ATTACHMENT - 1

Document No. 081113B-CL-303-R0

Permissible Elastic Bend Limit Calculation (48in Hassyan Gas Pipeline Location Class = 4)
1
2
3 Data :
4 Pipe Properties: Design Data's:
5
6 Max. Allow. Operating Press. = 66.2 barg
7 Pipe Diameter, D = 48 in. 1.219 m = 960 psig
8 Wall thickness, t = 0.938 in. 23.83 mm Design Temp (U/G), T1 = 60 deg. C (*)
9 Material = API-5L Gr.X65 Installation (backfill) Temp, T2 = 13 deg. C
10 SMYS = 65000 psi 448.0 Mpa Location Class = 4
11 Poisson ratio, v = 0.3 Design Factor, D.F. = 0.40 (as per ASME B31.8)
12 Modulus of Elasticity, E = 207000 Mpa
13 Span = 30.0 m
14 Thermal Expansion Coeff., a = 0.0000117 per deg. C
18
19 Calculations:
The following equation shall be satisfied:
20 Sc > Sh + Sb + SL
21
23 where:
24 Sc (Combined Stress) = 0.9 x SMYS = 0.9 x 448 Mpa = 403.2 Mpa
25
26 Sh (Hoop Stress) = D.F. x SMYS = 0.4 x 448 Mpa = 179.2 Mpa
27
28 Sh ( Hoop Stress) = 169.3 Mpa
29 = PD / 2 t = 24558.0 psi
30 = (960 psig x 48 in.) / (2 x 0.938 in.)
31
32 SL (Longitudinal Stress)= Ea (T1 - T2) - vSh = 63.0 Mpa
33 = 207000 Mpa x 0.0000117 per deg.C (60 C -13 C) - 0.3 x MIN(169.3 Mpa, 179.2 Mpa)
34
35 Sb (Max. Bending Stress) = 170.9 Mpa
= Sc - Sh - SL
36 = 403.2 Mpa - (MIN(169.3 Mpa, 179.2 Mpa)) - 63 Mpa
37
38 R (Min. Bend Radius) = 738 m
= ED/(2Sb)
39 = 207000 Mpa x 1.219m / (2 x 170.9 Mpa)
40
41 Angle per 30 mtrs (A1) = 1.16 deg.
= 30/(2R)
42 = 30 / (2 x (738.32 m x 3.14 / 180))
43
44 Allow. Angle for Misalignment (A2) = 0.25 deg.
45
46 Permissable Change in Slope (PCS) = A1 - A2 = 1.16 - 0.25 = 0.91 deg.
47
48 Max. Change in Slope (MCS) per 30 meter = 478.6 mm
= PCS x 30m
49 = 0.91 deg. x (3.14 / 180) x 30 m x 1000mm/m
50
51 (*) To make construction easier, the design temperature is considered as 60 deg.C.
52
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 ATTACHMENT - 2
Document No. 081113B-CL-303-R0
Permissible Elastic Bend Limit Calculation (48in RM2 Gas Pipeline Location Class = 4)
1
2
3 Data :
4 Pipe Properties: Design Data's:
5
6 Max. Allow. Operating Press. = 41.4 barg
7 Pipe Diameter, D = 48 in. 1.219 m = 600 psig
8 Wall thickness, t = 0.938 in. 23.83 mm Design Temp (U/G), T1 = 60 deg. C (*)
9 Material = API-5L Gr.X65 Installation (backfill) Temp, T2 = 13 deg. C
10 SMYS = 65000 psi 448.0 Mpa Location Class = 4
11 Poisson ratio, v = 0.3 Design Factor, D.F = 0.40 (as per ASME B31.8)
12 Modulus of Elasticity, E = 207000 Mpa
13 Span = 30.0 m
14 Thermal Expansion Coeff., a = 0.0000117 per deg. C
18
19 Calculations:
The following equation shall be satisfied:
20 Sc > Sh + Sb + SL
21
23 where:
24 Sc (Combined Stress) = 0.9 x SMYS = 0.9 x 448 Mpa = 403.2 Mpa
25
26 Sh (Hoop Stress) =D.F. x SMYS = 0.4 x 448 Mpa = 179.2 Mpa
27
28 Sh ( Hoop Stress) = 105.8 Mpa
29 = PD / 2 t = 15348.7 psi
30 = (600 psig x 48 in.) / (2 x 0.938 in.)
31
32 SL (Longitudinal Stress)= Ea (T1 - T2) - vSh = 82.1 Mpa
33 = 207000 Mpa x 0.0000117 per deg.C (60 C -13 C) - 0.3 x MIN(105.8 Mpa, 179.2 Mpa)
34
35 Sb (Max. Bending Stress) = 215.3 Mpa
= Sc - Sh - SL
36 = 403.2 Mpa - (MIN(105.8 Mpa, 179.2 Mpa)) - 82.1 Mpa
37
38 R (Min. Bend Radius) = 586 m
= ED/(2Sb)
39 = 207000 Mpa x 1.219m / (2 x 215.3 Mpa)
40
41 Angle per 30 mtrs (A1) = 1.47 deg.
= 30/(2R)
42 = 30 / (2 x (585.98 m x 3.14 / 180))
43
44 Allow. Angle for Misalignment (A2) = 0.25 deg.
45
46 Permissable Change in Slope (PCS) = A1 - A2 = 1.47 - 0.25 = 1.22 deg.
47
48 Max. Change in Slope (MCS) per 30 meter = 637.0 mm
= PCS x 30m
49 = 1.22 deg. x (3.14 / 180) x 30 m x 1000mm/m
50
51 (*) To make construction easier, the design temperature is considered as 60 deg.C.
52
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 ATTACHMENT - 3
Document No. 081113B-CL-303-R0
Permissible Elastic Bend Limit Calculation (30in Liquid Pipeline D.F = 0.72)
1
2
3 Data :
4 Pipe Properties: Design Data's:
5
6 Max. Allow. Operating Press. = 49.6 barg
7 Pipe Diameter, D = 30 in. 0.762 m = 720 psig
8 Wall thickness, t = 0.500 in. 12.70 mm Design Temp (U/G), T1 = 60 deg. C (*)
9 Material = API-5L Gr.X52 Installation (backfill) Temp, T2 = 13 deg. C
10 SMYS = 52000 psi 358.4 Mpa Location Class = N/A
11 Poisson ratio, v = 0.3 Design Factor, D.F. = 0.72 (as per ASME B31.4)
12 Modulus of Elasticity, E = 207000 Mpa
13 Span = 30.0 m
14 Thermal Expansion Coeff., a = 0.0000117 per deg. C
18
19 Calculations:
The following equation shall be satisfied:
20 Sc > Sh + Sb + SL
21
23 where:
24 Sc (Combined Stress) = 0.9 x SMYS = 0.9 x 358.4 Mpa = 322.6 Mpa
25
26 Sh (Hoop Stress) =D.F. x SMYS = 0.72 x 358.4 Mpa = 258.1 Mpa
27
28 Sh ( Hoop Stress) = 148.9 Mpa
29 = PD / 2 t = 21600.0 psi
30 = (720 psig x 30 in.) / (2 x 0.5 in.)
31
32 SL (Longitudinal Stress)= Ea (T1 - T2) - vSh = 69.2 Mpa
33 = 207000 Mpa x 0.0000117 per deg.C (60 C -13 C) - 0.3 x MIN(148.9 Mpa, 258.1 Mpa)
34
35 Sb (Max. Bending Stress) = 104.5 Mpa
= Sc - Sh - SL
36 = 322.6 Mpa - (MIN(148.9 Mpa, 258.1 Mpa)) - 69.2 Mpa
37
38 R (Min. Bend Radius) = 754 m
= ED/(2Sb)
39 = 207000 Mpa x 0.762m / (2 x 104.5 Mpa)
40
41 Angle per 30 mtrs (A1) = 1.14 deg.
= 30/(2R)
42 = 30 / (2 x (754.45 m x 3.14 / 180))
43
44 Allow. Angle for Misalignment (A2) = 0.25 deg.
45
46 Permissable Change in Slope (PCS) = A1 - A2 = 1.14 - 0.25 = 0.89 deg.
47
48 Max. Change in Slope (MCS) per 30 meter = 465.6 mm
= PCS x 30m
49 = 0.89 deg. x (3.14 / 180) x 30 m x 1000mm/m
50
51 (*) To make construction easier, the design temperature is considered as 60 deg.C.
52
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 ATTACHMENT - 3
Document No. 081113B-CL-303-R0
Permissible Elastic Bend Limit Calculation (24in Liquid Pipeline D.F = 0.72)
1
2
3 Data :
4 Pipe Properties: Design Data's:
5
6 Max. Allow. Operating Press. = 49.6 barg
7 Pipe Diameter, D = 24 in. 0.610 m = 720 psig
8 Wall thickness, t = 0.375 in. 9.525 mm Design Temp (U/G), T1 = 60 deg. C (*)
9 Material = API-5L Gr.X52 Installation (backfill) Temp, T2 = 13 deg. C
10 SMYS = 52000 psi 358.4 Mpa Location Class = N/A
11 Poisson ratio, v = 0.3 Design Factor, D.F. = 0.72 (as per ASME B31.4)
12 Modulus of Elasticity, E = 207000 Mpa
13 Span = 30.0 m
14 Thermal Expansion Coeff., a = 0.0000117 per deg. C
18
19 Calculations:
The following equation shall be satisfied:
20 Sc > Sh + Sb + SL
21
23 where:
24 Sc (Combined Stress) = 0.9 x SMYS = 0.9 x 358.4 Mpa = 322.6 Mpa
25
26 Sh (Hoop Stress) =D.F. x SMYS = 0.72 x 358.4 Mpa = 258.1 Mpa
27
28 Sh ( Hoop Stress) = 158.8 Mpa
29 = PD / 2 t = 23040.0 psi
30 = (720 psig x 24 in.) / (2 x 0.375 in.)
31
32 SL (Longitudinal Stress)= Ea (T1 - T2) - vSh = 66.2 Mpa
33 = 207000 Mpa x 0.0000117 per deg.C (60 C -13 C) - 0.3 x MIN(158.8 Mpa, 258.1 Mpa)
34
35 Sb (Max. Bending Stress) = 97.6 Mpa
= Sc - Sh - SL
36 = 322.6 Mpa - (MIN(158.8 Mpa, 258.1 Mpa)) - 66.2 Mpa
37
38 R (Min. Bend Radius) = 647 m
= ED/(2Sb)
39 = 207000 Mpa x 0.61m / (2 x 97.6 Mpa)
40
41 Angle per 30 mtrs (A1) = 1.33 deg.
= 30/(2R)
42 = 30 / (2 x (646.53 m x 3.14 / 180))
43
44 Allow. Angle for Misalignment (A2) = 0.25 deg.
45
46 Permissable Change in Slope (PCS) = A1 - A2 = 1.33 - 0.25 = 1.08 deg.
47
48 Max. Change in Slope (MCS) per 30 meter = 565.1 mm
= PCS x 30m
49 = 1.08 deg. x (3.14 / 180) x 30 m x 1000mm/m
50
51 (*) To make construction easier, the design temperature is considered as 60 deg.C.
52
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