Professional Documents
Culture Documents
Tuning Dereaileurs
Tuning Dereaileurs
Adjustment:
Front
Indexing
Rear
Autoshifting
B-tension
Alternate Cable Routing
Cables
Cable Replacement
Chain Length
Chain Line
Trimming
Skipping
Stiff Links
Indexing adjustment
The indexing adjustment is the most frequently needed derailer adjustment. The detents (click-stops)
that provide indexing are in the shifters, and the index adjustment sets the length of the cable so that
the derailer is in the correct place to correspond with each click stop.
If a derailer is correctly adjusted when it is installed, this is the only adjustment that should have to be
tweaked later on, to accommodate cable stretch, or when cables are replaced.
The indexing adjustment is an adjusting barrel located at one end of a length of cable housing. Many
rear derailers have more than one index adjuster. All indexed derailers have an adjuster where the
final loop of cable housing ends at the derailer itself. Many bicycles also have another adjusting barrel
located so that it can be adjusted while you are riding. On mountain-bike-type shifters, this will be
located at the shifter itself, just where the cable exits. On road bikes with handlebar-mounted shifters,
there will usually be an adjusting barrel at the cable stop where the upper length of housing ends on
the upper end of the down tube.
It doesn't matter which of these adjustments you use: use whichever is more convenient.
Before you try adjusting the indexing, shift to the highest gear (smallest sprocket.) Make sure that the
shifter is in the position that allows the cable to be as loose as it can get. (Exception: Shimano Rapid
Rise derailers work the opposite way, so you are shifting to the largest sprocket).
Click the shifter to the first click after the fully loose position, then turn the pedals forward. The chain
should shift to the second smallest sprocket. If it doesn't, it means the cable is too loose. Turn an
adjusting barrel counter-clockwise to tighten the cable. Start with half a turn, then check again. It is
very common for beginners to over-correct by turning the adjuster too far. Sometimes this will result in
moving the indexing so far off that it sort-of works, except that the clicks are one notch off, so one of
the extreme gears doesn't work properly, but the others appear to be OK. This is why it is important to
check that the shift from the smallest to the second-smallest sprocket occurs in the right place on the
shifter.
Fine adjustments are accomplished according to the following principles (opposite for Shimano Rapid
rise derailers)::
Chain Length
If you replace your chain or sprockets, you should check your chain length. New chains come longer than
they need to be for the vast majority of bicycles. You will almost certainly need to shorten a new chain before
installing it on your bicycle. If your large sprocket sizes are anywhere near the maximum your rear derailer
can handle, the chain length can be quite critical.
If the chain is too short, it will be at risk for jamming and possibly ruining the rear derailer if you accidentally
shift into the large-large combination. Never run with a chain that is too short, except in an emergency.
If the chain is too long, it will hang slack in the small-small combinations. You should never use those
combinations anyway, so this is not a serious problem. If you exceed the recommended gear range for a
particular rear derailer, you may have to accept droop in these gears.
The best technique for setting chain length is to thread the chain onto the large/large combination, without
running it through the rear derailer. Mesh the two ends on to the large chainwheel so that one complete link
(one inch, -- one inner and one outer half-link) overlaps. In almost all cases, this will give the optimum
length.
Inner and Outer half-links must alternate:
Chain Condition
Chain condition will have an effect on how well your system shifts; in particular, if you chain is dry and rusty,
it will not shift well, because the links will be stiff.
Chains wear out, typically after only a few thousand miles. As they wear, they elongate slightly. They should
be checked regularly for signs of this sort of wear. This issue is addressed in detail in my article on Chain
Wear and Maintenance.
A worn chain will usually not be the cause of shifting problems, but usually is the cause of skipping under
load.
Stiff links
If you have a regular, repeating skip or hitch every 3 or 4 turns of the pedals, you may have a stiff chain link.
This is commonly the link where the chain was joined when it was installed. When the chain tool presses the
pin through the chain, the head of the pin tends to pull the uppermost chain plate along with it, so that the
two outer plates are squeezing together against the inner plates.
The easiest way to fix this is to bend the problem area of the chain into a "Z" shape, with the bad joint on the
diagonal part, then flex the chain back and forth from side to side. This will slightly spread the tight plates,
and free up the link.
A link that has been bent in a chain-jamming incident can cause similar symptoms. Generally, the bent link
(or the whole chain) will need to be replaced.
The easiest way to spot stiff/damaged links is to shift the bike into the small/small gear (the gear you should
never actually ride in.) This gear has the chain at its slackest, and flexes it farther than any other gear, as it
goes around the small rear sprocket and the derailer pulleys. Slowly backpedal while watching the chain as
it feeds through the rear derailer, and you will usually be able to see the bad link jump.
Clamp Position
The most critical adjustment of a front derailer is its attachment to the bicycle frame. This must be
set correctly before you attempt to adjust the limit stops. All derailers except the E-type derailer
allow two adjustments, for angle (as seen from above) and height.
Angle
of the front derailer is judged by looking down on the cage from above. Modern front derailers
have very subtly shaped cages, so it is not always easy to tell when the ideal adjustment has
been made. In general, the centerline of the cage should be parallel to the centerline of the
frame. Rotating the derailer so that the back of the cage is farther out will sometimes improve
shifting to the small ring of a triple by preventing overshifting, but may cause increased need
for trimming on the larger rings. It may also cause the crank to strike the cage.
Rotating the derailer so that the back of the cage is farther in will help reduce the need for
trimming on the large chainwheel, and will provide crisper downshifting, but with a greater
tendency to overshift on the inside. This may be appropriate on bicycles equipped with an anti-
derailment device.
Height
of the front derailer is a principal factor in how well it will shift. Manufacturers commonly
recommend 2 mm clearance between the bottom of the outer cage plate and the teeth of the
large chainwheel. This is a bit of an oversimplification. Best performance will result from the
very lowest position that still just barely keeps the cage from hitting the chainwheel teeth. The
lower you can get it, the better it will shift, and the less you will need to trim the front derailer.
Derailer/Chainwheel Mismatch
To get the front derailer as low as possible, the curvature of the outer cage plate has to match the
curvature of the largest chainwheel.
If you use a larger chainring than the derailer was designed for, the rear of the cage will hit the teeth
of the big chainring before the front of the cage gets low enough to provide crisp shifting without the
need for trimming.
If you use a smaller chainring than the derailer was designed for, it will shift OK, but you'll have to do
a fair amount of trimming, due to the rear of the cage being higher than it should be, so that the chain
crosses through it farther back.
Lately I've started modifying front derailers for improved shifting with larger rings. I have a Shimano
RSX front derailer on a bike with 50/38/28 Biopace (the sweep of a 50 Biopace is comparable to that
of a 52 round.) The RSX front derailer works great on its intended 46/36/26 setup, but the cage
doesn't match the curve of the larger chainring. In a couple of minutes with a grinding wheel, I
removed a good bit of metal from the bottom rear of the outer cage plate, and a bit from the bridge
section where the inner and outer cage plates connect at the back. This made the derailer match the
curvature of the larger chainwheel, and allowed me to set it low enough to provide good chain control.
This setup now works fine with an STI indexed shifter that doesn't permit "trimming" the front derailer.
Anti-derailment devices
In some instances, you may find that one adjustment of the low-gear stop causes the chain to derail
past the small chainring, but a tighter setting results in slow downshifting to the small ring.
In such cases, a good, if inelegant, solution is sometimes to install an anti-derailment device that
clamps to the seat tube. These products, such as the 3rd Eye Chain Watcher ® and the N-Gear Jump
Stop ® set up a barrier preventing the chain from overshooting the small ring, no matter how loose
the low-gear stop is set. This allows the low-gear stop to be set to allow the derailer to move farther
inboard for faster, more precise shifting, even under some load. These devices can often save the
day when extra-wide range gearing is used on a mountain bike or tandem.
If your system requires trimming, it is essential that you do it. If you ride with the chain rubbing against the
front derailer cage, you will wear a groove in the side of the cage and it will never shift properly.
Chainline
"Chainline" refers to the sideways distance of the chain/sprockets from the centerline of the bike.
Front shifting problems are frequently related to incorrect chainline, that is, the chainrings are either too
close in, or, more commonly, too far away from the bike's centerline.
This generally is the result of having the wrong bottom bracket for the particular crankset model in use.
This site has a separate major article on Chainline
Cables
More often than not, shifting problems are due not to any problem with the derailers, but to excessive friction
in the cables that control them. The usual effect of cable friction is to make the derailer move sluggishly
when the return spring is pulling it toward a smaller sprocket.
The most common area for this problem is the short loop of cable housing that leads from the rear stay to
the derailer. The front end of this housing is exposed to road spray from the front tire, and the resulting rust
can seriously degrade shifting. This cable loop should be fairly long, so that it makes a very gradual curve.
Many bikes have too short a housing loop here.
Another problem area is the cable guide where the cables run under the bottom bracket. In addition to
sluggish upshifting, friction in this area can cause spontaneous upshifting under load.
Cable housing for indexed shift applications uses multiple straight wires sandwiched between plastic,
instead of the spiral-wound wire used in brake cable housing. This requires a fairly special tool to cut
properly. When you buy such housing, you would do well to have exact length information so that the shop
that sells it to you can cut it for you, if you don't have a suitable cable cutter.
When you cut housing, the plastic liner gets squished a bit. It is helpful to clean and round out the opening
with an awl or scriber.
The final loop at the rear derailer is short and has a nearly 180 degree bend. "Compressionless" housing is
normally used for this. I've taken to bending the piece of housing to the approximate shape it will be used in
before cutting it.
If you cut the housing straight, all of the longitudinal wires come out the same length, so when you bend it,
the end of the housing acquires a slanted face, since the wires on the inside of the bend have a longer way
to go around the curve. It is my belief that cutting the housing while it is bent makes a smoother, more
reliable connection at the end of the housing. You must have a ferrule at each end of each piece of housing.
This helps keep the hole in the housing aligned with the cable stop, and also keeps the housing from falling
apart.
With modern, lined housing, greasing the cables is no longer necessary. In fact, it makes things worse, due
to the stickiness of the grease. A bit of medium oil on the section of cable that runs through the rear loop to
the rear derailer will help retard rust, though.
Cables and housing come in a wide range of quality. I recommend buying only premium-grade cable and
housing.
For problem installations, super-premium cables, such as Gore Tex ® will help. There are also some
situations where the spring tension of the rear derailer is just insufficient to overcome the cable friction.
SRAM (Grip Shift ®) used to make a product called a "Bassworm ®" which seals the rear housing loop and
supplies spring assistance to the cable at this point.
I have another major article on cables at this site, covering these issues in more detail.
Cable Replacement
To replace a derailer cable, you want to start out with both the derailer and the shifter in whichever position
has the cable slack. This will usually be the position corresponding to the smallest chainring/rear sprocket.
If you disconnect the cable (or if it broke) and pedal the bike a couple of times the derailer will automatically
go to the correct position.
For the shifter, you may need to pull on the end of the cable while operating the shifter to get it to shift to the
loosest position. If the shifter indexes, it will stay in that position. If it is a friction shifter with a return spring,
like most handlebar-end shifters, you may have to tighten the friction adjustment to get the shifter to stay in
the loosest position.
Once the derailer is disconnected from the derailer's anchor bolt, pull the housing (if any) away from the
shifter, and then push the exposed inner cable into the shifter. The moulded end of the inner cable should
then pop out of the shifter. If it's a simple lever shifter, such as a down-tube or bar-end shifter, the cable end
is readily visible.
If it's a more complicated ratcheting type shifter, there will usually be an access hole where the cable end
can pop out...but his access hole may only line up correctly if you remembered to shift to the loosest gear
position first.
Twist-grip shifters such as SRAM GripShift are typically the most difficult for cable changing, and these
commonly require disassembly.
Generally, the derailer limit stops should not require any adjustment when you replace a cable, but you will
need to adjust the indexing.
Before connecting the cable, screw the adjusting barrel all the way in, then back it out maybe a turn or a turn
and a half. This will give you the opportunity to loosen the cable a little or to tighten it a little or a lot.
Method A:
Use a pair of pliers to pull the cable really tight and secure the anchor bolt. Use the adjusting barrel to
correct the indexing adjustment.
Method B:
(This is how I do it. Only works if you have the bike in a work stand of some sort, unless you have three
hands.)
Hand pedal forward with your right hand while manually pushing the rear derailer inward until the chain
engages the 3rd smallest sprocket. Stop pedaling, then let go of the derailer. The derailer spring will try to
move the derailer outward toward the smallest sprocket, but the stopped chain won't let it go all the way.
Pull fairly firmly on the end of the cable to take up the slack and secure it with the anchor bolt. Then you can
pedal and check the indexing adjustment. I find that this usually gets me quite close, with only a minimal
amount of fine tuning needed to the indexing adjustment.
The other alternate cable routing, suggested by Brian Jenks, proprietor of Hubbub Cycles, increases the
derailer travel for each click. This makes some Shimano derailers and shifters compatible with Campagnolo
cassettes. It is also useful when you want to use a 10-speed cassette with 9-speed shifters, or 9-speed
cassette with 10-speed shifters, or an 8-speed cluster with 7-speed shifters. You will lose the use of one
sprocket, unless you are using a shortened cassette such as an 8 of 9 on 7, or 9 or 10 on 7. Note the two
tabbed washers in the drawing below -- one to change the cable routing, and the other to secure the cable.
Unlike the Dura-Ace modification, the Hubbub modification is nonstandard, and not all of the ratio changes
are accurate. Chris Juden of the Cyclist Touring Club (U.K.) has posted a Web page listing usable
combinations. Pulley-type adapters from JTek Engineering offer a more precise alternative.