Assignment 3

Electrical Machine Design

Name: Salman Shoukat

ID: F2016019059
Date: 06-04-2020
Sec: A

Submitted to: Sir Irfan

UNIVERISTY OF MANAGEMNET AND TECHNOLOGY, LAHORE

 Q1. Draw the top view, front view, and left side view of the 630 kVA distribution
transformer. Label the diagrams with parameters and their values.

MTHV
MW; 201mm
MTLV-HV

MTLV

D;
ML;
220mm 226mm

Figure 1 Top View of Transformer

EU K

D= 220mm
EU = 96mm

G=261mm

EU= 96mm

EU F1 EU K EU F2 EU

96mm 69mm 96mm 9mm 96mm 138mm 96mm

Figure
9mm2 Side View of Transformer
 (TL/2)-(4. Eu+F1+F2+1.5.
K)
K/2

TL/2

SPLDHV SPLDLV IHV-HV IHV-LV

ILV-C = 1.5mm

BLDHV
BLDHV

6.92mm

17.6
6.64mm

mm
ILV-LV

6
EU

EU

CCEE+DHV-C
42mm
TH

CCEE+DLV-C
9.5mm
G=221mm

TDHV =177mm
AreaHV

TDLV=242mm
AreaHV

AreaHV
AreaHV
AreaLV

AreaHV

AreaLV

AreaLV

AreaLV
AreaLV
AreaLV
AreaHV

HCP
HCP

CCEE+DHV-C
42mm

CCEE+DLV-C
9.5mm
EU

EU

F4
F3
EU
EU

EU

EU

EU
EU
EU
F1
EU

F2

K
K

K
96mm 69mm 96mm 138mm 96mm 96mm 138mm 96mm 96mm 69mm 96mm
3mm 96mm 3mm 3mm

[TH-(2.Eu+G)]/2

1 Front View of Transformer

Q2. List down all the parameters (along with description and values) that
are calculated to design a 630 KVA distribution transformer.

# Symbol Value Unit Description

2
1. AreaLV 191.18 mm Cross- section area of LV conductor.
2. BILHV 125 kV Basic insulation level of HV winding
3. BILLV 10 kV Basic insulation level of LV winding
4. BLDHV 39.69 mm Thickness of HV winding
5. BLDLV 17.65 mm Thickness of HV winding
6. CCEE 3 mm Core to coil each end
7. CRM 1236 $ Cost of the remaining materials of
transformer
8. CSF 0.965 - Core stacking factor
9. D 220 mm Width of core leg
10. dHV 1.8 mm Diameter of HV conductor
11. DHV-C 39 mm Distance between HV winding and core
12. DLV-C 6.5 mm Distance between LV winding and core
13. Dpanel 220 mm Width of corrugated panel
14. DuctsHV 12 - Number of ducts of HV winding
15. DuctsLV 10 - Number of ducts of LV winding
16. Dw 15 mm Width of cooling duct
17. Eu 0.096 mm Thickness of core leg
18. f 50 Hz Frequency
19. F1 69 mm Window width of small individual core
20. F2 138 mm Window width of large individual core
21. FDmax 17000 Guass Maximum flux density
22. G 261 mm Height of core window
23. gMM 7650 kg/m3 Mass density of magnetic material
24. IHV-HV 6.64 mm Insulation outside HV winding
25. IHV-LV 6.92 mm Insulation between LV and HV winding
26. IHVL 0.28 mm Insulation between layers of HV winding
27. ILVL 0.79 mm Insulation between layers of LV winding
28. ILV-C 1.5 mm Insulation between LV winding and core
29. K 9 mm Distance between two adjacent cores
30. LayersHV 17.48 - Number of layers of HV winding
31. LayersLV 15 - Number of layers of LV winding
32. LDSPHV 1 - Layer direction space factor of HV
winding
33. LDSPLV 0.909 - Layer direction space factor of LV
winding
34. Sn 630 kVA Transformer rated power (kVA)
35. SNLLTF 1.87 W/kg Transformer specific no-load loss
36. TapsHV , max 5 % Upper limit of taps of HV winding
37. TapsHV , min 5 % Lower limit of taps of HV winding
38. TDHV 177 mm Width of HV layer
39. TDLV 242 mm Width of LV layer
40. TDS 3 mm Thickness of duct strips without insulation
41. TDSPHV 0.98 - Turn direction space factor of HV
winding
42. TDSPLV 1 - Turn direction space factor of LV winding
43. tLV 0.79 mm Thickness of LV conductor
44. TurnsLV 15 - Number of turns of LV winding
45. uc1 12.01 $/kg Unit cost of LV winding
46. uc2 12.01 $/kg Unit cost of HV winding
47. uc3 6.01 $/kg Unit cost of magnetic material(steel)
48. uc4 7.72 $/kg Unit cost of insulation paper
50. uc5 8.58 $/kg Unit cost of duct strip
51. uc6 1.72 $/kg Unit cost of mineral oil
52. uc7 1.03 $/kg Unit cost of sheet steel
53. uc8 1.20 $/kg Unit cost of corrugated panels
54. VHV,1 p 20,000 V First rated line voltage (V) of HV winding
55. VHV,2 p 6600 V Second rated line voltage (V) of HV
winding
56. VLV l 400 V Rated line voltage (V) of LV winding
57. VLV p 231.95 V Rated phase voltage (V) of LV winding
58. VPT 15.4 V Volts per turn
59. ∆𝒅𝑯𝑽 0.111 mm Insulation of HV conductor