Air Circuit Breaker PDF

Spectronic Air Circuit Breaker
Operating Instructions
RMS 7: Protection Unit

Protection
RMS7 Trip
• If the circuit breaker is to be reset in local mode,
it must be reset manually after an overcurrent
condition by pushing in fully the local trip push
button 13.
RMS10, RMS12 RMS7 S800 - 2500 / S3200 - 4000
Setting Ranges
Setting Points
LT (x ln) 0.4, 0.5, 0.6, 0.7, 0.75, 0.8, 0.85, 0.9, 0.95, 1.00
LTD (s) 5, 10, 15, 20, 25, 30, 35, 40 delay at 7.2 lr
ST (x ln) 1.5, 2, 3, 4, 5, 7, 9, 10, 12, 14
Delay (ms) 30, 60, 90, 120, 150, 180, 210, 240, 270, 300
I (x ln) 1.5, 2, 3, 5, 7, 10, 15, OFF
GF (x ln) 0.20, 0.30, 0.40, 0.50, 0.60, 0.70, 0.80 for 800 to 2000A
0.20, 0.30, 0.35, 0.45, 0.55, 0.60, 0.70 2500A
0.20, 0.30, 0.35, 0.45 for 3200 to 4000A
Delay (ms) 100, 200, 300
lr = k x ln
Spectronic Air Circuit Breaker - Operating Instructions
Table of contents
RECEIPT OF EQUIPMENT S800-2500A / S3200-4000A
- Arrival ........................................................................................................................................................................................................................ 3
- Storage ..................................................................................................................................................................................................................... 3
- Unpacking ............................................................................................................................................................................................................... 3
IDENTIFICATION
- S800-2500-3200-4000 ..................................................................................................................................................................................... 4-5
INSTALLATION
- Fixed Breaker S800-2500 ................................................................................................................................................................................ 6
- Withdrawable Breaker S800-2500 ............................................................................................................................................................. 7
- Fixed Breaker S3200-4000 .............................................................................................................................................................................. 8
- Withdrawable Breaker S3200-4000 ........................................................................................................................................................... 9
COMMISSIONING-OPERATION
- Circuit Breaker S-800-2500 / 3200-4000 ................................................................................................................................................ 10 - 11
- Protection ............................................................................................................................................................................................................ 11
- RMS7 : Protection Unit ....................................................................................................................................................................................... 12
- RMS7 : Settings ..................................................................................................................................................................................................... 12 - 13
- RMS7 : Distinct Fault Signalling Option ..................................................................................................................................................... 14
- RMS7 : Time - Current Characteristics ....................................................................................................................................................... 15 - 16
- RMS10, RMS12 : Protection and Measurement Unit .......................................................................................................................... 17
- RMS10, RMS12 : Time - Current Characteristics ................................................................................................................................... 18 - 19
- Cabling Diagram .................................................................................................................................................................................................. 20
- LMZ7 : Protection Unit ....................................................................................................................................................................................... 21
- RMS7 : Time - Current Characteristics ....................................................................................................................................................... 21
- Voltmetric Releases ............................................................................................................................................................................................. 22
- Inhibited Closing ................................................................................................................................................................................................... 22
- Auxiliary Contacts ............................................................................................................................................................................................... 22
- Faults Signalling Contacts and Indicator ................................................................................................................................................. 23
- Interlocking ............................................................................................................................................................................................................ 24
MAINTENANCE - LUBRICATION .................................................................................................................................................................................................. 25
CHECKING - REPLACEMENT - ADAPTATION

1A - Adjusting and Checking ....................................................................................................................................................... 26
2A - Arc Chute S800-2500 ........................................................................................................................................................... 26
3A - Spark Arresters S800-2500 ............................................................................................................................................... 26
4A - Arc Barrier S800-2500 ......................................................................................................................................................... 26
1C - Adjusting and Checking ....................................................................................................................................................... 27
2C - Arc Chute S3200-4000 ........................................................................................................................................................ 27
3C - Spark Arresters S3200-4000 ............................................................................................................................................. 27
5A - Current Transformers S800-2500 .................................................................................................................................. 28
6A - Pole Tightening ........................................................................................................................................................................ 28
5B - Current Transformers S3200-4000 ................................................................................................................................ 29
Protections Releases
7 - Overcurrent Releases RMS7-RMS10, RMS12 ............................................................................................................. 30
8 - Trip Coil EX ................................................................................................................................................................................. 31 - 32
9A - Verification of Resetting S800-2500 .............................................................................................................................. 33 - 35
9B - Verification of Resetting S3200-4000 ........................................................................................................................... 33 - 35
10 - Lead Sealing of RMS7 ........................................................................................................................................................... 36
Accessories
11 - Voltmetric Releases ............................................................................................................................................................... 37
12 - Auxiliary Contacts (Replacement) ................................................................................................................................... 38
Electrical Control
13 - Motor (Replacement) ............................................................................................................................................................. 39
14 - Resetting Limit Switch (Replacement) S3200-4000 ............................................................................................... 40
15A - Resetting Spring Contact (Replacement) S800-2500 ............................................................................................ 41
15B - Resetting Spring Contact (Replacement) S3200-4000 .......................................................................................... 41 - 42
01
2
9A - Verification of Resetting S800-2500 .............................................................................................................................. 33 - 35
9B - Verification of Resetting S3200-4000 ........................................................................................................................... 33 - 35
10 Spectronic Air Circuit Breaker - Operating Instructions
- Lead Sealing of RMS7 ........................................................................................................................................................... 36
Accessories
11 - Voltmetric Releases ............................................................................................................................................................... 37
12 - Auxiliary Contacts (Replacement) ................................................................................................................................... 38
Electrical Control
13 - Motor (Replacement) ............................................................................................................................................................. 39
14 - Resetting Limit Switch (Replacement) S3200-4000 ............................................................................................... 40
15A - Resetting Spring Contact (Replacement) S800-2500 ............................................................................................ 41
15B - Resetting Spring Contact (Replacement) S3200-4000 .......................................................................................... 41 - 42
16A 01
- Resetting Spring Contact (Adaptation) S800-2500 ................................................................................................ 42
16B - Resetting Spring Contact (Adaptation) S3200-4000 .............................................................................................. 43
17A - Closing Prevention Device (Replacement) S800-2500 .......................................................................................... 44
17B - Closing Prevention Device (Replacement) S3200-4000 ....................................................................................... 44 - 45
18A - Closing Coil (Replacement) S800-2500 ........................................................................................................................ 45
18B - Closing Coil (Replacement) S3200-4000 ..................................................................................................................... 46
19A - Insertion Contact (Replacement) S800-2500 ............................................................................................................ 46
19B - Insertion Contact (Replacement) S3200-4000 .......................................................................................................... 46
20A - Economy Resistor (Replacement) S800-2500 ........................................................................................................... 47
20B - Economy Resistor (Replacement) S3200-4000 ........................................................................................................ 47
Safety Shutters
21A - Safety Shutters S800-2500 ............................................................................................................................................... 48 - 49
21B - Safety Shutters S3200-4000 ............................................................................................................................................. 50 - 51
Interlocking
22 - “Tripped” position by Padlock (optional) ..................................................................................................................... 52
23 - “Tripped” position by Padlock and GE ACB / RONIS (optional) ......................................................................... 53 - 54
24 - “Tripped” position by GE ACB / RONIS lock (optional) ........................................................................................... 55 - 56
25 - “Tripped” position by SINGLE LETTER CASTELL LOCK (optional) ...................................................................... 57 - 58
26 - “Tripped” position by DOUBLE LETTER CASTELL LOCK or
SINGLE LETTER CASTELL LOCK + GE ACB / RONIS LOCK (optional) ............................................................... 59 - 61
27 - “Withdrawn” / “Connected” position by GE ACB / RONIS LOCK & Padlock (optional) .......................... 62
Fault Signalling Contact

28A - Fault Signalling Contact (Replacement) S800-2500 .............................................................................................. 63
28B - Fault Signalling Contact (Replacement) S3200-4000 ............................................................................................ 64 - 65
Secondary Disconnects
29 - Secondary Disconnects ....................................................................................................................................................... 66 - 67
Earth Connector
30 - Earth Connector ...................................................................................................................................................................... 68 - 69
Signalling Contacts on Cradle
31 - Signalling Contacts on Cradle .......................................................................................................................................... 70
32 - 33 - Coupled Contact with Signalling Contact ................................................................................................................... 71
REPLACEMENTS PARTS ................................................................................................................................................................................................................... 72 - 73
SCHEMATIC / WIRING DIAGRAMS ............................................................................................................................................................................................. 74 - 77
3
Receipt of equipment S800-2500 / S3200-4000

1 - Arrival 2 - Storage
When packages arrive, check that they are in If the equipment is not installed immediately, it
perfect condition. If otherwise, proceed with the must be stored in a premises where it is protected
usual notifications. from dust and splashing by water. To avoid any
Do not hesitate to proceed with unpacking in the deterioration, it is recommended that equipment
presence of an authorized agent representing the be left in its protective covering or provided with
delivery firm. a waterproof covering.
3 - Unpacking
S800-2500 / S3200-4000
Withdrawable* breaker without Withdrawable* breaker with cradle

cradle • Remove the 2 supports (A) securing the
The handles on the upper section of the side circuit-breaker onto its fixed section on
flanges may be used to lift the equipment. either sides
Never carry the circuit-breaker by its cut-off • Remove the 4 brackets (B) securing the fixed
clamps. Rest it on a flat surface, either on its
section onto the base of the packing case.
lower section or on its side flanges. Keep the
• Remove the 2 brackets (C) protecting the
base of the packing case for use as a palette.
front box (cradle).
* Fixed breaker : follow the same instructions as
that of withdrawable breaker. * Fixed breaker : remove the 4 attachment
screws at the base of the breaker fixed to
the woden pallete.
03
4
Identification S800-2500 and S3200-4000

10 - local controls padlocking
3 5 1 2 6 11 - spring charge status indicator
10 16 • white : spring discharged
• red : spring charged
12 - mechanical fault
13 • white (I>) : fault
• black : normal
13 - interlocking in tripped position (single
14 figure castell lock / GE ACB or Ronis lock)
14 - padlocking in tripped position
15 - circuit-breaker status indicator:
• red : closed
• green : open
16 - locking catch for local controls padlocking
8
4 7
15 11 12 9
1 - information label 5 - front cover
2 - supply voltage for auxiliary equipment 6 - carrying handle
3 - trip and local reset push-button (BPDL) 7 - identification plate
4 - “On” push-button (BPEL) 8 - spring charging handle
9 - front facia
17 16
20
19
18
16 - arc chute 19 - auxiliary contactors 20 - closing prevention device

17 - electrical operation motor
18 - releases LMZ7/RMS7/RMS10/12
21
23 25
24
22
21 - connection terminal box (fixed breaker) 24 - voltmetric releases
22 - earth connector (fixed breaker) 25 - reset spring contact
23 - current transformers
04
5
26
28
27
29
31
30
32 34 33
26 - safety shutters 33 - interlocking in “Withdrawn” / “Connceted”

27 - name plate position by GE ACB / Ronis lock
28 - secondary disconnectors - fixed 34 - interlocking in“Withdrawn” position by
29 - wiper-type earth connector padlock
30 - “withdrawn” position indicating contact
31 - “connected” position indicating contact
32 - contact coupled with “plug-in” control
37
37 - rating error prevention plug / device
05
6
Installation
S800 - 2500 Spectronic “Withdrawable”
H1 = minimum clearance above the arc chutes
Ue≤500V Ue≤690V
Insulated screen 150 mm 150 mm
Metallic screen 150 mm 200 mm
Connections
Panel cut-out for gasket fittings Legend

Circuit Nr. of
A B C D E F H I
breaker poles
S 800-1000 3 399 98 101.5 77.5 217.5 87 46.5 22.5

1250-1600 4 487 98 96.5 72.5 217.5 87 90.5 66.5
3 487 130 113.5 89.5 207.5 107 90.5 66.5
S2000
4 621 130 115.5 91.5 207.5 107 157.5 133.5
3 555 150 127.5 103.5 197.5 127 124.5 100.5
S2500
4 701 150 125.5 101.5 197.5 127 197.5 173.5
Connection Terminals
F.T. S1600 S2000 S2500
R.V.T. S800-1600 S2000 S2500
R.H.T. S800-1600 S2000 S2500

F.T.: Front Terminals
R.V.T.: Rear Vertical Terminals
R.H.T.: Rear Horizontal Terminals
7
Installation
S3200 - 4000 Spectronic “Fixed”
Panel cut-out for gasket fitting Rear horizontal terminal
F G
S3200 15 (2X5) 127
S4000 25 (3X5) 121.5
Legend
Circuit Number
Weight A B C D
breaker poles
S3200A /
3 116 628 250.3 132 233.8
S4000A
S3200A /
4 146 826 448.3 130 431.8
S4000A
S3200A /
H1 = minimum clearance above the arc chutes S4000A
Ue ≤ 500V Ue ≤ 690V
Insulated Screen 200 mm 200 mm
Metallic Screen 200 mm 200 mm
8
Installation
S3200 - 4000 Spectronic “Withdrawable”
Panel cut-out for gasket fitting Front or rear horizontal connection terminals
F G
S3200A 15 (2X5) 266.5
S4000A 25 (3X5) 216.5
Legend
Circuit breaker Numberpoles A B C D
3 711 246.8 130.5 230.3
S3200 / S4000
4 909 444.8 129.5 428.8
H1 = minimum clearance above the arc chutes

Ue ≤ 500V Ue ≤ 690V
Insulated Screen 200 mm 200 mm
Metallic Screen 200 mm 200 mm
9
Installation
S3200 - 4000 Spectronic “Fixed”
Hole details of earthing for 800A - 2500A

(backside of the breaker)
Earthing Position for S3200-S4000

Hole details of earthing for 3200A - 4000A
(backside of the breaker)
Rear terminal mould cavity dimension S800-S2000
RATING A
1600A 73
2000A 109
10
Commissioning - Operation S800-2500 / S3200-4000
Electrically operated circuit breaker : Fitting the breaker : Fitting the breaker :
• Press the “On” and “Off” push buttons in turn • Push the knob to insert the plug-in crank. • Turn the plug-in crank as far as it will go in
to release the energy stored in the spring. anti-clockwise direction.
• Pull the retractable rails out to the fully
extended position.
• Pull the breaker out on the rails using the
pulling handles.
• Push the breaker back and then the rails
fully home.
Circuit breaker position • “TEST” • “WITHDRAWN”

• “CONNECTED” Turn the crank, with indicator stopping at the Turn the crank as far as it will go in the
Turn the crank as far as it will go in the clock- “test” mark. In this position the main circuit iso- anticlockwise direction with the indicator
wise direction. Here the indicator will stop at lated and auxiliary circuits connected. stopping at the “withdrawn” position mark. In
“connected” position mark. In this position the this position both main and auxiliary circuits are
main and auxiliary circuits are connected. isolated.
S 3200/4000A 31 S 800/2500A
32
33
33
32 31
• “EXTRACTED MAINTENANCE Position-indicating contacts

(COMPLETELY WITHDRAWN) POSITION” • “connected position” - 1 or 2 contacts actuated when circuit-breaker is fully plugged-in (32).
Pull the retractable rails to fully extend them • “withdrawn position” - 1 or 2 contacts actuated when circuit-breaker is fully removed (31).
and pull the breaker as far as it will go. • 1 contact actuated on fitting and removing the crank (33).
10
11
Circuit Breaker 13 15
a - Manual Operation
• reset the release
- press the trip (OFF)push button (13) (BPDL) fully
in
• resetting 11
- operate the handle (11) to compress the spring
(stored energy required for closing)
- press the ON push-button (15)
• closing
- presence of voltage required on UV or UVRD if
fitted on breaker.
• opening
- in local mode by trip push button (BPDL) (13)
- in remote mode by voltmetric releases
b - Electrical Operation 13
Electrical operation with stored energy : the 15
stored energy is reset automatically once the
breaker has been closed.
The trip push button (BPDL) (13) resets the
overcurrent release except if the circuit-breaker
11
is reset automatically, with or without indication
with memory.
• opening
- in local mode, using the red trip (OFF) push
button (13)
- in remote mode, using the voltmetric releases
- if closing the breaker is provided by a
continuous command, the closing command
must be momentarily interupted after tripping
in order to obtain resetting
• closing
- in local mode, using the green ON push-button
(15)
- in remote mode by closing coil.
Protection
Release
• If the circuit-breaker is to be reset in local mode,
it must be reset manually after overload and
short-circuit operation by pressing the local trip
push button BPDL (13) fully in.
Each protected pole of the circuit-breaker is

equipped with current transformers (CT) which
supply input to the releases RMS7 / RMS9D /
LMZ7.
11
12

Protection
RMS7 Trip
button 13.
Setting Ranges
Setting Points
LT (x ln) 0.4, 0.5, 0.6, 0.7, 0.75, 0.8, 0.85, 0.9, 0.95, 1.00
LTD (s) 5, 10, 15, 20, 25, 30, 35, 40 delay at 7.2 lr
ST (x ln) 1.5, 2, 3, 4, 5, 7, 9, 10, 12, 14
Delay (ms) 30, 60, 90, 120, 150, 180, 210, 240, 270, 300
I (x ln) 1.5, 2, 3, 5, 7, 10, 15, OFF
GF (x ln) 0.20, 0.30, 0.40, 0.50, 0.60, 0.70, 0.80 for 800 to 2000A
0.20, 0.30, 0.35, 0.45, 0.55, 0.60, 0.70 2500A
0.20, 0.30, 0.35, 0.45 for 3200 to 4000A
Delay (ms) 100, 200, 300
lr = k x ln
X = In (Nominal rating or
value of rating plug indications reproduced on the calibrator
S = Sensor rating
Description :
Powered by the current transformers, lmax = 4000, the RMS7 unit
performs all the necessary current protections with true rms value sensing:
• overload protection (LT)
• short-circuit protection (ST and I)
• ground fault protection (GF)
(The 4th (neutral) current transformer must be of the same rating as those of the three phases).
RMS7 : Options
The following options are field fittable
Distinct Fault Signalling (LT, ST, I, GF)

• Local indication by LED display.
this option is power supplied by an internal battery.
• Lead sealing.
12
13
Setting and operating current values

Circuit Current Rating Threshold Threshold
Overload threshold LT in A according to the index position
breaker transformer plug GF in A (±15%) GF in A (±15%)
(Tolerances :1.05 -1.30 of setting current according to IEC 60947-2)
type (A) (A) Threshold Threshold
0,4In 0,5In 0,6In 0,7In 0,75In 0,8In 0,85In 0,9In 0,95In 1,0In 0,20 In 0,80 In
S800 800 400 160 200 240 280 300 320 340 360 380 400 80 320
600 240 300 360 420 450 480 510 540 570 600 120 480
800 320 400 480 560 600 640 680 720 760 800 160 640
S1000 1000 800 320 400 480 560 600 640 680 720 760 800 160 640
1000 400 500 600 700 750 800 850 900 950 1000 200 800
S1250 1250 500 625 750 875 937 1000 1063 1125 1188 1250 250 1000
S1600 1600 800 320 400 480 560 600 640 680 720 760 800 160 640
1200 480 600 720 840 900 960 1020 1080 1140 1200 240 960
1600 640 800 960 1120 1200 1280 1360 1440 1520 1600 320 1280
S2500 2500 1600 640 800 960 1120 1200 1280 1360 1440 1520 1600 320 1280
2500 1000 1250 1500 1750 1875 2000 2125 2250 2375 2500 500 2000
S3200 3200 1600 640 800 960 1120 1200 1280 1360 1440 1520 1600 320 1280
3200 1280 1600 1920 2240 2400 2560 2720 2880 3040 3200 640 2560
S4000 4000 2500 1000 1250 1500 1750 1875 2000 2125 2250 2375 2500 500 2000
4000 1600 2000 2400 2800 3000 3200 3400 3600 3800 4000 800 3200
Total cut-out time at ST : selected time delay + 90 ms

Tolerance for ST operating thresholds : ± 15 %
3 Phase 4 Wire System
Neutral CT Mounting Instructions :
While using 3P ACBs in 3Phase 4Wire N 1 2 3
System,
S1 white
a) If the supply connections are made PHN + 49
S2 yellow
to the top terminals, P2 of the PHN - 50
Neutral CT shall face the supply side. S1 white
S2 yellow
PH 1+ 34
PH 1- 35
RMS 7
b) If the supply connections are made S1 white
PH 2+ 36 RMS10,
to the bottom terminals, P1 of the S2 yellow
PH 2- 37
Neutral CT shall face the supply side. RMS12
S1 white
PH 3+ 38
S2 yellow
PH 3- 39
3 Phase 3 Wire System

1 2 3
Current transformers
S1 white
S2 yellow
PH 1+ 34
PH 1- 35
S1 white RMS 7
PH 2+ 36
37 RMS10,
S2 yellow
PH 2-
S1 white RMS12
yellow
PH 3+ 38
S2
PH 3- 39
White
Yellow
13
14
Distinct fault signalling option
VIEW Button
- Indicates the battery status (battery ok when the “BAT” led is powered).
- Indicates the origin of fault (LTPU - GF - OVL - SHORT).
RESET Button
- Reset the fault indicator.
Trip Unit Healthiness : press and hold the view button for more than 5
seconds. If the LTPU LED blinks slowly, it indicates the healthiness of the trip
unit.
CAUTION
- The battery can be replaced only by Panasonic CR1616 or Duracell
DC1616B.
- Use of others battery can present a risk of fire, explosion or can damage the
product.
- Check the polarity of the battery.
Fault Signal
LT :
LED OVL : Tripping on overload condition
ST - I : LED SHORT : Tripping on short circuit condition
GF : Protection
LED GF : Tripping on ground fault condition
LTPU : LED Pre-alarm LT RMS7 Trip
The LTPU led blinks slowly when the LT threshold is below 100%.
The LTPU led blinks rapidly when the LT threshold is above 100% and indicates
an imminent tripping on overload condition.
button 13.
Replacement
The “CLIC” sound at the end of installation operation indicates that the rating
plug is correctly installed on the unit.
In 800A

In 800A
ATTENTION
The (S) rating indicated on the rating plug must be identical to the
nominal current indicated on the RMS7 unit.
14
15
16
RMS7 Time - Current Characteristics
GF Threshold
0.2 to 0.8 (800 to 2000A)
0.2 to 0.7 (2500A)
0.2 to 0.45 (3200 to 6400A)
times the value X In
T. SECONDS
GF Time Delay
0.1 - 0.2 - 0.3s
MULTIPLES OF NOMINAL CURRENT In (CT CURRENT)
AIR CIRCUIT BREAKERS : S800 to 4000A
16
17
RMS10, RMS12 : Protection & Measurement Unit

lr = K x ln
Note
If the GF function is selected, the 4th
transformer (Neutral CT) must have the
same rating as the one of the phases.
Additional Programmable Functions

All or part of the programmable function in RMS12 can be selected
- current unbalance
- under voltage
Description : - over voltage
Powered by the current trans-former, - voltage unbalance
Imax = 4000A , the RMS10, RMS12 unit - reverse power
performs all the necessary current - reverse power
- load shedding
protections as well as measuring
- GFA
(RMS) all the para-meters. - RELT
In addition to the above functions, the - 2 way communication with RS485 port in-built
RMS10, RMS12 can also perform remote
event measurement and recording.
Function Range (%) Step
Current Transformers PROTECTION
<V 50 - 90 1
>V 110 - 150 1
N
V 10 - 50 1
A Actuator
Converter
Microprocessor
Sampler
RMS10, RMS12
I 10 - 50 1
A/D
B
C Pi 10 to 990KW 10KW
Keyboard Each function can be time delayed

with a range of 1 to 15s (+ OFF
LCD display position).
Distinct fault signatisation
Communication By local display with the RMS10, RMS12
Voltage Conditioner
Relay unit in “STATUS” mode the condition
of the breaker is indicated. Also the
Auxiliary Power time and number of releases under
Supply 24V DC
fault :
MEASUREMENT - LT, ST, I, GF
- undervoltage, overvoltage, ......,
Standard Protection RMS10, RMS12 : reversal power.
• overload protection (LT)
• short-circuit protection (ST and I)
• ground fault protection (GF) RMS1 0 , R M S 1 2 : Protection and
• thermal memory Measurement Unit
• RELT “High Precision” Measurements
Setting ranges Without Voltage Monditioner
- Current on each phase (A, KA)
Setting points With Voltage Conditioner
LT (x In) 0.5 - 1 (steps of 0.05) - Power supply voltage of
conditioner 230/380/415V
LTD (S) 0.5 - 30@6Ir - Current on each phase (A, KA)
- Voltage between phase and
ST (x Ir) 1.5 - 9 (steps of 0.5) neutral (V)
Time Delay (ms) 90 to 400 - Energy (KWh, MWh)
- Active power per phase (1) (KW)
I (x In) 2 - 15 - OFF (steps of 0.5) RMS 9D/2000A - Total active power (KW, MW)
2 - 13 - OFF (steps of 0.5) RMS 9D/3200A - Total power per phase (1) (KVA, MVA)
2 - 9 - OFF (steps of 0.5) RMS 9D/4000A - Total power (KVA, MVA)
- Average power demand (KW, MW)
GF (x In) 0.2 - 0.6 (steps of 0.01) /2000A* - Maximum power demand (KW,
0.2 - 0.48 (steps of 0.01) /2500A MW)
0.2 - 0.37 (steps of 0.01) /3200A - Voltage range RMS1 0 , R M S 1 2 from 120 to
0.2 - 0.3 (steps of 0.01) /4000A 600V AC
- Frequency (Hz)
Time Delay (ms) 60 to 390 (1)
if the neutral is connected
RELT1 1.5 In to 15 In-settable through For all voltage / power parameters and
communication / 24v DC/AC through communication / relaying protection suppling
wiring input -of 24 V DC is required.
*For 1250A, please refer attachment in annexure 1 page --
1
RELT needs to be factory enabled. Once RELT is enabled, the input and
output contact available are dedicated to this features and no other
options for input / output will available for use.
18
RMS10, RMS12 Time - Current Characteristics
MULTIPLE OF LONG-TIME PICKUP
10000
1000
2000
3000
4000
5000
6000
7000
8000
9000
100
200
300
400
500
600
700
800
900
0.8
.5 .6 .7 .8 .9 11 2 2 3 43 5 6 7 859 10 7 10
20 30 40 20 3090
50 60 70 80 50 70 100 200 300 500
1000 1000
900 900
800 800
1.05
}
700 700
600
50000
500 1.3 Operating Limits IEC Clearing
Nominal 60947-2 and Commit Times for X Multipliers of Nominal Pickup. 600
500
X= 1.5 1.5 6 6 7.2 7.2 10 10
30000
400 Curve Commit Clear Commit Clear Commit Clear Commit Clear 400
20000
300 Min CB 4.25 8.04 0.20 0.33 0.14 0.24 0.072 0.137 300
}
C-2 12.7 24.1 0.60 0.94 0.42 0.66 0.21 0.35
C-3 25.5 48.1 1.21 1.84 0.83 1.28 0.43 0.67
200
10000 200
LT Threshold C-4
in Kxln34.0
0.5 to 64.1
1 1.61 2.45 1.11 1.70 0.57 0.89
C-5 51.0 96.2 2.41 3.66 1.67 2.53 0.86 1.32
5000 C-6 67.9 128 3.21 4.87 2.22 3.37 1.15 1.75
100 C-7 84.9 160 4.02 6.08 2.78 4.20 1.43 2.18 100
90 3000 90
80 C-8 101.9 192 4.82 7.29 3.33 5.03 1.72 2.61 80
70 2000 C-9 118.9 224 5.62 8.49 3.89 5.87 2.01 3.03 70
60 C-10 135.9 256 6.43 9.70 4.44 6.70 2.29 3.46 60
TIME IN SECONDS
TIME IN SECONDS
50 50
C-11 152.9 289 7.23 10.9 5.00 7.54 2.58 3.89
1000
40 C-12 169.8 321 8.04 12.1 5.56 8.37 2.87 4.32 40
C-13 203.8 385 9.64 14.5 6.67 10.0 3.44 5.18
30 30
500 C-14 237.8 449 11.2 17.0 7.78 11.7 4.01 6.04
C-15 271.7 513 12.9 19.4 8.89 13.4 4.59 6.90
20 300 C-16 305.7 577 14.5 21.8 10.0 15.0 5.16 7.76
20
200 LT Time
C-17 delay
339.7 641 16.1 24.2 11.1 16.7 5.73 8.61
Maximum CB
3 - 6 - 12 - 25s373.6
C-18 at 6Ir 705 17.7 26.6 12.2 18.4 6.30 9.47
10 100 Max CB 407.6 769 19.3 29.1 13.3 20.0 6.88 10.3
10
9 Algorithm will not commit below 1.5 cycles, clearing time will not be less than 0.088 seconds. 9
8 8
7 Actual Long-Time Pickup is 112% of Nominal Pickup. 7
6
50
6
5 5
30
4 4
C-13
T. SECONDS
20
}
3 3
2
10 ST Threshold 2
C-6
1.5 to 9 times the LT value
5
4 (Ir)
1 3 1
.9 C-3 .9
.8 2 .8
.7 .7
.6 I2t OUT I2t IN Transition to Short-Time Pickup,
DES-095
DES-095
.6
.5 1 Short- Time Delay Band or Instantaneous .5
.4
Determines End of Curve
.4
Minimum CB
0.5
.3
ST Time Delay .3
0.3 0.1 - 0.21 - 0.35s

.2 .2
0.2
0.1
.1 .1
.09 .09
.08 .08
}
.07 0.05 .07
.06 .06
.05 0.03 Inst. Threshold (I) 1.5 to 15 times .05
the LT value (Ir)(in steps of 0.5)
.04 0.02 .04
.03 .03
0.01
.02
0.8 1 1.5 2 2.5 3 4 5 7 9 15 20 30 50 70 100 200 300 500 .02
MULTIPLES OF CURRENT SETTING

.01 .01
.5 .6 .7 .8 .9 1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 8090
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
S800 to S4000A
Low-Voltage Circuit
18 Breakers DES-095
Frames 800-5000A AKR & WavePro EntelliGuard TU Trip Unit for PowerBreak, Pickup Range 19
Frames 800-4000A PowerBreak & 0.5X-1.0X Trip Rating Plug
10000
1000
2000
3000
4000
5000
6000
7000
8000
9000
100
200
300
400
500
600
700
800
900
.5 .6 .7 .8 .9 1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90
1000 1000
900 900
800 800
700 700
600 600
Nominal Clearing and Commit Times for X Multipliers of Nominal Pickup.
500 500
X= 1.5 1.5 6 6 7.2 7.2 10 10
400 Curve 400
Commit Clear Commit Clear Commit Clear Commit Clear
300 Min F 0.67 1.54 0.025 0.085 0.025 0.085 0.025 0.085 300
F-2 2.0 4.40 0.025 0.085 0.025 0.085 0.025 0.085
F-3 3.6 7.98 0.025 0.085 0.025 0.085 0.025 0.085
200 200
F-4 5.6 12.5 0.025 0.085 0.025 0.085 0.025 0.085
F-5 8.1 18.0 0.032 0.100 0.025 0.085 0.025 0.085
F-6 11.2 25.0 0.044 0.13 0.025 0.085 0.025 0.085
100 F-7 15.1 33.8 0.059 0.16 0.028 0.094 0.025 0.085 100
90 90
80 F-8 20.0 44.7 0.078 0.20 0.038 0.114 0.025 0.085 80
70 F-9 26.1 58.4 0.10 0.26 0.049 0.14 0.025 0.085 70
60 F-10 33.8 75.4 0.13 0.32 0.064 0.17 0.025 0.085 60
TIME IN SECONDS
TIME IN SECONDS
50 50
F-11 43.3 96.8 0.17 0.41 0.082 0.21 0.025 0.085
40 F-12 55.3 123 0.22 0.51 0.104 0.26 0.028 0.092 40
F-13 70.2 157 0.27 0.64 0.13 0.33 0.036 0.109
30 30
F-14 88.9 198 0.35 0.81 0.17 0.40 0.045 0.13
F-15 112 251 0.44 1.01 0.21 0.50 0.057 0.16
20 20
F-16 141 316 0.55 1.26 0.27 0.62 0.072 0.19
F-17 178 397 0.69 1.58 0.34 0.78 0.090 0.23
F-18 224 499 0.87 1.98 0.42 0.97 0.113 0.28
10
Max-F 280 626 1.10 2.48 0.53 1.21 0.142 0.35
10
9 Algorithm will not commit below 1.5 cycles, clearing time will not be less than 0.088 seconds. 9
8 Maximum F 8
7 Actual Long-Time Pickup is 112% of Nominal Pickup. 7
6 6
5 5
4 4
3 3
2 2
F-13
1 1
.9 .9
.8 .8
.7
F-5
.7
.6 Transition to Short-Time Pickup,
DES-096
.6
DES-096
.5 Short- Time Delay Band or Instantaneous .5

.4
Determines End of Curve
.4
.3
Minimum F .3
.2 .2
.1 .1
.09 .09
.08 .08
.07 .07
.06 .06
.05 .05
.04 .04
.03 .03
.02 .02
.01 .01
.5 .6 .7 .8 .9 1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 8090
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
Low-Voltage Circuit Breakers DES-096

Frames 800-5000A AKR & WavePro EntelliGuard TU Trip Unit for PowerBreak, Long Time Pickup Range
Frames 800-4000A PowerBreak & PowerBreak II, AKR and WavePro 0.5X-1.0X Trip Rating Plug
PowerBreak II
Circuit Breakers
UL489 and UL1066 Stored Energy
Mechanism Circuit Breakers
20
MULTIPLE OF SENSOR
100
100
.8 .9 1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 .8 .9 1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90
1000 1000
900 900
800 800
700 700
600 Maximum GF Pickup 600
500 based on sensor. 500
400 Sensor Maximum 400

≤ 2000 0.6X
300 300
2500 0.48X
3000 0.4X
200 3200 0.37X 200
4000 0.3X
5000 0.24X
100 100
90 90
80 80
70 70
60 60
TIME IN SECONDS
TIME IN SECONDS
50 50
40 40
30 30
20 20
10 10
9 9
8 8
7 7
6 6
5 5
4 4
3 1 t slope
4
3
SGF slope
2 2
Maximum
1
.9 13 .9
1
.8 12 .8
.7 11 .7
.6 10
DES-098
DES-098
.6
9 16mS additional at minimum possible
.5 .5
GF pick up, (20% sensor)
.4
8
.4
7
TGF delay band additional time may
.3 .3
be calculated via the following formula;
6 Additional t = 21.25 –18x%Sensor
.2 5 Minimum 1000 .2
4 Up to 119% sensor
12t slope 3
2
.1 .1
.09 .09
.08 1 1 .08
.07 0mS additional at 119% sensor .07
.06 .06
.05 .05
.04 .04
.03 .03
.02 .02
.01 .01
.8 .9 1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 8090 .8 .9 1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 8090
100
100
MULTIPLE OF SENSOR

Frames 800-5000A AKR & WavePro EntelliGuard TU Trip Unit for PowerBreak, Pickup Range
Frames 800-4000A PowerBreak & PowerBreak II, AKR and WavePro Minimum 0.2X Sensor
PowerBreak II Maximum up to 0.6x Sensor
Circuit Breakers
Not to exceed 1200A
Mechanism Circuit Breakers 21
100
100
1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90
1000 1000
900 900
800 800
700 Additional clearing time required for very low pickup 700
600 settings under self power 600
500 .2 .3 .4 .5 .6 .7 .8 .9 1 2 3 4 5 6 7 500
400 400
300 16mS additional at minimum possible 300

ST pick up (Minimum Trip Rating Plug X
Minimum Long Time pickup X Minimum
200 Short Time pickup. (28% sensor) 200
Time band additional time may be

calculated via the following formula;
100 Additional t = 21.25 –18x%Sensor 100
90 90
80 1000 80
70 Up to 119% sensor 70
60 60
TIME IN SECONDS
TIME IN SECONDS
50 .1 50
.09
40 .08 40
.07
30 .06 30
0mS additional at 119% sensor
.05
20 .04 20
.03
10 .02 10
9 9
8 8
7 7
6 6
5 .01 5
.2 .3 .4 .5 .6 .7 .8 .9 1 2 3 4 5 6 7
4 4
3 3
2 2
Max.
1 1
.9 .9
.8 .8
Int.
.7 .7
.6
DES-097
DES-097
.6
.5 .5
11
.4
Min. 10 .4
.3 .3
9
.2 8 .2
7
6
5
.1 .1
.09 .09
.08 4 .08
.07
3 .07
.06 10X STPU Maximum .06
Slope Calculation 2
.05 .05
1
.04 .04
.03 .03
.02 .02
Transition to Instantaneous, Transition to Instantaneous,
Override or Application Override or Application
Determines End of Curve Determines End of Curve
.01 .01
1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 8090 1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 8090
100
100

Frames 800-5000A AKR & WavePro EntelliGuard TU Trip Unit Pickup Range
PowerBreak & for PowerBreak, PowerBreak II, 1.5X - 9X up to 4000A Frames
Frames 800-4000A PowerBreak II 1.5X - 7X 5000A AKR and WavePro
AKR & Wavepro Circuit Breakers
Mechanism Circuit Breakers 22
All Voltages: 600 Vac and below
23
LMZ 7 : PROTECTION UNIT
Setting Ranges Setting Points

Over Load (LT) k (xln) 0.5,0.6,0.7,0.8,0.9,1
Short Time Pickup (ST) >> (xlr) 3,4,5,6,8,9
ST Delay (sec.) t >> (sec) Inst, 0.2, 0.3,0.4
Ground Fault (GF) lo (xln) 0.2,0.3,0.4,0.5,0.6,0.7
Earth Fault Delay (sec) t>>+0.2
lr = kxln
Optional Fault Indicator in LMZ7
21
24
Voltmetric Releases
The equipment can be equipped with 2 releases
of types EA (Shunt), UV or UVRD (Delayed UV).
They are reset by the breaker’s main shaft at the
end of the opening operation.
S 800/2500A S 3200/4000A
Inhibited Closing
Closing is prevented by Closing-Prevention
Device FE operating at minimum voltage and is
independent of UV release.
S 800/2500A S 3200/4000A
Auxiliary Contacts
• Between 5 and 8 contacts operate at the
beginning of closing of poles.
• Between 1 and 4 contacts operate at the same
time as the main poles.
S 800/2500A S 3200/4000A
22
25
Contacts and Fault Indicator

• common “overload” and “short-circuit” fault
CD
indication: Possibility of 2 contacts with 95 98
common point (CD) actuated by means of the
release. 96
- contacts with local resetting by means of push- CD
button. 05 08
- momentarily actuated contacts for electrically-
06
operated circuit-breaker (on request).
The fault is cleared by operating the local trip

A
push button.
• breaker with manual control (with local • common mechanical fault indicator for
resetting). “overload” and “short-circuit” (A)
Black : Normal
White (I>) : Fault
H1
K1
3 • Operate of Voltmetric Releases UV,
UVRD, EA
4 K1 1
Contacts with common point with fleeting action.
CD
BPED - C41 actuated by UV or UVRD
- C31 actuated by EA
• Voltage Presence on Voltmetric

Release UV or UVRD
factory fitted.
Possibility of 1 contact with common point (C43),
The fault must be cleared on push-button BPED. directly actuated by coil.
Fault indication does not inhibit reclosing of the
circuit-breaker.
• electrically-operated circuit breaker (with

automatic resetting).
23
26
Interlocking
A - Fixed and Withdrawable Breakers
(1) Interlocking of local control buttons by

padlock
press & hold the “Off” push button, turn the lock-
ing catch at 90°, slide the push button window
covers in and padlock them
- for electrically - operated breaker

1
(2) Interlocking in “tripped” position by
GE ACB / Ronis lock
- press the trip push button (BPDL) fully in to turn 2

the key
(3) interlocking in “tripped” position by padlock
- press the trip push button (BPDL) fully in to pull

3
the padlocking tab
B - Withdrawable Breakers
(4) Padlocking of safety shutters
(5) Interlocking in “Withdrawn”/”Connected”

Position by Padlock
standard on the basic breaker
• place the breaker in the “Withdrawn”/ (6) Interlocking in “Withdrawn” / “Connected”
”Connected” position Position by Padlock
• remove the crank
• push the padlocking tab to the left and then
pull
24
27
Maintenance - Lubrication
1 - Maintenance
The arc chutes and arcing contacts ensure :
• 1500 closing cut-out operations at In*
• 3 closing/cut-out operations at maximum
short-circuit current*
• 10 closing cut-out operations at 10 In*
All other components are designed to last as long
as the breaker’s normal service life (20,000
operations for the electrically-operated or
manual operated breaker).
* In one of these cases : Remove the arc chutes
and change the arcing contacts.
Visual monitoring (every year) :
• cleanliness of the circuit breaker.
• cleanliness of grease (if the apparatus is
exposed to dust)
2 - Revision • replace the arc barriers and the spark arresters C - Disconnection of Secondary
if they are worn by more than 1 mm
Inspection is to be performed every 3000 Wiring
• clean the surfaces of main contacts with fine-
operations or 3 years (we recommend the Clean the fixed and movable contacts with a
grain emery paper and wipe carefully.
intervention of the specialists in the service and cloth slightly dampened with carbon
verification for this revision). • Removable Breakers tetrachloride.
Clean the following parts with a cloth slightly Check for contact pressure.
A - Arc Chute Grease lightly.
• wipe the insulating cover dampened with carbon tetrachloride :
- the cluster contacts
D - Overcurrent and Voltmetric
- the studs for the cradle
B - Poles Grease lightly Release
No maintenance.
• Fixed and Withdrawable Breakers Poles Tightening : In case of failure, replace the release.
- remove dust from isolating parts The set of poles is maintained under pressure by
- check the gap on arcing contacts with the six rams located on each flange of the circuit-
circuit-breaker closed. breaker. Check the tightening torque.
• repeat the adjustment of fixed arcing contacts
if the gap is greater than 1,5 mm.
3 - Lubrication
A - Components to be Lubricated
• all metal/metal friction surfaces must be kept
greased.
• wipe off excess grease.
• grease characteristics : High Speed Grease
475HS mfd. by OKS Industries, Bangalore,
India.
B - Components not to be lubricated
• current-threshold and voltmetric release.
25
28
Checking - Replacement - Adaptation

1A - Adjustment and Checking
Adjustment and checking operations are
normally carried out on equipment before it
leaves the factory. It is, however, necessary to
verify these points during maintenance
operations. A maximum wear limit is specified
for each paragraph in order to facilitate this
procedure. When satisfactory adjustment is no
longer possible, the part concerned must be
replaced.
1
2A - Arc Chute S800 - 2500A 2A - 1
Replacement • release the locking pins (1)
• remove the arc chute by lifting upwards.
• refiting : engage the chamber on the arcing
horns.
• reinstall the locking pins (1)
1
2
3A - Arcing Contacts S800 - 2500A 3A - 1 fixed arcing contact breaker in “open” 3A - 2 moving arcing contact / breaker in “closed”
• replacement maximum wear limit : 1.5 mm position position
• loosen the screw (1) • loosen the screws (2) by about 1.5 mm
• slide the arcing contact forwards • free the locator and pull the arcing contact
• tightening torque : 3 Nm
0.9 0.9
±0.1 ±0.1

3A - 3 gap adjustment breaker in “closed” position 4A - Arc Barrier 4A - 1 Extract the staples (1) with a screwdriver
• move the fixed arcing contact in order to obtain • Replacement • refit by carrying out operations in the reverse
a dimension of 0.9 ± 0.1 between the end arcing order.
contacts. • install new staples.
26
29
Checking - Replacement - Adaptation

1C - Adjustment and Checking
Adjustment and checking operations are
normally carried out on equipment before it
leaves the factory. It is, however, necessary to
verfiy these points during maintenance
operations. A maximum wear limit is specified
for each paragraph in order to facilitate this
procedure. When satisfactory adjustment is no
longer possible, the part concerned must be
replaced.
2C - Arc Chute S3200 - 4000A Replace the Arc Chute

Replacement • unscrew the knurled button
3C - 1 Arcing Contacts S3200 - 4000A 3C - 2 After removing the arc chutes and circuit 3C - 3 Circuit breaker position “closed”
• replacement wear limit : 1.5 mm breaker position “open” : • remove the 2 nuts (2)
• undo the bolts (1) • slide the arcing contacts by pushing towards
• slide the arcing contacts forward the front after opening of the circuit breaker.
0.9
±0.1

3C - 4 Setting the gap for “closed” position circuit

breaker
• adjust the arcing contact to obtain a dimension
0.9 ± 0.1
27
30
2
1
5A - Current Transformer S800 5A - 1 Disconnect the wiring 5A - 2 Extract pin (2) after removing the two rings
(1)
- 2500A
• replacement
2500A
5
5A - 3 Take out the two screws (3) to remove the 5A - 4 Remove the 4 screws (4) (nuts for rating 5A - 5 Remove the transformers
cluster contacts (withdrawable 800 to 2500) 2000), withdraw the pillars (5) with the clamps
Rating 2500A maintain the clamps under (removable 2000A) or connection fittings (fixed
pressure until they are refitted. breaker).
5A - 7 Refit by performing the operation in the

reverse order (do not forget the insulating sleeves
around the studs). The screws (3) and (4) are to
be tightened after fitting the assembly pin (2).
Tightening torque for screws (3) : 4 Nm.
5A - 6 Setting of wire of the transformer of 6A - Pole Tightening

replacement using the preinsulated sleeve • check on tightening
delivered with the current transformer’s - close the breaker. Check the tightening torque
on rams (V) 4 Nm on each flange.
28
31
5B - Current Transformer 5B - 1 Circuit breaker “open” 5B - 2 Remove the 4 bolts and remove the
• Remove the arc chute primary jaw
S3200 - 4000A • Disconnect the wiring
• Replacement
5B - 3 Remove the 4 bolts (2). 5B - 4 Lift the fixed contact assembly to remove 5B - 5 Reassemble in the reverse sequence
the transformer. paying attention to the assembly position of the
primary jaw.
5B - 6 Setting of wire of the transformer of

replacement using the preinsulated sleeve
delivered with the current transformers.
5B - 7 Check the arcing contacts gap
29
32
RMS7 and RMS10, RMS12

1 2
10
12 2
1
7 - 2 Remove the front panel (12), by taking out

7 - RMS7 and RMS10, RMS12 7 - 1 Breaker in “open” position
the four 5 Ø screws (2)
• remove the front cover (10), by taking out the
• Replacement • tilt the operating handle forward to facilitate
four 4Ø screws (1)
removal
4 5
7 - 3 To remove the RMS7 / 9D Unit from its mechanical support, push the lever (4) to the top and pull it. 7 - 4 Disconnect the connector (5).
Replacement : plug in the connector (5) on the
trip unit and filt the unit on its support in the same
way as the dismounting operation.
1
2
12
10
2
1
7 - 5 Attach the front panel (12) with four 5Ø 7 - 6 Refit the front cover (10) with four 4Ø screws
screws (2). Tilt the operating handle forwards to (1).
facilitate installation. Inspection : check electrical operation with the
test set (checking instructions inside the test box).
33
1 2
10
12 2
1
8 EX (Trip Coil) EX RMS 8 - 1 Breaker in “open” position 8 - 2 Remove the front panel (12), by taking out
• remove the front cover (10) by taking out the the four 5Ø screws (2)
• Replacement
four 4Ø screws (1) • tilt the operating handle forward to facilitate
removal
4 4
8 - 3 To remove the RMS7, RMS10, RMS12 Unit from its mechanical support, 8 - 4 Disconnect the connector (5).
push the lever (4) to the top and pull it. Replacement : plug in the connector (5) on the
trip unit and fit the unit on its support in the same
way as the dismounting operation.
14
7
9
8
6
13
8 - 5 Uncouple rod (6) from the crank (7) of trip 8 - 6 Remove the hook-up by taking out the two 8 - 7 Remove the 6Ø attaching nuts (14) from
switch EX, removing ring (8) and pin (9). 6Ø screws (13), using a 10mm wrench. the EX support plate with a 10mm wrench.
34
15 4
15
8 - 8 Remove the support plate from EX by taking 8 - 9 Remove the fixed section of connector (4). 8 - 10 Refit the new EX on the support plate with
out one 5Ø screw (15). one 5Ø screw (15).
2
4
12
8 - 11 Refit the fixed section of the new connector 8 - 12 Refit by carrying out the same operation 8 - 13 Refit the front panel (12) with by four 5Ø
(4) in reverse order. Connect up the connectors. screws (2). Tilt the operating handle to
fascilitate installation.
10
8 - 14 Refit the front cover (10) with four 4Ø

screws (1).
32
35
Reset checking
Overcurrent release RMS S800 - 2500A
A - Breaker with no memory type tripping indication (local-reset circuit-breaker)
9A - Verification of Resetting
9A - 2 Breaker in “open” position, with trip release
and crank (11) against stop (10)
• adjust the link rod (9) to obtain 1 ± 0,5
9A - 1 Resetting 9A - 3 Push trip button BPDL (12) fully in on the

• breaker without memory-type tripping front panel
indication (local-reset circuit-breaker) • adjust the screw (14) so as to latch the release
• loosen the screw by one turn to obtain the
required resetting safety margin.
9A - 5 Check that there is a minimum play of 0,2

mm between the armature (13) and the adjusting
screw (14)
• press trip push button BPDL (12) fully in and
check that there is a minimum play of 0,2 mm
between the spigot (5) on the latch (4) and the
bottom of the recess.
(A) latched.
9A - 4 Operate trip push button BPDL (12) and

check that there is a latching safety margin of
0.5 mm : return of release crank on latching.
33
36
Reset Checking
Overcurrent release RMS S3200 - 4000A
A - Breaker with no memory-type tripping indication (local-reset circuit-breaker)
9B - Verification of Resetting
9B - 1 Circuit breaker “open” position, trip 9B - 2 Check the play by holding the crank (11) 9B - 3 Push down on the local reset and trip push
released, crank (11) pushing on its stop (10) the on its stop (10), the rod (12) on the axis (13), button (14) situated on the panel.
rod (12) at the bottom of the slot on the axis (13), evaluate the distance/clearance by alternately • adjust the screw (15) to achieve a trip.
set the rod (9) to obtain the dimension 1 ± 0.5 displacing the rod. • unscrew one turn to obtain reset clearance.
mm. • a very distinct trigger signal is made on the
moment of tripping.
9B - 4 Circuit breaker position “open” push the local trip and reset button (14) and check a safety 9B - 5 Push fully on the local reset and trip push
linkage clearance of 0.5 mm: trip crank returns on engagement. button (14) and check for a minimum play of 0.2
• Push button at rest, rod on its stop. mm between the pin (5) of the lock (4) and the
• Check for a minimum play of 0.2 mm between the plate (16) and the adjustment screw (15). bottom of the slot (see sketches
9-3 and 9-4).
34
37
B - Breaker equipped with memory-type indication of tripping due to overload and short-circuit (automatic reset circuit-breaker)
Resetting
S800/2500A S3200/4000A
9 - 6 Breaker in “open” position 9 - 7 Checking

• adjust the screw (1) so as to obtain latching of • breaker in “open” position
the release • check that there is a latching safety margin of
• screw in 3/4 of a turn in order to obtain the 1.5 mm :
required resetting safety margin. return of release crank on latching
Note : a very distinc sound can be heard when WEAR LIMIT : failure to latch.
latching occurs. (A) latched (R) reset
C - Breaker with no trip device (Switch) 9 - 8 Breaker in “open” position

• check that there is a minimum play of 0.5 mm
between the actuating part (11) operated on
tripping and the spigot (12) on the latch (13) in
the rest position.
• check that there is a minimum play of 2 mm
between the reset screw (16) and the actuating
part (11)
9 - 9 Tripping with RMS

• check that there is a minimum play of 2mm
between the reset screw (16) and the tripping
breaker in “open” position
• reset adjusting screw (1) fully unscrewed.
9 - 11 Checking
• breaker in “closed” position.
• check that there is a minimum play of 0,5 mm
between the actuating part (6) operated on
tripping and the spigot (5) on the latch (4) in the
reset position.
WEAR LIMIT : 0.1
• connect up the TEST box and test the various
functions in accordance with the instructions 9 - 10 With the release latched, adjust the
given in the test box link rod (7) to obtain a dimension of 1 ± 0,5
• check that the breaker trips normally on each between the actuating part (6) operated on
test. tripping and the spigot (5) on the latch (4) in
the rest position.
35
38
Options for protection units RMS7, RMS10, RMS12
1 2 1
10 - LEAD SEALING THE RMS Fit (2) onto the sealable cover (1). Fit this sub-assembly on the unit.
SETTINGS
Installation - Replacement
4
3
Feed through the lead wire (3). Affix the lead (4).
Set the lead (lead + wire not supplied). End of operation.
39
S-800 - 2500A S3200 - 4000A
11 - Voltage-threshold trip 11 - Disconnect the wiring 11 - 1 Disconnect the wiring
devices
• Replacement
1
2
11 - 2 Remove the ring (1) to un-couple the link 11 - 3 Take out the two screws (2) and remove 11 - 5 Checking
rod the release • tripping with breaker in “open” position
• resetting adjusting screw (item (7) in figure
below) fully loosened
11 - 4 Refit by carrying out the same operations
in reverse order
11 - 6 With the release latched, adjust the link

rod (1) to obtain a dimension of 1 ± 0.5 between
the lever (2) and the spigot (3) on the latch (4) in
the reset position.
• breaker in “closed” position
• hold the striker (6) with a hook (C) in order to
avoid acting against opening when resetting the
release, and free the release latch mechanism.
Free the latch slowly to check that the breaker
trips.
6
11 - 7 Resetting with breaker in the “open”
position
• adjust the screw (7) to position the striker (6)
fully home.
• unscrew by half a turn
• check that there is a safety margin minimum
resetting of 2 mm
WEAR LIMIT : failure to reset
NB : If the breaker is equipped with two voltmetric
releases, check that both releases operate
correctly after adjustment.
37
40
12 - Auxiliary 12 -1 After removal of the protective plate from 12 - 2 Disconnect the wiring
the front panel and protection RMS :
• Replacement
• breaker in the “open” position : access to
contacts (1, 2, 3, 4)
• breaker in the “closed” position : access to
contacts (5, 6, 7, 8)

in reverse order
12 - 3 Loosen the screw (1) and remove the 12 - 4 Remove the contact from its support (2)
contact
38
41
S 800 - 2500A
13 - Electrical Operator - Motor 13 - 1 After removing the front cover 13 - 2 Disconnect the wiring from the terminals
• Replacement
S800 - 2500A S3200 - 4000A S3200 - 4000A
13 - 3 Loosen the 2 screws (1) 13 - 4 Following removal of the cover 13 - 5 Loosen the 2 screws (2)
• remove the motor • disconnect the wire terminals • remove the motor

in reverse order, checking that there is working
play between the pinion and the gear wheel
• reconnect the wiring
39
42
14A - Reset limit switch 14A - 1 After removing the front cover, unscrew 14A - 2 Disconnect the wiring
the nuts 14A - 3 Reconnect the wiring onto the new
S800-2500A • remove the contact contact
• Replacement • refit by carrying out the same operations in
reverse order, checking that the spacers are still
in place on the attachment screws.
14B - 1 Unscrew the nut (6), 10 mm spanner. 14B - 2 Remove the plate support handle
14B - Reset limit switch
S3200-4000A
• Replacement
14B - 3 Unscrew the 2 nuts (7) (8mm spanner)

• remove the contact
• disconnect the wire
7
14B - 4 Reconnect the wires on the new contact

• reassemble in the reverse order, making sure
that the spacers remain in position on the fixation
bolts.
40
43
15A - Resetting spring contact 15A - 1 Lay down the circuit-breaker of the left 15A - 2 Loosen the screw (1) and take out the
panel contact/support assembly (using two 10 mm
S800-2500A wrenches)
• Replacement
Note : Unused parts are to be discarded
15A - 3 Disconnect the wiring and mark the 15A - 4 Reconnect the wiring onto the new
positioning of the wires contact and refit by carrying out the same
operations in reverse order
15B - Resetting Spring Contact 15B - 1 Undo the 3 Ø5 screws (5) and lift out the 15B - 2 Disconnect the wire marking the position
plate support assembly and RMS trip release. of the wires
S3200-4000A
• Replacement
41
44
15B - 5 Reconnect the wire on the new contact

support assembly and assemble in the reverse
3 order
Note : The parts provided which are not used
are to be discarded.
15B - 3 Undo the screws(3) 15B - 4 Take out the contact support assembly
2 3
3
1
16A - Resetting spring contact 16A - 1 Unhook the spring (3) and note its 16A - 2 Remove the screws (1) using two
direction of installation for refittng 10mm wrenches
S800-2500A
• adaptation (1) plate
(2) contact
(3) screws
16A - 3 Swing the link rod (4) forwards to fit the 16A - 4 Fit the contact as described in the
screws (3) and plate (1), 5.5 mm wrench previous section
42
45
3
5
16B - Resetting spring contact 16B - 1 Undo the 3 Ø5 bolts (5) and remove the 16B - 2 Gently incline the handle forwards to
plate support assembly and RMS trip release. allow the installation of the bolt (3)
3200-4000A
• adaptation
(1) plate
(2) contact
(3) screws
16B -5 Reassemble in the reverse order

Note : The parts provided which are not used
are to be discarded.
2 3
16B - 3 Install the contact support assembly (2) 16B - 4 Tighten the assembly bolts, washer, nut
paying attention to the positioning of the (3)
moving plate of the contact
43
46
17A - Closing Prevention 17A - 1 Disconnect the wiring after removing the 17A - 2 Remove the two attachment screws
front cover, the front panel and protection RMS. • refit the new closing prevention device by
Device S800-2500A carrying out the same oepration in reverse order.
• Replacement
17A - 3 Adjustment
• breaker energized
with parts (57, 58 and 59) resting on their stops,
adjust the elbowed lever (60) to obtain a play of
0.6 ± 0.4
• checking :
- check that there is a minimum play of
0.2 mm
17A - 4 Wear limit : 0.1 mm

• in this position, the device allows engagement
of the mechanism.
• with the device de-energized and lever (59)
resting at its stop, check that there is a minimum
play of 0.1 mm between level (58) and the pin
(61)
• the device does not allow engagement in this
position.
17B - Closing Prevention 17B - 1 After removing the front cover, disconnect 17B - 2 Reassemble the new closing prevention
the wire device in the reverse order.
Device S3200-4000A • Remove the closing prevention device
• Replacement
44
47
17B - 3 Setting 17B - 4 Setting

• Circuit Breaker “open” • electrical-supply
(1) set the gap to 0.5mm between the trip lever (1)set the play to 0.5 mm between the pin 2
(1) and the axis (3) by turning the cam (4), tighten and the axis of the crank 5 by adjusting the
up the lock nut. nut 6 of the reset and trip push button,
tighten the lock nut.
(2) set the play to 0.5 mm between the pin 2
and the axis of the crank 7 by tightening or
slackening the latter, tighten the lock nut.
18A - Closing Coil S800-2500A 18A - 1 Disconnect the wiring after removing the 18A - 2 Remove the pin (1)
• Replacement front cover, the front panel and protection RMS.
18A - 3 Take out the four screws (2)

• remove the closing coil
• refit by carrying out the same operations in
reverse order
45
48
18B - Closing Coil S3200-4000A 18B - 1 After removal of the front cover, 18B - 2 Remove the axis pin (1)
disconnect the wire • remove the closing electro magnet
• Replacement
• remove the 4 bolts (2) • reassemble in the reverse order
19A - Insertion Contact S800- 19A - 1 After removing the front cover, disconnect 19A - 2 Loosen the 2 screws (1)
the wiring, Remove the cut-out chambers for • remove the contact
2500A easier access to the terminal. • refit by carrying out the same operations in
(Direct Current) reverse
• Replacement
19B - Insertion Contact S3200- 19B - 1 After removal of the front cover, 19B - 2 Unscrew the 2 bolts (1)
disconnect the wire, lift out the arc chutes to • remove the contact
4000A facilitate access to the terminals. • reassemble in the reverse order
(Direct Current)
• Replacement
46
49
20A - Economy Resistor S800- 20A - 1 After removing the front cover, disconnect 20A - 2 Loosen the 2 screws (1)
the wiring. Remove the cut-out chambers for • remove the contact
2500A easier access to the terminal. • refit by carrying out the same operations in
(Direct Current) reverse order
• Replacement
20B - Economy Resistor S3200- 20B - 1 After removal of the front cover, 20B - 2 Unscrew the 2 bolts (1)
disconnect the wire, lift out the arc chutes to • remove the resistor
4000A facilitate access to the terminals. • reassemble in the reverse order
(Direct Current)
• Replacement
47
50
3 5 6 15 14 2 6 5 4
7 7
5 1 5
8
11
9 10
16
12 12
13
13 18
17
21A - Isolating Shutters S800 - 21A - 1 Identification
2500A
• Installation
7 7
8 11
9 10
21A - 2 Install the padlocking system (14) with 21A - 3 Fit the parts (8), (9), (10) and (11) on the 21A - 4 Secure the right-hand mechanism (4) on
attachment hardware (15) pins (7) the right-hand flange with 2 screws and washers
(5)
13 7
C
11 B
10 12
21A - 5 Engage the upper spigot on the pin (7) in 21A - 6 Engage the lower spigot on the pin (7) 21A - 7 Engage the link rod (B) on the pin for part
the hole (C) into the bracket (13) and secure it with (11)
• slide the pin for part (10) into the fork (A) attachment hardware (12).
48
51
21A - 8 Fit the ring (6) 21A - 9 Carry out the same operation on the left- 21A - 10 Fit the spacers (18) on the guide plates
hand side and then install the shutters (1) with (16) and (17) with attachment
attachment hardware (2). hardware.
21A - 11 Fit the right and left-hand assembly onto

the circuit-breaker.
49
52
7 24 25 17 8 18
9
4
10
5 11
26
2 7
15
18
21B - Isolating Shutters S3200 -
16 14
4000A
• Installation
21
13
22
21B - 1 Identification 21B - 2 Install the padlock mechanism (14) with

the aid of the bolt set (15).
7 7
22
11
10
8
9
21B - 3 Remove the 3 nuts, lock washers and flat

washers. On reassembly do not re-use the flat
washers.
50
53
10/11 4/24
13
B 8/9
25
21B - 4 To engage the rod (B) on the axis of 21B - 5 Fix the right mechanism (4) on the right 21B - 6 With all parts being correctly assembled,
mechanisms (9 right and 8 left) to put rings (6) flask and the mechanism (24) on the left flask with complete by tightening up the nuts and checking
after having positioned the sets (11-4 right and the aid of the 2 bolts and washers (25). the operation.
10-24 left) enters square (13) and top of cradle.
21B - 7 Install the upper screen (1) with the bolt 21B - 8 Check the operation of the shutters and 21B - 9 Install the spacers (18) on the guide plate
set (2) and the lower screen (21) with the bolt set inter-locks. (16) and (17) with the aid of the bolt sets.
(26).
21B - 10 Mount the left and right assembly on

the circuit breaker.
51
54
Fixed or Withdrawable Breaker - Interlocking in "tripped" position

9 10 9
6
7
1 2
4
22 - With Padlock Fitting 22 - 1 With the breaker open, remove the front 22 - 2 Remove the front panel (2) by taking out
cover (1) by taking out the four 4Ø the four 5Ø screws.
• Fitting
screws. Tilt the operating handle forward to facilitate
removal.
4
8 4
22 - 3 Break through the imprint (3) to allow 22 - 4 Remove the guide plate (5) and recover 2 22 - 5 Engage the link rod (6) by raising the
insertion of the padlock tab (4). screws (8). padlock tab (4).
1 2
7
5
9
10
8
22 - 6 Tighten the guide plates (5) and (7) with 22 - 7 Hook up the spring (10). 22 - 8 Refit the front panel (2) with four 5Ø screws,
recovered screws (8) and screws supplied in the and refit the front cover (1) with four 4Ø screws.
bag (9).
52
55
Fixed or withdrawable breaker - Interlocking in "tripped" position

6 A B 12
10
7 9 1
2
23 - With Padlock and GE ACB / RONIS 23 - 1 With the breaker open, remove the front 23 - 2 Remove the front panel (2) by taking out
cover (1) by taking out the four 4Ø screws. the four 5Ø screws.
lock
Tilt the operating handle forward to facilitate
RONIS Lock Type 1104, 1/4 turn left-hand
removal.
opening or PROFALUX lock, type KS 5B 20 G4Y
(not supplied).
11 5
3 8
23 - 3 Break through the imprint (11) to allow 23 - 4 Break through the imprint (3) to allow 23 - 5 Remove the guide plate (5) and recover 2
insertion of the lock (12) in the front panel (2). insertion of the padlock tab (4). screws (8).
4
A
12
12
23 - 6 Fit the GE ACB / RONIS lock or PROFALUX 23 - 7 Fit the corresponding cam (A or B) for the 23 - 8 Fit the padlock tab (4).
lock (12) with collar, with the key imprint facing lock : A = RONIS B = GE ACB or Profalux. Lock the
downwards. nut. Take care to install the cam the right way
round so that the key is removed in locked
position.
53
56
4
7 5
9 10
8
23 - 9 Engage the link rod (6) by raising the 23 - 10 Tighten the guide plates (5) and (7) with 23 - 11 Hook up the spring (10).
padlock tab (4). recovered screws (8) and screws in the bag
supplied (9).
2 1
23 - 12 Refit the front panel (2) with four 5Ø 23 - 13 Refit the front cover (1) with four 4Ø
screws. screws.
54
57

6 12
A B
10
1
7 9 2
24 - With GE ACB / Ronis lock 24 - 1 With the breaker open, remove the front 24 - 2 Remove the front panel (2) by taking out
cover (1) by taking out the four 4Ø screws. the four 5Ø screws.
type 1104 1/4 turn left-hand opening
Tilt the operating handle forward to facilitate
or PROFALUX lock type KS 5B 20 G4Y (not
removal.
supplied)
12
8
11
5
2
24 - 3 Break through the imprint (11) to allow 24 - 4 Remove the guide plate (5) and recover 2 24 - 5 Fit the GE ACB / Ronis lock or PROFALUX
insertion of the lock (12) in the front panel (2). screws (8). lock (12) with collar, with the key imprint facing
downwards.
5 7
A
6
8
12 9
24 - 6 Fit the cam (A or B) for the lock : A = RONIS 24 - 7 Engage the link rod (6). 24 - 8 Tighten the guide plates (5) and (7) with
B = GE ACB or Profalux. Lock the nut. Take care recovered screws (8) and screws in the bag
to install the cam the right way round, so that supplied (9).
the key is removed in the locked position.
55
58
10
1
24 - 9 Hook up the spring (10). 24 - 10 Refit the front panel (2) with four 5Ø 24 - 11 Refit the front cover (1) with four 4Ø
screws. screws.
56
59
12 10
9 6
8 1
2
16
25 - With Single Letter Castell 25 - 1 With breaker open, remove the front cover 25 - 2 Remove the front panel (2) by taking out
(1) by taking out the four 4Ø screws. the four 5Ø screws.
Lock Tilt the operating handle forward to facilitate
removal.
11 5
2 12
25- 3 Break through the imprint (11) to allow 25 - 4 Remove the guide plate (5) and recover 2 25 - 5 Fit the Castell Lock (12) with collar, with
insertion of the lock (12) in the front panel (2). screws (8) the key imprint facing downwards
6 7
9
8
16
12
25 - 7 Engage the link rod (6). 25 - 8 Tighten the guide plates (5) and (7) with
25 - 6 Fit the cam on Lock (12) with nut and recovered screws (8) and screws in the bag
washer. Take care to install the cam right way supplied (9).
round, so that the key is removed in the locked
position.
57
60
10
1
25 - 9 Hook up the spring (10). 25 - 10 Refit the front panel (2) with four 5Ø 25 - 11 Refit the front cover (1) with four 4Ø
screws. screws.
58
61

CASTELL LOCK KEY
GE ACB / Ronis Lock
CASTELL LOCK(12)
SPRING (10)
LINK ROD (6)

PUSH BUTTON BASE
SPACER (11)
SELF TAPPING SCREWS(9)
SUPPORT (4)
SCREWS (13) M6 NUT (15)
M6 STAR WASHER (15)
26 - CASTELL LOCK 2 LETTER or CASTELL LOCK 1 LETTER + GE ACB / RONIS LOCK
11
2 2
26 - 3 Break through the imprint (11) to allow

26 - 1 With breaker open, remove the front cover 26 - 2 Remove the front panel (2) by taking out insertion of GE ACB / Ronis lock in the front panel
(1) by taking out the four 4Ø screws. the four 5Ø screws. (2).
Place the drilling template

SGS 6100096 as shown &
drill hole Ø37 ± 0.2 (Remove
the template after comple-
ting the drilling operation).
26 - 3 Machine the front panel (2) in accordance with this drawing for insertion of castell lock 2 letter or castell lock 1 letter (37mm dia).
59
62
11
17
16 16
12 12 12 13
26 - 4 Fit the cam (16) on the lock (12) Take care 26 - 5 Engage the spacer (17) on the lock (12) 26 - 6 Position the screws (13) on the lock (12)
to install the right way round: so that the key is above the cam (16) and spacers(11)
removed in the locked position
18 12
19
15
8
15
19
5
26 - 7 Fit the lock (12), assembled as described 26 - 8 Attach the lock with the contact washers 26 - 9 Remove the guide plate (5) and recover 2
above, on the support (18) (19) and nuts (15) using a 10 mm wrench screws (8).
8
9
26 - 11 Install the support / lock assembly along

26 - 10 Engage the link rod (6) with the recovered screws (8) and the screws
supplied in the bag (9), making sure that the cam
(16) is positioned under the link rod (6) and behind
the spigot
60
63
10
26 - 12 Hook up the spring (10) 26 - 13 Refit the front panel (2) with four 5Ø 26 - 14 Refit the front cover (1) with four 4Ø
screws. screws. (front facia with double letter or single
letter (37mm dia) castell lock )
26 - 15 to fix the GE ACB / Ronis lock follow the 26 - 16 front facia with single letter castell lock
steps decribed in 24-3 to 24-6. (37mm dia) and GE ACB / Ronis lock. This single
letter castell lock (37 mm dia) is different from
the stand alone single figure castell lock which
is fixed in the position of GE ACB / Ronis lock.
61
64
Withdrawable breaker - Interlocking in "Withdrawn" / "Connected" position

32
5
12
20
13
14
30 3
27 - With GE ACB / RONIS lock 27 - 1 The lock is attached onto the front box (20) 27 - 2 Remove the sleeve (5) by removing the
on the breaker's cradle. 3Ø screw
type 1104 1/4 turn right-hand opening
or PROFALUX lock, type KS 5B 20 D4Y (not
supplied).
20 12
27- 3 Remove the front box mould (20) from the 27 - 4 Break through the imprint to fit the 27 - 5 Position the lock (12) and collar with
breaker's cradle by taking out the two 5Ø screws. lock the corresponding nut: GE ACB / RONIS lock
with nut (3) / PROFALUX with nut (30). The
key imprint must be facing downwards.
13
5 20
27 - 6 Fit the corresponding cam for the lock

chosen and secure it by locking the nut 27 - 7 Refit the front box mould (20) on the cradle 27 - 8 Cradle with 2 locks, GE ACB / Ronis Lock
for GE ACB / RONIS lock : cam (13) and nut (3) with the horizontal captive key. Stick on the label and Padlock
for PROFALUX lock : cam (14) and nut (30) (32) as shown above. Refit the sleeve (5).
Note: The maximum number of interlocking
Take care to install the cam the right way round devices that can be installed on a cradle is one
so that the key is removed in the locked position. ‘’connected’’ / ‘’withdrawn’’ position GE ACB /
Ronis lock and one ‘’withdrawn’’ / ‘’connected’’
position Padlock.
62
65
28A - Fault Signalling Contact 28A - 2 Packets of 2 contacts 28A - 3 Location on the equipment. Rest the
breaker on the left-hand flange and lock
S800-2500A underneath, at the cross-member, zone A.
• Replacement
28A - 1 Bag containing 1 contact
2
1
28A - 4 Loosen the two screws (1) 5Ø x 16, with a 28A - 5 Swing the support/contact assembly 28A - 6 Disconnect the wiring and mark the
8 mm wrench. (1 or 2) towards you (2). locations of the wires :
- 1st contact : 95 - 96 - 98
- 2nd contact : 05 - 06 - 08
Discard the support-contact assembly, screws.
28A - 7 Place the new support in position and 28A - 8 Position the support/contact 28A - 9 Check the position of the crank (3) with
reconnect the wiring on the contact. assembly and secure it with the attach- respect to the armature for the contact or contacts.
Taking care to comply with the markings. ment hardware supplied : two screws 5x16, Check for correct operation with the breaker
open and the fault contact actuated.
two 5 Ø DE washers, and two 5 Ø nuts, using
NOTE : Unused parts and wires are to be
an 8 mm wrench. discarded.
63
66
28B - Fault signalling contact 28B - 2 Bag containing 2 contacts 28B - 3 Unscrew the 3 5Ø screws (5) and lift out
the plate support assembly and RMS trip release.
S3200-4000A
• Replacement
28B - 1 Bag containing 1 contact
14
1
28B - 4 Uncouple the arm (6) of the crank (7) of the 28B - 5 Undo the fixation nuts 6Ø (14), 10 mm 28B - 6 Undo the 2 nuts (1), 8mm spanner.
EX trip release by removing the clips (8). spanner, of the EX plate support.
28B - 7 Unscrew the plate and slide to the left 28B - 8 Swing the support assembly and contact 28B - 9 Disconnect the wire whilst marking the
(facing the circuit breaker). towards yourself (2). position of the wires.
- 1st contact : 95 - 96 -98
- 2nd contact : 05 - 06 - 08
Throw away the contact support assembly.
64
67
28B - 10 Present the new support and reconnect 28B - 11 Position the contact support assembly 28B - 12 Check the position of the crank (3)
the wire to the contact. and fix with the nut and bolt set provided (two relative to the contacts plate. Check the operation
Pay attention to the marking. 5Øx16 bolts + two 5Ø washers + two 5Ø nuts), 8 with the circuit breaker "open" and fault contact
mm spanner. activated.
Note : The parts and wires not used should be
discarded.
65
68
69
29 - 10 Fixed section 29 - 11 Secure the fixed block onto the cradle, 29 - 12 Connect up the Wiring
NOTE : If the craddle is fitted with a spacer, attach to the right or left-hand side, according to the
the cut-off block onto that spacer. movable section, using the attachment hardware
supplied (zone B of the craddle flange).
29 - 13 Adaptation third block 29 - 14 Secure the movable block to the right- 29 - 15 Connect the Wiring
• Movable section hand or left-hand flange of the circuit-breaker
using the attachment hardware supplied (zone C
of the flange).
29- 16 Fixed section 29 -17 Removing the attaching plate used during 29 - 18 Remove the cover to connect up the
Attention : The 3rd block is never factory-installed transportation and secure the 3rd block (zone C wiring, Refit the cover.
on the fixed section. of the right or left-hand flange of the cradle) NOTE : Customer connection by clips 6.35 x 0.8.
NOTE : If the 2nd block is fitted with a spacer, the according to the movable section of the circuit-
3rd block must imperatively be fitted with the breaker, using the attachment hardware supplied.
spacer supplied.
67
70
Withdrawable breaker - Earth connector 25 KA 0.5 S

2 2
13 12
4 4
4
3
1
1 3
5 10 11 6 15 7
30 - Fitting 30 - 1 Contents of bag 30 - 2 Movable section (2)
S800 - 2500A
1
1
3
2
4
2
30 - 3 Fit the screw (1) 6 Ø x 16, in the hole in the 30 - 4 Place the connector (2) in position on the 30 - 5 Fit the three 6 Ø contact washers (3) and
movable connector (2). right-hand flange and insert the threaded studs the three 6 Ø nuts (4). Lock the assembly with a 10
and screw (1) in the corresponding holes. mm wrench.
S3200 - 4000A
68
71
5 13 12 15
15
9
10 11 6 7 7-9
6
30 - 6 Fixed section (14) 30 - 7 Take the small columns (5) and assemble 30 - 8 Fit the two 8 Ø plain washers (7) and the
them as shown above with renforcement piece two 8Ø nuts (9).
(6) and the connecting component (15) on the Lock the assembly with a 13 mm wrench.
side with the longest thread.
B
12
10 - 11
30 - 9 Place the assembly in position fitted in 30 - 10 With the two studs fitted in the 30 - 11 Position the label (12) in between the
the craddle to the bottom right-hand side of zone corresponding holes, fit the two 8 Ø DE washers two "CUSTOMER EARTH" connecting screws as
B at the back. (10) and the two 8Ø nuts (11). Lock them with desired, as shown above.
a 13 mm wrench.
NOTE : The two bigger columns (13) supplied

in the bag are to be used in place of the
two smaller columns (5) for Spectronic circuit-
breakers 3200 and 4000A.
Discard the unused parts.
69
72
S800 - 2500A S3200 - 4000A

31 - Signalling contacts on cradle 31 - 1 Attach the assembly onto the two studs
provided on the cradle, with two washers and
• Adaptation nuts.Connect up the wiring. A grommet is provided
for the wiring feed-through.
31 - 2 Indicating contacts on cradle 31 - 3 After disconnecting the wiring, remove the 31 - 4 Remove the rings (1)
• Replacement assembly with the support in order to facilitate
replacement of the faulty contact.
31 - 5 Extract the mounting pins (2)

· Remove the contact
70
73
32 - 2 Connect up the wiring, a grommet

S800 - 2500A is provided for the
32 - Coupled Contact With plug- 32 - 1 Screw the support/contact assembly onto

the craddle.
in Control
• Adaptation
S3200 - 4000A
33 - Coupled Contact With plug- 33 - 1 Screw the support/contact assembly onto 33 - 2 Connect up the wiring, a grommet
the craddle. is provided for the wiring feed-through.
in Control
• Adaptation
71
74
Replacement Parts
Description Number According to Pole Rating
S 800 1000 1250 1600 2000 2500
Fixed arcing contacts 1 1 1 1 1 1
Mobile arcing contacts 3 3 3 3 4 5
Arc barriers 2 2 2 2 2 2
Arc barrier attachment 4 4 4 4 4 4
Arc chute 500V 1 1 1 1 1 1
690V 1 1 1 1 1 1
Tripcoil for release RMS 1 1 1 1 1 1
Number According to Pole Rating
S 3200 4000
Fixed arcing contacts 4 6
Mobile arcing contacts 4 6
Arc chute 1 1
Tripcoil for release RMS 1 1
Number Per Breaker
Rating RMS7 800 1000 1250 1600 2000 2500 3200 4000
In 400A 1
In 600A 1
In 800A 1
In 800A 1
In 1000A 1
In 1250A 1
In 800A 1
In 1200A 1
In 1600A 1
In 1200A 1
In 2000A 1
In 1600A 1
In 2500A 1
In 1600A 1
In 3200A 1
In 2500A 1
In 4000A 1
Description Number Per Breaker (max)

RMS7 1
Release RMS7 EX RMS 1 EX is built in
Options RMS7 1
RMS9D 2000 3P 1 To see
Release RMS10/RMS12 RMS9D 2000 4P 1 notes
RMS9D 3200 3P 1 RMS10/RMS12
EX is built in
RMS9D 3200 4P 1
RMS9D 4000 3P 1
RMS9D 4000 4P 1
Voltmetric Releases
EA 50 Hz 110V 2
220V 2
415V 2
EA DC 24V 2
110V 2
220V 2
UV 50Hz 220V 2
415V 2
UV DC 24V 2
110V 2
UVRD 50Hz 220V 2
250 ms
75
Description Number Per Breaker (max)
Auxiliary contacts 1NO + 1NC 8

Resetting motor for electrical operation S800-2500 S3200-4000
50Hz 110V 1 1
220V 1 1
DC 24V 1 1
110V 1 1
Closing coil for electrical operation S800-2500 S3200-4000
50Hz 110V 1 1
220V 1 1
DC 24V 1 1
110V 1 1
Economy resistor for DC closing coil
24V R 11 1 1
110V R 330 1 1
Insertion contact of 1 1
economy resistor for closing coil
Closing prevention device S800-2500 S3200-4000
50Hz 110V 1 1
220V 1 1
1 1
73
76
Schematic Diagram
RMS 7 : protection and monitoring unit
Diagram showing de-energised circuits, open circuit breaker, connected, reset, handles not inserted.
Legend
Overcurrent releases Operation with energy storage

BA Overload and short-circuit fault contact M Motor
K1 Fault signalling relay FCA Resetting limit switch
R1 Booster voltage for 220V Manual setting
S1 Fault cancelling push-button CA 1-8 Auxiliary contacts
GF Ground fault indicator lamp EE Closing coil
ST-I Instantaneous or short circuit EA Shunt Trip
tripping indicator lamp S2 Remote tripping control
LT Long time trip (overload) tripping indicator lamp S5 Remote closing control
Voltmetric releases S3 Remote closing and tripping control
C41 Trip contact UVR-UVRD changeover switch
C43 Undervoltage contact UVR-UVRD C22 Reset contact of the spring
C31 Trip contact EA C20 Contact coupled with local reset tripping push-button
Ra-R6 Booster resistor for direct current voltages FE Closing prevention device
S1 Optional disconnecting switch UVR-UVRD Withdrawable
(break out of service) C51.52 Contacts ‘connected’ position
C61.62 Contacts ‘withdrawn’ position
C71 Pre-trip contact coupled with insertion control
74
77
Schematic Diagram
End user connections
Withdrawable Circuit Breaker

Connection by terminals 6.3 x 0.8
For electrical operation of EA, BA1, BA2, UVR, UVRD, RMS7, LMZ7
use the allocated numbers.
Other accessories : numbers are increasing in the direction
shown (use reserved terminals if they are available).
LT Disconnects
75
78
Schematic Diagram
RMS10, RMS12 : protection and monitoring unit
Diagram showing de-energised circuits, open circuit breaker, connected, reset, crank not inserted.
RMS10,RMS12
Legend
Ammetric Stored Energy Control
BA Overload and short-circuit fault contact M Motor
K1 Fault signalling relay FCA Resetting limit switch
S1 Fault cancelling push-button Manual reset
GF Ground fault display AS 1-8 Auxiliary switches
ST-I Instanatneous or short-circuit tripping indicator lamp Ra Economy resistor for selected voltages in direct
LT Long time (overload) tripping display current
Voltmetric Releases EE Closing coil
C41 Trip contact UVR-UVRD EA Shunt Trip
C43 Undervoltage contact UVR-UVRD S2 Remote trip push-button
C31 Trip contact EA S5 Remote closing push-button
RQ-R6 Economy resistor for direct current voltages S3 Remote closing and tripping changeover switch
S4 Optional disconnecting switch UVR-UVRD C22 Spring reset contact
(circuit breaker disconnected) C20 Contact coupled with local resetting push-button
Withdrawable FE Closing prevention device
C51.52 “Connected” position contact
C61.62 “Withdrawn” position contact
C71 Pre-tripping contact associated with plug-in control
device
76
79
Schematic Diagram
End user connections
Withdrawable circuit breaker

Connection by terminals 6.3 x 0.8
For electrical operation of EA, BA1, BA2, UVR, UVRD, RMS9D use the allocated numbers.
Other accessories : numbers are increasing in the direction shown (use reserved terminals if
they are available).
77
80
Ground fault Pickup setting to be done on 1250A Spectronic ACB

GF Fault Threshold value of current corresponding
GF Pickup to be set
to the steps in adjoining table
Amps xX(steps in display of release)
325 0.2
337.5 0.21
350 0.22
362.5 0.23
375 0.23
387.5 0.24
400 0.25
412.5 0.26
425 0.26
437.5 0.27
450 0.28
462.5 0.29
475 0.29
487.5 0.3
500 0.31
512.5 0.32
525 0.33
537.5 0.33
550 0.34
562.5 0.35
575 0.36
587.5 0.36
600 0.37
612.5 0.38
625 0.39
637.5 0.4
650 0.4
662.5 0.41
675 0.42
687.5 0.43
700 0.44
712.5 0.44
725 0.45
737.5 0.46
750 0.47
762.5 0.48
775 0.48
787.5 0.49
800 0.5
812.5 0.51
825 0.51
837.5 0.52
850 0.53
862.5 0.54
875 0.55
887.5 0.55
900 0.56
912.5 0.57
925 0.58
937.5 0.58
950 0.59
962.5 0.6
81

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Spectronic Air Circuit Breaker

RMS 7: Protection Unit

RMS10, RMS12 RMS7 S800 - 2500 / S3200 - 4000

MAINTENANCE - LUBRICATION .................................................................................................................................................................................................. 25

CHECKING - REPLACEMENT - ADAPTATION

Fault Signalling Contact

REPLACEMENTS PARTS ................................................................................................................................................................................................................... 72 - 73

SCHEMATIC / WIRING DIAGRAMS ............................................................................................................................................................................................. 74 - 77

Receipt of equipment S800-2500 / S3200-4000

Withdrawable* breaker without Withdrawable* breaker with cradle

Identification S800-2500 and S3200-4000

16 - arc chute 19 - auxiliary contactors 20 - closing prevention device

26 - safety shutters 33 - interlocking in “Withdrawn” / “Connceted”

37 - rating error prevention plug / device

Panel cut-out for gasket fittings Legend

S 800-1000 3 399 98 101.5 77.5 217.5 87 46.5 22.5

R.H.T. S800-1600 S2000 S2500

Panel cut-out for gasket fitting Rear horizontal terminal

H1 = minimum clearance above the arc chutes

Hole details of earthing for 800A - 2500A

Earthing Position for S3200-S4000

Rear terminal mould cavity dimension S800-S2000

Commissioning - Operation S800-2500 / S3200-4000

Circuit breaker position • “TEST” • “WITHDRAWN”

• “EXTRACTED MAINTENANCE Position-indicating contacts

Each protected pole of the circuit-breaker is

RMS 7: Protection Unit

Distinct Fault Signalling (LT, ST, I, GF)

Setting and operating current values

Total cut-out time at ST : selected time delay + 90 ms

3 Phase 3 Wire System

Distinct fault signalling option

RMS7 Time - Current Characteristics

MULTIPLES OF NOMINAL CURRENT In (CT CURRENT)

AIR CIRCUIT BREAKERS : S800 to 4000A

RMS10, RMS12 : Protection & Measurement Unit

Additional Programmable Functions

Keyboard Each function can be time delayed

RMS10, RMS12 Time - Current Characteristics

MULTIPLE OF LONG-TIME PICKUP

0.3 0.1 - 0.21 - 0.35s

MULTIPLES OF CURRENT SETTING

MULTIPLE OF LONG-TIME PICKUP

.5 Short- Time Delay Band or Instantaneous .5

MULTIPLE OF LONG-TIME PICKUP

Low-Voltage Circuit Breakers DES-096

400 Sensor Maximum 400

Low-Voltage Circuit Breakers DES-098

MULTIPLE OF LONG-TIME PICKUP

300 16mS additional at minimum possible 300

Time band additional time may be

MULTIPLE OF LONG-TIME PICKUP

Low-Voltage Circuit Breakers DES-097

LMZ 7 : PROTECTION UNIT

Setting Ranges Setting Points

Contacts and Fault Indicator

The fault is cleared by operating the local trip

• Voltage Presence on Voltmetric

• electrically-operated circuit breaker (with

(1) Interlocking of local control buttons by

- for electrically - operated breaker

- press the trip push button (BPDL) fully in to turn 2