Pre-Installation Guide

A-dec 541 Duo Delivery System and

545 Assistant’s Instrumentation

Contents
Pre-Installation Notes and Cautions................................ 1
Wall Construction Requirements..................................... 1
Standard Wood Wall Construction................................... 1
Non-Standard Wall Construction...................................... 1
Other Construction Requirements................................... 2
Floor Mounting – Concrete Floors.................................... 2
Floor Mounting – Non-Concrete Floors............................ 2
Utility Specifications......................................................... 3
Electrical Ratings............................................................... 4
Shipping Weights.............................................................. 4
Documentation References.............................................. 4
Plan Views and Dimensions.............................................. 5
Utility Placement................................................................ 5
Utility Elevations................................................................ 5
A-dec 541B/545 Plan View with Elevation......................6
A-dec 541A/545 Plan View with Elevation....................... 7
A-dec 541/545 Range of Motion.....................................8
Standard Wood Wall Construction, 2" x 6" A-dec 541B 12 O’Clock Duo Delivery System
(38 mm x 140 mm) Minimum..........................................9
Standard Wood Wall Construction with Utilities,
2" x 6" (38 mm x 140 mm) Minimum.............................10
Non-Standard Wall Construction with Utilities,
7-1/2" (191 mm) Depth Minimum.................................11
Cabinet Mount Utilities....................................................12
Foot Control Wall Plate....................................................13 A-dec 545 12 O’Clock Assistant’s Instrumentation
Umbilical Pass-Through...................................................13

86.0034.00 Rev B
Copyright Regulatory Information and Warranty
© 2019 A-dec Inc. All rights reserved. For required regulatory information and the A-dec warranty, see
the Regulatory Information, Specifications, and Warranty document
A-dec Inc. makes no warranty of any kind with regard to this material,
(p/n 86.0221.00) available in the Resource Center at www.a-dec.com.
including, but not limited to, the implied warranties of merchantability
and fitness for a particular purpose. A-dec Inc. shall not be held liable
for any errors contained herein or any consequential or other damages Product Service
concerning the furnishing, performance or use of this material. The
Product service is available through your local authorized A-dec dealer.
information in this document is subject to change without notice. If you
For service information, or to locate an authorized dealer, contact A-dec
find any problems in the documentation, please report them to us in
at 1.800.547.1883 in the USA and Canada or 1.503.538.7478 worldwide,
writing. A-dec Inc. does not warrant that this document is error-free.
or visit www.a-dec.com.
No part of this document may be copied, reproduced, altered, or
transmitted in any form or by any means, electronic or mechanical,
including photocopying, recording, or by any information storage and
Product Models and Versions Covered in This Document
retrieval system, without prior written permission from A-dec Inc.
Models Versions Description
541 A/B Delivery System
Trademarks and Additional Intellectual Property Rights
A-dec, the A-dec logo, A-dec Inspire, Cascade, Century Plus, Continental, 545 A Assistant’s Instrumentation
Decade, ICX, ICV, Performer, Preference, Preference Collection,
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use of these symbols or icons, in whole or in part, without the express
written consent of A-dec Inc., is strictly prohibited.
A-dec 541 Duo Delivery System and 545 Assistant's Instrumentation Pre-Installation Guide Pre-Installation Notes and Cautions

Pre-Installation Notes and Cautions Wall Construction Requirements

NOTE  Job site construction should be completed before
the dental equipment installation (including finished floors, Standard Wood Wall Construction
ceiling, plumbing, lighting, paint, etc.). (With or without utilities) 2" x 6" (38 mm x 140 mm) minimum.

CAUTION  Local regulation may require licensed plumbers Non-Standard Wall Construction
and electricians to install the utilities. All plumbing and 7-1/2" (191 mm) depth minimum.
utilities must conform to prevailing local codes.

CAUTION  The manner and method for accessing the utilities

within the wall is the responsibility of the design team
working on the project (dental dealer, architectural services,
and contractors). Utilities must be accessible without the use
of tools.

CAUTION  Consult a licensed professional, e.g., a structural

or architectural engineer, for mounting to metal studs or
masonry walls.

86.0034.00 Rev B 1
A-dec 541 Duo Delivery System and 545 Assistant's Instrumentation Pre-Installation Guide Other Construction Requirements

Other Construction Requirements

If the flooring material is not as thick as shown in the images below, consult your licensed contractor about adding reinforcement to the flooring.

Floor Mounting – Concrete Floors Floor Mounting – Non-Concrete Floors

Delivery System Mount Delivery System Mount
Hex nut

Washer Bolt

Bolt Washer

2-3/4" 1/2" 3-1/4"

(69 mm) Diameter
Hole (83 mm)
Minimum Minimum
Depth 3/8" Depth
Diameter
Hole

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A-dec 541 Duo Delivery System and 545 Assistant's Instrumentation Pre-Installation Guide Utility Specifications

Utility Specifications
Utility
Air
Central vacuum
Electrical (optional)
Nitrous Oxide (optional)
Oxygen (optional)
Finish
Protrude 1" (25 mm) for 1/2" (13 mm)
compression.
Protrude 1" (25 mm) for 5/8" (16 mm) O.D.
tubing and other specified by the central
vacuum supplier.
1/2" (13 mm) conduit and electrical box with
a hospital-grade quad power receptacle.
In most applications, protrude 5" (127 mm)
for 3/8" (10 mm) copper tubing.
In most applications, protrude 5" (127 mm)
for 1/2" (13 mm) copper tubing.
Requirements
• Right-angle manual shutoff valve with 3/8" compression outlet supplied
and installed by the contractor.
• 80-125 psi (550 to 860 kPa), 2.5 scfm (71 SL/min) minimum, during
normal use (7.5 scfm [210 SL/min] peak intermittent flow).
• 90 psi (621 kPa) (minimum unregulated) is recommended for delivery
systems with Advanced Air.
• Flush lines prior to making connections to dental equipment.
• Wet systems: 10 ± 2 inches of Hg (34 ± 7 kPa), 9 scfm
(255 SL/min) minimum.
• Dry/semi-dry systems: 4.5 ± 1 inches of Hg (16 ± 3.5 kPa), 12 scfm
(340 SL/min) minimum.
• Conduit, electrical box, and power receptacle supplied and installed by
the contractor (wired as per code).
• Electrical box should be oriented horizontally, with the top no higher than
5" (127 mm) above the finished floor.
• See the “Electrical Ratings” table for voltage and amperage ratings.
• Specified by the product manufacturer.
• Specified by the product manufacturer.

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A-dec 541 Duo Delivery System and 545 Assistant's Instrumentation Pre-Installation Guide Shipping Weights

Electrical Ratings Documentation References

Power Required Electrical Supply Document Title Part Number
240 Volt 220–240 VAC, 50–60 Hz, 5 Amps minimum Template
120 Volt 110–120 VAC, 50–60 Hz, 10 Amps minimum 541/545 Delivery Systems Stand-Alone Applications 85.0050.00
Installation Guides
IMPORTANT  For additional electrical specifications, see the
Regulatory Information, Specifications, and Warranty document A-dec 541/545 Delivery System Mount Installation 86.0003.00
Guide
(p/n 86.0221.00), which is available in the Resource Center at
www.a-dec.com. A-dec 541 Duo Delivery System and 545 Assistant’s 86.0763.00
Instrumentation Installation Guide

Shipping Weights
Estimated Shipping
Product/Box
Weight
A-dec 541 Delivery System 94 lb (43 kg)
A-dec 545 Assistant’s Instrumentation 89 lb (40 kg)

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A-dec 541 Duo Delivery System and 545 Assistant's Instrumentation Pre-Installation Guide Plan Views and Dimensions

Plan Views and Dimensions

NOTE  The dimensional drawings in this section are not to scale and are for reference only. For complete accuracy, use the appropriate
full-sized templates.

Utility Placement
CAUTION  Due to specific plumbing elevation restrictions, the height and placement of utilities in the floor box can affect the ability to use
the floor box cover. Failure to provide adequate space will prevent installation and removal of the cover. See “Utility Elevations.” Please
reference the appropriate full-size template which includes all of the necessary space constraints.

Utility Elevations

5/8" (16 mm) O.D. tubing and other

specified by the central vacuum supplier

1" (25 mm) 1" (25 mm) 5" (127 mm)

max. height
finish stub height finish stub height

Floor Surface Floor Surface Floor Surface

1/2" (13 mm) nominal pipe
compression fitting with right-angle
manual shutoff valve with 3/8”
compression outlet for air
(supplied by contractor)
1/2" (13 mm) conduit for electrical
(supplied by contractor; check
amperage requirements)

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A-dec 541 Duo Delivery System and 545 Assistant's Instrumentation Pre-Installation Guide Plan Views and Dimensions

A-dec 541B/545 Plan View with Elevation

27-1/2"
(699 mm)

18-1/4"
(464 mm)

4"
(102 mm)

36-1/4"
(921 mm)

33-3/4"
(857 mm)

35-3/4"
(908 mm)

33-1/4"
(845 mm)

25-3/4"
(654 mm)

22-3/4"
(578 mm)

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A-dec 541 Duo Delivery System and 545 Assistant's Instrumentation Pre-Installation Guide Plan Views and Dimensions

A-dec 541A/545 Plan View with Elevation

27-1/2"
(699 mm)
20-1/2"
(521 mm)

4"
(102 mm)

36-1/4"
(921 mm)

33-3/4"
(857 mm)

35-3/4"
(908 mm)

33-1/4"
(845 mm)

25-3/4"
(654 mm)

22-3/4"
(578 mm)

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A-dec 541 Duo Delivery System and 545 Assistant's Instrumentation Pre-Installation Guide Plan Views and Dimensions

A-dec 541/545 Range of Motion

18-3/4" Radius
(474 mm)
8-1/2" Radius
(213 mm) 13-1/2" Radius
(342 mm)

43"
(1091 mm)

18-3/4" Radius
(478 mm)
38-3/4" Radius
(984 mm)

10" Radius
(254 mm)

22-1/2"
(572 mm)

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A-dec 541 Duo Delivery System and 545 Assistant's Instrumentation Pre-Installation Guide Plan Views and Dimensions

Standard Wood Wall Construction, 2" x 6" (38 mm x 140 mm) Minimum
•• General wall dimensions are shown for reference only.
•• The starting point for all plumbing utility dimensions are referenced by a spotting target ( ). This marks the intersection of the mounting
bracket center line and the front side of the 12 o’clock wall.
5/8" (16 mm) 5-3/4" (146 mm)
(bracket internal section)

6-5/8"
(168 mm)

5-3/8"
(137 mm)

5/8" (16 mm) 16" (406 mm)

(center to center)
541/545 Delivery System
Mounting Bracket Location

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A-dec 541 Duo Delivery System and 545 Assistant's Instrumentation Pre-Installation Guide Plan Views and Dimensions

Standard Wood Wall Construction with Utilities, 2" x 6" (38 mm x 140 mm) Minimum
The starting point for all plumbing utility dimensions are referenced by a spotting target ( ). This marks the intersection of the mounting bracket
center line and the front side of the 12 o’clock wall.
REFER TO THE ELECTRICAL
SPECIFICATIONS IN THE
GENERAL UTILITY NOTES
FOR THIS DOCUMENT.
5" 3-7/8"
(128 mm) (97mm)

Optional utility Optional utility Optional utility

chase to Central or chase to chair chase to Central or VACUUM
9 o'clock cabinet. utility box 3 o'clock cabinet.
DRAIN
(optional)
4-3/4" ELECTRICAL
(optional)
(121 mm)

AIR
3-1/4"
(84 mm)
1-7/8"
(48mm)

11-1/2" (293 mm)

3-1/4" 3-7/8"
(84 mm) 14-1/2" (369 mm) (97mm)

541/545
17-1/2" (445 mm) Delivery System
Mounting Bracket
Location
UTILITY SPOTTING LOCATION
(0-0 starting point) 5 3/4"
(145mm)
3 3/8"
(87mm)

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A-dec 541 Duo Delivery System and 545 Assistant's Instrumentation Pre-Installation Guide Plan Views and Dimensions

Non-Standard Wall Construction with Utilities, 7-1/2" (191 mm) Depth Minimum
•• The plumbing locations shown within this footprint are specific to metal or other wall construction methods only.
•• The finished wall depth is unspecified and must be reviewed and approved by the project design team.
•• The starting point for all plumbing utility dimensions are referenced by a spotting target ( ). This marks the intersection of the mounting
bracket center line and the front side of the 12 o’clock wall.

REFER TO THE ELECTRICAL

SPECIFICATIONS IN THE
GENERAL UTILITY NOTES
5-1/2" (140 mm) FOR THIS DOCUMENT.
Optional
utility chase to 4-1/2" (116 mm) 5-3/4" (46 mm)
Central or DRAIN VACUUM
3 o'clock
cabinet. (optional)
ELECTRICAL
(optional) 5-1/4" (133 mm)
4-7/8" (122 mm)
Optional 541/545 Delivery System AIR
utility chase to Optional Mounting Bracket Location
Central or utility chase 3-7/8" (98mm)
9 o'clock to chair (internal footprint)
cabinet. utility box
2-1/8" (54 mm) 2-3/8" (60mm)

(external footprint)

UTILITY SPOTTING LOCATION

(0-0 starting point)
12-3/4" (323 mm) 7" (176 mm)

6-1/8" (156 mm) 4-3/4" (120 mm)

9-1/8" (232 mm) 6-3/4" (173 mm)

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A-dec 541 Duo Delivery System and 545 Assistant's Instrumentation Pre-Installation Guide Plan Views and Dimensions

Cabinet Mount Utilities

To locate and place cabinet mount utilities, see the following documents:
•• A-dec Inspire® Dental Furniture Pre-Installation Guide (p/n 86.0528.00)
•• Preference Collection® Dental Furniture Pre-Installation Guide (p/n 86.0142.00)

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A-dec 541 Duo Delivery System and 545 Assistant's Instrumentation Pre-Installation Guide Plan Views and Dimensions

Foot Control Wall Plate Umbilical Pass-Through

Position the foot control wall plate in any location on the wall; there is The umbilical pass through hole and mounting bracket clearance slot
no specific placement relationship with the 541/545 mounting bracket. must align with the final position of the 541/545 mounting bracket.
OVERALL WALL PLATE DIAMETER UMBILICAL
4-3/4" PASS-THROUGH
(121 mm) HOLE
2-7/8"
(73 mm)
PASS-THROUGH CUT OUT
FOR FOOT CONTROL
WALL PLATE

2-1/8"
(54 mm)

CLEARANCE
FOR 541/545 3-7/8" (100 mm)
MOUNT
CL

Wall Wall
Floor Floor
Holes drilled for
placement of
plastic anchors
4-3/4" (119 mm)
1/4"
(7 mm) 5/8" (16 mm)
3-3/4" (95 mm)

86.0034.00 Rev B 13
 ÍvÈ.ÇÂBÈ.00yÎ
A-dec Headquarters, 2601 Crestview Drive, Newberg, Oregon 97132, USA
Tel: 1.800.547.1883 Within USA/CAN 86.0034.00 Rev B
Tel: +1.503.538.7478 Outside USA/CAN Copyright 2019 A-dec Inc.
www.a-dec.com All rights reserved.
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