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Particle Swarm Optimization of Power Cable Performance in Complex


Surroundings

Article  in  IET Generation Transmission & Distribution · March 2018


DOI: 10.1049/iet-gtd.2017.1814

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IET Generation, Transmission & Distribution

Research Article

PSO of power cable performance in complex ISSN 1751-8687


Received on 24th November 2017
Revised 13th January 2018
surroundings Accepted on 21st February 2018
doi: 10.1049/iet-gtd.2017.1814
www.ietdl.org

Mamdooh S. Al-Saud1,2
1College of Engineering, King Saud University, Riyadh, Saudi Arabia
2SaudiElectricity Company Chair in Power System Reliability and Security, King Saud University, Riyadh, Saudi Arabia
E-mail: mamdooh@ksu.edu.sa

Abstract: Underground cable performance indices such as maximum cable temperature and ampacity are non-continuous
functions of the configuration parameters such as depth and width of various trench layers. In this respect, existing traditional
gradient-type methods cannot be used to optimise such performance indices. This study presents an efficient methodology for
optimising power cable thermal performance with respect to configuration parameters involving cable spacing, depth of burial
and size of backfill. The new methodology integrates the powerful features of the finite elements (FEs) technique coupled with
the flexibility and effectiveness of the particle swarm optimisation (PSO) algorithm in order to handle various geometrical
parameters in the complex surrounding operating environment. The introduced methodology is tested using a commercial FE
simulation package used in conjunction with developed PSO code. The integrated methodology can be employed to minimise
the maximum cable temperature, minimise installation cost or maximise cable ampacity. Practical applications are presented for
15 kV cables, which demonstrate the usefulness and versatility of the presented methodology. Notable improvements have
been achieved by optimising the cable trench configuration parameters. For example, the cable ampacity was maximised,
optimising the cable spacing, barrier depth and backfill thermal conductivity, which resulted in an appreciable increase of 4.5%.

 Nomenclature Considerable research efforts have been expended during the


past two decades in developing techniques and criteria for thermal
Cins backfill installation cost (cost unit) analysis and ampacity evaluation of power cable systems including
D thickness of the backfill layer (m) direct-buried and pipe-type cables as well as cable in duct banks
f(U) function of controlled parameters for normal, transient and emergency conditions. In urban congested
g(T,U)≤0 inequality constraints areas, the vicinity of the cable trench may adjoin other carry utility
h(T,U) = 0 equality constraints lines such as steam, water and sewer pipes. However, the IEC
k thermal conductivity (W/°C m) standard-based approaches [1–4] are not capable to deal with such
kbf thermal conductivity of the backfill soil (W/°C m) irregular configuration due to the unrealistic assumptions and the
pi(t) PSO position of particle i at iteration t complexity of the problem. The numerical approach seems to be
Q heat generation per unit of surface area (W/m2) more appropriate to be implemented in such circumstances [5–8].
S spacing distance between the centres of cables in the Numerical methods were applied to overcome limitations inherent
trench (m) in the analytical approaches. In this context, the finite elements
T temperature at any point (°C) (FEs) method is predominant, where it has been considerably
Ti temperature at conductor of cable (i) implemented due to its superiority to handle complicated
t time (s) configuration and irregular boundaries [9–15].
U controlled parameters (u1, u2, u3, …) The question of how the power cables are optimised for best
Wx FE mesh length in X dimension (m) performance has become of utmost importance, especially under
conditions which encourage cost saving and high service quality
Wy FE mesh length in Y dimension (m) [16–19]. Significant design and operating cost reductions could be
Y cable buried depth (m) achieved via optimising cable performance under various loading,
soil parameters and ambient conditions.
1 Introduction Some publications used the traditional IEC-based method in an
attempt to optimise cable ampacity [20, 21] while few publications
The capital investment in underground transmission systems is
introduced the gradient optimisation method based on sensitivity
often very high as compared with overhead transmission lines of
derived coefficient to optimise non-geometrical parameters of the
similar capacity. The greater cost of underground installations
thermal circuit described by a given continuous objective function
reflects the high cost of equipment, labour and time necessary to
[22–25]. A stochastic optimisation algorithm based on radial basis
manufacture the cable, to excavate and backfill the trench and
function interpolating scattered multi-quadric ampacity
install the cable. Owing to the extra expense, most underground
approximations has been reported in [26]. Methods based on
installations are constructed in congested urban areas, as leads
probability distribution investigated the influence of statistical
from generating plants and as leads into and from substations. The
variations of various soil, boundary and loading conditions on the
large capital cost associated with cable installations also makes it
cable temperature have been described in [27, 28].The work on
necessary that particular care is applied in optimising cable and
refining cable ampacity computation is being continued via
surrounding medium for better in-service maximum utilisation in
experimental studies to fine-tune some of the computational
order to accommodate different load requirements for the projected
formulas and thermal parameters and overcome the approximation
life of the installation. However, given the high cost of such
inherent by the assumption of fixed values of temperature-
installations, it would be useful to make better use of them so that
dependent parameters [29–33].
the maximum possible current can circulate without exceeding the
This paper presents an efficient optimisation routine
temperature limit for insulation deterioration.
incorporated with advanced thermal analysis techniques which

IET Gener. Transm. Distrib. 1


© The Institution of Engineering and Technology 2018
allows selection of the best possible values for the thermal circuit temperature, heat convection losses, circuit configuration
parameters, taking into account the cost of criteria of different (dimensions) etc.
alternatives as well as other thermal constraints. To preserve the
accuracy of the design without scarifying the model representation, T = f (U) = f (u1, u2, …, um) (4)
the developed FEs model was integrated into the optimisation
routine to find exact thermal field solutions. On the other hand, the where m is the total number of the controlled parameters. The
powerful features of particle swarm optimisation (PSO)-based mentioned thermal parameters can be considered in the cable
optimisation technique [34–36] provide flexibility to handle non- system design by appropriate designs of the objective function in
continuous functions and/or discrete variables, and therefore, order to achieve the desired optimal performance. The temperature
allowing for geometrical parameters to be handled in the which is already a function of these parameters can be
optimisation. In addition, the PSO technique ensures effective implemented in the objective function and/or constraints to give a
search criteria, which consequently results in fast convergence rate more flexible design. The optimisation problem can be written in
and least computational cost [37, 38]. the following form:
Owing to the added computation efforts, the task of optimising
cable performance under varying soil and environmental conditions minimise f (T, U)
would be extremely difficult and challenging. One effective way of U
offsetting the effect of over-conservativeness in the cable designs, subject to h(T, U) = 0 (5)
and therefore achieving better cable utilisation, is to improve the g(T, U) ≤ 0
accuracy of the ampacity calculations via better modelling and
solution methodologies which result in a remarkable reduction of
cable cost of installation. In this regard, the optimisation model where f: ℜm→ℜ, h: ℜm→ℜv, g: ℜm→ℜl, m is the number of
introduced in this paper was based on a comprehensive FE variables (parameters), v is number of equality constraints and l is
technique which is able to accommodate configuration irregularity number of inequality constraints.
encounter in real life application, avoiding simplification of the
thermal heat model. On the other hand, the PSO was carefully 2.3 Particle swarm optimisation
tuned and efficiently engaged with the thermal model to reduce the
The PSO technique has three main components, particles, social
number of the required iterations during its journey to find the
and cognitive components of the particles, and the velocity of the
optimal solution.
particles [34]. The learning of the particles emanates from the
Purpose of the work: The work of this paper included the
particle's own experience called cognitive learning and the
development of an efficient methodology for optimising power
combined learning of the entire swarm called social learning.
cable thermal performance with respect to configuration
Cognitive learning is represented by personal best (pBest) and
parameters involving cable spacing, depth of burial and size of
social learning is represented by global best (gBest) value. The
backfill. The new methodology integrates the powerful features of
pBest solution is the best solution the particle has ever achieved in
the FEs technique coupled with the flexibility and effectiveness of
its history. The gBest value is the best position the swarm has ever
the PSO algorithm in order to handle various geometrical
achieved. Together cognitive and social learning are used to
parameters in the complex surrounding operating environment. The
calculate the velocity of particles to the next position. PSO
proposed technique determines the optimal geometrical parameters
algorithm starts with the initialisation of a number of parameters.
of a cable system in relation to either the maximum ampacity
One of the important initialisations is selecting the initial swarm.
achieved with acceptable initial investment cost, or the minimal
The number of particles in the swarm depends on the complexity of
initial investment cost by which the required ampacity is reached.
the problem. The particles start moving from one position to
another in search of a better solution based on the social and
2 Problem formulation cognitive components. The particles are an iterative set of the
2.1 Differential equations governing the physical problem optimised parameters

The thermal field in the cable medium is governed by the pi = u1, u2, …, um (6)
differential equation of the heat conduction [23]
The cognitive component pBest is calculated as
∂T
∇ ⋅ k∇T = − Q + c (1)
∂t pBesti t if f pi t + 1 ≥ f pBesti t
pBesti t + 1 = (7)
where T denotes the temperature at any point, k and c represent, pi t + 1 if f pi t + 1 < f pBesti t
respectively, the thermal conductivity and capacity, Q is the heat
generation per unit of area and t denotes the time. where pi(t + 1) is the particle's new position, pBesti(t) is the current
In steady-state thermal analysis of two-dimensional media, (4.1) personal best, and pBesti(t + 1) is the new personal best position of
reduces to the particle. The value of gBest represents the best fit that any
particle of the swarm has ever achieved as shown in equation
∂ ∂T ∂ ∂T below:
k + k +Q=0 (2)
∂x ∂x ∂y ∂y
gBest t = argMinin= 1 f (pBesti t (8)
On the basis of the formulation of the FE method, the temperature
at any point in the region subjected to specified boundary where n is the total number of particles. Both pBest and gBest are
conditions can be found by minimising the function utilised to define the velocity of the particle which guides the
particle toward a better solution. The velocity of a particle is thus
∫∫ ∫ ∫ QTdx dy
2 2
1 ∂T ∂T calculated as
I= kx + ky dx dy − (3)
2 ∂x ∂y
V i t + 1 = ω V i t + q1 c1 pBesti t − pi t
2.2 Cable optimisation model (9)
+ q2 c2 gBesti t − pi t
The power cable thermal circuit includes various regions of
different thermal specifications and heat generations with various where Vi(t) represents the current velocity of the particle i, Vi(t + 1)
dimensional scenarios. The cable temperature depends on the represents the new velocity the particle in order to move from the
thermal properties of the surrounding soil, the ambient current position to the new position. The parameters q1 and q2 are

2 IET Gener. Transm. Distrib.


© The Institution of Engineering and Technology 2018
constants which weigh the social and cognitive components, c1 and respectively; the thickness of upper backfill is changed within the
c2 are two random numbers ranging from 0 to 1 and ω is the inertia optimisation accordingly.
of the particle. Velocity is used to provide the new position of the kbf is the thermal conductivity of the backfill soil, varying
particle as follows: within the range specified by the minimum (Kbf_min) and maximum
(Kbf_max) values of 0.67 and 2.5 W/°C m, respectively.
pi t + 1 = pi t + V i t + 1 (10)
2.5.2 Objective 2 (10b): Reduce the cost of installation by which
2.4 Algorithm development the permissible cable temperature will not be violated
The model was based on the proposed combined PSO-FE minimise Cins
algorithm to precisely analyse the thermal performance of
underground cable systems and optimally design associated e(kbf − kbf_min) − 1
thermal parameters govern the thermal behaviour of the system. Cins = μD (kbf_max − kbf_min)
e −1
This includes solving the thermal field, optimising the cable
performance under various circumstances and preserving s.t. Smin ≤ S ≤ Smax (10b)
generality and computation efficiency without sacrificing the Dmin ≤ D ≤ Dmax
model accuracy. Using the proposed methodology, irregular
boundary conditions and complicated configurations can be kbf_min ≤ kbf ≤ kbf_max
adopted easily. The numerical technique used incorporates a Ti ≤ T max
general algorithm, which simulates the real cable installation
configuration. The programme structure is divided into two main where Cins is the backfill installation cost in Saudi Riyals (SR) per
incorporated modules to construct a comprehensive thermal field metre length of the cable. D is the thickness of the backfill layer,
model for optimising underground power cable performance. The varying within the range specified by the minimum (Dmin) and
objective function, intended to be optimised and/or constrains can maximum (Dmax) values of 0.45 and 1.2 m, respectively. The cable
be constructed to include all thermal parameters of interest directly
or implicitly in terms of cable temperature. The optimisation, based buried depth is changed within the optimisation accordingly. µ is a
on the search strategy, will generate a set of the controlled user-defined cost scale factor (taken in the present application as
parameter values at each iteration in which the thermal field is 83.33 SR/m length (for a standard 1.1 m trench width). Tmax is the
calculated by using FE. Consequently, the objective function maximum allowable value for the conductor's temperature. Ti, S,
and/or constrains will be updated accordingly. kbf are as defined before.
It is important to note that the key parameters of FE mesh Justification of cost components: In real practise, the size of the
generation are performed only once in the combined PSO-FE cable trench is fixed (for a given voltage class) by the civil-works
algorithm and subsequent optimisation procedure is conducted regulations. Therefore, the excavation costs, which typically range
utilising the prior-iteration mesh as parameter values are – in the local market – from 800 to 1000 SR/m3 (120–270 USD/
sequentially modified toward the optimal settings. This provides a m3), are considered fixed in the present formulation. In addition,
significant advantage in the use of PSO since mesh generation the internal design parameters of the cable (conductor size,
usually consumes considerable computational time. insulation thickness etc.) are also fixed by the factory standards and
It is to be noted that the work of this paper is confined to utility design specifications for a given voltage class of the cable.
steady-state calculations with standard modelling assumptions as in Therefore, the cable purchase cost, which typically ranges – in the
most practical cable optimisation applications. Therefore, transient local Saudi market – from 150 SR/m (40 USD/m) for the 15 kV
and emergency loading, as well as detailed solar radiation and wind cables to 500 SR/m (135 USD/m) for the 132 kV cables, are also
speed effects, are considered outside the present domain of considered fixed in the present formulation.
investigation. The cost of backfill, however, is variable and is determined by
The following block diagram (Fig. 1) describes the main the specific material used. It ranges from the theoretically zero cost
structure of the developed PSO-FE algorithm: for native soil (use of already available soil as a backfill material)
to 91.67 SR/m3 (24.44 USD/m3) for the highest thermal
2.5 Objective functions for cable performance optimisation conductivity backfill (2.5 W/°C m) available in the local market.
The design problem of selecting the optimal parameter values of Therefore, for a fixed standard trench width of 1.1 m (for 15 kV
the thermal circuit is formulated using a PSO method. The cable cables), the cost scale factor in (10b) is calculated as 91.67/1.1 = 
parameters are optimised to enhance cable performance by 83.33 SR/m length of the cable.
maximising cable carrying capability or reducing the associated
installation cost. Three objective functions can be formulated as 2.5.3 Objective 3 (10c): Maximise cable ampacity
follows.
maximise min Ii
2.5.1 Objective 1 (10a): Reduce cables operating temperature, s.t. Smin ≤ S ≤ Smax
which would result in increasing the cable current carrying (10c)
kbf_min ≤ kbf ≤ kbf_max
capacity and enhancing the overall cable performance
Ti ≤ T max
minimise Max T i
st Smin ≤ S ≤ Smax where Ii is the individual conductor's current of each cable (i). S,
(10a) kbf, Ti, Tmax are as defined before.
Y min ≤ Y ≤ Y max
kbf_min ≤ kbf ≤ kbf_max 3 Practical applications
where Ti is the individual conductor's temperature inside each cable In this section, applications are presented for a 15 kV power cable
(i); S is the spacing distance between the centres of adjoining used by the Saudi Electricity Company (SEC) in most of its vast
cables, varying within the range specified by the minimum (Smin) distribution sector. The applications pertain to some sections of the
cable route which encounter complex surrounding media with the
and maximum (Smax) values of 0.1 and 0.5 m, respectively; and Y presence of a drain pipe in close proximity of the cable thermal
is the cable buried depth, varying within the range specified by the circuit. The applications are intended to demonstrate the usefulness
minimum (Ymin) and maximum (Ymax) values of 0.75 and 1.75 m, and versatility of the presented methodology by which a notable

IET Gener. Transm. Distrib. 3


© The Institution of Engineering and Technology 2018
Fig. 1  Software-program general structure

margin for improvement is attained in comparison of the existing circuit is shown in Fig. 2b, which depicts three parallel circuits
(nominal) configuration design. directly buried in the soil and spaced out within a backfill layer.
The nominal values of the cable parameters, as well as the soil
3.1 System description thermal specification, are described in Table 1. A drain pipe (hot
water) of a diameter of 0.5 m is positioned at the proximity of the
A cross-section of 15 kV, 3 × 300 mm2 CU/XLPE/SWA/PVC cable trench.
underground cable representing a three-phase system is shown in In the applications presented in this section, the cable
Fig. 2a. Both configurations of two parallel circuits (two cables) performance is optimised for the existing practical complex
and three parallel circuits (three cables) directly laid out in the scenario involving the influence of pipes carrying fluids (or steam)
trench are being used by SEC in practise. The layout of the thermal within the vicinity of the cable. As outlined earlier, the integrated

4 IET Gener. Transm. Distrib.


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Fig. 2  15 kV cable system
(a) Cable system configuration, (b) Trench configuration

PSO-FE scheme has been employed to ensure both precise thermal


Table 1 Technical data for 15 kV cable system modelling and efficient convergence to the optimal solution.
rated voltage 15 kV As indicated earlier, the size of the cable trench is fixed in
number of cores 3 practise (for a given voltage class) by the civil-works regulations
nominal cross-section area of the conductor and SEC specifications. Therefore, only the geometrical thermal
300 mm2
parameters representing cable spacing and buried depth as well as
diameter over conductor 20.4 mm the soil characteristic parameter representing the backfill thermal
nominal thickness of insulation 4.5 mm conductivity were chosen to be the controlled parameters in the
diameter over insulation 31 mm present application. These parameters are constrained by practical
diameter over insulation shield 33.4 mm upper and lower limits. The cable temperature is essentially a
diameter over copper tape screen 33.8 mm function of all thermal circuit parameters to be evaluated within the
diameter over assembled cores 73 mm
PSO module which repeatedly calls FE in optimisation iterations.
Inequality constrains are also coded in PSO to prevent violation of
nominal thickness of PVC separation sheath 2 mm
maximum allowable cable temperature.
diameter over steel wire armour 83.8 mm
ambient temperature (Tam) 35°C 3.2 Simulation results for nominal design
heat convection loss (h) 4 W/(°C m2)
The thermal field solution of the cable system at nominal (non-
actual conductor current (I) 281 A optimised) parameters was carried out using FEs in order to
mother soil thermal conductivity (kms) 0.67 W/(°C m) determine the maximum temperature associated with the base cable
upper backfill thermal conductivity 1 W/(°C m) loading. This design represents the existing non-optimised design
lower backfill thermal conductivity (kbf) 1.25W/(°C m) of the currently used specifications. The thermal field for the
described cable system was evaluated for a convection boundary
conductor thermal conductivity 385 W/(°C m)
condition at the earth surface, with the previously mentioned
jacket thermal conductivity 0.17 W/(°C m) nominal values. The outer surface of the drain was modelled as an
XLPE insulation thermal conductivity 0.29 W/(°C m) isothermal boundary condition at a given set temperature (80 or
90°C).
IET Gener. Transm. Distrib. 5
© The Institution of Engineering and Technology 2018
Table 2 Cable performance at the nominal case
Case# System configuration Drain temperature, °C Conductor current, A Calculated conductor Calculated backfill cost,
temperature, °C SR/m3
A1 two cables, no drain − 403.4 74.0 21.20
A2 three cables, no drain − 83.5
A3 two cables, with drain 80°C 86.6
A4 90°C 90.0
A5 three cables, with drain 80°C 92.7
A6 90°C 96.2

Fig. 4  Temperature distribution at nominal parameters


(a) Two parallel circuit, (b) Three parallel circuit

drain temperature) for both two and three parallel circuits are
shown in Figs. 3 and 4, respectively.

3.3 Simulation model verification

Fig. 3  FEs mesh The FE simulation model was checked and verified by performing
(a) Two parallel circuit, (b) Three parallel circuit the following two tasks:

Table 2 summarises for both two and three parallel circuits, the (i) Conduct mesh sensitivity analysis by enlarging the FE mesh
associated performance indices at the nominal case including dimensions Wx and Wy and ensuring that the obtained cable
maximum cable attained temperature, backfill installation cost and temperature value is stable (does not change significantly). In
cable maximum current capability. The sequential ‘Case-#’ in the addition, the normal temperature gradient (°C/m) at the far X, Y
first column is shown to provide convenient comparisons in ends of the FE mesh is calculated to ensure that its value is
subsequent discussion. sufficiently small.
The conductor current is fixed at the nominal value of 403.4 A. (ii) Compare the obtained cable temperature value from FE
Also, the backfill cost in SR per cubic metre (last column of the simulation model with the results of the well known ANSYS
table) was shown for later comparisons. It is clear that the presence commercial package [39] for the same cable data.
of the hot-water drain has a significant impact on the cable
temperature. For the two-cable system, the 90°C drain has caused Table 3 summarises the FE simulation model verification
the temperature to increase by almost 16°C (from 74 to 90.0°C) results for the case of three cables with a drain at 90°C.
while the increase was 12.7°C for the three-cable system (from The PSO optimisation model, on the other hand, was easily
83.5 to 96.2°C). The FEs grid and the temperature profile (at 90°C verified by perturbing the optimal parameter values from PSO and
re-calculating the objective function at the perturbed parameter

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Table 3 Cable performance at the nominal case
Mesh sensitivity parameters Calculated Calculated Calculated Calculated
conductor conductor temperature normal temperature normal
temperature (°C) by temperature (°C) by gradient at X edge, gradient at Y edge,
FE model ANSYS package °C/m °C/m

mesh size: Wx = 8.0 m, Wy = 6.0 m (nominal 96.22 100.57 0.0145 0.000862


case)
mesh size: Wx = 10 m, Wy = 8 m 95.31 99.62 0.0064 0.000411
mesh size: Wx = 12 m, Wy = 10 m 94.81 99.10 0.0032 0.000220

Table 4 Optimisation performance for cable temperature objective given in (10a)


Case# System configuration Optimal controlled parameters Cable temperature, Backfill cost, Cable
°C SR/m3 current, A
B1 three cablesno drain S = 0.5 mY = 0.75 m 82.9 (optimal) 8.13 403.4
B2 three cableswith a drain S = 0.43 mY = 0.75 m 94.1 (optimal) 8.13 403.4
B3 three cables with a drain, kms = 1.25, kbf =  S = 0.5 mY = 0.75 m 96.1 (optimal) 0 403.4
0.67 W/(°C  m)
B4 three cableswith a drain, Tam = 55°C S = 0.5 mY = 0.75 m 105.9 (optimal) 8.13 403.4
B5 three cables with a drain, Y = 0.8 S = 0.45 m 95.0 (optimal) 8.13 403.4
B6 three cables with a drain, Y = 0.6 S = 0.43 m 90.8 (optimal) 8.13 403.4
B7 three cables with a drain S = 0.39 mY = 0.75 mkbf = 2.5W/(°C  m) 88.7 (optimal) 54.17 403.4
kms = 0.67 W/(°C m), kbf = 1.25 W/(°C m), D = 0.65, Tdrain = 80°C, and Tam = 35°C.

values, which – as is expected – was degraded from its optimal optimal cable spacing, namely 0.5 (in case #B4) and 0.431 (in case
value (cable maximum temperature increased and ampacity #B2).
decreased from the PSO optimal values). (iv) Comparing case #B5 with case #B6, it is noted that the impact
of varying the cable depth when minimising maximum cable
3.4 Minimisation of maximum cable temperature temperature for the three-cable system with respect to cable
spacing is observed from the results of cases #B5 and #B6. The
Using the developed integrated PSO-FE approach, the cable system maximum cable temperature has dropped from 95 (in case #B5) to
is optimised to attain a minimum value of the maximum cable 90.8°C (in case #B6) as the cable depth has decreased from 0.8 to
temperature using the previously defined objective function and 0.6 m. The optimal value of cable spacing has changed slightly
constraint formulas (10a). The optimised parameters associated from 0.45 to 0.43 m.
with each configuration are summarised in Table 4. These optimal (v) Considering the results of case #B7, it is noted that when the
values satisfy the defined constraints while minimising the cost is of no concern, minimising the maximum cable temperature
maximum cable temperature. Again, the conductor current is fixed with respect to cable spacing, cable depth and the thermal
at the nominal value of 403.4 A. conductivity of lower backfill for the three-cable system would
The results of Table 4 reveal the following points of interest: cause the cable temperature to drop further to 88.7°C. In this case,
both cable depth and thermal conductivity of lower backfill have
(i) Comparing case #B1 with case #B2, it is noted that the presence been pushed to their minimum and maximum allowable values,
of hot-water pipe (in case #B2) as compared with case #B1 when respectively. In this regard, since the thermal conductivity is driven
minimising maximum cable temperature for the three-cable system to its maximum value, it allows more heat dissipation away from
with respect to cable spacing and cable depth, has caused the the lower backfill to the surrounding layers, and therefore reduces
maximum cable temperature to increase significantly from 82.9 (in the effect of the mutual heating between the three cables, while on
case #B1) to 94.1°C (in case #B2). The optimal value of cable the other hand, increases the heating effect of the drain and,
spacing has also changed slightly from 0.50 (in case #B1) and 0.43 consequently, drives the cables to be in more close proximity in
(in case #B2). order to avoid the drain effect.
(ii) Comparing case #B2 with case #B3, it is noted that when the It is to be noted that when ANSYS was used to calculate the
thermal conductivities of 0.67 W/(°C m) for the mother soil and optimal maximum temperature evaluated from the PSO-FE scheme
1.25 W/(°C m) for the lower backfill (in case #B2) are exchanged (case #B7), it yielded the value of 89.4°C. In this context, the
to 1.25 W/(°C m) for the mother soil and 0.67 W/(°C m) for the following observations are to be made.
lower backfill (in case #B3) while minimising maximum cable
(a) The difference between the maximum temperatures obtained for
temperature for the three-cable system with respect to cable
the two configurations (nominal and optimal) using MATLAB and
spacing and cable depth, the maximum cable temperature has
ANSYS is in the range of 1–4%. This is considered a strong proof
increased from 94.1 (in case #B2) to 96.1°C (in case #B3). This
of the validity of the results generated separately and independently
indicates that the conductivity of the medium immediately
by the two codes.
surrounding the cable has more effect on the cable temperature for
the thermal circuit configuration considered. (b) The very slight difference can be attributed to the different
mesh densities used in each code. The computed domain has been
(iii) Considering cases #B2 and #B4, it is of interest to note that
meshed with about 48,500 elements in ANSYS while only 14,000
when the ambient temperature has increased from 35 (in case #B2)
elements have been used to discretise the same domain in
to 55°C (in case #B4) while minimising maximum cable
MATLAB. The models have been built and meshed independently
temperature for the three-cable system with respect to cable
for validation reasons. The lower number of elements used in
spacing and cable depth, the maximum cable temperature has
MATLAB programme is driven by the need of time efficiency
dropped from 105.9 (in case #B4) to 94.1°C (in case #B2). The
during PSO optimisation.
difference is about 11.8°C, which is less than the difference in the
ambient temperature. This is due to the presence of the hot-water (c) It is to be mentioned that in the nominal case (case #A6), the
pipe in the vicinity of the cable coupled with different values of drain temperature was 90°C and the distance between the cables
was of 0.3 m. This created high-temperature gradients and

IET Gener. Transm. Distrib. 7


© The Institution of Engineering and Technology 2018
Table 5 Optimisation performance for backfill cost objective given in (10b)
Case# System configuration Optimal controlled parameters Cable temperature Backfill cost, SR/m3 Cable current, A
S, m D, m kbfW/(°C m)
C1 two cables with a drain 0.43 0.45 1.265 90.0 (constraint maximum 90°C) 5.83 (optimal) 403.4
C2 three cables with a drain 0.45 0.45 0.799 100.0 (constraint maximum 100°C) 0.98 (optimal) 403.4
C3 two cables with a drain 0.50 0.45 0.762 95.0 (constraint maximum 95°C) 0.69 (optimal) 403.4
C4 three cables with a drain 0.41 0.45 1.352 95.0 (constraint maximum 95°C) 7.01 (optimal) 403.4
kms = 0.67 W/(°C m), Tdrain = 90°C and Tam = 35°C.

Table 6 Optimisation performance for cable ampacity objective given in (10c)


Case# System configuration Optimal controlled Cable temperature Backfill cost, SR/m3 Cable current
parameters
S, m kbf, W/(°C m)
D1 two cables with a drain 0.40 2.5 90.0 (constraint maximum 90°C) 66.67 423.2 A (ampacity)
D2 three cables with a drain 0.38 2.5 100.0 (constraint maximum 100°C) 66.67 443.1 A (ampacity)
D3 two cables with a drain 0.35 2.398 95.0 (constraint maximum 95°C) 58.93 450.3 A (ampacity)
D4 three cables with a drain 0.35 2.5 95.0 (constraint maximum 95°C) 66.67 417.7 A (ampacity)
kms = 0.67 W/(°C m), Tdrain = 90°C, D = 0.8 m and Tam = 35°C.

interaction of the field of temperature surrounding the two cables case #C4) to 100°C (in case #C2) has caused the thermal
located in the proximity of the drain. The temperature field at this conductivity of the lower backfill to decrease from 1.352 (in
location had also interacted with the induction by the drain. In case #C4) to 0.799 W/(°C m) with the corresponding reduction
these circumstances and considering the difference in element in cost from 7.01 to only 0.98 SR/m3. However, with the
numbers used in each code the 4% difference on the maximum reduction in thermal conductivity (in case #C2), the cable
temperature captured is justified. spacing had to increase slightly to 0.45 m (in case #C2) from
(d) In the optimal case, the drain temperature is only 80°C and the 0.41 (in case #C4) in order to allow for better heat
distance between cables is close to 0.4 m which reduced the dissemination around the cable.
temperature field interaction between the different cables and with iii. Comparing case #C3 with case #C4, it is noted that for the
the drain. For this lower gradients, the two models have given two-cable system, there was less need to increase the thermal
closer matching (1%) validating the modelling of the physics by conductivity of the lower backfill to meet the maximum
either software. temperature constraint than in the three-cable system. In this
(e) Although commercial software such as ANSYS have different regard, the thermal conductivity of the lower backfill for the
optimisation techniques most of which are based on differential two-cable system was 0.762 W/(°C m) as compared with
evolution algorithms, the PSO algorithm is not yet implemented 1.352 W/(°C m) for the three-cable system.
directly in ANSYS though it has its advantages in solving complex
problems with increased reliability when used alone or coupled 3.6 Maximisation of cable ampacity
with the differential evolution techniques available in commercial
software such as ANSYS. For this reason, different authors [40– In this case, the cable ampacity is maximised using the developed
42] have demonstrated the importance of using the PSO technique integrated PSO-FE approach with the previously defined objective
in combination with FEA through MATLAB or using the FEA function and constraint formulas (10c). The optimised parameters
software design language such as APDL for ANSYS. In the associated with each configuration are summarised in Table 6.
presented paper and for simplicity, ANSYS has been used These optimal values satisfy the defined constraints while
separately to validate the results of the FE model built in maximising the cable ampacity.
MATLAB. Once this is done, the latter has been used for both It is to be noted that the cable ampacity is a very complex
optimisation and FE computation for simplicity and efficiency as function of the thermal circuit variables and is related to the
the two methods are integrated into the same software preventing geometrical parameters via the differential equations governing the
data transfer and communication. In the future, both codes can be thermal behaviour of the cable system. However, the use of the
involved in different combinations of optimisation techniques. combined PSO-FE scheme will have no difficulty in dealing with
such complexity when conducting function evaluations (whether an
3.5 Minimisation of backfill cost objective function or a non-linear constraint) from within the PSO
calls to the FE simulation module.
Here, the cost of the backfill (size and material) is minimised using From the results of Table 6, we observe the following:
the developed integrated PSO-FE approach with the previously
defined objective function and constraint formulas (10b). The i. Comparing case #D3 with case #C3 (of Table 5), it is noted
optimised parameters associated with each configuration are that the objective of minimising cost [in case #C3 (of Table 5)]
summarised in Table 5. These optimal values satisfy the defined has focused mostly on reducing the backfill conductivity (the
constraints while minimising the cost of backfill. Again, the most costly item) producing a value of 0.762 W/(°C m) for the
conductor current is fixed at the nominal value of 403.4 A. backfill conductivity which was barely sufficient to keep the
From the results of Table 5, we note the following: maximum cable temperature within the constraint value of
95°C, while at the same time forced the thickness of the
i. Comparing cases #C1 and #C3 for the two-cable system, it is backfill to its minimum limit. On the other hand, the objective
noted that relaxing the maximum temperature constraint from of maximising ampacity (in case #D3) has allowed the backfill
90 (in case #C1) to 95°C (in case #C3) has caused the thermal conductivity to reach the value of 2.398 W/(°C m) (since the
conductivity of the lower backfill to decrease to 0.762 W/(°C  cost was of no concern in this case) while – at the same time –
m) (in case #C3) from 1.265 W/(°C m) (in case #C1) with meeting the maximum cable temperature constraint value of
corresponding reduction in cost from 5.83 to only 0.69 SR/m3. 95°C. The optimal cable spacing value has also changed from
ii. Comparing case #C2 with case #C4, it is noted that, the effect 0.50 in case #C3 (of Table 5) to 0.35 m in case #D3.
of relaxing the maximum temperature constraint from 95 (in

8 IET Gener. Transm. Distrib.


© The Institution of Engineering and Technology 2018
4 Conclusion
The work of this paper has made it possible to optimise – with the
outstanding accuracy of the FE method – various cable
performance indices such as maximum temperature, ampacity and
trench cost, which are non-continuous functions of the geometrical
parameters of the thermal circuit. Such discontinuity of the
objective function prevents the use of traditional gradient-type
optimisation methods. The PSO technique, which does not require
gradient information, offers a suitable solution and – when
integrated with the powerful FE method – provides an effective and
accurate means to conduct power cable optimisation. It is
important to note that the key parameters of FE mesh generation
are performed only once in the combined PSO-FE algorithm and
subsequent optimisation procedure is conducted utilising the prior-
iteration mesh as parameter values are sequentially modified
toward the optimal settings. This provides a significant advantage
in the use of PSO since mesh generation usually consumes
considerable computational time.
The results of the practical case scenarios presented in this
paper revealed some interesting observations. For example, the
optimisation of the two-cable system with respect to cable spacing
(S) and backfill thermal conductivity (kbf) and with 95°C as
maximum conductor temperature constraint has yielded the optimal
(maximum) ampacity value of 450.3 A with, however, a backfill
cost of 58.93 units (Table 6). When the backfill cost was minimised
for the same system (Table 5), the optimal (minimum) cost attained
was only 0.69 SR/m3 with, however, a sizable reduction in cable
ampacity to just 403.4 A. This result demonstrates the typical
trade-off between ampacity and cost in cable design problems. A
similar observation can be made for the three-cable system.
The results of this paper for the practical 15 kV power cable in
the SEC system have shown significant improvements by
optimising the cable trench configuration parameters. For example,
in the case of three cables with drain at 80°C, the maximum cable
temperature was reduced by 4.3% (from 92.7 to 88.7°C) by
optimising the cable spacing, buried depth and backfill thermal
conductivity for the same cable loading of 403.4 A and keeping all
other parameters and constraints at nominal values. When the
backfill cost was minimised, optimising the cable spacing, buried
depth and backfill thermal conductivity, this has resulted in a
dramatic reduction in cost from 21.2 (for the base non-optimised
Fig. 5  Convergence rate of the cable ampacity settings) to 7.01 SR/m3. Finally, when the cable ampacity was
(a) Backfill cost, (b) Cable ampacity maximised, optimising the cable spacing, buried depth and backfill
thermal conductivity has resulted in an appreciable increase of
ii. A similar observation can be made when comparing cases #C1 4.5% (from 403.4 to 417.7 A). As a general observation in all cases
(of Table 5) and #D3 for the two-cable system and, also, when analysed, it is shown that the optimal cable depth is always at a
comparing cases #C4 (of Table 5) and #D2 as well as cases minimum. In other words, the cable tends to be as close to the
#C2 (of Table 5) and #D4 for the three-cable system. ground surface as possible regardless of the presence of the hot-
water pipe in the vicinity of the thermal circuit.
3.7 Performance of integrated PSO-FE algorithm
The convergence rate for optimising the backfill cost (cases #C1–
5 Acknowledgments
#C4 of Table 5) and cables’ ampacity (cases #D1–#D4 of Table 6) The author acknowledge the support provided by the National
are shown in Fig. 5, respectively. In all cases, the maximum Science and Technology Program (NSTP) during the work of this
number of iterations was set to 80 with 25 particles in each. The paper.
inertia coefficient was set to 1, whereas both the personal
acceleration coefficient and the social acceleration coefficient were 6 References
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