Federal Electric Presentation

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Your Life

Insurance
CONTENTS

 COMPANY
 HISTORY
 INITIALS
 CERTIFICATES
 REFERENCES
 TYPE TEST LABORATORY
 ROUTINE TESTS
 PRODUCTS

Federal Electric Sakarya Factory


COMPANY

• Established in 1990
• 25.000m² closed production area
• Producing more than 4.000 kind of products and 35.000 different parts
• Exporting %45 of total production to more than 50 countries
• More than 400 employees
HISTORY

• 2005 – Federal Group has invested in sockets, electronic ballasts,


automotive and ornamental plants sector
• 2004 – Federal Electric Egypt" factory started production in Egypt
• 1999 – Federal Electric established a new 25.000 sqm factory
• 1999 – International Low Voltage Type Test Laboratory was established
• 1998 – Marble factory investment was completed
• 1996 – FEDERAL ERP software was launched
• 1996 – Unigraphics 3D solid modeling has begun to be used in the product
design and mold manufacturing
• 1994 – Distribution in the International market was launched
• 1992 – Mass production have begun
• 1990 – The first domestic design compact type circuit breaker was
produced
• 1990 – Federal Electric Investment Trading Inc. was established
HISTORY

• 2018 – Government approved and supported R & D Center was


established
• 2017 – Federal Academy was established for entry-level
youngsters
• 2016 – 4000 types of products have been reached in Low Voltage
range
• 2015 – Distribution network was reached to 50 countries
• 2014 – Istanbul foreign trade office was established
• 2011 – We have reached 3250 types of products in our L.V range
• 2010 – Natural Gas Meter Type Test Laboratory was established
• 2008 – Mass production of G4 type Natural Gas Meter has begun
after being designed in the company
• 2008 – Accepted as a ‘Recognized Brand’ world-wide
• 2007 – 1100 people were employed throughout the group
• 2006 – Low voltage product line have been completed by the
Federal R&D team
INITIALS

 Federal Electric is one of the first manufacturers receiving the title of


World Renowned Brand in the Low Voltage Electrical Equipment sector.
 Federal Electric is one of the a few companies who are producing almost
all of the low voltage switchgear materials.
 Federal Electric is among the first 70 organizations to receive ISO 9001
certificate
 Federal Electric is one of the first companies to establish Federal
Academy in order to provide experience to new graduates in a very
short time.
INITIALS

 Federal Electric recieved the quality award in Belgium for having the best
ISO9000 practices
 Federal Electric is the first company to open first Mold Vocational College
in the neighbourhood.
 Federal Electric is one of the first companies to use UNI Graphic 3D
design program in the Low Voltage Electrical Equipment sector.
CERTIFICATES

Federal obtained its Trademark


Registration Certificate in 1992

Federal was considered as ‘World


Renowned Brand’ in 2008

Federal Electric has;


65 trademark registration certificate,
110 design registration certificate,
In 35 countries
CERTIFICATES

 Federal has obtained ISO 9001


certificate from German
Institute for Quality Assurance
TUV in 1999
 Federal has obtained ISO 9001
certificate from American
Institute of Quality Assurance
AQA in 2001
 Federal has obtained ISO
9001:2000 certificate from
Turkish Standart Institute in
2003
CERTIFICATES

Asta Certificates Gost Certificates ISO14001:2004


CERTIFICATES

Federal Electric products have


type test reports from world
recognized laboratories which
belongs to ILAC
CERTIFICATES

IPH Type Test IHP Type Test KERI Type Test


Certificate Certificate Certificate
REFERENCES

Federal Electric is approved vendor of electricity companies in more than


30 countries
REFERENCES
Some Countries in which Federal products are approved by electricity companies

• Bangladesh • Libya • Saudi Arabia


• Bulgaria • Malaysia • Slovenia
• Cyprus • Nepal • Sri Lanka
• Egypt • Oman • Tunisia
• Ethiopia • Pakistan • Ukraine
• Georgia • Palestine • United Arab Emirates
• Indonesia • Portugal • Uruguay
• Kosovo • Qatar • Vietnam
REFERENCES

Federal Electric Exports %45 of total production to more than 50 countries


TYPE TEST LABORATORY

Federal Electric established Type Test Laboratory in their own facilities in 1999
TYPE TEST LABORATORY

Federal Electric is the pioneer company to


establish Type Test Laboratory in the Low
Voltage Electrical Sector

%100 of products are tested on monthly


basis in Federal Type Test Laboratory

Federal Type Test Laboratory contributes


to expedite new product development
process
TYPE TEST LABORATORY

Below tests can be performed in Federal Electric Type Test Laboratory

• Short circuit tests up to 70kA


• Temprature rise tests
• Dielectric properties
• Operational performance tests
• Overload performance tests
• Mechanical and electrical properties of
terminals
• Glow wire tests
• Tripping Characteristic
TYPE TEST LABORATORY

Below tests can be performed in Federal Electric Type Test Laboratory

• Verification of effectiveness of
indication of the main contact position
• Clearances and creepage distances
• Climatic tests
• Mechanical and electrical endurance
• Overcurrent discrimination
• Mechanical strenght
• Accuracy tests
ROUTINE TESTS

%100 of the products are tested at every stage of production

Some of Rouitine tests which are


performed during mass production

• Mechanical life test


• Resistance test
• Thermal-Magnetic test
• Dielectric test
PRODUCTS

Almost all of Low Voltage Switchgear and its equipments are


manufactured by Federal Electric.
PRODUCTS

Molded Case Circuit Breakers

• Equipped with limitor mechanism which limits the current during the short
circuit.
• Can be calibrated up to 55°C degree
• Accesories variety; Auxilary contacts, shunt trip releases, undervoltage
releases, trip contacts can be easily mounted in Breakers.
• Earth Leakage protection system can be set for up to 1600A Breakers by
mounting Earth Leakage Protection Relay, Toroidal Transformer and Shunt
Trip relay
PRODUCTS

Molded Case Circuit Breakers

Thermal-Magnetic Circuit Breakers

• Single-phase: 16A – 225A


• Three-phase: 16A - 800A
• Four-phase: 16A - 800A

Short circuit breaking capacity

• Single-phase: 35kA – 65kA at 220/240V


• Three-phase and four-phase: 15kA - 70kA at 380/415V
PRODUCTS

Molded Case Circuit Breakers

Electronic Circuit Breakers

• Three-phase: 300A-2500A
• Four-phase: 300A-1250A

Short circuit breaking capacity

• Single-phase & four-phase: 50kA – 70kA at 380/415V


PRODUCTS

Molded Case Circuit Breakers


Thermal-Magnetic Circuit Breakers
Circuit Breakers equiped with Bi-Metal release(thermal)

In the situation of I ≤ In, circuit breaker is in the ‘ON’ position. In the situation
of I > In, circuit breaker is in the ‘TRIP’ position
PRODUCTS

Molded Case Circuit Breakers


Thermal-Magnetic Circuit Breakers
Circuit breakers equiped with Bi-Metal release(thermal)

• Current Setting Range (0.7 - 1)In. It


offers a wide setting range
• Although 2,500 electrical operation
conditions have been established in
the IEC Standards , we have reached
more than 5,000 operations.
PRODUCTS

Molded Case Circuit Breakers


Thermal-Magnetic Circuit Breakers
Circuit Breakers equiped with magnetic release

In the situation of I ≤ In, circuit breaker


is in the ‘ON’ position. In the situation of
I > In, circuit breaker is in the ‘TRIP’
position
PRODUCTS

Molded Case Circuit Breakers


Electronic Circuit Breakers
In addition to other electronic circuit
breakers, Federal electronic circuit
breakers are equipped with electronic
protection units equipped with magnetic
actuators that control the magnetic field
of each phase in order to protect the
circuit.

Thus, in the event of a short circuit or


fault, the magnetic releases interrupt the
current without damaging the electronic
system
PRODUCTS

Molded Case Circuit Breakers


Electronic Circuit Breakers

• Wide current setting range, (0.4-1)In


thermal current setting range,
(2-10)In magnetic current setting
range
• Selectivity
• Not affected by the ambient
temperature
PRODUCTS

Earth Leakage Protection Relays & Toroidal Transformers

• Fault current can be adjusted • Product size is from 60mm up to


between 0,03A and 30A 210mm
• Opening time can be adjusted
between 0,05 sec to 3 sec
• Mounted to DIN rail easily
• 110V, 220V-240V input supply
voltage
PRODUCTS

Earth Leakage Circuit Breaker

• Produced from 16A to 250A with two different frame


• Residual current time delay adjustment: 50ms-300ms
• Residual current theresold adjustment: 30mA-500 mA
• Toroidal Transformer, Earth Leakage Protection Relay and Shunt Trip
Relay are available in the breaker.
• Can be installed by connecting only the input and output terminals without
any accessory installation from the outside.
PRODUCTS

Air Type Circuit Breakers

• Produced from 630A to 6300A


• Short circuit breaking capacity: 70 kA – 120kA at 415V
• 3 & 4 poles
• Fixed and Drawout Type
• Wide accesories range.
PRODUCTS

Automatic Transfer Switches

• Federal ATS system is a perpect solution for the enterprises


• Easy use thanks to compact design.
• Available to use with MCCB from 16A to 1600A and MCB from 0,5A to
125A
• Transfer duration can be adjusted between 5-90 sec.
• Energy values can be monitored over 4 digit led screen on control unit
• Can be operated Auto-Test-Manuel positions
• Genset and Network ON-OFF trip position can be monitored placing signal
lamp out of panel
PRODUCTS

Miniature Circuit Breakers

• Produced from 0,5A to 125A with 4.5, 6 and 10 kA breaking capacity.


• B,C,D options are available for protection characterictic
• DC option is available
• Terminal cable connection is secured in case of accidental touch
• Protection degree is IP20
• More than 20.000 cycle of mechanical life and more than 10.000 of cycle
electrical life
PRODUCTS

Residual Current Circuit Breakers

• Produced from 25A to 125A with 30 and 300mA nominal residual current
• 2 and 4 pole option are available
• Rated conditional short circuit current 10.000A
• Rated Voltage is 230/400
• Protection degree is IP20
PRODUCTS

Surge Protective Devices

• Type 1, Type 2, Type 3, Type 1+2 are available


• 275V, 300V, 440V AC operating voltage, 500V, 800V, 1000V DC operation
voltage
• DC type is available
• Available to use in solar systems
PRODUCTS

Motor Protection Switches

• AC3 utilization category


• From 0,6A to 32A
• 100.000 operation of mechanical durability
• Rated insulation voltage of 690V
• Accesory variety; Auxilary switch, under voltage relay, opening relay,
storage box, storage box with emergency stop button
PRODUCTS

Thermal Overload Relays

• From 0,1A to 630A


• Mounting Base Accesory is available
• Rated Insulation Voltage of 690V
• 1NO + 1NC auxilary contact is available
PRODUCTS

Contactors

• From 3A to 750A at AC3 utilization class.


• AC1-AC3-AC4-AC5a-AC6b Utilization classes
• 1NO or 1NC auxiliary contact is available up to 38A, 1NO and 1NC
auxiliary contact are available between 40-95A as standart
• Auxilary contact blocks can be easily mounted on top and side of contactor
• Coil and auxiliary contact blocks can be easily mounted and demounted
with primary and auxiliary contacts.
PRODUCTS

High Current Contactors

• From 300A to 2500A at AC1 utilization category


• Can be produced 1,2,3,4 pole
• From 24V to 415V coil voltage at AC and DC
• 50000 operation of mechanical durability
• 2NO + 2NC auxilary contact is available up to 1600A contactor, 4NO +
4NC auxilary contact is available in 2000A and 2500A contactor
PRODUCTS

Power Capacitors

• MKP technology, clydirical type


• From 0,55kVAr to 50kVAr
• 230, 400, 415, 440, 480, 525V rated voltage
• Single-phase and three-phase
• 100.000 hours of lifetime
• Equal or less than 0.5 W/kVAr power loss
• Horizontal and Vertical mounting position
PRODUCTS

Harmonic Filters

• Production with single-phase and three-phase


• Single-phase harmonic filters from 0,5 to 10kVAr, three-phase harmonic
filters from 1 to 100kVAr
• According to filter power terminal clamp or busbar connection in output
• Heat protection with thermo contact
• Copper or aliminium winding
• IP00 protection degree
• F class isolation
PRODUCTS

Shunt Reactors

• Production with single-phase and three-phase


• Single-phase harmonic filters from 0,1 to 10kVAr, three-phase harmonic
filters from 0,5 to 100kVAr
• According to filter power terminal clamp or busbar connection in output
• Heat protection with thermo contact
• Can be manufactured according to requested resonance frequence
• Copper or aluminum winding
• IP00 protection degree
• F class isolation
PRODUCTS

Current Transformers

• Produced from 30A to 4000A at rated power from 2,5 VA to 40VA


• 0.2S, 0.2, 0.5S, 0.5 and more class options
• Can be sealed
• Can be produced with and without busbar
PRODUCTS

Measurement Devices

Federal Electric is producing below measurement devices and relays

• Analogue ammeters
• Analogue demandmeters
• Analogue voltmeters
• Analogue frequencymeters
• Digital ammeters
• Digital voltmeters
• Multimeters
PRODUCTS

Cam Switches

• Produced from 16A to 63A


• IP40 protection degree
• Free mounting position
• Types; On-Off switches, changeover switches, star delta starters, motor
reversing switches, voltmeter switches, ammeter switches, safety switches
PRODUCTS

NH (H.R.C.) Fuses & Fuse Bases

• Produced from 6A to 1250A


• Produced in from size 000 to size 4 according to standard
• Can be produced with single or double indicator
• Steatite and BMC material options
• Short circuit breaking capacity of 120 kA
• Brass or copper blades can be produced with silver or tin plated
PRODUCTS

Vertical Type Fuse Switch Disconnectors

• Breaking capacity 85 kA at 690V


• From 000 size to 3 size
• Three phase can be opened individual or can be opened together with
single lever
• Can be locked with padlock
• Easy to assemble, can be mounted vertically to the horizantal busbar
systems
• Low power loss
• Contacts are made of electrolytic copper and coated with silver
• Can be sealed
PRODUCTS

Horizontal Type Fuse Switch Disconnectors

• From 000 size to 3 size with single and three pole option
• Ergonomic and large holding surface
• Providing phase isolation from each other with phase barriers mounted on
the cover
• Easy to operate
• Available for cable lugs, screw and bold connection as standart
• Available for terminal clamp, bridge clamp, braas clamp as optional
• More than 20000 operation of mechanical durability
PRODUCTS

Automatic Transfer Switches

• Rated current from 16A to 3200A


• AC-32B utilization category
• Can be produced with 3 and 4 poles
• Transfer duration can be adjustable 0.3 – 2.4 sec
PRODUCTS

Load Break Switch With and Without Fuses

• Produced up 2000A with 3 and 4 pole options


• Frictional and rotating contact system with self-repair capability
• Control shaft lenght can be adjustable according to panel depth
• Locking feature
• More than 10000 operation of mechanical durability
• More than 1000 operation of electrical durability
• Accesories variety; Auxilary contact blocks, terminal protective covers,
special lock and padlock system and cage type connector
PRODUCTS

Relays

Federal Electric is producing below


measurement devices and relays

• Reactive Power Control Relays


• Phase protection relays
• Time relays
• Liquid level relays
• Photoelectric switches with sensor
• Digital thermostats
• Microprosess counters
PRODUCTS

Plugs & Sockets

Federal Electric is producing below


plugs and sockets
• Panel mounting socket
• Wall mounting socket Wall
mounting socket with angled box
• Angled wall mounting socket
• Angled plug
• Connector
• Plug
• Wall mounting inlet
• Combination boxes
PRODUCTS

Gas Meters

• G2,5, G2,5-HT and G4, G4-HT types


• Q min 0.025 m³/h, Q max 0.04 m³/h for G2,5
• Q min 4 m³/h, Q max 6 m³/h for G4
• -25 °C, +55°C degree operating temprature
• 1.2 dm³ measuring volume
• Galvanized 0,8mm deep extrusion Steel
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