions correct errors or give temporary instructions. The manufacturer sends them
to aircraft owners quickly. The manufacturer uses yellow paper for Temporary Revisions. The
manufacturer usually puts the contents of Temporary Revisions in the next approved Revision.
5. Record of Temporary Revisions
This Maintenance Manual has a Record of Temporary Revisions. Use the Record of Temporary
Revisions to show when Temporary Revisions were included in the Maintenance Manual. Also use
it to show when Temporary Revisions were removed.
6. Service Bulletins
If a Service bulletin changes something in the Maintenance Manual, the change will be shown in
the Service Bulletin.
Service Bulletins have three categories:
Category I
Recommends that you do the work specified in the Service Bulletin before next flight.
Category II
Recommends that you do the work specified in the Service Bulletin by the time shown in the
Service Bulletin.
Category III
The technical data tells the owner about permitted installations or additional equipment.
Note: Write the serial numbers of all Service Bulletins done on the Aircraft in the
Aircraft Record Of Service Bulletins (pages SB1/SB2).
Note: A NOTE tells the person doing the maintenance how to make the task easier.
12. Manual Configuration
This manual is written using the regulations of the Air Transport Association of America
Specification 100 (ATA 100). Each system is given a chapter number from the ATA 100. Where
applicable, a chapter contains sections for each sub-system.
This manual does not use the ATA 100 Aircraft Maintenance Task Oriented Support System
(AMTOSS). And it does not use the ATA 100 Production Management Data Base (PMDB).
A. The ATA 100 Numbering System.
The ATA 100 numbering system uses 3 pairs of numbers: For example:
27-20-xx
C. Chapter Configuration
The first page of each Chapter shows the number of the chapter and the title. The second page
shows the contents. Each chapter and section contains the topics that follow:
– Description and Operation
– Trouble Shooting
– Maintenance Practices. Where applicable the Maintenance Practices give data on these
procedures:
(1) Servicing.
(2) Removal and Installation.
(3) Adjustment/Tests.
(4) Checking/Testing.
(5) Cleaning/Painting.
(6) Repairs.
Operator/Customer: Date:
Location of Query:
Publication: Volume:
Name:
2. Solution above not agreed, solution attached – insert in publication pending revision.
Note: When inserted (opposite and facing the page queried) in a publication in accordance with this
Instruction, this sheet assumes the status of an Advance Information Leaflet (AIL). As such it is to be
Complied with. On receipt of a formal Amendment this sheet is to be removed and retained on file.