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Matlab Script For FO
Matlab Script For FO
JIN ZHANG
MARCH 2015
© 2015 by Jin Zhang. All Rights Reserved.
Re-distributed by Stanford University under license with the author.
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Approved for the department.
This signature page was generated electronically upon submission of this thesis in electronic
format. An original signed hard copy of the signature page is on file in University Archives.
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ABSTRACT
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TABLE OF CONTENTS
Chapter 1 Introduction ............................................................................................ 1
1.1 Background ................................................................................................................... 1
1.2 Objectives ...................................................................................................................... 2
Chapter 2 Literature Review ................................................................................... 4
2.1 Reverse Osmosis ........................................................................................................... 4
2.1.1 Mechanism ................................................................................................................. 4
2.1.2 Theory ........................................................................................................................ 5
2.1.3 Temperature Effects ................................................................................................... 8
2.1.4 Module ..................................................................................................................... 11
2.1.5 System ...................................................................................................................... 14
2.2 Forward Osmosis......................................................................................................... 15
2.2.1 Mechanism ............................................................................................................... 15
2.2.2 Theory ...................................................................................................................... 17
2.2.3 Temperature Effects ................................................................................................. 18
2.3 Sustainability Analysis ................................................................................................ 20
Chapter 3 RO Model ............................................................................................. 22
3.1 Temperature Effects .................................................................................................... 22
3.1.1 Approach .................................................................................................................. 22
3.1.2 Results ...................................................................................................................... 23
3.2 Module Model ............................................................................................................. 25
3.2.1 Approach .................................................................................................................. 25
3.2.2 Results ...................................................................................................................... 25
3.3 System Model .............................................................................................................. 28
3.3.1 Approach .................................................................................................................. 28
3.3.2 Results ...................................................................................................................... 29
Chapter 4 FO Model ............................................................................................. 33
4.1 Temperature Effects .................................................................................................... 33
4.2 System Model .............................................................................................................. 34
Chapter 5 Design Optimization ............................................................................ 37
Chapter 6 Conclusions .......................................................................................... 41
Chapter 7 Future Work ......................................................................................... 42
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Reference .............................................................................................................. 44
Appendices............................................................................................................ 49
Appendix A: MATLAB Script for RO Temperature Effects Model ................................ 49
Appendix B: MATLAB Script for RO Module Model ..................................................... 51
Appendix C: MATLAB Script for RO Module Temperature Effects Model ................... 53
Appendix D: MATLAB Script for Sensitivity Analysis of RO Module Model with T Effects
........................................................................................................................................... 58
Appendix E: MATLAB Script for RO Module Temperature Effects Model ................... 61
Appendix G: MATLAB Script for FO Temperature Effects Model................................. 72
Appendix I: Efficiency Model .......................................................................................... 80
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LIST OF ILLUSTRATIONS
Figure 1 System Performance Characteristics Plotted Against Temperature ....... 24
Figure 2 System Parameters Plotted Against Increment Stage and Temperature for
SWRO Module...................................................................................................... 27
Figure 3 Sensitivity Analysis ................................................................................ 28
Figure 4 Simplified Model of Spiral Wound Reverse Osmosis System............... 29
Figure 5 System Parameters Plotted Against Increment Stage and Temperature for
SWRO System ...................................................................................................... 31
Figure 6 Sensitivity Analysis ................................................................................ 32
Figure 7 PRO Mode Simulation Results and Experimental Results for Validation33
Figure 8 FO Mode Simulation Results and Experimental Results for Validation 34
Figure 9 Simplified Model of Plate-and-frame Forward Osmosis System........... 34
Figure 10 System Parameters Plotted Against Increment Stage and Temperature for FO
System ................................................................................................................... 36
Figure 11 Membrane Area Plotted Against Temperature for FO Model.............. 37
Figure 12 Design Optimization Results for Method 1 .......................................... 40
Figure 13 Design Optimization Results for Method 2 .......................................... 40
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Chapter 1 Introduction
1.1 Background
Development efforts that disregard environmental issues result in fatal impacts on
our future. Decisions with environmental risks exist throughout the development life
cycle of infrastructure from pre-planning through construction closeout, and into the
operational phase. However, decisions during the planning phases have much larger
effects on the final result. Sustainable design is to “eliminate negative environmental
impact completely through skillful, sensitive design” (McLennan, 2004).
Infrastructure systems rely on integrated built and natural systems to provide
fundamental needs of society (CEE UI, 2011). The environmental impacts of
infrastructure systems are the baseline for the impact of almost all kinds of human
activities. Many efforts have been engaged into eliminating negative environmental
impact associated with infrastructure systems.
Energy infrastructure is one critical type of infrastructure element. There are
many energy generation technologies, such as fossil fuels, solar thermal, solar
photovoltaic, and geothermal (Kukreja, 2015). All thermal power plants can emit and
release heat during electricity generation, offering vast opportunities for energy
utilization from waste heat. Combined cooling heating and power (CCHP) refers to
simultaneous generation of electricity and useful heating and cooling from the
combustion of a fuel. The use of waste heat from combustion for local heating and
cooling can result in an overall use of the primary fuel supply as great as 80% efficiency.
CCHP is advantageous for being market-ready, flexible and providing substantial
financial and environmental benefits. However, there can still be a lot of waste heat when
the constantly changing needs for electricity and heat are unbalanced (Kong et al., 2005).
Water infrastructure is another critical type of infrastructure. Membrane
technology plays an important role in water infrastructure systems. For example,
seawater reverse osmosis (RO) is the most widely used technology among all
desalination technologies (Lee, Arnot, & Mattia, 2011). Because RO process has been
suggested to be the most economic, land-saving, and environmentally friendly technology
for large-scale seawater desalination in the near future (Kim et al., 2009). However, the
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disadvantage of RO process is its large energy consumption. Current research focuses on
how to further reduce the process energy consumption (Avlonitis et al., 2003). Membrane
technology is also becoming increasingly important in waste water treatment. Forward
Osmosis (FO), an osmotically driven membrane process, has received increased
attention, due to its low cost, high rejection and slow fouling. It has been shown that
combining FO and RO together gives an FO/RO hybrid process, where FO serves as
pretreatment process for RO. This process can treat wastewater to a very high standard.
(T. Y. Cath et al., 2005)
Scientific results have shown that the performance of membrane technology used
to purify water can be greatly improved by increasing inflow temperature, due to the
decrease of water viscosity and other effects caused by raising temperature, which
indicates a potential integration of water and energy infrastructure systems (Zhao & Zou,
2011; Goosen et al., 2002). By providing waste heat of a CCHP plant to water treatment
units using membrane technology, both the energy efficiency and environmental benefits
of the CCHP plant and the water treatment facility could possibly be further increased.
1.2 Objectives
The global population and the development of industries are increasing rapidly,
creating high demands for freshwater, while water pollution and the water resource crisis
is a serious issue. There are growing problems of providing adequate freshwater and
properly disposing of used water.
Seawater desalination, water reclamation, and other water sources, are becoming
increasingly attractive to produce high quality water. About 97.5 percent of the earth’s
water is in the oceans, and about 75 percent of the world’s population live in coastal
areas, which indicates the strong future for seawater desalination (Bindra & Abosh,
2001). Among domestic wastewater, gray water, generated from hand wash basins,
showers and baths, which is nearly as clean as potable water, takes up about 80% of the
volume (Al-Jayyousi, 2003). However, gray water is mixed with sewage and sent to
wastewater treatment plant to get treated, instead of being recycled for local use.
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As a result, many researchers are engaged in developing desalination and water
reclamation technologies. Membrane technology has become economically attractive for
desalination and water reclamation. As mentioned above, seawater reverse osmosis (RO)
is the most widely used technology among all desalination technologies, and forward
osmosis (FO) has been shown to have the potential to recycle gray water by serving as a
pretreatment process for RO due to its low fouling property. The performance of RO and
FO can be greatly improved by increasing inflow temperature, showing strong potential
of utilizing waste heat from CCHP plant.
Based on the above information, there are at least three application scenarios for
RO and FO, that have potential benefits. The first scenario is reverse osmosis
desalination with preheating technology. The second scenario adds gray water separation
on site into the water infrastructure system. The third scenario is to integrate reverse
osmosis desalination with forward osmosis, so that not only gray water can be
concentrated, but also desalination concentrate can be diluted and disposed. Prior to
implementing these scenarios, there are a number of research questions, that must be
considered.
• Does preheating feed water in RO desalination bring overall benefits both
economically and environmentally, compared to RO desalination at room
temperature? If so, what are the condition ranges that bring overall benefits?
• Does adding gray water separation on site into the water infrastructure system
bring overall benefits both economically and environmentally, compared to the
conventional water infrastructure system? If so, what are the condition ranges that
bring overall benefits?
• Does integrating reverse osmosis desalination with forward osmosis bring overall
benefits both economically and environmentally, compared to RO desalination at
room temperature? If so, what are the condition ranges that bring overall benefits?
• Does integrating the above scenarios improve the efficiency of a CCHP plant? If
so, what are the conditions that bring the highest efficiency of CCHP? What are the
conditions that bring the highest overall benefits?
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To answer these questions, a simulation and modeling approach is used. The
purpose of this study is to simulate RO desalination and gray water separation processes
considering a range of system operating conditions.
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Therefore, there is a limitation to the fraction of water recovered. To achieve higher water
recovery, the applied pressure can be increased. (Song et al., 2002)
2.1.2 Theory
Models that describe the performance of RO membranes are very important for
the design of RO processes. There are many mechanistic and mathematical reverse
osmosis models, which can be divided into three types: irreversible thermodynamics
models (such as Kedem-Katchalsky and Spiegler-Kedem models), nonporous or
homogeneous models (such as the solution-diffusion, solution-diffusion-imperfection,
and extended solution-diffusion models), and pore models (such as the finely-porous,
preferential sorption-capillary flow, and surface force-pore flow models).
Irreversible thermodynamics models can describe RO membrane transport, but
provide no insight into the transport mechanisms of the membrane. The homogeneous
models only need two or three parameters to characterize the membrane system. As a
result, they have been widely applied to various systems. The pore models can provide
insight into parameters such as pore size, solute-membrane interaction, and solute
distribution coefficient. All these models have had some success in predicting RO
separations. The homogeneous and porous models have a fundamental difference in the
assumptions, which remains debatable. (Williams, 2003)
The solution-diffusion model is the most widely accepted model of transport in
RO, dialysis, gas permeation and pervaporation. The SD model assumes that permeation
is not governed by the permeant sizes. Instead, it is controlled by the motion of the
polymer chains. Permeants dissolve in the membrane material and diffuse through the
membrane. The separation is due to the differences in the amount of material that
dissolves and the rate at which the material diffuses. (Wijmans & Baker, 1995)
According to the SD model, the flux of a component i, 𝐽! , is proportional to the
chemical potential gradient of component i, 𝑑𝜇! 𝑑𝑥, as follows:
!!!
𝐽! = −𝐿! !"
(1)
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𝑑𝜇! = 𝑅𝑇𝑑𝑙𝑛 𝛾! 𝑐! + 𝑣! 𝑑𝑝 (2)
where, R is the universal gas constant; T is the temperature; 𝛾! is the activity
coefficient linking concentration with activity of component i; 𝑐! is the molar
concentration (mol/L) of component i; 𝑣! is the molar volume of component i; 𝑝 is the
applied pressure.
The solution-diffusion model assumes constant pressure within a membrane.
Substitute Equation 2 into Equation 1 and rearrange, the flux of component i, 𝐽! :
!! !! !!" !! ∆!!∆!
𝐽! = !"#
(3)
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The solute permeation flux (unit: 𝑚𝑔/𝑚! ∙ ℎ), is proportional to its driving force,
the solute concentration difference between concentrate solute concentration, 𝑐! , and the
permeate solute concentration, 𝑐! (unit: mg/L):
𝐽! = 𝐽! 𝑐! = 𝐵! (𝑐! − 𝑐! ) (6)
Solute flux calculations are complicated by the presence of multiple solutes,
which may have different values for the mass transfer coefficient.
The solution-diffusion model indicates that the water flux increases with the
difference between applied hydrodynamic pressure and the osmotic pressure, while the
salt flux is independent of pressure.
Water and solute flux are also affected by concentration polarization. Some
impurities tend to accumulate near the membrane surface, which increases the osmotic
pressure, thus reducing driving force, and leading to flux declination. In such cases, the
feed concentration at the membrane is described as the feed bulk concentration multiplied
by the concentration polarization factor:
𝑐! = 𝛽𝑐! (7)
The concentration polarization factor, 𝛽, can be described by:
𝛽 = 𝑅𝑒𝑗 𝑒 !!! /!!! + 1 − 𝑅𝑒𝑗 (8)
where, 𝑘!" is the mass transfer coefficient, given by:
𝑘!" = 0.023𝐷! 𝑅𝑒 !.!" 𝑆𝑐 !.!! /𝑑! (9)
where 𝑅𝑒 is Reynolds number, 𝑆𝑐 is Schmidt number, 𝑑! is the crossflow channel
hydrodynamic diameter, and 𝐿 is channel length.
𝑅𝑒 = 𝑢𝑑! 𝑣 (10)
𝑆𝑐 = 𝑣/𝐷 (11)
𝑑! = 𝐻𝑊/(2𝐻 + 2𝑊) (12)
𝑢 = 𝑄! 𝐻𝑊 (13)
where 𝑢 is the crossflow velocity (unit: m/s), 𝑣 is the solution kinematic viscosity
(unit: m2/s), 𝐻 is the channel height (unit: m), 𝑊 is the channel width (unit: m), 𝑄! is the
feed water flow rate (m3/s).
For laminar flow in a thin rectangular channel, the Sherwood number (Sh):
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!! !! !/!
𝑆ℎ = 𝑘!" !
= 1.85 𝑅𝑒𝑆𝑐 !
(14)
𝛾! = 6𝑢 𝐻 (16)
where 𝛾! is the wall shear rate. (Jin et al., 2009)
Membrane fouling is an important phenomenon that affects the separation result
of reverse osmosis. It happens because of the deposition of suspended or dissolved
substances on the membrane surface or within membrane pores, which can decrease the
performance of a membrane by declining flux and affecting the quality of the product
water.
There are a number of mechanisms that attribute to membrane fouling, such as
microorganisms, microbial products, pore blocking by solutes, and a cake layer from
retentate solute by precipitation at the membrane solution interface (Flemming, 1997).
However, interactions between foulants and the membrane are poorly understood. Feed
water pretreatment is required in virtually all RO systems to avoid scaling and fouling, by
pH adjustment, anti-scalant addition, removing specific ions or microbes, maintaining
proper operating conditions, and flushing membrane elements properly when not in use.
One way to describe the fouling phenomenon is:
𝑅!"!#$ = 𝑅! + 𝑅! + 𝑅!" + 𝑅! (17)
where, 𝑅! is the membrane resistance, 𝑅! is the bio-fouling resistance, 𝑅!" is the
pore blocking resistance, 𝑅! is the cake layer resistance. (Baker, 2004)
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Most transport models available in the literature are isothermal models.
Temperature effect models can be divided into two groups, (1) models that use an
Arrhenius-type equation, a phenomenological expression of material transport through a
membrane, and (2) models that correlate each parameter with temperature using
experimental data. (Taylor et al., 1991)
Agrawal and Sourirajan (1969) determined the parameters of Kimura-Sourirajan
analysis as functions of temperature for cellulose acetate membranes at 5-36°C using 0.5-
2.0M sodium chloride solution. Connell and Dickson (1988) empirically determined the
temperature dependencies of model parameters for the finely-porous model based on
Arrhenius equations for separation of toluene from water using cellulose acetate
membranes. Mehdizadeh et al. (1991, 1989, 2000) empirically determined the
temperature dependencies of all the model parameters and the physical properties of the
system and incorporated temperature effects directly into an appropriate model called the
modified surface force-pore flow(MD-SF-PF) model.
Jin et al. (2009) correlated model parameters of solution-diffusion model with
physical properties whose temperature dependencies can be found in literature.
According to the solution-diffusion model, the solvent (water) permeation flux, 𝐽! , is
described by:
𝐽! = 𝐴! (∆𝑝! − ∆𝜋! ) (18)
where 𝐴! is the solvent permeability of the membrane, defined as:
!!,! !!,! !!
𝐴! = !! !"
(19)
The water permeability coefficient is only correlated with water viscosity and a
coefficient defined as membrane intrinsic hydraulic resistance, 𝑅! .
! !
𝐴! = ! ∝! (21)
! !! !
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Solute permeation flux is described by:
𝐽! = 𝐽! 𝑐! = 𝐵! (𝑐! − 𝑐! ) (22)
where 𝐵! is the solute permeability, defined as:
!!,! !!,! !
𝐵! = !!
∝ 𝐷!,! ∝ ! (23)
!"
where 𝐷!,! is the diffusivity of solute in the membrane, 𝐾!,! is the solubility of
solute in the membrane, and 𝜇!" , is the seawater viscosity.
The mass transfer coefficient used to describe concentration polarization is also
described by:
!/!
!! ! !
𝑘!" = 0.808 !
∝ 𝐷!/! (24)
!! !/!
𝑘 ! = 𝑘!" !!"
(28)
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Membrane properties also change with feed water temperature, but the changes
are not predictable. Thus, an empirical equation is used:
! !
𝐴 = 𝐴!" 𝑒𝑥𝑝 𝐾!" × (!"#.!"!!)
− !"#.!" (33)
! !
𝐵 = 𝐵!" 𝑒𝑥𝑝 𝐾!" × (!"#.!"!!)
− !"#.!" (34)
where 𝐴!" is the water permeability coefficient at 25°C, 𝐵!" is the solute
permeability coefficient at 25°C, 𝐾!" is the temperature coefficient for water transport,
obtained by regression analysis of experimental data, and 𝐾!" is the temperature
coefficient for solute transport, obtained by regression analysis of experimental data.
The concentration polarization factor, CP is described by:
!! !
𝐶𝑃 = !!
= 1 − 𝑋! + 𝑋! ∙ exp (! ! ) (35)
!"
!"∙!! !!
𝑋! = 1 − 𝑐! 𝑐! = 1 − !!
(36)
where 𝑋! is the observed salt rejection, 𝑐! is the bulk salt concentration, 𝑐! is the
membrane salt concentration, 𝑐! is the permeate salt concentration, and 𝑟! is the intrinsic
or real solute rejection of the membrane, described by:
! !
𝑟! = 1 − ! ! = ! !!
!
(37)
! ! !
Substitute Equation 37 into Equation 35 and 36. Since all the other variables are
already calculated using the above correlations, solving these two equations can give CP
and 𝑋! .
The applied pressure is predicted from:
!! !
∆𝑝! = 2𝑅𝑇 ∙ 𝐶𝑃 !! !!!
𝑐! + !! (38)
!
2.1.4 Module
The smallest physical unit of production capacity in a RO system is called a
membrane element. Four types of RO membrane elements (modules) are available in the
market: plate and frame, tubular, spiral-wound and hollow-fiber. The most common type
of membrane element in use is the spiral-wound element (Lee et al., 2011).
A hollow-fiber module contains a large number of membrane fibers housed in a
module shell. The feed is introduced on either the fiber or the shell side. The permeate is
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withdrawn in a co-current or counter-current manner. The latter is more effective. There
are two flow patterns: Parallel-flow meaning that feed is introduced on the fiber side, and
Radial-flow meaning that feed is introduced into the shell side using a central porous tube.
(Soltanieh & Gill, 1984)
A spiral-wound module is made from flat membrane envelopes wrapped around a
central tube. The envelope is formed by sealing two sheets of flat-sheet membrane
material along three sides, whose open ends are attached to the central tube known as a
permeate collection tube. To prevent layers of membranes from touching each other,
spacers are placed between layers to provide a flow path. As feed passes along the length
of the module, permeate passes through the membrane into a membrane envelope due to
a pressure differential between the feed and permeate sides of the membrane, and then
flows out via the central tube. The feed flows axially along the pressure vessel and the
permeate flows spirally toward the center. As water passes through the membrane,
solutes are rejected and the feed stream becomes more concentrated. Modern modules
tend to contain multiple membranes attached to the same central tube. (Marriott &
Sørensen, 2003)
Historically cellulose acetate membranes are used in hollow fiber module
configuration. The elements were about 10 centimeters in diameter. With flow rates of
approximately 250 L/h, the sodium chloride rejection was about 98.5 percent. Presently,
thin film composite polyamide flat-sheet membranes are used in a spiral wound
configuration. The elements are 16-inch in diameter, with 15-30 times more permeate
(4000-8000 L/h), five to eight times less salt passage, and a 99.7 percent or higher
rejection rate. (Johnson, Jon & Busch, 2009) The spiral-wound module takes up the
largest market share, for its relative ease of cleaning, fabrication technology and very
large surface area per unit volume. (Senthilmurugan, Ahluwalia, & Gupta, 2005)
To design an RO system, the determination of the quantity and quality of water
produced by each membrane element is important. As described earlier, the flow rate,
concentration and pressure continuously change along the element, as the feed water
flows through the element and some pure water passes through the membrane. The
common modeling approach is to unwrap the element into a flat plate, and then
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differentiate the element into slices, where the solution is assumed completely mixed, and
the concentration is the same everywhere in the slice. The fluxes of water and solute are
described by:
𝐽! = 𝐴! (∆𝑝! − ∆𝜋! ) (39)
𝐽! = 𝐽! 𝑐! = 𝐵! (𝑐! − 𝑐! ) (40)
The cumulative transfer of water and solute across the membrane is determined
by integrating the flow between the feed end and the position z within the pressure vessel,
as follows:
!
𝑄!,! = 𝐽 𝑤𝑑𝑧
! !,!
(41)
!
𝑀!,! = 𝐽 𝑤𝑑𝑧
! !,!
(42)
Given the original condition of water flow and concentration, the module flow
and mass balance principles can be used to calculate water flows and concentrations at
any position:
𝑄! = 𝑄! + 𝑄! (43)
𝐶! 𝑄! = 𝐶! 𝑄! + 𝐶! 𝑄! (44)
where, 𝑄! is the feed flow rate, 𝑄! is the permeate flow rate, 𝑄! is the concentrate
flow rate, 𝐶! is the feed water concentration, 𝐶! is the permeate concentration, 𝐶! is the
concentration of concentrate flow.
Pressure in the feed channel drops due to the head loss, ℎ! (unit: bar), which is not
constant across the length of the membrane element and is proportional to the square of
the velocity, u (unit: m/s), and the first power of length, L (unit: m), as shown in the
following:
ℎ! = 𝛿!" 𝑢! 𝐿 (45)
Where, 𝛿!" (unit: 𝑏𝑎𝑟 ∙ 𝑠 ! /𝑚! ) is the head loss coefficient, given in the following
expression: (Crittenden, 2005)
!
𝛿!" = ! !!! (46)
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2.1.5 System
The RO system includes a set of RO membrane elements housed in pressure
vessels mounted on skids, which have piping connections for feed, permeate, and
concentrate streams. Inside the pressure vessel, the elements are connected sequentially
in series with up to eight elements per pressure vessel. A group of pressure vessels
operated in parallel is called a stage. A high-pressure pump is used to feed the pressure
vessels.
The permeate from one stage can be fed to a second stage to increase solute
removal, which is called a two-pass system. The concentrate from one stage can also be
fed to a subsequent stage to increase water recovery, which is called a multistage system.
Usually, a single-stage system can achieve a water recovery ratio less than 50%, while a
two-stage system can achieve less than 75-80% and a three-stage system can achieve less
than 85-90%. As permeate is extracted from the feed water stream, the velocity in the
feed channel is decreased gradually. In order to maintain sufficient velocity and reduce
concentration polarization, the number of pressure vessels decreases in each succeeding
stage in a multistage system. In a typical two-stage system, the ratio of vessel number is
2:1(upstream: downstream). In the case when the feed temperature greatly differs, the
feed pressure should be changed to keep the permeate constant and part of the permeate
should be recycled to prevent the instability of permeate quality. (Djebedjian et al., 2008)
Feed water quality is important for pretreatment design and RO membrane
element selection. Permeate typically requires post-treatment, which consists of removal
of dissolved gases and alkalinity and pH adjustment. The concentrate stream leaving the
final element is under high pressure. Some RO systems utilize energy recovery
equipment to minimize the energy lost. The disposal of the concentrate stream is a
significant issue, and the concentrate may require treatment before disposal. (El-
Manharawy & Hafez, 2001)
The RO element arrangement indicates the numbers per vessel, vessel numbers
per stage and stage numbers per pass. Industrial design of RO system is usually well
supported by empirical data from manufacture’s design manuals. If there is no applicable
empirical data, several calculations should be done and these results should be compared
14
to make arrangement decisions. Changing the arrangement will affect almost all RO
design parameters or variables, such as velocity, flux, rejection, flow rate, concentration,
pressure and recovery. (LANXESS, 2012)
15
occurs within the porous support layer of the membrane, which cannot be mitigated by
altering hydrodynamic conditions.
Depending on the membrane orientation, both ECP and ICP can be divided into
dilutive and concentrative concentration polarization. When the draw solution is placed
against the membrane support layer, dilutive ICP and concentrative ECP will occur due
to the dilution effect of the draw solution in the support layer and the concentration effect
of the feed solution at the membrane surface, and vice versa. In pressure-driven
membrane processes, only concentrative ECP can take place. (Mulder, 1996)
Membrane fouling in osmotically driven membrane processes has been
demonstrated to be lower, and can be removed more easily compared to that in pressure-
driven membrane processes (Petrotos, Quantick, & Petropakis, 1999). Membrane fouling
becomes obvious only after long-term operation, and backwashing can recover about
90% of the initial flux. It has also been reported that FO fouling can be significantly
minimized by increasing the cross flow velocity (Mi & Elimelech, 2008). This advantage
indicates great potential for wastewater membrane treatment where membrane fouling is
one of the biggest issues.
Reverse solute diffusion refers to the phenomenon that the draw solute may
diffuse back into to feed solution due to the high concentration of the draw solution,
which will reduce the effective osmotic driving force. (Garcia-Castello et al., 2009)
Among the many factors that affect FO performance, temperature plays an
important role. It has been demonstrated that the water flux increases by up to 1.2% for
every degree rise in temperature from 25°C to 35°C. An FO process operated at
isothermal conditions performs better than when provided a temperature difference by
elevating only the feed or draw solution temperature. (Phuntsho et al., 2012)
Cath et al. used seawater as a draw solution in an FO process, and used an RO
process to exact pure water after the FO process. This hybrid FO-RO process is proposed
for water purification on spaceships (T. Cath, Childress, & Elimelech, 2006). An FO
process potentially could be used as an alternative to traditional disposal technologies for
treating the byproduct of reverse osmosis, and many other desalination technologies due
to its lower energy requirement.
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2.2.2 Theory
Water transport in FO can be expressed by the same general equation as that for
RO process:
𝐽! = 𝐴(𝜎∆𝜋 − ∆𝑃) (47)
where, A is the water permeability coefficient of the membrane, 𝜎 is the reflection
coefficient, ∆𝜋 is the osmotic pressure difference across the membrane, and ∆𝑃 is the
applied hydraulic pressure. In FO, the driving force comes from the osmotic pressure, so
the water flux is expressed by:
𝐽! = 𝐴(𝜋!"#$ − 𝜋!""# ) (48)
Similarly, solute flux in FO can be described by:
𝐽! = 𝐵(𝐶!"#$ − 𝐶!""# ) (49)
where, B is the solute permeability coefficient. The general equation for
concentration polarization in pressure driven membrane processes is as follows:
!! !
!!
= exp ( !! ) (50)
where, 𝐽! is the water flux, k is the mass transfer coefficient, 𝑐! is the feed
concentration at the membrane surface, and 𝑐! is the feed concentration in the bulk
solution.
In an FO process, the feed solution is relatively low, so the concentrations in the
above equation can be replaced by the osmotic pressure. The concentrative ECP can be
described by:
!!!!""# !!
!!!!""#
= exp (! ) (51)
!""#
17
Concentrative ICP is expressed as:
! !!!"#$ !!!!!
𝐽! = ! 𝑙𝑛 !!!""# !!
(54)
When the feed solution is placed against the membrane support layer (PRO mode),
dilutive ECP and concentrative ICP occur simultaneously. Thus, the water flux and solute
flux considering both dilutive ECP and concentrative ICP can be expressed as:
(McCutcheon & Elimelech, 2006)
!!
𝐽! = 𝐴[𝜋!"#$ exp − !
− 𝜋!""# exp 𝐽! 𝐾 ] (57)
!!
𝐽! = 𝐵[𝐶!"#$ exp − !
− 𝐶!""# exp 𝐽! 𝐾 ] (58)
2.2.4 Design
There are two possible types of membrane modules that can be applied to an FO
module; flat sheet membranes and tubular membranes. Although the tubular type has a
higher packing density, it is not as common as flat sheet membrane in the market because
of excessive fouling issues. Possible types of flat sheet membranes are the plate-and-
frame and the spiral-wound modules, which must be modified to allow two inlet streams
for the FO process. To modify the spiral-wound module, there should be blocking in the
middle of the central pipe and an additional glue line at the centerline of the draw flow
channel, as described in the following paragraph:
A plate-and-frame module consists of flat sheet membranes and spacers
alternately staked into a metal frame. There are three possible operating modes for the
plate-and-frame module according to the directions of the feed and draw solutions,
namely, co-current flow, counter-current flow and cross-current flow, shown in the
following picture (Gu et al., 2011). Generally speaking, the FO process is not market-
ready. Membrane development and system design are still undergoing research and
development.
19
2.3 Sustainability Analysis
The concept of sustainable development is very complex, because there are large
numbers of interacting elements. The definition of sustainable development is often
quoted from the World Commission on Environment and Development (1987):
‘development that meets the needs of the present generation without compromising the
ability of future generations to meet their own needs’. A major challenge with
sustainability is development of a practical paradigm for everyday planning and
management. Some methodologies try to capture sustainability in a single indicator, such
as exergy analysis or economic analysis. Other frequently used methodologies include
multiple indicators, such as life cycle assessment (LCA) and system analysis. (Balkema,
Preisig, Otterpohl, & Lambert, 2002) Exergy analysis bases the entire comparison on a
single unambiguously quantifiable indicator, namely exergy. However, insight is only
gained into the efficiency of the processes instead of different environmental impacts.
Economic analysis, which is often the first step in a project, expresses sustainability in
terms of money, using tools such as cost-benefit analysis, life cycle costing, and total cost
assessment, which provide insight into ‘real’ cost but faces the challenge that most social
and environmental costs are difficult to quantify (Hepbasli, 2008). LCA is a structured
methodology used to assess various environmental impacts throughout a product’s
lifetime, which is based on mass and energy balances. LCA requires significant research
and a large quantity of data. General system analysis is based on mass and energy
balances, and provides an indication of material use and emissions, including a wide
range of aspects, for instance exergy, costs, required land area, environmental impacts, or
even social-cultural aspects such as acceptance, convenience, etc. (Ness et al., 2007)
Urban water and wastewater systems, drinking water treatment and distribution,
storm water management, and wastewater and sludge recovery of products should
provide clean water for a variety of uses without harming the environment. Mahgoub
(2010) carried out an assessment of the environmental impact of Alexandria, Egypt’s
urban water system using life cycle assessment (LCA) methodology. Mahgoub showed
that the highest impact comes from the disposal of primary treated wastewater (68% of
the total impact) and energy consumption of water treatment plants (18% of the total
20
impact) (El-Sayed Mohamed Mahgoub, Van der Steen, Abu-Zeid, & Vairavamoorthy,
2010). Lundin (2002) presents an iterative procedure for the selection of indicators,
which reflects the environmental sustainability of urban water systems, using life cycle
assessment (LCA) as the analytical tool to determine priorities (Lundin & Morrison,
2002). Bagheri and Hjorth (2006) developed a methodology to deal with monitoring
systems for sustainable development and its practice in an urban water system. Using a
system dynamics approach and the idea of Viability Loops to define process indicators to
monitor an urban water system for sustainable development. (Bagheri & Hjorth, 2006)
Hellstro (2000) proposed a framework for analysis and comparison of urban water
systems with respect to sustainability, aiming at synthesizing results from other research
projects from a 6-year Swedish research program entitled “Sustainable Urban Water
Management” initiated by the Swedish Foundation for Strategic Environmental Research
(MISTRA) in 1999.
In the framework, physical and conceptual model cities, which cover the majority
of the Swedish urban environment, with existing or hypothetical urban water system
structures, are selected for analysis and evaluation. The system structures to be evaluated
can be separated along three axes: degree of centralization, degree of source separation,
and system scale. The analysis work based on the conceptual model cities is model-based
using computer simulations and other computer-based analysis methods, while the work
based on the physical model cities is data based, which provides the possibility to
validate results achieved from the model-based evaluations of conceptual model cities.
Sets of most critical criteria were selected to make the concept of sustainability more
operational and practically useful. The entire system was separated into modular blocks
that can be combined in any fashion, which will allow for a wide range of different water
management systems to be analyzed and compared, while exposed to different situations.
(Hellstro, 2000)
21
Chapter 3 RO Model
3.1 Temperature Effects
3.1.1 Approach
As described in Section 2.1.3, water viscosity and seawater viscosity at any
temperature can be calculated using the following equations:
𝜇! = 4.2844×10!! + 0.157 𝑡 + 64.993 !
− 91.296 !!
(61)
0 ≤ 𝑡 ≤ 180℃
𝜇!" = 𝜇! 1 + 𝐴𝑆 + 𝐵𝑆 ! (62)
𝐴 = 1.541 + 1.998×10!! 𝑡 − 9.52×10!! 𝑡 ! (63)
𝐵 = 7.974 − 7.561×10!! 𝑡 + 4.724×10!! 𝑡 ! (64)
0 ≤ 𝑡 ≤ 180℃, 0 < 𝑆 < 0.15𝑘𝑔/𝑘𝑔
Given the diffusivity of NaCl solution at 25°C (1.611×10!! 𝑚! /𝑠), the NaCl
solute diffusivity at any other temperature can be calculated using:
!!" !
𝐷! = 𝐷!" !! !"#.!"
(65)
The mass transfer coefficient at any temperature can be calculated using the
diffusivity of NaCl solution.
!/!
!! ! !
𝑘!" = 0.808 !
(66)
Given the membrane water permeability at 25°C ( 𝐴!" ), and the solute
permeability at 25°C (𝐵!" ), both permeability at any temperature can be calculated from:
!!"
𝐴 ! = 𝐴!" !!
(67)
!
𝐵! = 𝐵!" ! ! (68)
!"
Here, a XLE membrane water permeability of 2.1×10!!! 𝑚/(𝑠 ∙ 𝑝𝑎), and salt
permeability of 0.25×10!!! 𝑚/(𝑠 ∙ 𝑝𝑎) at 25°C are used. Considering the membrane
property changes, empirical equations are also used where 𝑚𝐴 ! and 𝑚𝐵! are water
permeability and solute permeability:
! !
𝑚𝐴 ! = 𝐴!" 𝑒𝑥𝑝 𝐾!" × (!"#.!"!!)
− !"#.!" (69)
! !
𝑚𝐵! = 𝐵!" 𝑒𝑥𝑝 𝐾!" × (!"#.!"!!)
− !"#.!" (70)
22
Here the temperature coefficient for water transport, 𝐾!! , and the temperature
coefficient for solute transport, 𝐾!" , are -2849 and -3281 respectively, obtained from
literature (Jin et al., 2009).
Using the 𝑘!" and 𝐵! calculated above, the concentration polarization factor, CP,
and the observed salt rejection, 𝑋! , at any temperature can be solved from the following
two equations:
!! !
𝐶𝑃 = !!
= 1 − 𝑋! + 𝑋! ∙ exp (! ! ) (71)
!"
!"∙!! !!
𝑋! = 1 − 𝑐! 𝑐! = 1 − !!
∙! (72)
! !!!
Using the 𝐴 ! and 𝐵! calculated above, the applied pressure at any temperature is
predicted from:
!! !
∆𝑝! = 2𝑅𝑇 ∙ 𝐶𝑃 !! !!!
𝑐! + !! (73)
!
In the case study, the values of other parameters are as follows: The water flux is
1.29×10!! 𝑚/𝑠. The molar concentration of NaCl solution is 50×10!! 𝑚𝑜𝑙/𝐿. The
cross-flow velocity is 7 cm/s. The channel height is 0.173 cm. The channel length is 14.6
cm. The channel width is 9.5 cm. The entire program is implemented in MATLAB
(Appendix A).
3.1.2 Results
The system performance characteristics were plotted against temperature as
below, which are validated by Jin et al. (2009). As shown Figure 1, as temperature
increases, the solute diffusivity increases, and the water viscosity decreases. Thus, the
permeability increases, while concentration polarization is reduced as indicated by the
decrease of the concentration polarization factor and the increase of the mass transfer
coefficient. Although the solute permeability is increased, the observed rejection is
almost unchanged. Because the increase of the water permeability tends to reduce the
permeate concentration and increase the feed concentration, the effects of the increase of
solute permeability are conteracted. The comparison of theoretical and empirical
permeability suggests there may be changes in both solution and membrane properties.
Thermal expansion of membrane pores likely increases the intrinsic water and solute
23
permeability. Ultimately, it takes much less pressure to produce the same flux, which
provides a strong support for the integration of energy and water infrastructure systems.
(A) (B)
(C) (D)
(E) (F)
Figure 1 System Performance Characteristics Plotted Against Temperature
24
3.2 Module Model
3.2.1 Approach
As described earlier in Section 2.1.4, the common approach to model an Spiral
Wound Reverse Osmosis module is to unwrap the element into a flat plate, and
differentiate the element into slices, where the solution is assumed completely mixed.
Starting from the first slice, water and solute flux can be calculated using the initial
conditions. Using flow and mass balance principals, the conditions for the next slice can
be calculated. The same calculations can be repeated for the following slices using the
conditions calculated by the previous slice. The final output is the recovery ratio of the
RO element under the given conditions.
In the case study, the initial conditions used are as follows: 270 m3/d feed flow
rate, 2000 mg/L feed concentration, 14.2 bar feed pressure, 0.3 bar permeate pressure,
20°C temperature. The membrane element properties are as follows: 0.125 mm channel
height, 32.5 m channel width, 10 m channel length, 0.2 bar element head loss; the solvent
permeability of the membrane is 2.87; the solute permeability is 6.14×10!! . Other
parameters can be found in the source code (Appendix A). The final output, recovery
ratio of the RO element is 0.0983, which is validated by Crittenden and the following
validation (Crittenden, 2005).
All the physical properties are changed to be the same as those in temperature
effects model (Section 3.1), and temperature is added as a variable. The entire program is
implemented in MATLAB (Appendix C).
3.2.2 Results
Important parameters at a range of temperatures are plotted against the differential
slices called “Increment Stage”. The recovery ratio at different temperatures is plotted
against temperature. As shown in Figure 2, as temperature increases, water flux is greatly
increased at the beginning of the SWRO module, but decreases much faster along the
module length due to faster increase of feed concentration, leading to the same trends in
permeate flow rate, feed flow rate, feed velocity and mass transfer coefficient. The solute
25
flux is increased at the beginning of the SWRO module and increases much faster along
the module length as temperature gets higher, again due to the faster increase of feed
concentration. However, the two opposite trends counteract each other, so the permeate
concentration does not change significantly before the temperature reaches 100°C.
Ultimately, the recovery ratio is greatly increased as temperature gets higher, indicating
that increasing the temperature of RO treatment can greatly save membrane area when
the goal of recovery ratio remains the same.
(A) (B)
(C) (D)
26
(E) (F)
(G) (H)
(I) (J)
Figure 2 System Parameters Plotted Against Increment Stage and Temperature for SWRO Module
The main condition variables that impact the recovery ratio are feed flow rate,
feed concentration and applied pressure. A brief sensitivity analysis (Appendix D) was
done to further prove the correctness of the MATLAB model. As shown in the figures,
the recovery ratio increases with applied pressure, but decreases with feed flow rate and
27
feed concentration. Because higher applied pressure increases the water flux, higher feed
concentration increases the osmotic pressure leading to lower water flux. Higher feed
flow rate means a larger denominator in the definition expression of recovery ratio, and
more modules, that is, larger membrane areas, are needed to achieve the same recovery
ratio as smaller feed flow.
The entire model is implemented in MATLAB based on the module model and
the above approach. The design parameters and operation conditions are then varied to
analyze the system. To verify the result, the average flux of the first stage was calculated,
which is used to divide the water demand for an estimate of the membrane area.
(Appendix E)
3.3.2 Results
Similar to Section 3.2.2, system parameters at a range of temperatures are plotted
against the differential slices called “Increment Stage”. The membrane areas calculated
from the model and the estimation at different temperatures are plotted against
temperature.
As shown in Figure 5, the membrane area needed to achieve a certain recovery
goal can be decreased significantly at higher temperatures, while other operation
conditions stay the same. According to the plot of feed velocity versus temperature, the
29
systems are two-stage except for that at 100°C. The final feed concentration decreases, as
temperature gets higher, because more solute passes the membrane, and leading to higher
permeate concentration. Although the permeate concentration gets higher as the
temperature increases, they are still within the bounds of most public water systems,
which typically have concentrations of sodium and chloride less than 75 mg/L each. The
sodium limit in municipal water standards is 200mg/L. Like the results in previous
sections, the plots conform to the basic physics principals of reverse osmosis processes,
which verify the correctness of the model.
(A) (B)
(C) (D)
30
(E) (F)
(G) (H)
(I) (J)
Figure 5 System Parameters Plotted Against Increment Stage and Temperature for SWRO System
The main condition variables that affect the membrane area are feed flow rate,
feed concentration, applied pressure and recovery ratio. A brief sensitivity analysis
(Appendix F) was done to further prove the correctness and gain insight into the
MATLAB model. In the sensitivity analysis, typical seawater reverse osmosis operation
31
condition ranges are adopted. Typically, the applied pressure range is 5.6-6.0MPa, with
the highest pressure being 7.0MPa. The seawater salt concentration range is 32000-
35000mg/L. (“Drinking water quality standards,” n.d.)(“Sodium and Chloride in
Drinking Water,” 2010) The recovery ratio range is 0.4-0.6. Thus, the operation
conditions used are: 60bar applied pressure, 32000mg/L feed concentration, 0.5 recovery
ratio, 270m3/d feed flow rate. A few exceptions are the recovery ratio for applied pressure
sensitivity analysis is 0.3. The applied pressure for feed concentration sensitivity analysis
is 80bar. As shown in the following figure, the plots conform to physics principals. The
membrane area needed increases with feed flow rate, concentration and recovery ratio,
but decreases with applied pressure.
(A) (B)
(C) (D)
Figure 6 Sensitivity Analysis
32
Chapter 4 FO Model
4.1 Temperature Effects
Based on the approach described in Section 2.2.3, the FO process is simulated
using MATLAB (Appendix G) and validate by experimental data obtained from
McCutcheon & Elimelech (2006).
In the experiment, flux was determined at draw concentration of 0.05, 0.1, 0.5, 1
and 1.5M NaCl, while the feed side uses deionized water, and then determined at feed
concentration of 0.05, 0.1, 0.5 and 1M NaCl, while the draw solution remains constant at
1.5M. The crossflow rate of both feed and draw solution is 45.8 cm/s. Indicated
temperatures apply to both feed and draw solution. Note that a water flux of 10 𝜇𝑚/𝑠
corresponds to 21.2𝑔𝑎𝑙 ∙ 𝑓𝑡 !! 𝑑 !! (𝑔𝑓𝑑) or 36.0𝑙 ∙ 𝑚!! ℎ!! . Obtained from tests, an
average value of 𝑡𝜏/𝜀 at 20°C is 2.98×10!! 𝑚 in PRO mode, and 3.60×10!! 𝑚 in FO
mode. The membrane permeability at 50°C is 2.0484𝐿/(𝑚! ∙ ℎ ∙ 𝑏𝑎𝑟).
First, the system was simulated in PRO mode, where the draw solution is facing
against the active layer. Since the experimental data are read directly from plots and the
physical properties could contain error, there is some error between the simulated results
and the experimental results. However, for the purpose of this study, the accuracy is
acceptable, as shown in the following figure, which indicates that an increase in solution
temperature increases the flux significantly in the absence of ICP, while plays a
negligible role in the presence of ICP.
Figure 7 PRO Mode Simulation Results and Experimental Results for Validation
33
The system was them simulated in FO mode, where the draw solution is facing
against the backing layer. Again, the model sufficiently predicts to meet the requirements
of this study, as shown in the following figure, which indicates that the overall flux rates
in FO mode is smaller than that in PRO mode. But an increase in solution temperature
increases the flux even in the presence of ICP.
34
The FO membrane is assumed to be cellulose triacetate (CTA) membrane
(Hydration Technologies, Albany, USA), whose membrane permeability at 50°C and
solute permeability at 25°C are 2.0484𝐿/(𝑚! ∙ ℎ ∙ 𝑏𝑎𝑟) and 6.14×10!! 𝑚/ℎ ,
respectively. The feed solution is gray water, whose concentration is expressed as
equivalent NaCl solution concentration. The draw solution is assumed to be concentrated
seawater.
The entire model is implemented in MATLAB based on the FO temperature
effects model and an approach similar to the RO system model (Appendix H). Similar to
Chapter 3, important system parameters at a range of temperatures are plotted against the
differential slices called “Increment Stage”. The membrane areas calculated from the
model, and the estimation at different temperatures, are plotted against temperature.
As shown in the figure, the membrane area needed to achieve a certain recovery
goal can be decreased significantly at higher temperatures, while other operation
conditions stay the same. As shown in the following figure, water flux and solute flux
greatly increase with temperature, but decrease along the membrane due to the decrease
of osmotic pressure difference. The plots conform to the basic physics principals of
forward osmosis processes, which verify the correctness of the model.
(A) (B)
35
(C) (D)
(E) (F)
(G) (H)
Figure 10 System Parameters Plotted Against Increment Stage and Temperature for FO System
Figure 11 shows the relationship between membrane area and temperature, for
given recovery ratio and operating conditions. As temperature rises from 10°C to 90°C,
the membrane area needed decreases from 210m2 to 40m2.
36
Figure 11 Membrane Area Plotted Against Temperature for FO Model
The typical prices for 4" membrane elements are $450 for 8" and $175, and the
area of 8” membrane elements is about 35.3 m2. Assume RO membrane replacement is
assumed to happen every 3 years.
38
Total power consumption of the system includes power for seawater pumping,
high-pressure pumping, and chemical treatment pumping. High-pressure pumps consume
a large portion of energy, while other system pumps account for only 20% of the total
energy consumption. The power requirement of pump is calculated by:
𝑃! = 𝑄×𝑃! /(𝐸! ×𝐸! ) (76)
where 𝑃! is the power consumed by each pump (kW), Q is the feed water flow
rates for each pump (m3/s), 𝑃! is the feed water pressure of each pump (kPa), 𝐸! is the
pump efficiency (assume 0.88), 𝐸! is motor efficiency (assume 0.85).
In RO desalination process, the typical recovery ratio is around 30%, and the
remaining seawater is rejected at a pressure only slightly below the applied pressure. In
large RO systems, devices such as a Pelton turbine can recover and return the energy to
the shaft of the high-pressure pump.
The recovered energy can be calculated using:
𝑃 = 𝑄! ×𝑃! ×𝐸! (77)
where P is the recovered energy (kW), 𝑄! is the brine flow rate (𝑚! /𝑠), 𝑃! is the
brine pressure (kPa), and 𝐸! is the turbine efficiency. 𝐸! is assumed to be 0.67 when the
turbine is a reversed centrifugal pump, and 0.84‒0.88 when it is an impulse wheel
turbine. (Al-Karaghouli, A., & Kazmerski, n.d.)
Using both methods to evaluate efficiency of the RO design, a simulation was run
in ModelCenter using efficiency as the optimization objective. Result is shown using
parallel coordinates, which is a common way of visualizing high-dimensional geometry
and analyzing multivariate data. A point in n-dimensional space is represented as a
polyline with vertices on the parallel axes.
In the simulation, there are 5 input variables. C! , the concentration of seawater,
ranges from 3.2×10! to 3.5×10! mg/L. P! , the applied pressure ranges from 10~70 bar.
Q ! , the water demand, ranges from 4×10! to 5×10! m! /d. HeatIn, the applied heat
ranges from 1×10!" to 1×10!" J/d, corresponding to temperature from 29~96°C,
RecoveryGoal, the targeted recovery ratio, ranges from 0.3 to 0.8.
39
Figure 12 shows the simulation results using method 1, and Figure 13 shows the
simulation results using method 2. The results of these two methods are very similar to
each other. The optimal designs typically have a 70~90°C operating temperature, a
0.3~0.5 recovery goal, a 50~60 bar operating pressure, a low seawater concentration, and
a large water demand (service area). It is also indicated that lower applied pressure and
higher water demand result in higher efficiency.
40
Chapter 6 Conclusions
By providing waste heat of a CCHP plant to water treatment units using
membrane technology, both the energy efficiency and environmental impacts of the
CCHP plant and the water treatment facility could be benefited. This study proposed
three hypothetical infrastructure systems, which integrated desalination, CCHP plant
and/or gray water reclamation.
The first scenario is reverse osmosis desalination integrated with CCHP plant,
through providing waste heat of a CCHP plant to desalination plant. The second scenario
adds gray water separation (FO/RO hybrid system) on site into the water infrastructure
system, integrated with CCHP plant. The third scenario integrates CCHP plant, reverse
osmosis desalination with forward osmosis, so that not only gray water can be
concentrated, but also desalination concentrate can be diluted and disposed.
In order to compare these hypothetical integrated infrastructure systems,
simulation and modeling need to be performed taking all possible system parameters into
consideration. In this study, a simulation approach for RO and FO water treatment
processes is presented to explore the possible economic benefits of incorporating CCHP
waste heat with Reverse Osmosis and Forward Osmosis processes. This approach is
based on the solution-diffusion theory to describe membrane mass transfer. Using a
simplified RO and FO network model, the total membrane area, which is needed to
achieve certain recovery ratio, can be obtained incrementally, given the applied pressure,
temperature, concentration and water flow.
The design space of a preheated RO system is explored, using MATLAB and
ModelCenter. The optimization objective is to maximize the amount of water produced
per unit cost. The optimization results show that typical optimal designs have 70~90°C
operating temperature, 0.3~0.5 recovery goal, 50~60 bar operating pressure, lower
seawater concentration, and large water demand (service area). It is also indicated that
lower applied pressure and higher water demand result in higher efficiency. This study
found that incorporating CCHP waste heat will increase the economic efficiency of an
RO system, and also identified the process parameters for cost and environmental
analysis to compare hypothetical integrated infrastructure.
41
Chapter 7 Future Work
This study is limited by the predesign cost estimate approach, which is not very
accurate, and cannot be applied to analyzing the costs and impacts of the three
hypothetical scenarios of integrated infrastructure systems.
One future direction is to analyze the economic and environmental costs of the
three hypothetical scenarios of integrated infrastructure systems. One approach is to
estimate the changes to baseline cases, while not knowing the exact consequences of the
alternatives. For example, the changes that can be caused by the above three scenarios are
summarized in the following table. Some promising approaches to quantify these changes
include predesign cost estimation, life cycle assessment, and general system analysis.
Table 2 An Approach To Compare Alternative Scenario By Estimating Changes To Baseline
Savings (-) Extra Costs (+)
Scenario 1:
Pressure Cost / Heat Transfer from
Baseline - RO Desalination
Membrane Cost CCHP Plant
Alternative – Preheated RO Desalination
Gray Water
Collection System
Water Intake Cost,
Scenario 2: Cost,
Drinking Water
Baseline – Wastewater Collection and Treatment System FO/RO Hybrid
Treatment Cost,
Alternative – Add in Pure Water Extraction from Gray Water System Cost,
Wastewater
using FO/RO Hybrid System Reclaimed Water
Treatment Cost
Distribution Cost
Scenario 3:
Gray Water
Baseline – RO Desalination + Wastewater Collection and RO Concentrate
Collection System
Treatment System Treatment Cost,
Cost,
Alternative – Add FO after RO Desalination to Extract Pure Wastewater
FO Unit Cost
Water from Gray Water using RO Concentrate (Disposed into Treatment Cost
Sea)
42
the design space, which is found in this study, and compare the costs and impacts with
the traditional water infrastructure system.
Another interesting direction is to combine CCHP technologies with anaerobic
digestion processes. Anaerobic digestion processes provide a “free” source of fuel for
CHP systems, while CHP systems can supply all of the heat required by the anaerobic
digestion process and a significant portion of electric power demand of the urban water
system. The concept of integrated urban water management, incorporating centralized
and decentralized water supply and wastewater management along with water
reclamation and reuse, distributed water treatment, and rainwater harvesting provides a
number of potential opportunities. Sustainability principles can be used to develop,
evaluate, and implement these systems. Potential options can be screened based on social
acceptability, affordability, and sustainability. (Daigger, Crawford, & Hill, 2007)
43
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48
Appendices
Appendix A: MATLAB Script Jw = 1.29e-5; %m/s ~27gfd assumed water flux
u = 7; %crossflow velocity cm/s
for RO Temperature Effects H = 0.173; %channel height cm
Model L = 14.6; %channel length cm
W = 9.5; %channel width cm
T0 = 1; %centigrade
dT = 1; %centigrade %% Constants at 25
MW = 58.5; %g/mol
Mb = 50e-3; %mol/L %% Calculate
water permeability
Bs25 = 0.25e-11; %m/(s-pa) XLE membrane salt %% Water viscosity
49
2.261*10^(-5)*T^3 - 4.657*10^(-8)*T^4 + YVector5(1,i) = power(Dif/Dif25, 2/3);
802.0*Cb/10^3 - 2.001*Cb/10^3*T + %mass transfer coefficient
1.677/10^2*Cb/10^3*T^2 - 3.06*10^(- ksT = ks25 * YVector5(1,i); %m/s
5)*Cb/10^3*T^3 - 1.613/10^5*Cb^2/10^6*T^2; rsT = 1/(BsT/Jw + 1); %intrinsic rejection
A = 1.541 + 1.998e-2*T - 9.52e-5*T^2;
B = 7.974 - 7.561e-2*T + 4.724e-4*T^2; Xs = 0.5; %salt rejection
VisWater = 4.2844e-5 + 1/(0.157*(T + CP = 0;
64.993)^2 - 91.296); %kg/(m.s) delta = 1e9;
YVector1(1,i) = VisWater / VisWater25; while (delta > 1e-9)
CP = 1 - Xs + Xs * exp(Jw/ksT);
%% Solute diffusivity newXs = 1 - CP * BsT * rsT / Jw;
Vis = VisWater * (1+A*Cb/10^3 + delta = abs(newXs - Xs);
B*Cb^2/10^6); %kg/(m.s) NaCl Xs = newXs;
Vis25 = VisWater25 * (1+A*Cb/10^3 + end
B*Cb^2/10^6); %kg/(m.s) NaCl Pa = 2*R*(T+273.15)*CP*(Jw/(Jw +
Dif = BsT))*Mb + Jw/AwT; %Pa
Dif25*(T+273.15)/(25+273.15)*Vis25/Vis;
%m2/s NaCl YVector6(1,i) = CP/CP25; %concentration
YVector2(1,i) = Dif / Dif25; polarization
xlabel('Temperature (unit:
centidegree)','fontSize',16,'fontWeight','bold'); global Pp
Rejection','fontSize',16,'fontWeight','bold'); global Pb
########RO_Module_T_Effect_Model.m
function [CP, Jw, flag]=goalSeek() ########
global Pb global Pp
global Pp global k
global k global Pb
global Rej global Rej
global OsmBri global OsmBri
global OsmPer global OsmPer
global Kw global Kw
######## end
end
function RO_5
%% Output %% Plot
n = 5; figure(1);
T0 = 10; Q = QVector(i);
Q0 = 150; xlabel('Temperature
(unit:centigrade)','fontSize',16,'fontWeight','bold'
58
); for i = 1:n;
ylabel('Recovery Cf = CVector(i);
Ratio','fontSize',16,'fontWeight','bold'); for j = 1:n;
legend(legendInfo, 'fontSize',14); T = TVector(j);
[Recovery] = calRe(T, Qf, Pf, Cf);
%% Operation Conditions: 2 ReMatrix(i, j) = Recovery;
Qf = 550; %m3/d Feed Flow end
Cf = 2000; %mg/L NaCl Feed Concentration end
for i = 1:n;
Pf = PVector(i); %% Plot
for j = 1:n; figure(3);
T = TVector(j); hold on;
[Recovery] = calRe(T, Qf, Pf, Cf); cc = hsv(n);
ReMatrix(i, j) = Recovery; for i = 1:n;
end Cf = CVector(i);
end plot(TVector, ReMatrix(i,:), '-s', 'color',
cc(n-i+1,:),'LineWidth', 1.2);
%% Plot legendInfo{i} = ['C = ', num2str(Cf)];
figure(2); end
hold on; xlabel('Temperature
cc = hsv(n); (unit:centigrade)','fontSize',16,'fontWeight','bold'
for i = 1:n; );
P = PVector(i); ylabel('Recovery
plot(TVector, ReMatrix(i,:), '-s', 'color', Ratio','fontSize',16,'fontWeight','bold');
cc(n-i+1,:),'LineWidth', 1.2); legend(legendInfo, 'fontSize',14);
legendInfo{i} = ['P = ', num2str(P)]; end
end
xlabel('Temperature ########## calRe.m ##########
(unit:centigrade)','fontSize',16,'fontWeight','bold'
); function [Recovery] = calRe(T, Qf, Pf, Cf)
ylabel('Recovery
Ratio','fontSize',16,'fontWeight','bold'); global Pp
legend(legendInfo, 'fontSize',14); global k
global Pb
%% Operation Conditions: 3 global Rej
Qf = 270; %m3/d Feed Flow global OsmBri
Pf = 14.2; %bar Feed Pressure global OsmPer
59
global Kw %% Constants
R = 0.0831451; %Universal Gas Constant
%% Operation Conditions L?bar/(K.mol)
%Qf m3/d Feed Flow
%Pf bar Feed Pressure %% Model Output
%Cf mg/L NaCl Feed Concentration num = 10; %Increment Number
%T centigrade Feed Temperature
v0 = 0.5; %m/s Design Velocity %% Water & Salt Permeability
Pp = 0.3; %bar Permeate Pressure Kw = Kw25*exp(Kwt*(1/(T+273.15)-
1/298.15)); %L/m2-h-bar XLE membrane water
%% Membrane Element Properties permeability
l = 1; %m Element Length Ks = Ks25*exp(Kst*(1/(T+273.15)-
h = 0.125; %mm Feed Channel Height 1/298.15)); %m/h membrane salt permeability
w = 32.5; %m Feed Channel Width
hL = 0.2; %bar Element Head Loss %% Calculation
dhL = hL/v0^2/l; %bar.s2/m2 Head Loss Qb = Qf/24/60/60; %m3/s
Coefficient Pb = Pf; %bar
Cb = Cf/1000; %g/L
%% Solute Properties: NaCl Cp = 0;
n = 2; %Number of ions produced during Recovery = 0;
dissociation of solute
Phi = 1; %Osmotic Coefficient for j = 1:num;
MW = 58.5; %g/mol Molecular Weight OsmBri = n*Phi*Cb/MW*R*(T+273);
Dif25 = 1.611e-9; %m2/s NaCl %bar
OsmPer = n*Phi*Cp/MW*R*(T+273);
%% Water Properties %bar
VisWater25 = 4.2844/10^5 + 1/(0.157*(25 + Rej = 1 - Cp/Cb;
64.993)^2 - 91.296); %kg/(m.s) v = Qb/(h*1e-3)/w; %m/s
61
%% Membrane Element Properties T0 = 20; %centigrade
l = 1; %m Element Length dT = 20; %centigrade
dl = 0.1; %m Increment Length TVector = T0:dT:(T0+(nT-1)*dT);
a = 32.5; %m2 Increment Membrane Area
h = 0.125; %mm Feed Channel Height %% Model Output
w = 32.5; %m Feed Channel Width num = 40;
hL = 0.2; %bar Element Head Loss JwVector = zeros(nT, num);
v0 = 0.5; %m/s Design Velocity JsVector = zeros(nT, num);
dhL = hL/v0^2/l; %bar.s2/m2 Head Loss CPVector = zeros(nT, num);
Coefficient vVector = zeros(nT, num);
dH = 2*h/1000; %m Hydraulic Diameter kVector = zeros(nT, num);
QbVector = zeros(nT, num);
%% Solute Properties: NaCl QpVector = zeros(nT, num);
n = 2; %Number of ions produced during CbVector = zeros(nT, num);
dissociation of solute CpVector = zeros(nT, num);
Phi = 1; %Osmotic Coefficient PbVector = zeros(nT, num);
MW = 58.5; %g/mol Molecular Weight AVector = zeros(1,nT);
Dif25 = 1.611e-9; %m2/s NaCl AEVector = zeros(1,nT);
x0 = [30 300];
for FO Temperature Effects
x = fsolve(@myfun, x0); Model
a = (exp(x(1)/10^3/3600/k)*Rej+1-Rej-
x(2))^2+(Kw*((Pb-Pp)-(x(2)*OsmBri- ########FO_Temperature_Effects.m ########
OsmPer))-x(1))^2;
if a < 1e-2 % difference from the literature: K is timed by 2,
Jw = x(1); %L/(m2.h) to fit with the
Beta = x(2); % experiemntal data
else global k
fprintf('Fail to find roots'); global K
Area = 0; global OsmDraw
return; global OsmFeed
end
72
global Kw Flux = zeros(nT,nC);
osmoticPressureDifference = zeros(nT,nC);
%% Operation Conditions for i = 1:nT;
nC = 9; T = TVector(i);
CfVector = [0 0 0 0 0 0.05*58.5 0.1*58.5 %T=25
0.5*58.5 1*58.5]; %g/L for j = 1:nC;
CdVector = [0.05*58.5 0.1*58.5 0.5*58.5 1*58.5 Cf = CfVector(j); %g/L
1.5*58.5 1.5*58.5 1.5*58.5 1.5*58.5 1.5*58.5]; Cd = CdVector(j); %g/L
%g/L nf = Cf/MW; %mol/L
v0 = 45.8; %cm/s nd = Cd/MW; %mol/L
%% Outputs figure(5);
AVector(1,i) = Area; hold on;
end cc = hsv(nT);
for i = 1:nT;
78
T = TVector(i); end
XVector = 1:1:num; xlabel('Increment
plot(XVector, vgVector(i,:), '-s', 'color', cc(nT- Stage','fontSize',16,'fontWeight','bold');
i+1,:),'LineWidth', 1.0); ylabel('Feed Concentration (unit:
legendInfo{i} = ['T = ', num2str(T)]; g/L)','fontSize',16,'fontWeight','bold');
end legend(legendInfo, 'fontSize',14);
xlabel('Increment
Stage','fontSize',16,'fontWeight','bold'); figure(8);
ylabel('Feed Velocity (unit: hold on;
m/s)','fontSize',16,'fontWeight','bold'); cc = hsv(nT);
legend(legendInfo, 'fontSize',14); for i = 1:nT;
T = TVector(i);
figure(6); XVector = 1:1:num;
hold on; plot(XVector, CsVector(i,:), '-s', 'color', cc(nT-
cc = hsv(nT); i+1,:),'LineWidth', 1.0);
for i = 1:nT; legendInfo{i} = ['T = ', num2str(T)];
T = TVector(i); end
XVector = 1:1:num; xlabel('Increment
plot(XVector, vsVector(i,:), '-s', 'color', cc(nT- Stage','fontSize',16,'fontWeight','bold');
i+1,:),'LineWidth', 1.0); ylabel('Draw Concentration (unit:
legendInfo{i} = ['T = ', num2str(T)]; g/L)','fontSize',16,'fontWeight','bold');
end legend(legendInfo, 'fontSize',14);
xlabel('Increment
Stage','fontSize',16,'fontWeight','bold'); figure(9);
ylabel('Draw Velocity (unit: hold on;
m/s)','fontSize',16,'fontWeight','bold'); cc = hsv(nT);
legend(legendInfo, 'fontSize',14); for i = 1:nT;
T = TVector(i);
figure(7); XVector = 1:1:num;
hold on; plot(XVector, QgVector(i,:), '-s', 'color',
cc = hsv(nT); cc(nT-i+1,:),'LineWidth', 1.0);
for i = 1:nT; legendInfo{i} = ['T = ', num2str(T)];
T = TVector(i); end
XVector = 1:1:num; xlabel('Increment
plot(XVector, CgVector(i,:), '-s', 'color', Stage','fontSize',16,'fontWeight','bold');
cc(nT-i+1,:),'LineWidth', 1.0); ylabel('Feed Flow Rate (unit:
legendInfo{i} = ['T = ', num2str(T)]; m3/s)','fontSize',16,'fontWeight','bold');
79
legend(legendInfo, 'fontSize',14); %Qd m3/d Water Demand = Permeate Flow:
range = 4e5-5e8
figure(10); %Pf bar Feed Pressure: range = 10~70
hold on; %Cf mg/L NaCl Feed Concentration: range =
cc = hsv(nT); 32000-35000
for i = 1:nT; %HeatIn: 1e13~1.5e14 J/d => 29~96.C
T = TVector(i); %{
XVector = 1:1:num; for RecoveryGoal = 0.3:0.1:0.8;
plot(XVector, QsVector(i,:), '-s', 'color', cc(nT- for Qd = 5e5:5e5:5e8;
i+1,:),'LineWidth', 1.0); for Pf = 10:20:70;
legendInfo{i} = ['T = ', num2str(T)]; for Cf = 32000:1000:35000;
end for HeatIn = 100:10:200;
xlabel('Increment %}
Stage','fontSize',16,'fontWeight','bold');
ylabel('Draw Flow Rate (unit: [Area, Pc, Qc] = calROArea(RecoveryGoal,
m3/s)','fontSize',16,'fontWeight','bold'); HeatIn, Qd, Pf, Cf);
legend(legendInfo, 'fontSize',14); %[Area0, Pc0, Qc0] =
calROArea(RecoveryGoal, 0, Qd, Pf, Cf);
figure(11); if Area == 0;
hold on; Eff = 0;
plot(TVector, AVector, '-s', 'LineWidth', 0.5); Elec = 0; %Need to check Elec and set Heat to
xlabel('Temperature (unit: 0
centidegree)','fontSize',16,'fontWeight','bold'); HeatOut = 0;
ylabel('Membrane Area (unit: return;
m2)','fontSize',16,'fontWeight','bold'); end
legend('Modeled','Estimated'); HeatOut = HeatIn;
EE =
(Qd/RecoveryGoal/24/3600)*(Pf*100)/0.88/0.85
Appendix I: Efficiency Model *(24*365); %kWh/year Electricity Energy
ACost = 2 * 450/35.2 / 3; %$/m2/yr assume
########calROEff.m ######## replacing membrane per 3 years
%%% For integration with CCHP model CapitalCost = 900*Qd; %$
LifeTime = 30; %years Life Time of RO plants
function [Eff, Elec, HeatOut] = AreaCost = LifeTime*ACost*Area; %$
calROEff(RecoveryGoal, HeatIn, Qd, Pf, Cf) ElectricityCost = LifeTime*0.06*EE; %$
%RecoveryGoal: range = 0.3~0.8 Eff = Qd/(CapitalCost + AreaCost +
80
ElectricityCost); %m3/d/$ Efficiency of RO %Heat J/d
plant T0 = 25; %centigrade Feed Temperature
%CapitalCost = C = 4.18; %Water heat capacity J/.C/g
12.612*(Qd/264.172/1e6)^0.7177/Area0*Area; Den = 1e6; %g/m3
%OMCost = T = T0 + Heat/(Qf*Den*C); %centigrade Feed
2.9129*(Qd/264.172/1e6)^0.6484/60*Pf; Temperature
%Eff = Qd/(CapitalCost + OMCost);
%% Membrane Element Properties
ERe = Qc*(Pc*100)*0.67; %kWh Recovered l = 1; %m Element Length
Electricity Energy dl = 0.1; %m Increment Length
Elec = EE/24/365 - ERe; %kWh Electricity h = 0.125; %mm Feed Channel Height
Demand for CCHP w = 32.5; %m Feed Channel Width
hL = 0.2; %bar Element Head Loss
end v0 = 0.5; %m/s Design Velocity
dhL = hL/v0^2/l; %bar.s2/m2 Head Loss
Coefficient
########calROArea.m ######## dH = 2*h/1000; %m Hydraulic Diameter
function [Area, Pc, Qc] =
calROArea(RecoveryGoal, Heat, Qd, Pf, Cf) %% Solute Properties: NaCl
n = 2; %Number of ions produced during
global Pp dissociation of solute
global k Phi = 1; %Osmotic Coefficient
global Pb MW = 58.5; %g/mol Molecular Weight
global Rej Dif25 = 1.611e-9; %m2/s NaCl
global OsmBri
global OsmPer %% Water Properties
global Kw VisWater25 = 4.2844/10^5 + 1/(0.157*(25 +
64.993)^2 - 91.296); %kg/(m.s)
%% Water Treatment Goal
%Qd m3/d Water Demand = Permeate Flow %% Membrane Properties
Kw25 = 2.1e-11*3.6e11; %convert m/(s-pa) to
%% Operation Conditions L/m2-h-bar XLE membrane water permeability
Qf = Qd/RecoveryGoal; %m3/d Feed Flow at 25
%Pf bar Feed Pressure Ks25 = 6.14e-4; %m/h
%Cf mg/L NaCl Feed Concentration Kwt = -2849; %K
vf = 0.7; %m/s Feed velocity Kst = -3281; %K
Pp = 0.3; %bar Permeate Pressure Kw = Kw25*exp(Kwt*(1/(T+273.15)-
81
1/298.15)); %L/m2-h-bar XLE membrane water A = 1.541 + 1.998e-2*T - 9.52e-5*T^2;
permeability B = 7.974 - 7.561e-2*T + 4.724e-4*T^2;
Ks = Ks25*exp(Kst*(1/(T+273.15)-1/298.15)); VisWater = 4.2844e-5 + 1/(0.157*(T +
%m/h membrane salt permeability 64.993)^2 - 91.296); %kg/(m.s)
83