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Composites Science and Technology: A. Jord A-Vilaplana, A. Carbonell-Verdú, M.D. Samper, A. Pop, D. Garcia-Sanoguera
Composites Science and Technology: A. Jord A-Vilaplana, A. Carbonell-Verdú, M.D. Samper, A. Pop, D. Garcia-Sanoguera
a r t i c l e i n f o a b s t r a c t
Article history: In this work, fully bio-based thermoplastic composites are manufactured with bio-based polyethylene
Received 27 October 2016 (from sugarcane) and short fibers coming from Cortaderia selloana (CS) wastes. These wastes are char-
Received in revised form acterized by high cellulose content, which can provide high stiffness to the polymeric matrix. The effect
23 March 2017
of Cortaderia selloana short fibers on thermal properties has been evaluated by differential scanning
Accepted 24 March 2017
Available online 27 March 2017
calorimetry (DSC) and thermogravimetric analysis (TGA). The effect of the filler load on mechanical
properties has also been evaluated by tensile and impact tests as well as the effects of different coupling
agents. Fiber-matrix interactions have been studied by scanning electron microscopy (SEM). The addition
Keywords:
Cortaderia selloana
of 15e30 wt% Cortaderia selloana short fiber leads to high elastic and flexural modulus without
Natural fiber reinforced plastics (NFRP) remarkable changes in thermal degradation of the polymer composite.
Bio-based polyethylene © 2017 Elsevier Ltd. All rights reserved.
Mechanical properties
Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Experimental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.1. Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.2. Composites processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.3. Thermal characterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.4. Mechanical characterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.5. Fractography by scanning electron microscopy (SEM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.6. Water uptake characterization of bio-HDPE/CS composites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. Results and discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3.1. Effect of compatibilizing system on the bio-HDPE/CS composite properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3.2. Effect of Cortaderia selloana content on bio-HDPE/CS composite properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.3. Water uptake of bio-HDPE/Cortaderia fibre composites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4. Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1. Introduction need to preserve the environment. The way of life of modern so-
cieties based on consumption is responsible for the high production
In recent decades, society has raised awareness regarding the of wastes from both the manufacturer and the final consumer. This
generates significant environmental and pollution problems. Gov-
* Corresponding author. ernments in developed countries have the need to implement laws
E-mail address: amjorvi@upv.es (A. Jord
a-Vilaplana).
http://dx.doi.org/10.1016/j.compscitech.2017.03.036
0266-3538/© 2017 Elsevier Ltd. All rights reserved.
2 -Vilaplana et al. / Composites Science and Technology 145 (2017) 1e9
A. Jorda
to protect the environment against the generation of waste and isocyanates, acrylates, silanes and peroxides, which enhance
allow their controlled management [1,2]. This is the main aim in the matrix-fiber interaction [17,19,22,23].
research on biodegradable and environmentally friendly materials. In the present study we used natural fiber from the plant Cor-
It is evident that within the industrial sector the largest volume taderia selloana usually called Pampa Grass. Pampas grass is a
of waste generated will correspond to polymeric materials, mainly hemicryptophyte that develops in clumps up to 3 m high. It pre-
for their wide range of applications and their short life cycle, in sents inflorescence in white-gray panicles of 60 15 cm high. This
areas of high consumption of materials like packaging, household kind of natural fiber has been selected to manufacture the com-
goods, toys, leisure, construction, automotive, medical and catering, posite because it allows revalue the large volume of waste gener-
etc. Taking into account the petrochemical origin of most polymeric ated by pruning this plant. In addition Pampa grass is an allochtoon
materials and their non-biodegradable nature, these become an gramineae, which is considered “invasive species” with strong
interesting material to replace. Petroleum depletion is another dominance that can become invasive on important native ecosys-
factor that positive influence on the interest in developing new tems. In addition, it drastically reduces biodiversity, changes the
polymeric materials from renewable sources. Currently polymeric landscape and competes with native species. The most effective
materials from renewable sources (bio-based polymers) are mar- method for control is cutting or pruning, which generates large
keted both thermoset and thermoplastic nature. Their properties amounts of waste, with no use or value.
are virtually the same as petroleum-based polymers, but derived This work aims to characterize a new NFRP for uses in the WPC
from natural oils, sugars, proteins, starches, polysaccharides, etc. industry based on the use of Cortaderia selloana as reinforcing
These biopolymers are perfect substitutes for traditional polymers, lignocellulosic material into a bio-based high-density polyethylene
in any industry and application [3e6]. (HDPE) thermoplastic matrix. The first objective is to analyze the
One of the technological applications with high demand for effects of compatibilizers to improve fiber-matrix interface adhe-
traditional polymers is as composites matrices. Most industrial sion. Secondly, the influence of the relative amounts of fiber added
composites are constituted by two components: the matrix and the to the polymeric matrix has been studied.
reinforcing fiber. This structure is responsible for its virtually
impossible recyclability and therefore it has become an environ-
mental problem. 2. Experimental
Thus, the possibility of obtaining materials that do not damage
the environment promotes the use of reinforcement fibers from 2.1. Materials
natural origin [7]. Several studies have analyzed the so-called
“green composites” made from lignocellulosic fibers such as jute, The HDPE used in this work as composite matrix was bioPE
sisal, flax, sunhemp, pineapple, flax, kenaf, wood, rice or seaweed SHA7260 supplied by Braskem (Braskem Ideasa, Sao Pablo, Brasil).
and different polymer matrices [8e10]. In addition, optimizing the This HDPE is characterized by a minimum of 94 wt% bio-based
composition of these composites together with its low cost, has led content measured following the ASTM D6866 standard as indi-
to a new family of composite materials called Natural Fiber Rein- cated by the manufacturer. The melt flow index is the 20 g/
forced Plastics (NFRP) and Wood Plastic Composites (WPC, being 10 min at 190 C and the density is 0.955 g cm3, making it a
wood and wood wastes the lignocellulosic component of the suitable polymer for injection molding.
composite) with highest growth in the plastics industry in recent The lignocellulosic reinforcing component was Cortaderia sel-
years [11,12]. loana collected from locally pruning and harvesting on Valencia,
Just in the USA, WPC have generated 5.3 billion dollars in rev- Spain. Fig. 1 shows the typical Cortaderia selloana plant. Different
enue and more than 1 billion tons of production. The largest con- coupling systems were used to evaluate their influence on fiber-
sumer of WPC is USA with 73% of the total, followed by China with matrix interactions: a maleated polyethylene copolymer,
15%. The main applications are in the building industry, which polyethylene-graft-maleic anhydride (PE-g-MA) CAS 9006-26-2,
represents almost 70% of total consumption on items such as
handrails, railings, deckings, outdoor benches, fences, wall cover-
ings or window frames [12e14]. The European Union has a demand
on WPC of about 5% of the global production, mainly for applica-
tions in the automotive sector such as side interior panels, dashes,
roofs, seats, acoustic panels or glove boxes [15e18].
The most widely used polymer matrix in these commercial WPC
is polyethylene (PE), both low density (LDPE) and high density
(HDPE), followed by the PP and PVC. In USA the PE use represents
83% of the total, while the PP and PVC represents 9% and 7%
respectively.
These thermoplastic matrices give the composite versatility and
easy processing. Furthermore, compared with natural wood, WPC
have greater dimensional stability and longer service life without
maintenance [16,19].
The main drawback of WPC is the lack of interaction between
the lignocellulosic fiber and the polymer matrix. Due to the
different hydrophilic behavior of the fiber and the polymer matrix,
there is not a good adhesion/interaction between them. The me-
chanical behavior of the composites depends directly on the
matrix-fiber interface [20,21]. A solution to this problem is the
surface pretreatment of the fibers to improve adhesion to the
matrix through the use of so-called coupling agents. Recent studies Fig. 1. Comparative plot of the differential scanning calorimetry thermograms (DSC) of
demonstrate the effectiveness of alkaline treatments coupled with unfilled bio-HDPE and bio-HDPE/CS composites with different compatibilizing system.
-Vilaplana et al. / Composites Science and Technology 145 (2017) 1e9
A. Jorda 3
and previous silanization with a hydrophobic silane, trimethoxy- 2.5. Fractography by scanning electron microscopy (SEM)
propyl silane CAS 1067-25-0. Both coupling agents were supplied
by Sigma-Aldrich (SIGMA-ALDRICH Chemie Gmbh, Steinheim, Fractured surfaces from impact tests of bio-HDPE/CS composites
Germany). Sodium hydroxide, 99% purity, was provided by Scharlab were observed with a scanning electron microscope (SEM) model
(Shacharlab, SL, Barcelona, Spain) and was used for alkali Phenom (FEI Company, Eindhoven, Netherlands). Before observa-
treatment. tion, samples, mounted on a conductive adhesive tape, were
covered with a thin gold-palladium layer. The coating process las-
ted 120 s using a sputter-coater Emitech mod. SC 7620 (Quorum
2.2. Composites processing Technologies Ltd, East Sussex, UK).
Firstly Cortaderia selloana fibers were cut in an industrial mill to 2.6. Water uptake characterization of bio-HDPE/CS composites
obtain short fibers. The final length of the fibers was in the 1e4 mm
range. After this they were washed with distilled water and then Water uptake of bio-HDPE/CS composites was determined with
dried in oven at 60 C for 24 h. Different formulations were pre- samples sizing 80 10 4 mm3. Three different samples were
pared for manufacturing as described below in Table 1 together tested to obtain average values. Prior to the water uptake test,
with the corresponding designations. The four different formula- HDPE/CS composite samples were dried at 80 C for 4 h. After this,
tions were extruded in a twin-screw extruder with the temperature samples were immersed in distilled water at room temperature for
in each of the four heating zones of 155, 160, 165 and 170 C (from a period of 60 days. The percentage water uptake was calculated by
hopper to die) respectively and a screw speed of 30 rpm; finally the using the following expression:
extruded material was pelletized. Rectangular samples (80 10 4
mm3) and standard tensile test samples were obtained by injection Mf Mi
molding using an injection machine Meteor (Meteor 270/75, Mateu Water Uptake ð%Þ ¼ x 100 (1)
and Sole, Barcelona, Spain) at an injection temperature of 190 C. Mi
Thermal transitions were studied by differential scanning calo- 3. Results and discussion
rimetry (DSC) using a Mettler-Toledo 821 (Mettler-Toledo Inc.,
Schwerzenbach, Switzerland). Samples ranging 5e10 mg in weight 3.1. Effect of compatibilizing system on the bio-HDPE/CS composite
were used. A heating program from 30 to 300 C at a heating rate of properties
10 C min1 in an air atmosphere was used for all composites.
Thermogravimetric analysis (TGA) was carried out in a TGA/SDTA Fig. 1 shows the DSC calorimetric curves of the bio-HDPE/CS
851 (Mettler-Toledo Inc., Schwerzenbach, Switzerland) and the composites using different compatibilizing system. As it can be
temperature ranged from 30 C to 900 C with a heating rate of observed, the compatibilizing system does not significantly modify
20 C min1. TGA tests were performed in nitrogen environment at the melting temperature (Tm) and the degradation onset. bio-HDPE
a flow rate 60 mL min1. from natural resources shows a melt peak at 135 C, and this is
decreased to 132.8 C with the addition of 15 wt% of CS fiber
without treatment, probably due to the nucleating effect of the
2.4. Mechanical characterization filler. Compatibilizing system maintain the melt peak between
132 C and 133 C, so that they have no effect on Tm. The same
Tensile and flexural properties of the different samples of bio- applies to the degradation temperature, as no significant changes
HDPE/CS were measured with a universal test machine Ibertest are observed. Furthermore, the addition of CS fiber without treat-
Elib 30 (Ibertest S.A.E., Madrid, Spain) with a load cell of 5 kN and ment and with PE-g-MA, has no influence on the thermal behavior
crosshead speed of 10 mm min1 (ISO 527) for tensile test, and of bio-HDPE/CS composite [24].
5 mm min1 crosshead speed for flexural test (ISO 178). Hardness of Regarding to results obtained by thermogravimetric analysis of
bio-HDPE/CS composites was measured with a Shore D hardness bio-HDPE/CS composites, Fig. 2 shows similar behavior for the
durometer model 676-D (J. Bot Instruments, Barcelona, Spain) ac- different compatibilizing system used. Degradation of unfilled bio-
cording to the impact energy of notched samples was determined HDPE occurs in the 350e520 C range and above 520 C the amount
using a 1 J Charpy pendulum following the guidelines of the ISO 179 of residual char is very small, since the degradation of polyethylene
standard. generates large amount of gaseous products by its organic nature.
Table 1
Composition and designation of the four different formulations of Bio-PE/Cortaderia selloana composites.
Bio-HDPE/CS-UT 85 Untreated 15 e
Bio-HDPE/CS-NaOH 85 NaOHa 15 e
Bio-HDPE/CS-MA 82 NaOH 15 3
Bio-HDPE/CS-Silane 85 NaOH þ silaneb 15 e
a
NaOH treatment. Treatment of Cortaderia selloana fibers in a 5 wt% NaOH solution with distilled water, for 24 h with stirring followed by washing with distilled water and
subsequent drying in oven at 60 C for 24 h.
b
NaOH þ silane treatment. Same as NaOH treatment followed by hydrophobic silanization process in a bath containing 3 wt% trimethoxy-propyl silane in aqueous-alcohol
solution (50 wt% distilled water - 50 wt% methanol) for 15 min with vigorous stirring. Finally, the silanized fiber was washed with distilled water and dried in oven at 60 C for
24 h.
4 -Vilaplana et al. / Composites Science and Technology 145 (2017) 1e9
A. Jorda
Fig. 4. - SEM images (2000) of fractured surfaces from tensile tests of bio-HDPE/CS composites with different compatibilizing system: a) Bio-HDPE/CS-UT untreated fiber, b) Bio-
HDPE/CS-NaOH; c) Bio-HDPE/CS-MA; d) Bio-HDPE/CS-Silane.
Table 2
Impact resistance values of Bio-PE/CS composites with different compatibilizing
systems.
Fig. 6. Physical morphology of Cortaderia selloana fibers (10): a) without treatment; b) alkali treatment with NaOH.
Table 3
Effect of Cortaderia selloana content on thermal properties of Bio-HDPE/CS com-
posites obtained by differential scanning calorimetry (DSC).
0 135.0 232.5
7.5 133.1 233.6
15.0 132.8 255.1
30.0 131.9 265.1
Fig. 9. SEM images (500) of fractured surfaces from tensile tests of bio-HDPE/CS composites with different Cortaderia selloana content: a) 7.5 wt%; b) 15 wt%; c) 30 wt%.
8 -Vilaplana et al. / Composites Science and Technology 145 (2017) 1e9
A. Jorda
Acknowledgements
, Cultura i
This work was funded by the Conselleria d'Educacio
Esport (Generalitat Valenciana) Ref: GV/2014/008. The authors
declare that they have no conflict of interest.
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