Maruti 800cc

Gear Ratio-

Ist Gear – 3.146

IInd Gear- 1.894
IIIrd Gear - 1.28
IVth Gear- 0.914

Reverse gear- 3.583

Differential Gear Ratio- 3.789

Tire radius-10.5”
Max Torque- 59 Nm@ 2500rpm.
Max Power- 54.9 bhp@ 3500rpm.

CALCULATIONS:
Formula used to calculate car speed, torque, power, COG and pick up of the car.

1. Car speed = Tire Radius X RPM

 ─────────────
168 X Gear Ratio

2. Final Drive Ratio= Final Drive Ratio of Transmission Box X Differential Gear Ratio

3. Torque by each Gear= Gear Ratio X 59

───────────
Reverse Gear

Torque by nth Gear X Differential Gear Ratio

4. Torque by the each gear = ────────────
2

2πNT Pimep x N x A x Rx T
5. Power = ───── Kw IP= ───────────── Kw
60000 60000

N=RPM
T=Torque.
π =3.14.
A= Area of the stroke.

6. Force on each time due to the Torque applied by the shaft

T=Fxr
T = Torque on the each shaft.
F= Force on the hub (Tyre).
r = Tyre Radius.

7. To calculate acceleration:
V2 – u2 = 2as
V= u + at

8. To Calculate COG
m1 (a1i +b1j +c1k) +m2 (a2i + b2j + c2k)
(xi + yj + zk) = ──────────────────────────
m1+ m2
CALCULATION CHART:

Speed of the car at different rpm

Gear Ratio 1000 2000 3500
3.146 3 5 9
1.894 4 9 15
1.280 6 13 23
0.914 9 18 32
3.583(Reverse) 2 5 8

Torque @ 2500 rpm

Gear Ratio Torque on the drive shaft(Nm) Torque on the drive axle(Nm)
3.146 51.8 98.42
1.894 31.18 59
1.280 21.08 39.9
0.914 15.05 28.51
3.583(Reverse) 59 111.78

Power @ 3500 rpm

Power at Individual Ratio bhp @ 3500 rpm
P3.140 52.3487
P1.894 29.0197
P 1.28 19.6057
P0.9 14.002
P3.583(Reverse) 54.9082

Force on wheel due o the Torque on Drive Axle

Gear Ratio Force on each wheel(N)
3.146 10.15
1.894 5.63
1.280 3.80
0.914 2.72
3.583(Reverse) 10.64

Dimension of sub-components in the Engine Compartment

Sub-component kg Length (in) Breath (in) Height(in)
 Engine and transmission 110 28 21.3 25

Fuel tank 7 5.163 5 13

Radiator 8 18 7 15

Battery 10 10 7 10

Considering the center of the base of the firewall as the origin

Center of gravity of the vehicle

Sub-components Weight(kg) X-axis Y-axis Z-axis

Engine and 110 7 -15.64 8
Transmission

Fuel tank 7 13.42 -3.2 7.75

Radiator 8 -4 -18.5 12.5
Battery 10 6 -17.71 9
Chassie + driver + 193 0 4.2 6.1
steering

Center of Gravity of the Engine Compartment:

0.000521i – 15.3j + 8.3k

Center of gravity of the whole vehicle

0i-3.54j +6.94k