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LG
LG Room
Air Conditioner
SERVICE MANUAL
MODELS: HBLG2504E
LW250CE, LW240CE
LWHD2500ER

CAUTION
• BEFORE SERVICING THE UNIT, READ THE SAFETY
PRECAUTIONS IN THIS MANUAL.
• ONLY FOR AUTHORIZED SERVICE PERSONNEL.
 Air Conditioner Service Manual

TABLE OF CONTENTS
Safety Precautions..........................................................................................................................................3
Dimensions .....................................................................................................................................................5
Outside dimensions....................................................................................................................................5
Product Specifications ..................................................................................................................................6
Installation .......................................................................................................................................................7
Select the Best Location ...........................................................................................................................7
Installation Check .......................................................................................................................................7
How to Secure the Drain Pipe ....................................................................................................................7
How to Install..............................................................................................................................................8
Cabinet Installation.....................................................................................................................................9
Operation ......................................................................................................................................................11
Function of Controls .................................................................................................................................11
Disassembly ..................................................................................................................................................12
Mechanical Parts......................................................................................................................................12
Air Handling Parts ....................................................................................................................................13
Electrical Parts .........................................................................................................................................14
Refrigerating Cycle...................................................................................................................................16
Schematic Diagram.......................................................................................................................................19
Electronic Control Device .........................................................................................................................19
Wiring Diagram.........................................................................................................................................20
Components Location ..............................................................................................................................21
Troubleshooting Guide .................................................................................................................................22
Piping System ..........................................................................................................................................22
Troubleshooting Guide .............................................................................................................................23
Electrical Parts Troubleshooting Guide ....................................................................................................25
Electric Parts ............................................................................................................................................29
Exploded View ..............................................................................................................................................35
Replacement Parts List ................................................................................................................................36

2 Room Air Conditioner

 Safety Precautions

Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must
be followed.
■ Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is
classified by the following indications.

WARNING This symbol indicates the possibility of death or serious injury.

CAUTION This symbol indicates the possibility of injury or damage to properties only.

■ Meanings of symbols used in this manual are as shown below.

Be sure not to do.

Be sure to follow the instruction.

WARNING
■ Installation

Do not use damaged power cord plugs, or a Always use the power plug and socket with
loose socket. the ground terminal.

• There is risk of fire or electric shock. • There is risk of electric shock.

Service Manual 3
Safety Precautions

Do not modify or extend the power cord. Do not install, remove, or re-install the unit by
yourself(customer).

• There is risk or fire or electric shock. • There is risk of fire, electric shock, explosion, or injury.

Be cautious when unpacking and installing Do not store or use flammable gas or com-
the product. bustibles near the air conditioner.

• Sharp edges could cause injury. Be especially careful • There is risk of fire or failure of product.
of the case edges and the fins on the condenser and
evaporator.
Sharp
edges

Gasolin

Be sure the installation area does not deterio-

rate with age.

• If the base collapses, the air conditioner could fall with

it, causing property damage, product failure, and per-
sonal injury.

4 Room Air Conditioner

 Dimensions

Dimensions
Symbols Used in this Manual
This symbol alerts you to the risk of electric shock.

This symbol alerts you to hazards that could cause harm to the
air conditioner.

NOTICE This symbol indicates special notes.

Outside Dimensions
D
W

Cool F1 LOW
'F
F2 MED
Energy F3 HIGH
Saver
Fan

Dry Timer TEMP

MODE TIMER FAN POWER

SPEED

Model
HBLG2504E, LW250CE, LW240CE, LWHD2500ER
Dimension
W mm(inch) 660(25 31/32)

H mm(inch) 449(17 11/16)

D mm(inch) 721(28 13/32)

Service Manual 5
Specfications

Product Specifications
MODELS HBLG2504E, LW250CE,
LW240CE
ITEMS LWHD2500ER
POWER SUPPLY 208/230V, 60Hz
COOLINGCAPACITY (BTU/h) 24,500/25,000 23,150/23,600
INPUT (W) 2,600/2,660 2,450/2,500
RUNNING CURRENT (A) 13.0/12.0 13.2/12.2
E.E.R (BTU/W.h) 9.4
OPERATING INDOOR (°C) 26.7(DB)* 19.4(WB)**
CONDITION OUTDOOR (°C) 35(DB)* 23.9(WB)**
REFRIGERANT (R-22) CHARGE 1,080g(38.1 oz) 980g(34.6 oz)
EVAPORATOR 3 ROW 12 STACKS
CONDENSER 3 ROW 20 STACKS
FAN, INDOOR TURBO FAN
FAN, OUTDOOR PROPELLER TYPE FAN WITH SLINGER RING
FAN SPEEDS, FAN/COOLING/HEATING 3/3
FAN MOTOR 6 POLES
OPERATION CONTROL REMOTE CONTROLLER
ROOM TEMP. CONTROL THERMISTOR
VERTICAL LOUVER (RIGHT & LEFT)
AIR DIRECTION CONTROL
HORIZONTAL LOUVER (UP & DOWN)
CONSTRUCTION SLIDE IN-OUT CHASSIS
COMPRESSOR OVERLOAD PROTECTOR
PROTECTOR
FAN MOTOR INTERNAL THERMAL PROTECTOR
3 WIRE WITH GROUDING
POWER CORD
ATTACHMENT PLUG (CORD-CONNECTED TYPE)
DRAIN SYSTEM DRAIN PIPE OR SPLASHED BY FAN SLINGER
NET WEIGHT (lbs/kg) 128/58
OUTSIDE DIMENSION (inch) 25 31/32 x 17 11/16 x 28 13/32

(W x H x D) (mm) 660 x 449 x 721

* DB : dry bulb
** WB : wet bulb

6 Room Air Conditioner

 Installation

Installation
Select the Best Location
1. To avoid vibration and noise, make sure the unit is installed
securely and firmly. 1/4 Bubble
2. Install the unit where the sunlight does not shine directly on the
unit.
If the unit receives direct sunlight, build an awning to shade the
cabinet.
3. There should be no obstacle, like a fence, within 20" which Level
might restrict heat radiation from the condenser.
4. To prevent reducing performance, install the unit so that louvers
of the cabinet are not blocked.
5. Install the unit a little obliquely outward not to leak the con-
densed water into the room (about 1/2" or 1/4 bubble with level). FENCE
AWNING
6. Install the unit with its bottom portion 30~60" above the floor FOAM
level. HEAT
7. Stuff the foam between the top of the unit and the wall to pre- COOLED
RADIATION
vent air and insects from getting into the room. AIR
8. The power cord must be connected to an independent circuit.
The green wire must be grounded.

30-60"
About 1/2"
9. Connect the drain tube to the base pan hole in the rear side if
Over 20"
you need to drain (consult a dealer).
Plastic hose or equivalent may be connected to the drain tube.
Figure 1

Installation Check
The setting conditions must be checked prior to initial starting.
The following items are especially important check points when the installation is finished.
1. Grounding wire (Green or Green and Yellow) is provided in the power cord. The green wire must be grounded.
2. Connect to a single-outlet 15A circuit.
(or 20A circuit for Electric Heater Model)
3. To avoid vibration or noise, make sure the air conditioner is installed securely.
4 Avoid placing furniture or draperies in front of the air inlet and outlet.

How to Secure the Drain Pipe

In humid weather, excess water may cause the BASE PAN to overflow. To drain
the water, remove the DRAIN CAP and secure the DRAIN PIPE to the rear hole Drain pipe
of the BASE PAN. Press the drain pipe into the hole by pushing down and away Drain cap
from the fins to avoid injury.

Optional CABINET SCREW

1. Install the drain pan over the corner of the cabinet where you removed
the plug with 4 (or 2) screws. Fig. 1 Fig. 2
DRAIN
2. Connect the drain hose to the outlet located at the bottom of the drain PAN DRAIN HOSE

pan. You can purchase the drain hose or tubing locally to satisfy your
particular needs. (Drain hose is not supplied).
3. Select the most appropriate connection from among the following figures Fig. 3 Fig. 4

(by considering the hole of the unit) to fit drain pan to your own unit.

Service Manual 7
Installation

How to Install
When Using Installation Kits
Sash
1. Window Requirements
This unit is designed for installation in 29" to 41"
standard double hung windows with actual opening 19" min.
Window
widths from 29" to 41". Inner sill
Offset
The top and bottom window sash must open suffi-
Sill
ciently to allow a clear vertical opening of 19" from
Exterior
the bottom of the upper sash to the window stool.
Interior wall

26" min.
(Without frame curtain)
2. Installation Kits Contents

1 2 3 4 5 NO. NAME OF PARTS Q'TY

1 FRAME CURTAIN 2
2 SUPPORT BRACKET 2
6 7 8 9 10 3 SILL BRACKET 2
11
4 LOCK NUT 4
5 SCREW (TYPE A) 14
6 SCREW (TYPE B) 7
14 12 13 7 SCREW (TYPE C) 5
8 SCREW (TYPE D) 2
15
9 CARRIAGE BOLT 2
10 FOAM STRIP 1
■ Top retainer bar is in 11 FOAM SEAL 1
the product package. 12 WINDOW LOCKING BRACKET 1
13 DRAIN PIPE 1
14 FRAME GUIDE 2
15 FOAM-PE 1

8 Room Air Conditioner

 Installation

Cabinet Installation
1. Open the window. Mark a line on the center of the window
stool between the side window stop moldings.
Loosely attach the sill bracket to the support bracket using Sill
Bracket 3 Support
the carriage bolt and the lock nut.
Bracket 2
Carriage
Bolt 9 Lock nut 4

Figure 2

2. Attach the sill bracket to the window sill using the screws
(Type B). Machine screw(Type D)
and lock nut
Carefully place the cabinet on the window stool and align the Cabinet
center mark on the bottom front with the center line marked Track hole Outer edge
of window
window stool. Support sill
Bracket 2
6 (Type B)
Carriage bolt
and lock nut Sill bracket 3
Figure 3
3. Using the M-screw and the lock nut, attach the support
bracket to the cabinet track hole. Use the first track hole
after the sill bracket on the outer edge of the window sill.
Tighten the carriage bolt and the lock nut. Be sure the cabi-
net slants outward.

CAUTION: Do not drill a hole in the Upper

Guide
bottom pan. The unit is designed to Window stool
operate with approximately 1/2" of Figure 4 Front angle
water in bottom pan.

Window sash Upper Guide

4. Pull the bottom window sash down behind the Top retainer
bar until they meet.
Foam
-Seal 11

Cabinet
Frame curtain
Foam-PE 15
Figure 5

NOTICE
1. Do not pull the window sash down so tightly that the move-
Sash track
ment of Frame curtain is restricted. Attach the cabinet to the
window stool by driving the screws (Type B) through the
cabinet into window stool.
2. The cabinet should be installed with a very slight tilt
downward toward the outside.
Front Angle
6 Screw(Type B)
Figure 6

Service Manual 9
Installation

5. Pull each Frame curtain fully to each window sash

track, and pull the bottom window sash down behind
the Top retainer bar until it meets. 7 (Type C)

6. Attach each Frame curtain the window sash by using

screws (Type C). (See Fig. 7)
Figure 7

7. Slide the unit into the cabinet. (See Fig. 8)

CAUTION: For security purpose,

reinstall screws (Type A) at cabinet's
sides. Screw

Power Cord Screw

Figure 8

8. Cut the Foam-strip to the proper length and insert

between the upper window sash and the lower win-
dow sash. (See Fig. 9)
Foam-Strip

Figure 9

9. Attach the Window locking bracket with a screw

(Type C). (See Fig. 10) Window locking
bracket

Figure 10
10. Attach the front grille to the cabinet by inserting the
tabs on the grille into the tabs on the front of the cab-
inet. Push the grille in until it snaps into place. (See
Fig.11)

11. Lift the inlet grille and secure it with a screw (Type A)
through the front grille. (See Fig. 11)

12. Window installation of room air conditioner is now

completed. See ELECTRICAL DATA for attaching
power cord to electrical outlet. Figure 11

10 Room Air Conditioner

 Operation

Operation
Function of Controls
• Designed for COOLING ONLY. • Built-in adjustable Thermistor
• Powerful and quiet cooling. • Washable one-touch filter
• Slide-in and slide-out chassis for the simple instal- • Compact size
lation and service. • Equipped with reliable and efficient rotary
• Low air-intake, top cooled-air discharge. compressor.

DISPLAY REMOTE CONTROL

Cool 'F
F1 LOW Power
F2 MED
Energy F3 HIGH 6
Saver 1
Fan Temp
TEMP 2
Dry Timer 2
Fan Speed

MODE TIMER FAN POWER 4

SPEED
Timer Mode

5 3
3 5 4 1

PRECAUTION: The Remote Control unit will not

function properly if strong light strikes the sensor window
of the air conditioner or if there are obstacles between the
Remote Control unit and the air conditioner.

POWER BUTTON
To turn the air conditioner ON, push the button. To turn the air conditioner OFF, push the button again.
This button takes priority over any other buttons.
ROOM TEMPERATURE SETTING BUTTON
This button can automatically control the temperature of the room. The temperature can be set within a range of 60°F to
86°F by 1°F. (16°C to 30°C by 1°C)
Select the lower number for lower temperature of the room.
OPERATION MODE SELECTION BUTTON
Every time you push this button, it will shift among COOL, ENERGY SAVER, FAN and DRY.
- Energy Saver: If Energy Save mode is selected, the fan stops when the compressor stops cooling.a
Approximately every 3 minutes the fan will turn on and check the room air to determine if cooling is needed.
FAN SPEED SELECTOR
Every time you push this button, it is set as follows.
(Hi [F3] ➔ Low [F1] ➔ Med [F2] ➔ Hi [F3] ➔ Low [F1] ➔...)
ON/OFF TIMER BUTTON
You can set the time when the unit will turn on or turn off automatically by pressing the timer button. If the unit is operating,
this button controls the time it will be turned off. If the unit is off state, this button controls the time it will start. Every time
you push this button, the remaining time will be set as follows.
- Stopping operation
(1Hour ➔ 2Hours ➔ 3Hours ➔ 4Hours ➔ 5Hours ➔ 6Hours ➔ 7Hours ➔ 8Hours ➔ 9Hours ➔ 10Hours ➔ 11Hours ➔
12Hours ➔ 0Hour ➔ 1Hour ➔ 2Hours ➔... )
- Starting operation
(1Hour ➔ 2Hours ➔ 3Hours ➔ 4Hours ➔ 5Hours ➔ 6Hours ➔ 7Hours ➔ 8Hours ➔ 9Hours ➔ 10Hours ➔ 11Hours ➔
12Hours ➔ off ➔ 1Hour ➔ 2Hours ➔ ... )
6 REMOCON SIGNAL RECEIVER

Service Manual 11
Disassembly

Disassembly
— Before the following disassembly, CONTROL BOX set to OFF and disconnect the power cord.

Mechanical Parts
1. Front Grille
1. Open the lnlet grille downward and remove the air filter.
2. Remove the screw that fastens the front grille.(See
Figure 13)
3. Pull the front grille from the right side.
4. Remove the front grille.(There are 4 hooks.)
5. Re-install the components by referring to the removal
procedure, above.

2. Cabinet
1. After disassembling the FRONT GRILLE, remove the 2
screws that fasten the cabinet at both sides.
2. Remove the 2 screws that fasten the cabinet at back. Figure 13
3. Pull the base pan forward. (See Figure 14)
4. Remove the cabinet.
5. Re-install the components by referring to the removal
procedure, above.

3. Control Box
1. Remove the front grille. (Refer to section 1)
2. Remove the cabinet. (Refer to section 2)
3. Remove the 2 screws which fasten the power cord.
4. Disconnect the grounding screw from the evaporator
channel.
5. Remove the 1 screw that fastens the control box cover.
6. Remove the housing that connects PCB and motor
wire in the control box.
7. Disconnect the housing that connects Plazma Air
Purifier.(Optional) Figure 14
8. Remove the screw at left cover of filter case and open
the cover to remove inner screw. (Optional)
9. Remove the nut that fastens the terminal cover.
10. Remove the terminal cover.
11. Remove all the leads from the overload protector.
12. Discharge the capacitor by placing a 20,000 ohm
resistor across the capacitor terminals.
13. Raise the control box upward completely.
(See Figure 15)
14. Re-install the components by referring to the removal
procedure, above.
(Refer to the wiring diagram found on page 22 in this
manual and on the control box.)

Figure 15

12 Room Air Conditioner

 Disassembly

Air Handling Parts

4. Air Guide and Turbo Fan
1. Remove the front grille. (Refer to section 1)
2. Remove the cabinet. (Refer to section 2)
3. Remove the control box. (Refer to section 3)
4. Remove the 4 screws that fasten the brace.
5. Remove the brace.
6. Remove the 2 screws that fasten the air guide
upper.
7. Remove the air guide upper.(See Figure 16)
8. Remove the 2 screws that fasten the evaporator.
9. Move the evaporator forward and pulling it upward
slightly. (See Figure 17) Figure 16
10. Pull out the hook of orifice by pushing the tabs
and remove it. (See Figure 18)
11. Remove the clamp with a hand plier that secures
the turbo fan.
12. Remove the turbo fan.
13. Remove the 2 screws that fasten the air guide
from the base pan.
14. Move the air guide backward, and pull out from
the base pan.(Move the air giude lower carefully.)
15. Re-install the components by referring to the
removal procedure, above.
Figure 17

5. FAN
1. Remove the cabinet. (Refer to section 2)
2. Remove the brace (Refer to section 4)
3. Remove the 5 screws that fasten the condenser.
4. Move the condenser to the left carefully.
5. Remove the clamp that secures the fan.
6. Remove the fan. (See Figure 19)
7. Re-install by referring to the removal procedure. Figure 18

Figure 19

Service Manual 13
Disassembly

6. Shroud
1. Remove the fan. (Refer to section 5)
2. Remove the shroud. (See Figure 20)
3. Re-install the components by referring to the
removal procedure, above.

Figure 20

Electrical Parts
7. Overload Protector
1. Remove the cabinet. (Refer to section 2)
2. Remove the nut that fastens the terminal cover.
3. Remove the terminal cover. (See Figure 21)
4. Remove all the leads from the overload protec-
tor.
5. Remove the overload protector.
6. Re-install the components by referring to the
removal procedure, above.
Figure 21

8. Compressor
1. Remove the cabinet. (Refer to section 2)
2. Discharge the refrigerant system using a
FreonTM Recovery System.
If there is no valve to attach the recovery sys-
tem, install one (such as a WATCO A-1) before
venting the FreonTM. Leave the valve in place
after servicing the system.
3. Remove the overload protector. (Refer to sec-
tion 7)
4. After purging the unit completely, unbraze the
suction and discharge tubes at the compressor
connections.
5. Remove the 3 nuts and the 3 washers which
fasten the compressor.
6. Remove the compressor. (See Figure 22)
7. Re-install the components by referring to the
removal procedure, above.
Figure 22

14 Room Air Conditioner

 Disassembly

9. Capacitor
1. Remove the control box. (Refer to section 3)
2. Open the top cover from the control box.
(See Figure 23)
3. Pull out the capacitor from the control box.
4. Disconnect all the leads of capacitor terminals.
5. Re-install the components by referring to the
removal procedure, above.

Figure 23

10. Power Cord

1. Remove the control box. (Refer to section 3)
2. Open the top cover from the control box.
(Refer to section 9)
3. Disconnect the front panel from the control box.
(See Figure 24)
4. Disconnect two leads from the capacitor and
relay.
5. Pull out the power cord.
6. Re-install the component by referring to the
above removal procedure, above.
(Use only one ground-marked hole for ground
connection.)
7. If the supply cord of this appliance is damaged, it
must be replaced by the special cord.
(The special cord means the cord which has the
same specification marked on the supply cord
attached at the unit.)

Figure 24

Service Manual 15
Disassembly

11. Motor
1. Remove the cabinet. (Refer to section 2)
2. Remove the turbo fan. (Refer to section 4)
3. Remove the fan. (Refer to section 5)
4. Remove the 4 screws that fasten the motor from
the air guide. (See Figure 25)
5. Remove the motor.
6. Re-install the components by referring to the
removal procedure, above.(See Figure 25)
Figure 25

Refrigerating Cycle
12. Condenser
CAUTION: Discharge the refrigerant
system using a FreonTM Recovery
System. If there is no valve to attach the
recovery system, install one (such as a
WATCO A-1) before venting the FreonTM.
Leave the valve in place after servicing
the system.

1. Remove the cabinet. (Refer to section 2)

2. Remove the 4 screws that fasten the
brace.(Refer to section 4)
3. Remove the 5 screws that fasten the condenser
and shroud.
4. After discharging the refrigerant completely,
unbraze the interconnecting tube at the con-
denser connections.
5. Remove the condenser.
6. Re-install the components by referring to notes.
(See Figure 26) Figure 26

13. Evaporator
1. Remove the control box.(Refer to section 3)
2. Remove the air guide upper. (Refer to section 4)
3. Remove the 2 screws that fasten the evapora-
tor.
4. Move the evaporator sideways carefully.
(Refer to section 4)
5. After discharging the refrigerant completely,
unbraze the interconnecting tube at the evapo-
rator connections.
6. Remove the evaporator.
7. Re-install the components by referring to notes.
(See Figure 27) Figure 27

16 Room Air Conditioner


14. Capillary Tube
1. Remove the cabinet. (Refer to section s2)
2. After discharging the refrigerant completely,
unbraze the interconnecting tube at the capillary
tube.(See caution above)
NOTICE
— Replacement of the refrigeration cycle.
1. When replacing the refrigeration cycle, be sure to
Discharge the refrigerant system using a FreonTM
recovery System.
If there is no valve to attach the recovery system,
install one (such as a WATCO A-1) before venting
the FreonTM. Leave the valve in place after
servicing the system.
2. After discharging the unit completely, remove the
desired component, and unbraze the pinch-off
tubes.
3. Braze service valves into the pinch-off tube ports,
leaving the valves open.
4. Braze the pinch-off tubes with Service valves.
5. Evacuate as follows.
1) Connect the vacuum pump, as illustrated figure
28A.
2) Start the vacuum pump, slowly open manifold
valves A and B with two full turns counterclock-
wise and leave the valves open.
The vacuum pump is now pulling through valves
A and B up to valve C by means of the manifold
and entire system.
CAUTION: If high vacuum equip-
ment is used, just crack valves A
and B for a few minutes, then open slowly
with the two full turns counterclockwise.
This will keep oil from foaming and being
drawn into the vacuum pump.
3) Operate the vacuum pump vaccum for 20 to 30
minutes, until 600 microns of vaccum is
obtained. Close valves A and B, and observe
vacuum gauge for a few minutes. A rise in pres-
sure would indicate a possible leak or moisture
remaining in the system. With valves A and B
closed, stop the vacuum pump.
4) Remove the hose from the vacuum pump and
place it on the charging cylinder. See figure
28B.
Open valve C.
Discharge the line at the manifold connection.
5) The system is now ready for final charging.
Disassembly
3. Remove the capillary tube.
4. Re-install the components by referring to notes.
6. Recharge as follows :
1) Refrigeration cycle systems are charged from
the High-side. If the total charge cannot be put
in the High-side, the balance will be put in the
suction line through the access valve which you
installed as the system was opened.
2) Connect the charging cylinder as shown in figure
28B.
With valve C open, discharge the hose at the
manifold connection.
3) Open valve A and allow the proper charge to
enter the system. Valve B is still closed.
4) If more charge is required, the high-side will not
take it. Close valve A.
5) With the unit running, open valve B and add the
balance of the charge.
a. Do not add the liquid refrigerant to the Low-
side.
b. Watch the Low-side gauge; allow pressure to
rise to 30 lbs.
c. Turn off valve B and allow pressure to drop.
d. Repeat steps b. and c. until the balance of the
charge is in the system.
6) When satisfied the unit is operating correctly,
use the pinch-off tool with the unit still running
and clamp on to the pinch-off tube. Using a tube
cutter, cut the pinch-off tube about 2 inches from
the pinch-off tool. Use sil-fos brazing and braze
pinch-off tube closed. Turn off the unit, allow it to
set for a while, and then test the leakage of the
pinch-off connection.
Service Manual 17
Disassembly

Equipment needed: Vacuum pump, Charging cylinder, Manifold gauge, Brazing equipment. Pin-off tool capable
of making a vapor-proof seal, Leak detector, Tubing cutter, Hand Tools to remove components, Service valve.

COMPOUND GAUGE
CONDENSER
(HIGH PRESSURE SIDE)
MANIFOLD
GAUGE
B A

CAPILLARY TUBE

SEE INSETS
BELOW

EVAPORATOR
(LOW PRESSURE SIDE)

COMPRESSOR

LOW HI

A
B A
B
EXTERNAL
VACUUM PUMP
CHARGING
CYLINDER
C

Figure 28A-Pulling Vacuum Figure 28B-Charging

18 Room Air Conditioner

 5V

C02T R01T
Q03T
0.001 1K
C104M Rx 11 2
CN-TELE 12 1
SMW200-03 5V D01T C03T
(RD) 1N4148 Q04T 0.001
A104M 25V
1 3 C01T R01A
5V 20K
2 2 0.1 Q01T 5V
50V ROOM-TH CN-TH1 5V
C104M SMAW200-02
Tx OSC01B
3 1 1 1 1
R04H R02H RT8.00MG
2 2 6.2K 12.1K 3 IC01A
Q02T 1% 1%
3.6V
A104M S7136 EEPROM
R01B C01A + C02A
2
CN-TH2 1M 0.01 CAT93C46
1uF
SMW250-02 25V 10V 1
10 3 A0 Vcc 8 5V
1 1 2 7 R02P R03P
A1 WP 20K 20K
2 2 J7 5V 3 6
A2 SCL
PIPE-TH 4 5
R21H R22H GND SDA
12.1K 12.1K
1% 1% 5V

CN-HVB R04P
SMW200-03(BL)
OR1H OR2H Tx 1K
3 3 5V

Osc in
Osc out
/Reset

Option2
Option1
Pipe TH
Room TH
VAref
VSS
TEST
HVB 2 2 R01P 22 21 20 19 18 17 16 15 14 13 12
Electronic Control Device

RY-COMP 4 9 20K
1 1 10 7 COMP Rx 1 18
12V 23 11
11 6 SYNC SDA 2 17
24 10
RY-4WAY 5 8 12 5 4WAY SCL 3 16
1 1 25 9
RY-LOW 6 7 13 4 LOW Digit4 (Scan4) 4 15
SW2 2 2 CN-CONT J5 26 8
SMW200-03(YL) HVB Digit3 (Scan3)
7 6 14 3 5 14
3 3 27 MICOM 7
RY-MED 8 5 15 2 ION TMP87CH47U Digit2 (Scan2) 6 13
28 6
RY-HI
Schematic Diagram

9 4 16 1 MED Digit1 (Scan1) 7 12

29 5
3 3 9 8 HI Digit0 (Scan0) 8 11
12V 30 4
SW1 2 2 CN-12V IC01M Receiver SEG-a 9 10
SMW200-03(WH) 31 3 12V
ULN2004A
1 1 Buzzer SEG-b
32 2 IC03G
LED out3 SEG-c KID65783AP
33 1
5V Vcc R01L FAN TEMP DOWN ON/OFF
1K 34 35 36 37 38 39 40 41 42 43 44
+
C02L Vout SW01G SW02G SW03G
220 C01L C01F R01F R02F

KEY1
D01G D02G D03G

VDD

KEY0
10V
GND 680pF 0.001 10K 1K

SEG-g
SEG-f
SEG-e
SEG-d
CN-4WAY 25V
RECEIVER

LED out2
LED out1
LED out0
YW396-03AV(YL) ZD01F
5.1V TIMER MODE TEMP UP
S/V- 3 3 RY-4WAY
SW04G SW05G SW06G
4WAY 1 1 C02F R03F R04F
R02E
20 0.001 10K 1K D04G D05G D06G

ZD02F
CN-MOTOR BZ01E 5.1V
R01E
YW396-09AV PKM13EPY 1K
1 1 RY-HI 5V
-4002 12 13 14 15 16
IC01G
FAN 3 3 RY-MED ULN2004A Digit3 Digit2 Digit1 Digit0
MOTOR 1 16 R01G 680 FAN a
5 5 RY-LOW 1 a a a a
2 15 R02G 680 TIMER b
3 10 2
7 7 5V 5V
3 14 R03G 680 SLEEP c f b f b f b f b
CAPACITOR + 3
9 9 C05D C06D DEFROST
4 13 R04G 680 1 d
220 0.01 4 g g g g
FAN 10V DEFROST
25V 5 12 R05G 680 2 e
2 11 5
12V 12V R06G 680 DRY e c e c e c e c
6 11 f
CN-PWR 6 FAN
YW396-03AV 7 10 R07G 680 (MODE) g
C 3 3 7 d d d d
1 12 8 9
1 1 12V
C01J
0.1/275V CN-AC/DC CN-AC/DC 1 16
51580-12 51581-12(YEONHO)
R01J 52045-1245 52044-1245(MOLEX) 2 15
120 1/2W STRAIGHT ANGLE 3 14
HERM INDOOR DESIRED
COOL HEAT
4 13 R08G 680 1 1
8 INDOOR DESIRED
ZNR01J R09G 680
5 12 2 2
SVC271D-14A 9
POWER TRANS 12V ENERGY FAN(L1) FAN(R1) FAN(L2) FAN(R2)
6 11 R10G 330 SAVER
MAIN POWER 7
5V 10
1 D05D FAN(L3) FAN(R3) AIR AUTO
COMP IC01D IC02D 7 10 R11G 330 PURIFIER RESTART
D02D O I O I 11
RY-COMP
G4A-1A-E-LG 7812 7805 8 9
D04D 12V
D03D + + IC02G
2 4 C01D C02D C03D C04D C05D LED MODULE
D02D~D05D ULN2004A
FUSE 1000 0.1 1000 0.01 0.01
1N4004 35V 50V 16V 25V 25V
125V/T2A

Service Manual 19
Schematic Diagram
Schematic Diagram

Wiring Diagram

1 CN-MOTOR CN-AC/DC CN-AC/DC 1 CN-MOTOR CN-AC/DC CN-AC/DC

BK BK
GN/YL BL 5 GN/YL BL 5
(GN) (GN) RD
RD MOTOR
MOTOR YL DC PCB YL DC PCB

RY-LOW

RY-MED
RY-LOW

RY-MED
OR OR ASSEMBLY
ASSEMBLY

RY-HI
RY-HI
CAPACITOR CN-TH1
CAPACITOR CN-TH1
YL YL
F F 7
2
POWER 7 2 POWER
C OR(BR) TRANS C OR(BR) TRANS
BK THERMISTOR BK THERMISTOR
CN-PWR CN-PWR
RD 6 RD 6
H H

ZNR01J
ZNR01J

DC12V SWITCH DC12V SWITCH

WH(BL) WH(BL)
(Ribbed) FUSE CN-12V
(Ribbed) FUSE CN-12V
250V/T3.15A
250V/T2A
(115V/T2A)
BK(BR) H.V. BK(BR) H.V.
(Plain) CN-HVB (Plain) CN-HVB
ASSEMBLY 3 ASSEMBLY
GN/YL 3 GN/YL
(GN) (GN) RY-COMP
RY-COMP BK RD R BK RD
R 4 4
3 COMP. S 3 COMP. S
AC PCB BL
AC PCB
BL C
C ASSEMBLY 8 ASSEMBLY 8
OLP OLP
4 4 AIR FILTER
AIR FILTER
WIRING DIAGRAM 3854AR3563N ASSEMBLY WIRING DIAGRAM 3854AR3563P ASSEMBLY

S: Service Parts
N: Non Service Parts

LOCATION NO. DESCRIPTION Q'TY PER SET REMARKS

1 MOTOR ASSY 1 S
2 CAPACITOR 1 S
3 COMPRESSOR 1 S
4 OVERLOAD PROTECTOR 1 S
5 DC PCB ASSEMBLY 1 S
6 AC PCB ASSEMBLY 1 S
7 THERMISTOR 1 S
8 PLASMA FILTER ASSY 1 S

20 Room Air Conditioner

 Schematic Diagram

Components Location
1. MAIN P.C.B ASSEMBLY

R01T Q01T
CN-CON

CN-MOTOR

J4 Q02T

D01T
C02T

J7
J5

J6
CN-HVB CN-TELE
CN-12V

CN-TH2

C03T Q03T CN-PWR

Q04T
CN-AC/DC

RY-HI
J3
QIC02DT

J2
HEAT SINK
J1

ZNR01J CN-4WAY

RY-MED
C01J
IC01D

C02D R01J
C04D
C05D
D02D

D03D
D04D
D05D

RY-LOW
E03J E02J E01J

C01D
J8
RY-4WAY

E04J E05J
POWER
RY-COMP TRANS
FUSE
ASSEMBLY:6871A20167

2. DISPLAY P.C.B. ASSEMBLY

CN-AC/DC

J05
TIMER
SW04G

J01
J04

J02
C05D
FAN SPEED
SW01G

R01G
R02G
R03G
CN-TH1

R04G
R05G
R06G
R07G J14 J08
MODE
SW05G

R08G J15
R09G
J16 J07
R10G J08
J17

J12
TEMP DOWN
SW02G

J09

J20 J10
J13
J19

J11
J18

OSC01B
RECEIVER

IC03G
TEMP UP
SW06G

IC01A
BZ01E

C02A

C02L

J24
POWER
SW03G

J2ZD02F
J23
J22
J21
ZD01F

Service Manual 21
Troubleshooting Guide

Troubleshooting Guide
Piping System

CONDENSER COIL

FAN
CAPILLARY TUBE
MOTOR

COMPRESSOR

TURBO FAN

EVAPORATOR COIL

Figure 29 is a brief description of the important components and their function in what is called the refrigeration
system. This will help you to understand the refrigeration cycle and the flow of the refrigerant in the cooling cycle.

ROOM AIR CONITIONER

CYCLE OF REFRIGERATION
EVAPORATOR COILS CONDENSER COILS
VAPOR INLET
SUCTION LINE
COMPLETE LIQUID HOT
COOL LOW PRESSURE VAPOR
BOIL OFF POINT DISCHARGED
COOLED AIR
AIR
ROOM AIR HEAT LOAD

OUTSIDE COOLING
AIR FOR REFRIGERANT
PASS THROUGH
MOTOR

COMPRESSOR

OIL
LIQUID
PRESSURE LIQUID OUTLET
DROP
(LIQUID REFRIGERANT)
HIGH PRESSURE VAPOR

CAPILLARY TUBE LIQUID REFRIGERANT

LOW PRESSURE VAPOR
Figure 29

22 Room Air Conditioner

 Troubleshooting Guide

Troubleshooting Guide
In general, possible trouble is classified in two kinds.
The one is called Starting Failure which is caused from an electrical defect, and the other is ineffective Air
Conditioning caused by a defect in the refrigeration circuit and improper application.

Unit runs but poor cooling.

Ineffective Cooling

Check cold air circulation Check outdoor coil Check heat load
for smooth flow. (heat exchanger) & the fan increase.
operation.

Clean condenser.
Dirty indoor coil Check gas leakage.
(Heat exchanger)

Not on separate circuit.

Repair gas leak.
Malfunction of fan

Check inside gas

Clogged of air filter. Replacement of unit if the pressure.
unit is beyond repair.

Obstruction at air outlet

Adjusting of refrigerant
charged.

Correct above trouble

Malfunction of compressor.

Check clogging in refrigera- Replacement of

tion circuit. compressor.

Satisfactory operation with

Repair clogging in refrigera- temperature difference of
tion circuit. inlet & outlet air ;
44~50°F(7~10°C)

Service Manual 23
Troubleshooting Guide

Fails to Start

Check of power source. Check circuit breaker

and fuse.

Check of control switch

Gas leakage of feeler bulb
setting.
of thermostat

Check of control switch.

Compressor only fails to Fan only fails to start.

start.

Improper wiring.
Drop of power voltage.

Improper thermostat setting.

Defect of fan motor
Defect of compressor capacitor.
capacitor.

Loose terminal connection.

Irregular motor resistance
( ).
Capacitor check. Irregular motor insulation
( ).
Improper wiring.

Replacement
Replacement of fan motor.

Irregular motor resistance ( ) Regular but fails to start.

Irregular motor insulation ( )

Replacement of compressor
(locking of rotor, metal).
Replacement of compressor
(Motor damaged)

24 Room Air Conditioner

 Troubleshooting Guide

Electrical Parts Troubleshooting Guide

Possible Trouble 1 The unit does not operate.

Is the
Trans input power AC 115V? NO •• Check
Check the
the Fuse.
Fuse.
(208/230V for LWL1230WAL) •• Check
Check thewiring
the wiringdiagram.
diagram.

YES

NO NO • Check the Main

Is the Trans output power Is shorted the Trans. output?
about AC 14V? PCB pattern.

YES YES • Replace the Trans.

NO • Replace D02D~D05D.
Is output Voltage of IC01D
DC 12V? • Replace IC01D.

YES

NO
Is output Voltage of IC02D • Replace IC02D.
DC 5V?

YES

Is the reset circuit OK? NO

(The No.14 of • Replace IC01A, C02A.
Micom is 5V.)

YES

Is the
connection between NO • Connect connector
AC and DC exactly.
OK?
YES

NO • Check the PCB

Is the voltage No.18 of Micom pattern.
DC 5V?

YES

Replace AC PCB Ass'y.

Service Manual 25
Troubleshooting Guide

Possible Trouble 2 The compressor does not operate.

Is setting
NO
Temp. set lower than Room • Select the setting Temp. to lower Number.
Temp.-0.5°C?

YES

NO NO NO
Is the voltage No.10 Is the voltage N0.9 of Does the Unit delay for
of IC01M 0V? IC01M DC 12V? 3 minutes?

YES YES YES

• Check the RY-COMP. • Replace IC01M. • Wait 3 Minutes.

• Check the wiring
Diagram.
• Replace MAIN
PCB Ass'y.

Possible Trouble 3 The compressor always operate.

NO • Connect LEAD Wire to

Is the wire connection of RY-COMP again.
RY-COMP OK?

YES

• Check the RY-COMP.

26 Room Air Conditioner

 Troubleshooting Guide

Possible Trouble 4 FAN does not operate.

NO
Is the voltage NO.1 or 2 or 4 • Replace IC01M.
of IC01M DC 12V?

YES

NO
Is the voltage NO.16 or 15 or 13 • Replace IC01M.
of IC01M 0V?

YES

• Check the RY-Hi or

RY-Med or RY-Lo.
• Check the wiring diagram.

Possible Trouble 5 The function of Energy Saver does not operate.

Is the mode NO • Set the mode key to

key pushed once more from
Energy Saver mode.
cool mode?

YES

• Check the Energy

Is the voltage No.3 of NO Saver mode key.
CN-AC/DC of AC PCB • Check the pattern of
Ass'y DC 5V? AC & DC PCB.

YES

• Reference to
OWNER'S MANUAL.

Service Manual 27
Troubleshooting Guide

Possible Trouble 6 Remote controller does not operate.

Is the voltage of Battery NO

• Replace the battery.
over 2.3V?

YES

Is the voltage No.10 NO

of CN-AC/DC on DC PCB ••Check
Checkthe
thePCB
PCBpattern.
pattern.
Ass'y DC 5V?

YES

Is the connection of NO • Connect connector to

CN-AC/DC OK? CN-AC/DC exactly.

YES

• Replace Receiver Ass'y.

Possible Trouble 7 It displays abnormally on DC PCB Ass’y.

NO
Is the IC01G good? • Replace IC01G.

YES
NO
NO • Connect connector
Is the connection of
to CN-AC/DC exactly.
CN-AC/DC OK?

YES

Does the IC03G • Replace IC03G

(Q01G, Q02G, Q03G for Delux Model) NO
(Q01G, Q02G, Q03G
operate normally on DC for Delux Model).
PCB Ass'y?

YES

• Replace the DC
PCB Ass'y.

28 Room Air Conditioner

 Troubleshooting Guide

ElectrIc Parts

Possible Trouble 1 The unit does not operate.

Is the
Trans input power AC 115V? NO •• Check
Check the
the Fuse.
Fuse.
(208/230V for LWL1230WAL) •• Check
Check thewiring
the wiringdiagram.
diagram.

YES

NO NO • Check the AC
Is the Trans output power Is the Trans. output shorted?
about AC 14V? PCB pattern.

YES YES • Replace the Trans.

NO • Replace D02D~D05D.
Is output Voltage of IC01D
DC 12V? • Replace IC01D.

YES

NO
Is output Voltage of IC02D • Replace IC02D.
DC 5V?

YES

Is the reset circuit OK? NO

(The No.14 of Micom is 5V.) • Replace IC01A, C01A.

YES

Is the
connection between NO • Connect connector
AC and DC exactly.
OK?
YES

NO • Check the PCB

Is the voltage No.40 of Micom pattern.
DC 5V?

YES

Replace AC PCB Ass'y.

Service Manual 29
Troubleshooting Guide

Possible Trouble 2 The compressor does not operate.

Is desired
NO
Temp. set lower than Room • Select the desired Temp. to lower Number.
Temp.-0.5°C?

YES

NO NO NO
Is the voltage No.10 Is the voltage N0.9 of Is the Unit for 3 minutes
of IC01M 0V? IC01M DC 12V? delay?

YES YES YES

• Check the RY-COMP. • Replace IC01M. • Wait 3 Minutes.

• Check the wiring
Diagram.
• Replace AC
PCB Ass'y.

Possible Trouble 3 The compressor always operate.

NO • Connect LEAD Wire to

Is the wire connection of RY-COMP again.
RY-COMP OK?

YES

• Check the RY-COMP.

30 Room Air Conditioner

 Troubleshooting Guide

Possible Trouble 4 FAN does not operate.

NO
Is the voltage NO.1 or 2 or 4 • Replace IC01M.
of IC01M DC 5V?

YES

NO
Is the voltage NO.16 or 15 or 13 • Replace IC01M.
of IC01M 0V?

YES

• Check the RY-Hi or

RY-Med or RY-Lo.
• Check the wiring diagram.

Possible Trouble 5 Remote controller does not operate.

Is the voltage of Battery NO

• Replace the battery.
over 2.3V?

YES

Is the voltage No.10 NO

of CN-AC/DC on AC PCB •• Check
Check the
thePCB
PCBpattern.
pattern.
Ass'y DC 5V?

YES

Is the connection of NO • Connect connector to

CN-AC/DC OK? CN-AC/DC exactly.

YES

• Replace Receiver Ass'y.

Service Manual 31
Troubleshooting Guide

Possible Trouble 6 It displays abnormally on DC PCB Ass’y.

NO • Replace IC01G,
Are the IC01G and IC02G IC02G.
good?

YES
NO
NO • Connect connector
Is the connection of
to CN-AC/DC exactly.
CN-AC/DC OK?

YES

Does IC03G NO
operate normally on AC • Replace IC03G.
PCB Ass'y?

YES

• Replace the DC
PCB Ass'y.

32 Room Air Conditioner

 Troubleshooting Guide

COMPLAINT CAUSE REMEDY

Fan motor will not run. No power Check voltage at outlet. Correct if none.
Power supply cord Check voltage to Control Box. If none, check power
supply cord. Replace cord if circuit is open.
Wire disconnected or con- Connect wire. Refer to wiring diagram for terminal
nection loose identification. Repair or replace loose terminal.
Capacitor (Discharge Test capacitor.
capacitor before testing.) Replace if not within ±10% of manufacturer's rating.
Replace if shorted, open, or damaged.
Will not rotate Fan blade hitting shroud or blower wheel hitting
scroll. Realign assembly.
Units using slinger ring for condenser fan must have
1
/4 to 5/16 inch clearance to the base. If it hits the
base, shim up the bottom of the fan motor with
mounting screw(s).
Check fan motor bearings; if motor shaft will not
rotate, replace the motor.
Fan motor runs Revolves on overload. Check voltage. If not within limits, call an electrician.
intermittently
Test capacitor.
Check bearings. Does the fan blade rotate freely?
If not, replace fan motor.
Pay attention to any change from high speed to
low speed. If the speed does not change, replace the
motor.
Fan motor noise. Fan If cracked, out of balance, or partially missing,
replace it.
Turbo If cracked, out of balance, or partially missing,
replace it.
Loose clamper Tighten it.
Worn bearings If knocking sounds continue when running or loose,
replace the motor. If the motor hums or noise
appears to be internal while running, replace motor.
Compressor will not run, Voltage Check voltage.
but fan motor runs. If not within limits, call an electrician.
Wiring Check the wire connections, if loose, repair or
replace the terminal. If wires are off, refer to wiring
diagram for identification, and replace. Check wire
locations. If not per wiring diagram, correct.

Service Manual 33
Troubleshooting Guide
COMPLAINT
Compressor will not run,
but fan motor runs.
Compressor cycles on
overload.
Compressor cycles on
overload.
Compressor cycles on
overload.
Insufficient cooling or heat-
ing
Excessive noise
34 Room Air Conditioner
CAUSE REMEDY
Thermistor Check the TEMP control. If not at the lowest number,
set TEMP control to this setting and restart the unit.
Check the continuity of the thermistor. Replace the
thermistor if the circuit is open.
Capacitor (Discharge Check the capacitor.
capacitor before servicing.) Replace if not within ±10% of manufacturers rating.
Replace if shorted, open, or damaged.
Compressor Check the compressor for open circuit or ground. If
open or grounded, replace the compressor.
Overload Check the compressor overload, if externally mount-
ed. Replace if open. (If the compressor temperature
is high, remove the overload, cool it, and retest.)
Voltage Check the voltage.
If not within limits, call an electrician.
Overload Check overload, if externally mounted.
Replace if open. (If the compressor temperature is
high, remove the overload, cool, and retest.)
Fan motor If not running, determine the cause. Replace if
required.
Condenser air flow restric- Remove the cabinet. inspect the interior surface of
tion the condenser; if restricted, clean carefully with a vac-
uum cleaner (do not damage fins) or brush. Clean the
interior base before reassembling.
Condenser fins (damaged) If condenser fins are closed over a large area on the
coil surface, head pressures will increase, causing
the compressor to overload. Straighten the fins or
replace the coil.
Capacitor Test capacitor.
Wiring Check the terminals. If loose, repair or replace.
Refrigerating system Check the system for a restriction.
Air filter If restricted, clean of replace.
Exhaust damper door Close if open.
Unit undersized Determine if the unit is properly sized for the area to
be cooled.
Turbo or fan Check the set screw or clamp. If loose or missing,
correct. If the turbo or fan is hitting air guide,
rearrange the air handling parts.
Copper tubing Remove the cabinet carefully and rearrange tubing
not to contact cabinet, compressor, shroud, and barri-
er.
 Exploded View

Exploded View
130910 352390-1 352390-2
148000

359012
349480 W48602

354210

349001

267110

135312
359011

149980

147582-1
346811 W48602 554030

349600
147582-2

147581
152302 130410
135313

554160

550140

249950
268714 135500 35211A 352113

238310 W0CZZ
263230

264110
Co
En
ol
erg
352111
Sa y
ver
Fa
n
F1
Dr F2 LOW

268712 552111
y F3 MED
HIG
H
Tim
er ˚C
MO
DE TE
MP
TIM
ER
FA
SP N
EE
D
PO
WER

237200

Service Manual 35
Replacement Parts List

Replacement Parts List

LOCATION PART NO.
DESCRIPTION REMARK
NO. HBLG2504E LW250CE LWHD2500ER
130410 BASE ASSEMBLY,SINGLE 3041A10050B 3041A10050B 3041A10050B R
130910 CABINET ASSEMBLY,SINGLE 3091A10064A 3091A10064A 3091A10064A R
135312 GRILLE ASSEMBLY,FRONT(SINGLE) 3531A24013A 3531A24013A 3531A24013B R
135313 GRILLE,INLET 3530A10210A 3530A10210A 3530A10210A R
135500 COVER 3550A30122B 3550A30122B 3550A30122B R
147581 LOUVER,HORIZONTAL 4758A30022A 4758A30022A 4758A30022A R
147582 LOUVER,VERTICAL 4758A20042A/B 4758A20042A/B 4758A20042A/B R
148000 BRACE 4800A20001A 4800A20001A 4800A20001A R
149980 SHROUD 4998A10035A 4998A10035A 4998A10035A R
152302 FILTER ASSEMBLY,AIR CLEANER 5231A20027A 5231A20027A 5231A20027A R
237200 PANEL,CONTROL 3720A10112A 3720A10112A 3720A10112A R
238310 ESCUTCHEON 3831A10021F 3831A10021K 3831A10021F R
249950 CONTROL BOX ASSEMBLY,SINGLE 4995A30010R 4995A30010Y 4995A10133D R
263230 THERMISTOR ASSEMBLY 6323A20004E 6323A20004E 6323A20004E R
264110 POWER CORD ASSEMBLY 6411A20011A 6411A20011A 6411A20048L R
267110 REMOTE CONTROLLER ASSEMBLY 6711A90019C 6711A20034G 6711A90024G R
268712 PWB(PCB) ASSEMBLY,MAIN(DC) 6871A20325A 6871A20325A 6871A20325A R
268714 PWB(PCB) ASSEMBLY,MAIN(AC) 6871A20167D 6871A20167D 6871A20167D R
346811 MOTOR ASSEMBLY,SINGLE 4681A20043K 4681A20043K 4681A20043K R
349001 DAMPER,VENTILATION 4900A20016A 4900A20016A 4900A20016A R
349480 ORIFICE 4948A10024A 4948A10024A 4948A10024A R
349600 MOUNT,MOTOR 4960A20056A 4960A20056A 4960A20056A R
352111 TUBE ASSEMBLY,FORMED COND 5211A12004A 5211A12004A 5211A12004A R
352113 TUBE ASSEMBLY,DISCHARGE SINGLE 5211A12003A 5211A12003A 5211A12003E R
35211A TUBE ASSEMBLY,SUCTION SINGLE 5211A12002A 5211A12002A 5211A12002E R
352390-1 AIR GUIDE ASSEMBLY 5239A20017A 5239A20017A 5239A20017A R
352390-2 AIR GUIDE ASSEMBLY 5239A20020A 5239A20020A 5239A20020A R
354210 EVAPORATOR ASSEMBLY,FIRST 5421A20186A 5421A20186A 5421A20186A R
359012 FAN,TURBO 5900A20045B 5900A20045B 5900A20045B R
550140 ISOLATOR,COMP 5014A20003A 5014A20003A 5014A20003A R
552111 TUBE ASSEMBLY,CAPILLARY 5211A22014A 5211A22014A 5211A22014D R
554030 CONDENSER ASSEMBLY,FIRST 5403A20182A 5403A20182A 5403A20182A R
554160 COMPRESSOR 5416A20045A 5416A20045A 5416A20047A R
359011 FAN,AXIAL 5900A10011A 5900A10011A 5900A10011A R
W0CZZ CAPACITOR,DRAWING 0CZZA20007A 0CZZA20007A 0CZZA20007T R
W48602 CLAMP,SPRING 3H02932C 3H02932C 3H02932C R

36 Room Air Conditioner

 Replacement Parts List

LOCATION PART NO.

DESCRIPTION REMARK
NO. LW240CE
130410 BASE ASSEMBLY,SINGLE 3041A10050B R
130910 CABINET ASSEMBLY,SINGLE 3091A10064A R
135312 GRILLE ASSEMBLY,FRONT(SINGLE) 3531A24013D R
135313 GRILLE,INLET 3530A10210A R
135500 COVER 3550A30048C R
147581 LOUVER,HORIZONTAL 4758A30022A R
147582 LOUVER,VERTICAL 4758A20042A/B R
148000 BRACE 4800A20001A R
149980 SHROUD 4998A10035A R
152302 FILTER ASSEMBLY,AIR CLEANER 5231A20027A R
237200 PANEL,CONTROL 3720A10112A R
238310 ESCUTCHEON 3831A10021K R
249950 CONTROL BOX ASSEMBLY,SINGLE 4995A30010Y R
263230 THERMISTOR ASSEMBLY 6323A20004E R
264110 POWER CORD ASSEMBLY 6411A20011A R
267110 REMOTE CONTROLLER ASSEMBLY 6711A90024G R
268712 PWB(PCB) ASSEMBLY,MAIN(DC) 6871A20325B R
268714 PWB(PCB) ASSEMBLY,MAIN(AC) 6871A20167D R
346811 MOTOR ASSEMBLY,SINGLE 4681A20043K R
349001 DAMPER,VENTILATION 4900A20016A R
349480 ORIFICE 4948A10024A R
349600 MOUNT,MOTOR 4960A20056A R
352111 TUBE ASSEMBLY,FORMED COND 5211A12004A R
352113 TUBE ASSEMBLY,DISCHARGE SINGLE 5211A12003A R
35211A TUBE ASSEMBLY,SUCTION SINGLE 5211A12002A R
352390-1 AIR GUIDE ASSEMBLY 5239A20017A R
352390-2 AIR GUIDE ASSEMBLY 5239A20020A R
354210 EVAPORATOR ASSEMBLY,FIRST 5421A20186A R
359012 FAN,TURBO 5900A20045B R
550140 ISOLATOR,COMP 5014A20003A R
552111 TUBE ASSEMBLY,CAPILLARY 5211A22014E R
554030 CONDENSER ASSEMBLY,FIRST 5403A20182A R
554160 COMPRESSOR 5416A20045A R
559011 FAN,AXIAL 5900A10011A R
W0CZZ CAPACITOR,DRAWING 0CZZA20007A R
W48602 CLAMP,SPRING 3H02932C R

Service Manual 37
Memo

38 Room Air Conditioner

P/No.: 3828A20306J Printed in Korea