SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.

00 31-Mar-15

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Storage and Preservation of Valves SAIC-L-2041 30-Apr-17 MECH-

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
General Requirements (Note: Procedure for Valve Testing shall address these points and require adequate Preservation BEFORE & AFTER
A
FIELD TESTING & TESTING IN THE LINE. See SAIC-L-2042, Att. 2). USE SATR-A-2001V.

Valves are completely* drained of test fluid & thoroughly dried* after testing per
Procedure detailed method to accomplish such drying.
Machined surfaces shall be coated with a light film of high viscosity rust 04-SAMSS-035
A1 inhibiting oil that will not become fluid & run off at temps below 80°C. Para 12.1 & SAEP-
*Clean compressed air & time to allow cavities to drain. 35 section 8.3 (viii)
Verify water removal effectiveness randomly (next day)

Flanged valves NPS 6” and smaller in Class 150 and Class 300 shall be fitted
with UV resistant plastic covers. For other sizes, valve end flanges shall be
fitted with plywood covers. The cover diameter shall be the same as the outside
diameter of the flange and shall be at least 10 mm thick for valves up to NPS
24” and 12 mm thick for valves NPS 26” and larger. The cover shall be attached
by machine bolts with a nut and washer fitted on the inside of the flange. There
04-SAMSS-035
shall be minimum four (4) bolts on valves up to NPS 24” nominal size and eight
A2 Para 12.2 & SAEP-
(8) bolts on valves NPS 26 inch and larger. The bolts diameter shall not be less
35 section 5.2
than ¼ the size of the flange bolt hole. The raised face portion of the flange and
the ring joint groove shall be covered with a heavy grease. A heavy duty
moisture-proof disc shall be fitted between the greased flange face and the
cover. The disc shall have a diameter equivalent to the inside diameter of the
bolt holes. Sufficient overage
shall be ordered to replace loss/damage.

04-SAMSS-035
The ends of threaded and socket weld end valves shall be protected with tight
A3 Para 12.3 & SAEP-
fitting plastic caps.
35

An alternative protection systems have been approved by the Valve Standards 04-SAMSS-035
A4
Committee Chairman. Para 12.3

Refer to SAIC-L-2042 relative to Procedure Points of Coverage & Preservation

checks after Valves have been wetted! Routine
Preservation Checks performed (per procedure) show evidence of As Referenced
A5 effective control measures. Pass or Fail! 400 Series (Procedure) &
Trimmed Valves will rust soon after being wetted if no Corrosion inhibitor or SAEP-35 section 8
preservation measures are taken. This also applies to Lay-up Measures for
valves tested in the line.

At least once every 3 months, the valves shall be visually inspected to check the
SAEP 35 section
A6 integrity of the covers, caps, grease and other visible conditions (such as
11.1
condesate accumulaton).

Prior to installation, long term stored valves shall be re-tested. (Note: Any
SAEP 35 section
A7 storage for a period of three months and longer shall be considered as long
11.2
term store)

The store area should provide means of protections against severe weather
SAEP 35 section
A8 conditions such as sand encroachment, rains, and other conditions that can
9.1
affect valves integrity.

SAEP 35 section
A9 Valves should be supported off the ground.
9.2
SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.00 31-Mar-15

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Storage and Preservation of Valves SAIC-L-2041 30-Apr-17 MECH-

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
General Requirements (Note: Procedure for Valve Testing shall address these points and require adequate Preservation BEFORE & AFTER
A
FIELD TESTING & TESTING IN THE LINE. See SAIC-L-2042, Att. 2). USE SATR-A-2001V.

New valves shall be stored with their packaging unopened, or if inspected shall SAEP 35 section
A10
be restored accordingly. 10.1

Valves shall be stored in the manufacturer's recommentded positions and SAEP 35 section
A11
orientation. Manufacturer's long term storeage procedures shall be considered 1.2 paragraph 2

SAEP 35 section
A12 Storage area shall be assessed and approved by Inspection department.
8.1

Records established to provide evidence of conformity to requirements

SAEP 35 section
A13 addressed in this procedure shall be controlled. Records shall remain legible,
11.1
readily identifiable and retrievable.

For better traceability, it is recommended to adapt a tagging system for valves. SAEP 35 section
A14
Refer to the referenced section for tagging considerations. 11.2

REMARKS:
REFERENCE DOCUMENT:
1. 04-SAMSS-035 -- General Requirements for Valves, 11 September 2013
2. SAEP-35 Valves Handling, Hauling, Receipt Tests and Storage (27 November 2014)

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED