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Technical Manual: Split Unit Air Conditioner Wall Mounted C Series - Cooling Only (50Hz)
Technical Manual: Split Unit Air Conditioner Wall Mounted C Series - Cooling Only (50Hz)
Technical Manual: Split Unit Air Conditioner Wall Mounted C Series - Cooling Only (50Hz)
TECHNICAL MANUAL
Split Unit Air Conditioner
Wall Mounted C Series
FTV-C series
— Cooling Only [50Hz] —
TM-3WMJ-SL-MMA1
Table of Contents
Table of Contents
Nomenclature......................................................................................................................1
Indoor.............................................................................................................................1
Outdoor...........................................................................................................................1
Product Line-Up..............................................................................................................2
Application Information......................................................................................................3
Operating Range............................................................................................................3
Refrigerant Circuit Diagrams..........................................................................................3
Installation Guideline......................................................................................................4
Sound Data...........................................................................................................................8
Sound Pressure Level ...................................................................................................8
NC Curve........................................................................................................................9
Engineering & Physical Data............................................................................................ 11
Performance Data..............................................................................................................12
Calculation Steps..........................................................................................................12
Performance Tables......................................................................................................14
Outline & Dimension.........................................................................................................18
Wiring Diagram..................................................................................................................22
Service & Maintenance.....................................................................................................25
Troubleshooting................................................................................................................27
Nomenclature
Nomenclature
Indoor
FT V 25 C V1
Power Supply
V1 : 220-240V/1Ph/50Hz
Product Series
C : C series
Capacity*
25 : 2500 Watt
35 : 3500 Watt
50 : 5000 Watt
60 : 6000 Watt
Model
FT : Non Inverter Wall Mounted
Outdoor
R V 25 C V1
Power Supply
V1 : 220-240V/1Ph/60Hz
Product Series
C : C series
Capacity*
25 : 2500 Watt
35 : 3500 Watt
50 : 5000 Watt
60 : 6000 Watt
Refrigerant & Mode
V : R32 , Cooling Only
Model
R : Single Split Condensing unit
Remark:
*Capacity value under Nomenclature is an indication.
Please refer to Engineering and Physical Data for exact capacity value
1
Nomenclature
Product Line-Up
Indoor Unit
FTV
Classification
Air Purification
Handset
PCB
Fin
Nomenclature
Hydrophilic (Blue)
Saranet Filter
BRC52A62
WMJ02B
WMJ01B
FTV25CV1 X X X X
FTV35CV1 X X X X
FTV50CV1 X X X X
FTV60CV1 X X X X
Outdoor Unit
RV
Classification
Refrigerant Control
Compressor
Fin
Nomenclature
Bare Aluminium
Cap. Tube
Rotary
RV25CV1 X X X
RV35CV1 X X X
RV50CV1 X X X
RV60CV1 X X X
2
Application Information
Application Information
Operating Range
Ensure the operating temperature is in allowable range.
Cooling
Outdoor
DB (°C)
46
43
19
14 19 23 Indoor WB (°C)
Model:FTV25/35/50/60C - RV25/35/50/60C
3
Application Information
Installation Guideline
Sharp edges and coil surfaces are potential injury hazard. Avoid from contact with them.
Installation Diagram
Caulk pipe
Indoor unit 55mm or more from ceiling hole gap Cut thermal insulation pipe
with putty. to an appropriate length and
Front panel wrap it with tape, making
sure that no gap is left in the
insulation pipe’s cut line.
50mm or more from walls Wrap the insulation pipe with the
(on both sides) finishing tape from bottom to top.
Outdoor Clearance
A C D
B
Service access
Return air
Return air
Discharge air
Obstacle
Obstacle
Obstacle
Obstacle
H
H/2
DIMENSION A B C D
MODELS
25 100 mm 500 mm 100 mm 500 mm
35/50/60 300 mm 1000 mm 300 mm 500 mm
4
Application Information
Cable Size
FTV25/35C FTV50/60C
Model Unit
RV25/35C RV50/60C
Power supply cable size mm 2
1.5 2.5
Number of wire 3 3
Interconnection cable size mm2 1.5 2.5
Number of wire 3 3
Recommended fuse A 16 20
Refrigerant Piping
Piping Length and Elevation
When the pipe length becomes too long, both the capacity and reliability drop. As the number of bends increases,
system piping resistance to the refrigerant flow increases, thus lowering the cooling capacity, and as the result
the compressor may become defective. Always choose the shortest path and follow the recommendation as
tabulated below:
Indoor Unit
L E
Outdoor Unit
Cooling Model
Indoor FTV25C FTV35C FTV50C FTV60C
Model
Outdoor RV25C RV35C RV50C RV60C
Min.Allowable Length (L), m 3
Max.Allowable Length (L), m 20 25 30 30
Max.Allowable Elevation (E), m 12 15 15 15
Gas Pipe Size, mm/(in) 9.52 / (3/8”) 9.52 / (3/8”) 12.70 / (1/2") 12.70 / (1/2”)
Liquid Pipe Size, mm/(in) 6.35 / (1/4”) 6.35 / (1/4”) 6.35 / (1/4") 6.35 / (1/4")
5
Application Information
Additional Charge
• The refrigerant gas is charged in the outdoor unit and, if the piping length is 7.5m, additional charge of the
refrigerant after vacuuming is not necessary.
• When the piping length is more than 7.5m, additional refrigerant charge (g) per additional 1m length as
tabulated:
Indoor FTV25/35/50/60C
Model
Outdoor RV25/35/50/60C
Add. Charge, g/m 17
• Installation of pipe work shall be kept to a minimum and pipe work shall be protected from physical damage and shall
not be installed in an unventilated space;
• Reusable mechanical connectors and flare joints shall be accessible for maintenance purposes.
WARNING
Prior to installation, ensure risk of ignition is minimised and avoid working in confined space. Ensure adequate
ventilation is available by opening windows or doors.
• When flared joints are reused indoors,the flare part shall be re-fabricated.
• Avoid installation of the air conditioner in a place where there is danger of exposure to continuously operating open
flames (for example an operating electric heaters).
• Any person who is involved with working on or breaking into a refrigerant circuit should hold a current valid certificate
from an industry-accredited assessment authority, which authorises their competence to handle refrigerants safely in
accordance with an industry recognised assessment specification.
6
Application Information
No ignition sources
All possible ignition sources, including cigarette smoking, should be kept sufficiently far away from the site of installation,
repairing, removing and disposal, during which flammable refrigerant can possibly be released to the surrounding space.
“No Smoking” signs shall be displayed.
The following checks shall be applied to installations:
-- marking to the equipment continues to be visible and legible. Markings and signs that are illegible shall be corrected;
-- refrigeration pipe or components are installed in a position where they are unlikely to be exposed to any substance
which may corrode refrigerant containing components, unless the components are constructed of materials which
are inherently resistant to being corroded or are suitably protected against being so corroded.
Leak detection fluids are suitable for use with most refrigerants but the use of detergents containing chlorine
shall be avoided as the chlorine may react with the refrigerant and corrode the copper pipe-work. If a leak is
suspected, all naked flames shall be removed/extinguished. If a leakage of refrigerant is found which requires
brazing, all of the refrigerant shall be recovered from the system, or isolated (by means of shut off valves) in a
part of the system remote from the leak. Oxygen free nitrogen (OFN) shall then be purged through the system
both before and during the brazing process.
• remove refrigerant;
• purge the circuit with inert gas;
• evacuate;
• purge again with inert gas;
• open the circuit by cutting or brazing.
The refrigerant charge shall be recovered into the correct recovery cylinders. The system shall be “flushed”
with OFN to render the unit safe. This process may need to be repeated several times. Compressed air or
oxygen shall not be used for this task. Flushing shall be achieved by breaking the vacuum in the system with
OFN and continuing to fill until the working pressure is achieved, then venting to atmosphere, and finally pulling
down to a vacuum. This process shall be repeated until no refrigerant is within the system. When the final OFN
charge is used, the system shall be vented down to atmospheric pressure to enable work to take place. This
operation is absolutely vital if brazing operations on the pipe-work are to take place. Ensure that the outlet for
the vacuum pump is not close to any ignition sources and there is ventilation available.
Labelling
This unit shall be labelled ‘de-commissioned and emptied of refrigerant’. This label shall be dated and signed.
Ensure that there are labels on the equipment stating the equipment contains flammable refrigerant.
7
Sound Data
Sound Data
Sound Pressure Level
1/1 Octave Sound Pressure (dB, ref 20µPa) Overall Noise
Model Speed
125Hz 250Hz 500Hz 1kHz 2kHz 4kHz 8kHz (dBA) Criteria
High 30 34 35 33 29 21 8 37 32
Med 27 31 32 28 23 14 6 33 26
FTV25C
Low 24 26 27 22 15 7 7 27 21
Quiet 23 24 25 20 13 6 5 25 NA
High 33 36 37 35 32 24 12 39 34
Med 31 33 34 30 26 17 11 35 29
FTV35C
Low 30 28 29 24 19 11 10 29 23
Quiet 29 27 28 23 18 11 10 28 22
High 21 31 36 38 36 27 15 42 37
Med 17 28 34 35 32 23 13 39 34
FTV50C
Low 14 26 31 32 29 20 12 36 32
Quiet 12 25 31 31 27 20 13 35 30
High 40 42 42 42 39 32 20 46 43
Med 37 39 39 39 36 27 19 43 39
FTV60C
Low 34 37 37 36 32 24 18 39 35
Quiet 31 35 35 33 29 22 18 37 33
FTV25/35/50/60C
0.8m
Microphone
8
Sound Data
NC Curve
FTV25C
80
70 NC-70
Sound pressure level (dB, ref 20µPa)
NC-65
60 NC-60
NC-55
50 NC-50
NC-45
40 NC-40
NC-35
30
NC-30
NC-25
20
NC-20
Q
10
0
125 250 500 1000 2000 4000 8000
FTV35C
80
70 NC-70
Sound pressure level (dB, ref 20µPa)
NC-65
60 NC-60
NC-55
50 NC-50
NC-45
40 NC-40
NC-35
30
NC-30
Q NC-25
20
NC-20
10
0
125 250 500 1000 2000 4000 8000
9
Sound Data
FTV50C
80
70 NC-70
Sound pressure level (dB, ref 20µPa)
NC-65
60 NC-60
NC-55
50 NC-50
NC-45
40 NC-40
NC-35
30
NC-30
Q
NC-25
20
NC-20
10
0
125 250 500 1000 2000 4000 8000
FTV60C
80
70 NC-70
Sound pressure level (dB, ref 20µPa)
NC-65
60 NC-60
NC-55
50 NC-50
NC-45
40 NC-40
NC-35
30 Q NC-30
NC-25
20
NC-20
10
0
125 250 500 1000 2000 4000 8000
10
Engineering & Physical Data
INSULATION GRADE B F F
FAN MOTOR RATED INPUT POWER W 35 51 79 123
RATED RUNNING CURRENT A 0.16 0.23 0.35 0.54
MOTOR OUTPUT W 15 20 32 60
POLES 6
TYPE ROTARY
OIL TYPE FW68DA FW50S
OIL AMOUNT cm3 180 270 670 670
COMPRESSOR
RATED INPUT POWER W 708 1007 1670 1920
RATED RUNNING CURRENT A 3.28 4.64 7.70 8.86
LOCKED ROTOR AMP. A 17.6 27.9 34.0 32.0
MATERIAL COPPER ALUMINIUM
TUBE
DIAMETER mm 7 NA
COIL MATERIAL ALUMINIUM
FIN FACE AREA m2 0.28 0.32 0.51 0.51
ROW 1 2 1 1
CASING COLOUR IVORY WHITE
ALL UNITS ARE BEING TESTED AND COMPLY TO ISO 5151 (NON-DUCTED UNIT) OR ISO 13253 (DUCTED UNIT).
COOLING
INDOOR: 27°C DB / 19°C WB
OUTDOOR: 35°C DB
11
Performance Data
Performance Data
Calculation Steps
Interpolation method can be used to get the total Solution:
cooling capacity, TC and sensible cooling capacity, Based on the Performance Table,
SC and power input, PI at those temperatures which
1. Refer to the Indoor DB column,
are not stated out in the table. Extrapolation method
-- 25°C is located between 24°C & 27°C
is not allowed to be used.
for 16°C WB.
Example: -- 25°C is located between 24°C & 27°C
for 19°C WB.
Indoor Condition: 25°C DB, 17°C WB -- Thus, Interpolation needs to be applied.
Outdoor Condition: 37°C DB
Fan Speed: High 2. Refer to the Indoor WB column,
-- 17°C is located between 16°C & 19°C
for 25°C DB.
-- Thus, Interpolation needs to be applied.
3. Refer to the Outdoor DB column,
-- 37°C is located between 35°C & 40°C.
-- Thus, Interpolation needs to be applied.
Details of Calculation:
1st Step: By Interpolation Method
To obtain the TC, SC & PI for 25°C – 24°C x1 – 1.80kW
⇒ =
27°C – 24°C 1.83kW – 1.80kW
(a) Indoor Condition: 25°C DB, 16°C WB
Outdoor Condition: 35°C DB ⇒ x1 = 1.81kW
Outdoor temperature Similarly,
EWB EDB 35°C
y1 = 1.75kW
TC SC PI
z1 = 0.63kW
12
Performance Data
Repeat the same process for (c) & (d) in 1st Step
(c) x3 = 1.69 kW; y3 = 1.63 kW; z3 = 0.68 kW (d) x4 = 1.83 W; y4 = 1.30 kW; z4 = 0.69 kW
3rd Step:
To obtain the TC, SC & PI for
(a) Indoor Condition: 25°C DB, 17°C WB
Outdoor Condition: 37°C DB
Outdoor temperature
EWB EDB 35°C 37°C 40°C
TC SC PI TC SC PI TC SC PI
13
Performance Data
Performance Tables
Remark:
AFR: Air flow rate (CFM)
EWB: Entering Wet Bulb Temp. (°C)
EDB: Entering Dry Bulb Temp. (°C)
TC: Total Cooling Capacity (kW)
SC: Sensible Cooling Capacity (kW)
PI: Power Input (kW)
Notes:
1. Ratings shown are net capacities.
2. shows nominal capacities.
3. Direct interpolation is permissible. Do not extrapolate.
4. Unit is able to operate at ambient from 19°C to 46°C DB (cooling) without pressure trip.
14
Performance Data
Remark:
AFR: Air flow rate (CFM)
EWB: Entering Wet Bulb Temp. (°C)
EDB: Entering Dry Bulb Temp. (°C)
TC: Total Cooling Capacity (kW)
SC: Sensible Cooling Capacity (kW)
PI: Power Input (kW)
Notes:
1. Ratings shown are net capacities.
2. shows nominal capacities.
3. Direct interpolation is permissible. Do not extrapolate.
4. Unit is able to operate at ambient from 19°C to 46°C DB (cooling) without pressure trip.
15
Performance Data
Remark:
AFR: Air flow rate (CFM)
EWB: Entering Wet Bulb Temp. (°C)
EDB: Entering Dry Bulb Temp. (°C)
TC: Total Cooling Capacity (kW)
SC: Sensible Cooling Capacity (kW)
PI: Power Input (kW)
Notes:
1. Ratings shown are net capacities.
2. shows nominal capacities.
3. Direct interpolation is permissible. Do not extrapolate.
4. Unit is able to operate at ambient from 19°C to 46°C DB (cooling) without pressure trip.
16
Performance Data
Remark:
AFR: Air flow rate (CFM)
EWB: Entering Wet Bulb Temp. (°C)
EDB: Entering Dry Bulb Temp. (°C)
TC: Total Cooling Capacity (kW)
SC: Sensible Cooling Capacity (kW)
PI: Power Input (kW)
Notes:
1. Ratings shown are net capacities.
2. shows nominal capacities.
3. Direct interpolation is permissible. Do not extrapolate.
4. Unit is able to operate at ambient from 19°C to 46°C DB (cooling) without pressure trip.
17
Outline & Dimension
Model: FTV25/35C
REAR REAR
LEFT RIGHT
TOP VIEW C
A
NAME
PLATE
SIGNAL RECEIVER B
TERMINAL
BLOCK
BOTTOM BOTTOM INDOOR UNIT SIDE VIEW WITH EARTH
LOUVER ON/OFF SWITCH TERMINAL
FRONT GRILLE FIXED SCREWS ROOM TEMPERATURE THERMISTOR
(INSIDE) (INSIDE)
FRONT VIEW
F
F
hole Ø 65mm
G
G
Dimension
A B C D E F G H I J K L M
Model
25/35 800 288 206 104 141 30 46 55 56 153 181 207 52
Note: Dimension in mm
18
Outline & Dimension
Model: FTV50/60C
FOR ILLUSTRATIVE PURPOSES ONLY
THE MARK SHOWS PIPING DIRECTION
REAR REAR
LEFT RIGHT
TOP VIEW C
A
NAME
PLATE
SIGNAL RECEIVER B
TERMINAL
BLOCK
BOTTOM BOTTOM INDOOR UNIT SIDE VIEW WITH EARTH
LOUVER ON/OFF SWITCH TERMINAL
FRONT GRILLE FIXED SCREWS ROOM TEMPERATURE THERMISTOR
(INSIDE) (INSIDE)
FRONT VIEW
D E
F
F
B
Dimension
A B C D E F G H I J K L M
Model
50/60 1065 310 224 190 173 61 40 45 48 91 219 580 45
Note: Dimension in mm
19
Outline & Dimension
Outdoor Unit
Model: RV25C
FOR ILLUSTRATIVE PURPOSES ONLY
D E F
H
G
C
H
A M L
N
O
B
K
J
P Q
I
Dimension
A B C D E F G H I J K L M N O P Q
Model
25 566 463 256 89 366 111 297 30 22 63 55 70 117 41 167 85 43
Note: Dimension in mm
Model: RV35C
FOR ILLUSTRATIVE PURPOSES ONLY
J H I
O
G
N
Q
P
E F D B C
2.0
A
L
K
M
Dimension
A B C D E F G H I J K L M N O P Q
Model
35 550 658 51 11 273 16 14 470 96 93 94 60 14 133 8 10 299
Note: Dimension in mm
20
Outline & Dimension
Model: RV50/60C
FOR ILLUSTRATIVE PURPOSES ONLY
L K L
N
M
Q
C
N
A
G H
O D
F
T
E
B
S
R
I J
P
Dimension
A B C D E F G H I J K L M
Model
50/60 855 628 328 520 179 46 93 149 101 113 603 126 164
Dimension
N O P Q R S T
Model
50/60 15 34 23 362 73 75 67
Note: Dimension in mm
21
Wiring Diagram
Wiring Diagrams
Cooling Only
Indoor Unit Outdoor Unit
Model: FTV25C Model: RV25C
L
POWER SUPPLY
N
220-240V/1Ph/50Hz
E
22
Wiring Diagram
L
POWER SUPPLY
N
220-240V/1Ph/50Hz
E
23
Wiring Diagram
L
POWER SUPPLY
N
220-240V/1Ph/50Hz
E
24
Service & Maintenance
• Don’t touch the metal parts of the indoor unit. It may cause an injury.
• When removing or attaching the front panel, use a robust and stable stool and watch your steps carefully.
• When removing or attaching the front panel, support the panel securely with hand to prevent from it falling.
• For cleansing, do no use hot water above 40°C, benzene, gasoline, thinner, nor other volatile oils, polishing
compound, scrubbing brushes, nor other hand stuff.
• After cleaning, make sure that the front panel is securely fixed.
25
Service & Maintenance
Outdoor Models
The design of the RV-C outdoor series allows servicing to be carried out easily. The removal of the top, front
and side panels makes almost every part accessible.
Under normal circumstances, these outdoor units only require a check and cleaning of air intake coil surface
once every 3 months. However, if a unit is installed in areas subjected to much oil mist and dust, the coils must
be regularly cleaned by qualified Air Conditioner Service Technicians to ensure sufficient heat exchange and
proper operation. Otherwise, the systems life span may be shortened.
• Do not charge OXYGEN, ACETYLENE OR OTHER FLAMMABLE and poisonous gases into the unit when
performing a leakage test or an airtight test. These gases could cause severe explosion and damage if exposed to
high temperature and pressure.
• It is recommended that only nitrogen or refrigerant be charged when performing the leakage or airtight test.
26
Troubleshooting
Troubleshooting
Indicator Lights
IR Signal Receiver
When an infra red remote control operating signal has been transmitted, the signal receiver on the indoor unit
will respond as below to confirm acceptance of the signal transmission.
Cooling Unit
The table below shows the LED indicator lights for the air conditioner unit under normal operation and fault
conditions. The LED lights are located at the middle of the air conditioner unit.
IR Receiver
Cool
Timer
Sleep
ON/OFF ON/OFF switch
IR Receiver
LED Indoor Lights: Normal Operation and Fault Conditions for Cooling Unit
- Cool mode -
Green
- Timer on -
- Sleep mode on -
- Fan mode on -
- Dry mode on -
Blink E1 Room air sensor contact loose / short Call your dealer
1 time
Compressor overload /
Blink E4 Call your dealer
1 time indoor coil sensor short
Blink E8 Hardware error (tact switch pin short) Call your dealer
6 times
ON ON or OFF Blinking
27