F brake

BR Brake system

Notes on work .................................................. .. ...... 2 And inspection of on-board, maintenance ...................................... Twenty

- SRS Air bag, pre-tensioner seat And removal, installation ................................... . . . 20

Notes on belt with car .............................. Two Vacuum piping ..................................... . . . twenty three C

- Notes on brake system ....................... Two And removal, installation ................................... . . . twenty three
Prepared by .................................................. .................. Three ·inspection .................................................. ............. twenty three

Special tools .................................................. ... ...... 3 Front disk brake ................................. twenty five
break pedal ................................................ . . . . . .Four Exchange time (of the disc caliper piston
D
And inspection on the vehicle, the adjustment ......................................... Four Seal and dust seal) ............................. twenty five

And removal, installation ......................................... Five And inspection of on-board .............................................. . . . twenty five

Brake fluid .................................................. Eight ·Diagram ( AD35VB Type) ..................................... twenty five

·Time for replacement .................................................. ... ...... 8 Removing the brake pads, mounting ......... 26

And inspection of on-board .............................................. ...... 8 Caliper A SSY Removing, mounting .... 26 E
- Extraction and injection ....................................... ...... 8 Calipers ASSY Of decomposition, assembly ............ 27

, Air-vent .................................................. ... ...... 9 Rear disc brakes ..................................... . . . 32

Brake piping brake hose ................ Ten Exchange time (of the disc caliper piston

Exchange time (brake hose) ...................... . . . . Ten Seal and dust seal) ............................. 32
And inspection of on-board .............................................. . . . 32 BR
And hydraulic piping .................................................. ... . . . . Ten
Front brake piping brake ·Diagram( AD14V Type) ................................... . . . 32

Removing a hose, mounting ..................... . . . . Ten Removing the brake pads, mounting ......... 33

Rear brake piping, brake hose Caliper A SSY Removing, mounting .... 33
Removing, mounting ................................... Eleven Calipers ASSY Of decomposition, assembly ............ 34
G
And inspection after installation .............................................. . . . . 12 Service data ................................................ . . . 37
Brake master cylinder .......................... . . . . 13 Of brake crisis condition ................................... . . . 37
Exchange time (cup of the master cylinder) ..... 13 ·break pedal ............................................. 37
And inspection of on-board .............................................. . . . . 13 Check valve .......................................... . . . 37
Master cylinder ASSY ............................ 13 Brake booster ................................... . . . 37 H
And removal, installation ....................................... 14 Front disc brakes ........................... 37
Disassembly, assembly .............................................. 14 Rear disc brakes .................................. 37
Negative pressure brake booster .............................. . . . . 20 With-tightening torque ................................................. . . . 38

KA

BR - 1
 Notes on work

Notes on work PFP: 00001

SRS Air bag, care about the pre-tensioner seat belt with a car JFS003RZ

warning : • SRS The configuration of the associated air bag and pretensioner seat belt system components desorption and harness desorption, key

switch OFF In, disconnect the negative battery terminal Three It is carried out after leaving more than minute. (For discharging the electricity stored in the auxiliary power

supply circuit of the air bag sensor Yu in the knit.)

• The desorption of the components, air tools and power tools, etc. that you do not use.

• SRS Air bag and harness for the pre-tensioner seat belt system is, that you do not repair by solder or the like. In addition, careful attention should be given to
interference with the biting and other parts of the harness.

• SRS That you do not use the electric tester such as circuit testers when the inspection of the air bag and pretensioner seat belt circuit and
separately state. (Working prevention by fine current of the tester)

• The connector of the air bag module and pre-tensioner seat belts, of foreign matter such as a driver plug is not. (Working preventing
electrostatic)

• SRS The airbag and pretensioner seat belt, using the yellow harness connector as identification, and to distinguish from other harness.

• For safety reasons, maintenance work, " SB Seat belt "and" SRS SRS Making reference to the air bag. "

Notes on brake system JFS003S2

• Brake pads, shoes, drums, dust adhering to the back plate is to collect in the dust collector. In addition, it does not scatter by Eabu low and the
like.

• Brake fluid Nissan brake fluid No.2500 to use.

• Brake fluid withdrawn must not be reused.

• That it does not attach the brake fluid on the painted surface, such as a body. If you have any attachment, be Rukoto the wash wipe quickly.

• When washing the master cylinder, the components such as disc brake calipers, the use of clean brake fluid.

• Wash with a mineral oil, such as gasoline or light oil, to become the cause of the malfunction alter the properties of the rubbers, line snare Ikoto.

• Brake tube flare nut is tightened securely in the flare nut torque wrench.

• If you have found a brake fluid leakage because of the important safety parts, be replaced with a new one if there

is sure to disassemble the parts anomaly.

• The prior to performing the work, key switch OFF The position, ABS Or remove the connector of the
actuator puter, and convenient way to remove the battery terminal.

• And be sure to check child tightening torque When installing the brake pipe.

BRA0001D

BR - 2
 Prepared by

Prepared by PFP: 00002

Special tool JFS0034H

name Use

Output rod gauge B

KV9910 02000 Output rod size adjustment of the booster

ZZA0756D

BR

KA

BR - 3
 break pedal

break pedal PFP: 46501

Inspection on the vehicle, the adjustment JFS0034I

Gap inspection of the floorboards when the play and-depth

• To check the play of the pedal.

• From the dash panel, to check the height of the brake pedal the top surface.

• If you deviate from the reference value is adjusted according to the dimensions shown below.

BRA0240D

H One Pedal height 167.2 ~ 177.2mm

During the depression pedal height (at the time of the engine speed, ABS Cars with: 65mm that's all
H Two
pedal force 490N { 50kg }Time) VDC, Adaptive cruise control system with a car: 85mm that's all

Stopper and a stop lamp SW And brake SW Gap between the end face of the (adaptive
C 0.74 ~ 1.96 mm
cruise control system with a car)

A Play of the pedal Three ~ 11 mm

BR - 4
 break pedal

Adjustment

1. The stop lamp switch and the brake switch (adaptive cruise control cis
To the left tem with car) 45 ° loosen Turn.

2. Of the input rod lock nut A Loosen, the input rod

Turn, according to the height of the provisions of the pedal, lock nut A The tightening.

Caution : Threaded portion of the input rod end is located inside the clevis B
To make sure that is.

Lock nut A Tightening torque: 15.7 ~ 21.6N - m { 1.6 ~ 2.2kg - m }

C
3. In a fixed state attracted to the front of the pedal by hand, stop lamp scan
Switch and end surface of the brake switch (adaptive cruise control system with a car)
pushes the switch until it hits the stopper.

Four. The stop lamp switch and the brake switch (adaptive cruise control cis
D
While pressed against the end face of the tem with car) to stopper, to the right the switch 45 °

Turn fixed.

Caution : Stopper and the stop lamp switch and the brake switcher
Chi gap between the (adaptive cruise control system with a car) the end face ( C Part) is possible to

confirm that it is within the specified value. E

SFIA0819J

Five. To check the play of the pedal.

Caution : When you release the pedal, to ensure that the stop lamp is off.

6. Start the engine, check the height at the time of depression of the brake pedal. BR

Removal, installation JFS0034J

Diagram
G

SFIA0739J

1. Snap ring 2. Clevis pin 3. Stop lamp SW

KA
Four. clip Five. break pedal ASSY 6. brake SW

BR - 5
 break pedal

removal

1. BCM A remove. " BCM Installation, removal "( BL-50 page ) See you confirm that you have read.

2. BCM Remove the brake pedal mounting bolts (upper side) at the back of the mounting position.

3. Remove the front pillar garnish. " Body side trim "( EI-29 page ) See you confirm that you have read.

Four. Remove the installation upper garnish. " Instrument ASSY "( IP-4 page ) See you confirm that you have read.

Five. Preparative steering upper mount bracket mounting bolts (upper side)
Rihazusu.

SFIA2039J

6. Remove the instrument lower driver panel. " Instrument ASSY "( IP-4 page ) See you confirm that you have read.

7. Remove the harness connector, connector of the stop lamp switch and the brake switch (car with adaptive cruise control system)

The stop lamp switch and the brake switch Remove the restrictor (the car with adaptive cruise control system) 45 ° is rotated pedal ASSY Remove more.

8. Remove the steering upper mount bracket mounting bolts (lower).

9. Snap pin and Kurebisupi than clevis of the brake booster

Remove the emissions.

Ten. Loosen the lock nut of input rod, remove the clevis.

SFIA0833J

11. Extracting the brake fluid. " Extraction and injection "( BR-8 page ) See you confirm that you have read.

12. Remove the brake tube that is connected to the master cylinder.

13. Remove the brake pedal mounting nut.

14. Remove the accelerator pedal. " Accelerator control system "( ACC-3 page ) See you confirm that you have read.

15. booster ASSY The draw from the engine room.

16. break pedal ASSY A remove from the vehicle.

BR - 6
 break pedal

Inspection after removal

• The bending of the brake pedal, and check whether there is no cracking of the damage and weld, if there is an

abnormality, replace.

• Clevis pin and damage and deformation of the resin stopper portion is inspected or not, if there is
an abnormality, replace the clevis pin.

BRA0027D

C
attachment
Torque with each tightening, " Diagram"( BR-5 page ) , Tightening torque of the lock nut, " Removal, installation "( BR-20 page )

Refers to the, carried out in the reverse order of removal.

• break pedal ASSY After attachment to the vehicle, the air vent "Air vent" ( BR-9 page ) Was carried out, the adjustment of the brake pedal D
" Inspection of on-board, adjustment "( BR-4 page ) I do.

BR

KA

BR - 7
 Brake fluid

Brake fluid PFP: KN100

Time for replacement JFS003JF

First Three Th year, then Two Each year

For the business (including a rental car) Two Each year

Inspection of on-board JFS003S4

Liquid volume inspection

• Range amount of liquid in the reservoir tank of the provisions ( MAX ~ MIN To check the line) near Luke.

• Whether or not there is liquid leakage from around the reservoir tank that be checked by such visual inspection.

• When the liquid level is extremely low, to check whether the leak in the brake system is not.

• When the warning light also return the parking lever is not disappear, to check whether there is no leak
in the braking system.

SFIA0742J

Extraction and injection JFS003JG

Caution : • Brake fluid Nissan brake fluid No.2500 to use.

• Brake fluid withdrawn must not be reused.

pedal. The air vent. " Air vent "( BR-9 page ) Reference to Toko a. Private
• That it does not attach the brake fluid on the painted surface, such as a body. There is a risk of damaging the coating, if you have any
adhesion, to quickly wipe wash.

1. To connect a vinyl tube to air bleeder.

2. Depress the brake pedal, loosen the air breeder of each wheel, brake
Gradually to discharge the fluid on.

3. The key switch OFF The position, ABS Actuator connector

Remove the rear.

comes out Repeat this work, close the air breeder in a state in which depresses the

BRA0007D

Four. Make sure that does not contain a foreign substance in the reservoir tank, new

Have to inject the brake fluid.

Five. Loosen the air breeder, pedaling slowly to full stroke

Inclusive, return. further Two ~ Three In seconds intervals, until a new brake fluid

BRA0006D

BR - 8
 Brake fluid

Air vent JFS003JH

Caution : Bleeding operation be carried out while paying attention to the level of the liquid surface of the master cylinder.

1. The key switch OFF The position, ABS Remove the actuator connector.

2. To connect a vinyl tube to air breeder of the rear left wheel.

3. The brake pedal until the full Four ~ Five Depressing times.
B

Four. In a state in which depresses the brake pedal, put the air Loosen the air bleeder, tighten quickly.

Five. Procedure until there are no air Three ~ Four Repeat the work.

6. Tighten the air bleeder to the specified torque. C

Tightening torque: 6.9 ~ 8.8N - m { 0.7 ~ 0.9kg - m }

7. Next steps Two ~ Six In the work procedures, refill so that there is an amount of greater than or equal to half of the reservoir tank of the master cylinder
D
Luo front right wheel, carry out the air bleeding work rear right wheel, in the order of the front left wheel.

BR

KA

BR - 9
 Brake piping brake hose

Brake piping brake hose PFP: 46210

Exchange time (brake hose) JFS0034M

For the business (including a rental car) Four Each year

Hydraulic piping JFS0034N

SFIA0832J

Caution : • That there is no twist and break during installation.

• When steering the steering wheel to the left or right, there is no interference with other components.

• Because of the importance safety parts, if you discover a leak of brake fluid, be sure to disassemble the parts, abnormal be replaced with a new one, if any.

• That it does not attach the brake fluid on the painted surface, such as a body. There is a risk of damaging the coating, if you have any
adhesion, to quickly wipe wash.

• Brake hose or sharply bend, twist, that you do not pull strongly.

• When each component removal, foreign matter such as dust and dust to the cover so as not to enter the connection part.

Removing the front brake piping, brake hose, mounting JFS0034O

removal

1. Extracting the brake fluid. "Brake fluid" " Extraction and injection "( BR-8 page ) See you confirm that you have read.

2. Using a flare nut wrench, the brake tube removed from the brake hose.

3. Remove the union bolt, caliper brake hose ASSY Remove more.

Four. Remove the lock plate and mounting nut, remove the brake hose from the vehicle.

attachment
Caution : • Brake fluid Nissan brake fluid No.2500 to use. Private

BR - 10
 Brake piping brake hose

• Brake fluid withdrawn must not be reused.

1. Caliper brake hose ASSY Attached to, union bolt

The tightened to the specified torque.

Caution : • This copper washers for re-use non-parts, you do not re-use

When.

• Of the brake hose L Attach it to suit the character pin into the positioning hole of
B
the caliper.

2. Install the brake hose to the brake tube, hand flare nut
Temporarily tighten until it turns in and attach it in the lock plate to the bracket.
SFIA0530J

C
3. It is fixed to the vehicle brake hose mounting nut.

Four. Using a flare nut torque wrench, the flare nut to the specified torque
tighten.
D

Tightening torque: Fifteen ~ 17N - m { 1.5 ~ 1.8kg - m}

Five. Injecting a new brake fluid, the air vent. Burekifu

Rood "Air vent" ( BR-9 page ) See you confirm that you have read.
E
SFIA0775J

Removing the rear brake piping, brake hose, mounting JFS0034P

removal BR

1. Extracting the brake fluid. "Brake fluid" " Extraction and

injection"( BR-8 page ) See you confirm that you have read.

2. Using a flare nut wrench, brake hose the brake tube

G
Remove more.

3. Remove the union bolt, caliper brake hose ASSY Than

Remove.

Four. Lock plate removed, remove the brake hose from the vehicle. H

SFIA0834J

attachment
Caution : • Brake fluid Nissan brake fluid No.2500 to use. I

• Brake fluid withdrawn must not be reused.

1. Caliper brake hose ASSY Attached to, union bolt

The tightened to the specified torque.
J
Caution : • This copper washers for re-use non-parts, you do not re-use

When.

• Of the brake hose L Attach it to suit the character pin into the positioning hole of
the caliper.
KA
2. After that was fixed in the lock plate the brake hose to the vehicle, the brake

After temporary tightening until it around by hand flare nut of the tube, tighten to the
specified torque using a flare nut torque wrench. SFIA0530J

Tightening torque: Fifteen ~ 17 N - m { 1.5 ~ 1.8kg - m} L

BR - 11
 Brake piping brake hose

3. Injecting a new brake fluid, the air vent. " Air vent "( BR-9 page ) See you confirm that you have read.

Inspection after installation JFS0034Q

Caution : Once the leak to the connecting portion is generated, or re-tightening, is by the need to replace the damaged parts.

1. Hose, tube, liquid leakage of the connecting portion, scratch, twist, deformation, to check that there is no slack in the interference and connections with other parts.

2. Depression force to the brake pedal in the engine rotation state 785N { 80kg } Added, about Five When held seconds, liquid leakage from the respective units

Check that there is no.

BR - 12
 Brake master cylinder

Brake master cylinder PFP: 46010

Exchange time (cup of the master cylinder) JFS0034R

Private -

For the business (including a rental car) Four Each year

Inspection of on-board JFS003TJ

B

Leak inspection

• Master cylinder mounting surface, the reservoir tank mounting portion, to check whether there is a leak in the brake tube connecting portion.

C
Master cylinder ASSY JFS0034S

Diagram

BR

SFIA0721J
I
1. Stopper cap 2. Primary piston ASSY 3. Secondary piston ASSY

4. O ring Five. Snap ring 6. plate

7. guide 8. plate 9. Primary piston ASSY

Ten. Secondary piston ASSY 11. Reservoir tank 12. Grommet

J
13. Piston stopper 14. pin 15. Pressure sensor (with adaptive cruise control system

Can car)

16. Clamp 17. hose 18. Sub-tank

19. strainer 20. Reservoir cap

KA

BR - 13
 Brake master cylinder

Removal, installation JFS0034T

Caution : That it does not attach the brake fluid on the painted surface, such as a body. There is a risk of damaging the coating film, Mann

If you have one attachment is to quickly wipe wash.

removal

1. Extracting the brake fluid. "Brake fluid" " Extraction and injection "( BR-8 page ) See you confirm that you have read.

2. Remove from the sub-tank the connector of the liquid level sensor.

3. Adaptive cruise control car with the system remove the connector of the pressure sensor.

Four. Using a flare nut wrench, master cylinder ASSY And to separate the brake tube.

Five. Master cylinder ASSY Remove the mounting nut.

6. Remove the sub-tank mounting bolts, master cylinder ASSY A remove from the vehicle.

attachment
Caution : • Brake fluid Nissan brake fluid No.2500 to use.

• Brake fluid withdrawn must not be reused.

1. Master cylinder ASSY A mounted on a vehicle, attach the sub-tank mounting bolts.

2. Master cylinder ASSY Install the brake tube, temporarily tighten by hand flare nut.

3. Master cylinder ASSY The installation, tighten the mounting nut to the specified torque.

Caution : VDC + Car of the master cylinder with adaptive cruise control system

of O Rings for reuse impossible parts, do not reuse.

Four. Tighten the flare nut of the brake tube to the specified torque.

Tightening torque: Fifteen ~ 17N - m { 1.5 ~ 1.8kg - m }

Five. Injecting a new brake fluid, the air vent. "Burekifu

Rude " " Extraction and injection "( BR-8 page ) , " Air vent "( BR-9
page ) See you confirm that you have read. BRA0552D

Disassembly, assembly JFS0034U

VDC + Adaptive cruise control system with car

Disassembly

Caution : • During the work to cover the rod portion of the primary piston with a cloth or the like, Be careful not to damage.

• Reservoir tank, be removed only when there is a need to remove.

1. The flange portion of the cylinder body is fixed to the vise as shown in the figure.

Caution : Copper plate, is fixed through a cloth that the vise.

SFIA0722J

BR - 14
 Brake master cylinder

2. Pinponchi (general-purpose tool: a diameter of about 4mm ) Using a reservoir Tan

Remove the clock mounting pin.

3. Master cylinder ASSY A remove from vise.

Four. A reservoir tank and grommet taken from the cylinder body
remove.

SFIA0723J

Five. Push the primary piston, the secondary of the cylinder body C
Remove the piston stopper from the Lee side Tankubosu hole.

SFIA0724J E

6. Push the primary piston so that the piston does not protrude
Remove the snap ring while.

7. Primary piston ASSY It has the rod, the primary piston BR

Ton ASSY , Straight pull out the plate and guide.

8. Primary piston plate and guide ASSY Remove more.

Caution : Primary piston plate ASSY Taken from the rod portion
G
When Rihazusu, be careful cormorants'm not to damage the rod on the inside of the

plate.
SFIA0725J

9. Secondary piston ASSY The as shown in the figure, wood chips, etc. a flange portion
H
Soft thing is tapped with, pull out straight so as not to scratch the cylinder inner wall.

BRA0033D
J

Inspection after decomposition

master cylinder

• Damage to the cylinder inner wall, friction, and check that there is no rust and pin hole, if there is an abnormality, replace.
KA
assembly
Caution : • Cleaning, at the time of assembly, kerosene, mineral-based oils and Nissan rubber grease such as gasoline ( KRE00 00010 , KRE00

00010 01 ) Do not use absolutely.

• Cylinder inner wall and the piston, make sure that the foreign matter such as dust and dirt in the cup seal or the like is not attached, so as not to scratch a set Tatsutoki
L
tool, it is carried out with care.

• Each component shall be not drop. Further, when allowed to chance dropping, do not use fallen parts.

BR - 15
 Brake master cylinder

1. Cylinder inner surface and the piston ASSY Nissan brake to the contact surface

Froude No.2500 Or, Nissan rubber Le yellowtail Kant ( KRE12 00030 ) Was applied,
the primary piston ASSY Applying a silicone grease in the inner Kit in the lock mode.

2. Secondary piston ASSY And primary piston ASSY The

It is inserted into the cylinder body.

Caution : • Primary piston ASSY And secondary piston

ASSY Because of nonreusable parts, do not reuse.
SFIA0825J
• Note the mounting direction of the piston cup, so as not caught in the
cylinder inner wall inserted straight to it.

• New inner kit without decomposition, always ASSY In exchange for it.

3. Secondary piston of the scan from the mounting hole portion of the piston stopper

Check the lit visually, the primary piston ASSY The assembly of the piston stopper
while Push.

SFIA0724J

Four. To insert a plate and guide to the cylinder body.

Caution : • Primary piston ASSY So as not to damage the rod

Be careful.

• Be careful to guide the orientation.

• O Be careful to drop out of the ring.

• The plate and the guide is not inserted obliquely.

SFIA0835J

Five. Primary piston ASSY Such as a cloth so as not to damage the rod portion

In the cover, attach the Sunappuri ring in the state pushed the primary piston.

Caution : • Make the entire circumference of the snap ring in the cylinder body inside diameter of the groove

To verify that a really Kumitsui state.

• Since the snap ring is re unusable parts, that you do not re-use.

SFIA0726J

BR - 16
 Brake master cylinder

6. The flange portion of the cylinder body is fixed to the vise.

Caution : It is fixed through a copper plate, cloth, etc. in the vise.

7. Nissan brake fluid to the grommet No.2500 Or Nissanra

Bar yellowtail Kant ( KRE12 00030 ) Was applied, attached to the reservoir tank.

Caution : Grommet for re-use can not part, that you do not re-use.
B

BRA0558D

8. Attach the reservoir tank to the master cylinder. C

Caution : Thing to pay attention to the mounting of the reservoir tank direction.

9. Tilt the reservoir tank to the extent that the mounting pins can be inserted as shown in the figure,

To insert the mounting pins. Where the mounting pin is spent through the pin holes in the master

cylinder, so the reservoir tank is horizontal, mounted so that the mounting pin is in the same mounting
D

state and the insertion side to the reservoir tank mounting pin hole on the opposite side.

Caution : Since the reservoir tank mounting pins are re unavailable parts, re-use

That you do not use. E

SFIA0535J

ABS Car attached BR

Disassembly

Caution : Reservoir tank, be removed only when there is a need to remove.

1. Using a flathead screwdriver as shown in the figure, the stopper cap Tsu G
Causing the main, to the outside to take the stopper cap from the master cylinder.
Piston at this time in the master cylinder ASSY Because it may pop out, it is carried
out while holding the stopper cap.

I
BRA0031D

2. The flange portion of the cylinder body is fixed to the vise as shown in the figure.

Caution : It is fixed through a copper plate, cloth, etc. in the vise.

KA

SFIA0727J

BR - 17
 Brake master cylinder

3. Pinponchi (general-purpose tool: a diameter of about 4mm ) Using a reservoir Tan

Remove the clock mounting pin.

Four. Master cylinder ASSY A remove from vise.

Five. A reservoir tank and grommet taken from the cylinder body
remove.

SFIA0728J

6. Piston by using a Phillips screwdriver ASSY The push, the piston

Tons stopper removed from the cylinder body.

7. Primary piston ASSY Not to damage to the cylinder inner wall

It pulled out to Umassugu.

SFIA0777J

8. Secondary piston ASSY The as shown in the figure, wood chips, etc. a flange portion

Soft thing is tapped with, pull out straight so as not to scratch the cylinder inner wall.

BRA0033D

Inspection after decomposition

master cylinder

• Damage to the cylinder inner wall, wear, and check that there is no rust and pin hole, if there is an abnormality, replace.

assembly
Caution : • Cleaning, at the time of assembly, kerosene, mineral-based oils and Nissan rubber grease such as gasoline ( KRE00 00010 , KRE00

00010 01 ) Do not use absolutely.

• Cylinder inner wall and the piston, make sure that the foreign matter such as dust and dirt in the cup seal or the like is not attached, so as not to scratch a set Tatsutoki
tool, it is carried out with care.

• Each component shall be not drop. Further, when to drop the unlikely event, not to use the fallen parts.

1. Cylinder body inner surface and the piston ASSY Nissan to the contact surface

Brake fluid No.2500 Or, Nissan rubber Le yellowtail Kant ( KRE12 00030 ) Was
applied, the secondary piston in the cylinder body ASSY The insert. Then primary
piston ASSY The to insert.

Caution : • Primary piston ASSY And secondary piston

ASSY Because of nonreusable parts, do not reuse.

• New inner kit without decomposition, always ASSY In exchange to Rukoto.

SFIA0827J

BR - 18
 Brake master cylinder

• Note the mounting direction of the piston cup, so as not caught in the cylinder inner wall inserted straight to it.

2. From the secondary side Tankubosu hole of the cylinder body, secondary
Check the Lee piston slit visually assembling the piston stopper.

SFIA0777J

3. While holding the piston with a stopper cap, stopper cap

Claws of flop push to ensure to take the groove of the cylinder body, attach the
stopper cap.

Caution : Since the stopper cap of re unavailable parts, Do not re-use D

Ikoto.

Four. Nissan brake fluid to the grommet No.2500 Or Nissanra

Bar yellowtail Kant ( KRE12 00030 ) Was applied, attached to the cylinder body.
E

Caution : Grommet for re-use can not part, that you do not re-use. BRA0035D

Five. The flange portion of the cylinder body is fixed to the vise.
BR
Caution : It is fixed through a copper plate, cloth, etc. in the vise.

6. Tilt the reservoir tank to the extent that the mounting pins can be inserted as shown in the figure,

To insert the mounting pins. Where the mounting pin is spent through the pin holes in the master

cylinder, so the reservoir tank is horizontal, mounted so that the mounting pin is in the same mounting
G
state and the insertion side to the reservoir tank mounting pin hole on the opposite side.

Caution : Since the reservoir tank mounting pins are re unavailable parts, re-use

That you do not use. SFIA0535J

KA

BR - 19
 Negative pressure brake booster

Negative pressure brake booster PFP: 47200

Inspection of on-board, maintenance JFS0034V

Functional check

The engine stopped, the brake pedal Five And such as stepping on a few times, in seconds, the interval to

atmospheric pressure vacuum pressure. Start the engine in a strongly-depth state of the brake pedal, when the

vacuum pressure has reached the reference value, to check whether the gap between the brake pedal and the floor

plate is reduced.

BRA0037D

Airtight inspection

• About the engine idling One Minutes after Placing a negative pressure in the rotated booster, the engine is

stopped, when the depressed normally several times at five-second intervals the brake pedal until the vacuum

pressure is atmospheric pressure One From time eyes Two Time eyes, Three

Gap between the brake pedal and the floorboard is to check whether the increase in size according to the

depressing and times eyes.

• Depress the brake pedal in a state suffering from the engine, stop the engine while depresses
the pedal. Thirty After holding a state in which depresses the pedal more than seconds, to check

that the pedal stroke does not change.

BRA0036D

Removal, installation JFS0034W

SFIA0712J

removal
Caution : • During desorption work of the brake booster, be careful not to bend or deform the brake pipe.

• Clevis pin exchange that Once is not damaged.

• Be careful manner which is not crushed the threads of the stud bolt of the brake booster. There is a risk of damaging the threads in Dasshupa panel and
attach at an angle.

• Check valves be installed like unexpected wrong direction.

1. Remove the cowl top. " Cowl top "( EI-13 page ) See you confirm that you have read.

BR - 20
 Negative pressure brake booster

2. Master cylinder ASSY A remove. " Master cylinder ASSY "( BR-13 page ) See you confirm that you have read.

3. Vehicle Remove the snap pin and clevis pin of the brake pedal mounting portion than the room.

Four. Brake booster and brake pedal ASSY Remove the mounting nut.

Five. Remove the fuse block and a relay box. " Fuses and fusible links "( PG-3 page ) Referring to the
about.
B
6. IPDM E / Remove the R. " IPDM E / R Removal of, mounting "( PG-21 page ) See you confirm that you have read.

7. ABS Remove the actuator of the brake tube. ABS The car attached " ABS Actuator control Yu
knit " (BRC-35 page ) , VDC The car attached " VDC / TCS / ABS Actuator " (BRC-92 page ) See you confirm that you have read.
C
8. Remove the vacuum hose from the brake booster.

9. Brake booster ASSY A remove from the vehicle.

Inspection after removal

D

Inspection of the output rod length

1. Using a vacuum handy pump, a negative pressure in the booster - 66.7kPa { - 500mmHg To}.

2. The output rod gauge (special tool) to the master cylinder E

Set, turning the screw until the gauge tip is in contact with the primary piston.

3. The output rod gauge (special tool) to the contrary, output

The gap between the rod and the screw 0 So as to be, A Part to secure the B Adjust in parts.
BR

Negative pressure 66.7kPa { - 500mmHg }of time L Dimensions (reference value): 10.4mm

G
BRA0041D

attachment

1. Figure B As the size becomes the reference value, lock the length of the input rod

Adjusted by loosening the Kunatto.

H

Reference value

B Size : 140mm

2. B After adjusting the size, the lock nut to temporary tightening, booster ASSY The I
It mounted on a vehicle.

Caution : booster ASSY Be sure to attach the gasket between the vehicle and
BRA0481D
about.

3. booster ASSY The mount. J

Four. Attaching a vacuum hose.

5. ABS Attaching the actuator tube. ABS The car attached " ABS Actuator control unit "
(BRC-35 page ) , VDC The car attached " VDC / TCS / ABS Actuator "( BRC-92 page ) See you confirm that you have read. KA

6. IPDM E / R The mount. " IPDM E / R Removal of, mounting "( PG-21 page ) See you confirm that you have read.

7. Mounting the relay box and fuse block. " Fuses and fusible links "( PG-3 page ) To refer to the
Rukoto.
L

8. Booster and brake pedal ASSY Mounting a mounting nut, tighten to the specified torque.

BR - 21
 Negative pressure brake booster

9. To connect the clevis portion of the brake pedal section and the input rod.

Ten. Master cylinder ASSY The mount. "Master cylinder" " attachment"( BR-14 page ) See you confirm that you have read.

11. To adjust the height and the play of the brake pedal. " break pedal"( BR-4 page ) See you confirm that you have read.

12. Tighten the lock nut of the input rod to the specified torque.

13. Attach the cowl top. " Cowl top "( EI-13 page ) See you confirm that you have read.

BR - 22
 Vacuum piping

Vacuum piping PFP: 41920

Removal, installation JFS0034X

SFIA0740J

1. Clamp 2. Vacuum hose E

Caution : • Since the check valve is built into the vacuum hose, installation of the vacuum hose stamp of mounting
Install in accordance with the direction. When installed in reverse, because the booster is not working correctly, that no wrong mounting direction absolutely.

BR
• Vacuum hose, 24mm Plugging or more.

• The time of assembly, it does not use lubricating oil.

H
BRA0047D

inspection JFS0034Y

Visual inspection I

Erroneous assembly, damage, to check whether the deterioration is not.

Check valve inspection

Simple inspection J

Check valve because it is built into the vacuum hose, and Fukikome when blown into the breath from the

booster side as shown in the figure, which is normal unless Fukikome when yelling blowing from the

opposite direction.

Caution : Cross at the check valve and integrated if there is an abnormality in the vacuum hose KA
That conversion.

SFIA0104J

BR - 23
 Vacuum piping

Airtight inspection

To check the vacuum handy pump (general-purpose tool).

If it succeeded in booster side ( One ):

Negative pressure 66.7kPa { - 500mmHg A decrease in the degree of vacuum when

the} Fifteen In seconds 1.3kPa { 10mmHg } Within

If it took over the engine side ( Two ):

Negative pressure is not applied

BRA0471D

BR - 24
 Front disk brake

Front disk brake PFP: 41000

Exchange time (piston seal and dust seal of the disc caliper) JFS003P4

For the business (including a rental car) Two Each year

Inspection of on-board JFS003JN

B

Wear inspection of the pad

• From the inspection hole of the cylinder body, to check the thickness of the pad. In addition, the inspection due to scale as needed.

Reference value C
Standard thickness: 9.5mm

Limit thickness: 2.0mm

MAA0439D

Diagram ( AD35VB Type) JFS003JM

BR

I
SFIA2342J

1. Slide pin 2. Slide pin boots 3. Torque members

Four. Inner shim cover Five. Inner shim 6. Inner pad

7. Pad retainer 8. Outer pad 9. Outer shim

Ten. Union bolt 11. Copper washer 12. Air breeder

J

13. Piston seal 14. piston 15. Piston boots

16. Retaining ring 17. Torque member mounting bolts 18. Cylinder body

Caution : • Dust adhering to the caliper and pads, to clean collected in the dust collector. Such as by not flying air blow.
KA
• While removing the cylinder body, the piston is likely to jump out suddenly, Do not take Stepping on the brake pedal to the absolute.

• Caliper ASSY Except for the degradation or replacement, it is not necessary to remove the mounting bolts of the torque member and brake hoses. It should
be noted, that you suspend the cylinder body, such as a wire like this when it is not stretched the brake hose.

• That it does not damage the piston boots. Private

BR - 25
 Front disk brake

• When replacing the brake pads, be exchanged shim and Shimukaba and set.

• It does not adhere brake fluid to the rotor.

Removal of the brake pads, mounting JFS003JO

removal

1. Remove the tire from the vehicle.

2. Slide pin (lower One Remove the book).

3. The cylinder body and secure it with wire, etc., pad, pad retainer
And shim, remove the Shimukaba.

SFIA0822J

attachment
Caution : When replacing the brake pads, be sure inner shim, outer shim, to be replaced as a set Shimukaba.

1. Inner pad (rear side), the inner shim (pad side), the inner shim cover (inner shim side) and the outer package
De (back side), the outer shim (pad side), Nissan disc brake grease ( KRF16 00005 ) Was applied, it puts Installing.

2. Nissan disc brake grease to the surface per pad pad retainer ( KRF16 00005 ) Was applied, Turkmen
Attaching the pad retainer and pad to the bar.

Caution : Inner pad, that the sensor is mounted in such a way that on the lower side.

3. Attach the cylinder body to the torque member.

Caution : If you replace the pad with a new one, in order to push the piston to a position where the pad is attached, brake flu

Since the soil is returned to the reservoir tank of the master cylinder, be careful on the liquid surface of the reservoir tank.

Four. Slide pin (lower One Attach the book), tighten to the specified torque.

Five. Perform a drag inspection of the brake.

6. Mounting the tire on the vehicle.

Caliper A SSY Removing, mounting JFS003JP

removal

1. Remove the tire from the vehicle.

2. Extracting the brake fluid. " Brake fluid"( BR-8 page

) See you confirm that you have read.

3. Remove the union bolt and torque member of the mounting bolts, the carry

Per ASSY A remove from the vehicle.

Four. Remove the disc rotor.

SFIA0823J

attachment
Caution : • Brake fluid Nissan brake fluid No . 2500 to use.

BR - 26
 Front disk brake

• Brake fluid withdrawn must not be reused.

1. Attaching the disc rotor.

2. Caliper ASSY The attachment to the vehicle, tighten the mounting bolts to the specified torque.

Caution : Caliper ASSY When installing in a vehicle, knuckle spindle or of the steering knuckle washer
To wipe the oil and fat content of the seat surface and the torque member mounting surface.

B
3. Caliper ASSY Install the brake hose to, union bolt
The tightened to the specified torque.

Caution : • Copper washer of the union bolt was re-unusable parts

Because, do not reuse.

C
• Of the brake hose L Attach it to suit the character pin into the positioning hole of
the caliper.

Four. Injecting a new brake fluid, the air vent. " Air vent "
(BR-9 page ) See you confirm that you have read.
D
SFIA0530J

Five. Mounting the tire on the vehicle.

Caliper ASSY Of decomposition, assembly JFS003JQ

Disassembly E

1. Remove the slide pin, caliper ASSY Remove pad, shim, the Shimukaba and pad retainer from.

2. Remove the slide pin and slide pin boots than the torque member.

BR
3. Scissors a piece of wood as shown in the figure, included blowing air from the mounting hole of the union bolt

Look, remove the piston and piston boots. If this time out only one side, the piston
that deviates inserted extent that little push to the cylinder body, blown into the air
again.

Caution : That does not pinch your finger in the piston. G

BRB0032D
H

Four. Such as by using a flathead screwdriver, the piston from the cylinder body

Remove the Nshiru.

Caution : Be careful to not damage the cylinder inner surface. I

BRB0033D

Inspection of the caliper

KA

Cylinder body
Caution : When you wash, use the brake fluid of the new, gasoline or, washing with mineral oils such as kerosene is absolutely

It is not performed.

• Rust on the cylinder inner wall, wear, inspect it for damage, if there is an abnormality, replace the cylinder body. L

BR - 27
 Front disk brake

Torque members
Wear, check that there are no cracks or damage, if there is an abnormality, replace.

piston
Caution : Surface of the piston due to the plating process, is not performed is corrected in sandpaper. Rust on the surface of the piston,

wear, inspect it for damage, if there is an abnormality, replace.

Slide pin slide pin boots

Slide pin and wear to the slide pin boots, damage, check if there are any cracks, if there is an abnormality, replace.

assembly
Caution : During assembly, Nissan rubber grease ( KRE00 00010 , KRE00 00010 01 ) Should not be used.

1. Nissan rubber Le yellowtail Kant to the piston seal ( KRE12 00030 )

It is coated attached to the cylinder body.

Caution : Because the piston seal is re-unusable parts, this does not re-use

When.

BRB0034D

2. Nissan brake fluid to the piston boots No.2500 Or tupelo

Nra bar yellowtail Kant ( KRE12 00030 ) Was applied, covered with a piston boots to the

piston the tip, attach the cylinder side ripple up portion of the piston boots securely into the

groove of the cylinder body.

Caution : This piston boots because of the re-use of non-parts, you do not re-use

When.

BRB0354D

3. Nissan brake fluid to the piston No.2500 It was applied Shirin

Push by hand to Zehnder body, attaching the piston side lip portion of the piston boots securely

into the groove of the piston.

Caution : When pushing the piston, this cylinder inner wall in the piston

While changing the position to press so as not to Zillah and this uniformly pushed.

Four. Attach the slide pin and slide pin boots to the torque member
Kick.

BRB0307D

Five. Nissan disc brake grease to the pad per surface of the pad retainer ( KRF16 00005 ) Was applied, Turkmen
Attaching the pad retainer to the bar.

6. Assembling shim, the Shimukaba to the pad, attached to the torque member.

7. Attach the cylinder body to the torque member, tighten the slide pin to the specified torque.

BR - 28
 Front disk brake

Inspection of the disc rotor

Visual inspection

Uneven wear of the disk rotor surface, to check whether or not there is cracked or significant damage.

Runout inspection

1. The disc rotor to the wheel hub is fixed by using a wheel nut or the like. (Lowest Two Places)
B

2. To check the deflection using a dial gauge.

Reference value

Than the outer periphery of the disk: measurement points 10mm Inward
C
deflection limit: 0.07mm Less than

Caution : End play of the axle before measurement 0mm Confirmed to be

The thing.

3. If the swing is out of the limit value, acquisition of disc rotor and wheel hub D

A biasing position One Mounting changed each hole, look for the location of the minimum value of the shake. BRA0013D

Thickness inspection

The thickness of the disc rotor check using a micrometer, when departing from the reference value
E
is replaced.

Reference

value standard thickness : 28.0 mm

Wear limit thickness : 26.0 mm

BR
Uneven wear amount (measurement position Eight Place): 0.07mm Less than

SFIA0829J

Grinding of the front disc

Caution : • Check the thickness of the disc rotor before performing the work, limit the thickness plus 0.3mm To make sure that there is more.

• During grinding, the use of dust masks, the dust glasses.

• Cleaning of grinding powder, that does not scatter in the air blow by using the dust collector. H

• Be careful not to pinch to work in the rotating body. Reference: Figure, the hub bolts Four It has been

described in the present, but the work procedure is the same.

1. A gear position N To lift up the vehicle in the range, after checking that there is no play in the wheel bearings, tire from the vehicle
I
A remove.

2. Brake caliper ASSY Keep hanging removal, to a place that does not get in the way from the steering knuckle to.

Caution : While it is removing the brake caliper, that you do not step on the brake pedal.

J
3. Drive adapter (general-purpose tool: WS3031 0000 Of the set parts)

Attached to the disk rotor, tightened with a conical ring and the wheel nut. At this
time, the wheel nuts, all attached to.

Caution : When installing the drive adapter (general-purpose tool), the hub

That match on the center axis. KA

L
BRA0712D

BR - 29
 Front disk brake

Four. Slade attachment (general-purpose tool: WS3030 0700 ) The stearic

Brake caliper of the ring knuckle ASSY Attached to the mounting portion.

BRA0713D

Five. Sound to the bench portion of the disc rotor stop rubber band (general-purpose tool:

WS3031 0000 Installing the set parts) of.

BRA0714D

6. Note the following to set the grinding machine to disk rotor.

• Slide makes as disk rotor center is located in the grinding machine center.

• Aligning the feeding direction of the byte to the axis of rotation of the disc rotor.

BRA0715D

7. Turn the adjusting knob of the grinding machine, about the outer periphery of the disc rotor

10mm Contacting the bytes on the inner side of the position. At this time it is carried out while

rotating by hand disk rotors. Reference: Byte is light grinding sound when in contact with the disc

rotor occurs

To.

BRA0716D

8. Grinding start position bytes (the inner circumference of the non-sliding parts One / Three ) Is moved to

That.

9. Drive unit (general-purpose tool: WS3031 0000 Set parts) the soil
Live adapter (general-purpose tool: WS3031 0000 Set of the set parts).

Caution : Disk rotor axis of rotation and the motor rotation axis is coaxially

The height and direction adjustment (rotation is stable) to be so.

BRA0718D

BR - 30
 Front disk brake

Ten. Front and back of the grinder while rotating the drive unit 0.05mm In depth of cut (Dial One / Two Scale advanced) outer periphery

Cutting in the direction.

Caution : Do not cut in an automatic toward the center from the periphery.

11. After the entire process is finished, the front and back of the dial of the grinding machine 0.02mm (about One / Four Scale advanced) to re-grinding toward the outer circumferential direction.

12. To finish # 500 Lightly the turn of sandpaper (shed flat plate) Ten I pressed seconds.

B
13. By using a dial gauge, than the outer periphery 10mm To see if it is within vibration limits on the inside of the position.

14. Remove the disc rotor, remove the cutting powder of the sensor rotor and wheel rotation sensor unit dust collectors and the like.

Caution : • When removing the disc rotor, it is marked fit to disc rotor and wheel hub.

• Such as by not flying air blow. C

• In particular, wheel rotation sensors, (because it is magnetized), so adhesion amount is often forgotten removal to be without.

15. The sound stop rubber band removed from the disc rotor.

16. Install disk rotor, the brake caliper and the tire on the vehicle. D
Caution : When mounting the disk rotor, to match the mark fit you gave at the time of removal.

BR

KA

BR - 31
 Rear disc brakes

Rear disc brakes PFP: 41000

Exchange time (piston seal and dust seal of the disc caliper) JFS003P6

For the business (including a rental car) Two Each year

Inspection of on-board JFS00355

Wear inspection of the pad

• From the inspection hole of the cylinder body, to check the thickness of the pad. In addition, the
inspection due to scale as needed.

Reference value

Standard thickness: 8.5mm

Limit thickness: 2.0mm

BRA0010D

Diagram( AD14V Type) JFS00354

SFIA0776J

1. Slide pin bolt 2. Cylinder body 3. Air breeder

Four. cap Five. Piston seal 6. piston

7. Piston boots 8. Retaining ring 9. Inner shim cover

Ten. Inner shim 11. Inner pad 12. Pad retainer

13. Outer pad 14. Outer shim 15. Outer shim cover

16. Slide pin boots 17. Torque members 18. Union bolt

19. Copper washer 20. Torque member mounting bolts

Caution : • Dust adhering to the caliper and pads, to clean collected in the dust collector. Such as by not flying air blow. Private

BR - 32
 Rear disc brakes

• While removing the cylinder body, the piston is likely to jump out suddenly, Do not take Stepping on the brake pedal to the absolute.

• Caliper ASSY Except for the degradation or replacement, it is not necessary to remove the mounting bolts of the torque member and brake hoses. It should
be noted, that you suspend the cylinder body, such as a wire like this when it is not stretched the brake hose.

• That it does not damage the piston boots.

• When replacing the brake pads, be exchanged shim and Shimukaba and set. B

• It does not adhere brake fluid to the rotor.

Removal of the brake pads, mounting JFS00356

C
removal

1. Remove the tire from the vehicle.

2. Remove the slide pin bolt (one upper side).

D
3. Pad hung a cylinder body, such as a wire, pad retainer and shim, remove from torque Members Shimukaba
It is.

attachment
Caution : When replacing the brake pads, be sure to shim, to be replaced as a set Shimukaba.
E

1. Inner pad (rear side), the inner shim (pad side), the inner shim cover (inner shim side) and the outer package
De (back side), the outer shim (pad side), the outer shim cover (outer shim side), Nissan disc brake grease ( KRF16 00005 ) Was applied, it
attaches.

2. Nissan disc brake grease to the pad per surface of the pad retainer ( KRF16 00005 ) Was applied, Turkmen BR

Attaching the pad retainer and pad to the bar.

3. Attach the cylinder body to the torque member.

Caution : When replacing the pad with a new, by pushing the piston to a position where the pad is mounted, the brake
G
Since the fluid is returned to the reservoir tank of the master cylinder, be careful on the liquid surface of the reservoir tank.

Four. Slide pin bolt (upper One Attach the book), tightened to the specified torque.

Five. Perform a drag inspection of the brake.

H
6. Mounting the tire on the vehicle.

Caliper A SSY Removing, mounting JFS00357

removal I

1. Remove the tire from the vehicle.

2. Extracting the brake fluid. " Brake fluid"( BR-8 page

) See you confirm that you have read.
J

3. Remove the union bolt and torque member of the mounting bolts, the carry

Per ASSY A remove from the vehicle.

Four. Remove the disc rotor.

KA

SFIA0839J

attachment
Caution : • Brake fluid Nissan brake brake fluid No.2500 to use.
L
• Brake fluid withdrawn must not be reused.

BR - 33
 Rear disc brakes

1. Attaching the disc rotor.

2. Caliper ASSY The attachment to the vehicle, tighten the mounting bolts to the specified torque.

Caution : Caliper ASSY When attaching to the vehicle axle ASSY Washer seat surface and caliper of ASSY Mounting

To wipe off the oil and fat content of the surface.

3. Caliper ASSY To the union bolt mounting the brake hose

Tightened with the specified torque.

Caution : • Copper washer of the union bolt was re-unusable parts

Because, do not reuse.

• Of the brake hose L Attach it to suit the character pin into the positioning hole of
the caliper.

Four. Injecting a new brake fluid, the air vent. " Extraction 及
Microinjection " (BR-8 page) , " Air vent " (BR-9 page ) See you confirm that you have read.
SFIA0530J

Five. Mounting the tire on the vehicle.

Caliper ASSY Of decomposition, assembly JFS00358

Disassembly

1. Remove the slide pin bolt, pad, shim, the Shimukaba and pad retainer removed from the cylinder body.

2. Remove from torque member the slide pin boots.

3. Such as by using a flathead screwdriver, Shirin the retaining ring

Remove from Dah body.

BRD0040D

Four. Scissors a piece of wood as shown in the figure, included blowing air from the mounting hole of the union bolt

Look, remove the piston and piston boots.

Caution : That does not pinch your finger in the piston.

BRD0041D

BR - 34
 Rear disc brakes

Five. Such as by using a flathead screwdriver, the piston seal cylinder volume

Remove from Dee.

Caution : Be careful to not damage the cylinder inner surface.

BRB0025D

Inspection of the caliper C

Cylinder body
Caution : When you wash, use the brake fluid of the new, gasoline or, washing with mineral oils such as kerosene is absolutely

It is not performed.

• Rust on the cylinder inner wall, wear, inspect it for damage, if there is an abnormality, replace the cylinder body. D

Torque members
Wear, check that there are no cracks or damage, if there is an abnormality, replace.

piston E

Caution : Surface of the piston due to the plating process, is not performed is corrected in sandpaper. Rust on the surface of the piston,

wear, inspect it for damage, if there is an abnormality, replace.

Slide pin bolt Pinbutsu

BR
Slide pin bolt and wear to the slide pin boots, damage, check if there are any cracks, if there is an abnormality, replace.

assembly
Caution : During assembly, Nissan rubber grease ( KRE00 00010 , KRE00 00010 01 ) Should not be used.
G
1. Nissan rubber Le yellowtail Kant to the piston seal ( KRE12 00030 )
It is coated attached to the cylinder body.

Caution : Because the piston seal is re-unusable parts, this does not re-use

When.
H

I
BRB0026D

2. Nissan brake fluid No.2500 Or Nissan rubber valve Rika

Cement ( KRE12 00030 ) Was applied to the piston boots, piston boot tool to put on the piston
J
front end portion, the cylinder side ripple up portion of the piston boots securely attached to the

groove of the cylinder body.

Caution : This piston boots because of the re-use of non-parts, you do not re-use

When.

KA
3. Push by hand the piston to the cylinder body, the piston boots
The piston side lip reliably assembled into the groove of the piston.

Caution : When pushing the piston, this cylinder inner wall in the piston BRB0081D

While changing the position to press so as not to Zillah and this uniformly pushed.
L

BR - 35
 Rear disc brakes

Four. The piston boots secured with retaining ring.

Caution : • This the boot is in the certainty into the groove of the cylinder body

When.

• For retaining ring is re unavailable parts, that you do not re-use.

Five. The slide pin bolt and slide pin boots to the torque member
Install.

6. Nissan disc brake ing to pad per surface of the pad retainer
BRB0028D

lease( KRF16 00005 ) Was applied, attach the Paddorite donor to the torque
member.

7. Assembling shim, the Shimukaba to the pad, attached to the torque member.

8. Attach the cylinder body to the torque member, tightening the slide pin bolt to the specified torque.

Inspection of the disc rotor

Visual inspection

Uneven wear of the disk rotor surface, check if there are any cracks or significant damage, if there is an abnormality, replace.

Runout inspection

1. The disc rotor to the wheel hub is fixed by using a wheel nut or the like. (Lowest Two Places)

2. To check the deflection using a dial gauge.

Reference value

Than the outer periphery of the disk: measurement points 10mm Inward

deflection limit: 0.1mm Less than

Caution : End play of the axle before measurement 0mm Confirmed to be

The thing.

3. If the swing is out of the limit value, acquisition of disc rotor and wheel hub

A biasing position One Mounting changed each hole, look for the location of the minimum value of the shake. BRA0697D

Thickness inspection

The thickness of the disc rotor check using a micrometer, when departing from the reference value

is replaced.

Reference

value standard thickness : 16.0mm

Wear limit thickness : 14.0mm

Uneven wear amount (measurement position Eight Place): 0.1mm Less than

SFIA0829J

BR - 36
 Service data

Service data PFP: 00030

Crisis condition of the brake JFS00359

Braking force

Rear wheel sum Of axle load Ten% that's all

Each wheel left and right difference Of axle load 8% Less than

B
Summation Of inspection when the vehicle weight Fifty percent that's all

Caution : Lock all of the wheels of the front axle, when the measurement is difficult, for the total sum in the state, considered to fit.

break pedal JFS0035A

C

Play (in the pedal top surface) Three ~ 11mm

Pedal height (from the dash panel upper surface) 167.2 ~ 177.2mm

During the depression pedal height (at the time of the engine speed, pedal force 490N ABS Per car: 65mm that's all
{ 50kg } When) (from the dash panel upper surface) VDC , Adaptive cruise control system with a car: 85mm that's all D

Stopper and a stop lamp SW And brake SW Gap between the end face of the (car
0.74 ~ 1.96mm
between cars with automatic control system)

Check valve JFS0035B

E

Vacuum leakage (negative pressure 66.7kPa { - 500mmHg }Time) Fifteen Negative pressure in seconds 1.3kPa { 10mmHg } Within

Brake booster JFS0035C

BR
Negative pressure

Vacuum leakage (negative pressure 66.7kPa { - 500mmHg }Time) Fifteen Negative pressure in seconds 3.3kPa { 25mmHg } Within

Input rod mounting reference dimension 140mm

G
Front disk brake JFS0035D

Brake Model AD35VB

Standard thickness (when new thickness) 9.5mm

pad
Limit thickness 2.0mm H
Standard thickness (when new thickness) 28.0mm

Disc rotor Limit thickness 26.0mm

Limit deflection 0.07mm Less than

I
Rear disc brakes JFS0035E

Brake Model AD14V

Standard thickness (when new thickness) 8.5mm

pad J
Limit thickness 2.0mm

Standard thickness (when new thickness) 16.0mm

Disc rotor Limit thickness 14.0mm

Limit deflection 0.1mm Less than

KA

BR - 37
 Service data

Tightening torque JFS0035F

unit: N - m { kg - m }

Master cylinder mounting nut Twelve ~ 14 { 1.3 ~ 1.4 }

Front caliper mounting bolts 132 ~ 171 { 14 ~ 17 }

Rear caliper mounting bolts 72 ~ 97 { 7.4 ~ 9.8 }

VDC Per car of master cylinder - VDC / TCS / ABS Actuator

17 ~ 19 { 1.7 ~ 2.0 }
Brake tube flare nut
Other than those above Fifteen ~ 17 {1.5 ~ 1.8}

BR - 38