Corona Rev0 (Repaired)

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NUBARIA DISTRIBUTED CONTROL
SYSTEM
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HMI LAYOUT
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[Pick the date]
J ARNAUD
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Owner: MDEPCSSC NUBARIA POWER STATION
Contractor Engineer: MADKOUR for PSP IIIREHABILITATION OF Date:
11/09/2008 750
Owner Consultant:MW COMBIND CYCLE
PGESCo
Date: 21082403/05068/2008 PROJECTSUEZ STEEL 220KV
Rev. 0
C ontractor: ET-EGYTECH
Rev. 01
Contractor Engineer: MADKOUR for PSP SH 1004/10
06 8
Document No. 7000-

002-ECN-201
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Revision Record
REV Prepared CHECKED APPROVED DATE Description STAT.
00 Ahmad Ali Said 21.5.2008 FIRST ISSUE I
Document No. 7000-

002-ECN-201
Page 3 of 18
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PGESCo
Rev. 0
Rev. 01
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Revision Record
REV Prepared CHECKED APPROVED DATE Description STAT.
Tag name Description Process Range Process Units Voltage Level Signal Range
Min Zero
Rev Max Span
3AABPIT015 HRSG 3A CRHT PRESSURE barg 24 VDC
0 4
0 26.8 20 mA
3AABPIT071 HRSG 3A COLD REHEAT barg 24 VDC

PRESSURE 0 4
0 26.8 20 mA
3BABPIT015 HRSG 3A CRHT PRESSURE barg 24 VDC

0 4
0 26.8 20 mA
3BABPIT071 HRSG 3B COLD RHEAT barg 24 VDC

PRESSURE 0 4
0 26.8 20 mA
3XADPIT007 CONDENSTE PUMPS DISC barg 24 VDC

PRESSURE 0 4
0 26.8 20 mA
HP BFP 1A DISCH

3XAEPIT006A PRESSURE barg 24 VDC
0 4
0 221 20 mA
HP BFP 1B DISCH

3XAEPIT006B PRESSURE barg 24 VDC
0 4
0 221 20 mA
HP BFP 1C DISCH

3XAEPIT006C PRESSURE barg 24 VDC
0 4
0 221 20 mA
3XAEPIT010A HP BFP DISCH HEADER barg 24 VDC

PRESSURE 0 4
0 221 20 mA
HP BFP DISCH HEADER

3XAEPIT010B PRESS barg 24 VDC
0 4
0 221 20 mA
3XAEPIT012A HP BFP IA EXT TO IP ECO barg 24 VDC

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Rev. 0
Rev. 01
06 8
PRESS 0 4
0 89 20 mA
3XAEPIT012B HP BFP IB EXT TO IP ECO barg 24 VDC

PRESS 0 4
0 89 20 mA
3XAEPIT012C HP BFP IC EXT TO IP ECO barg 24 VDC

PRESS 0 4
0 89 20 mA
3XAEPIT018A LP BFP 2A SUCTION barg 24 VDC

PRESSURE 0 4
0 85 20 mA
Min Zero
Rev Max Span
3XAEPIT018B LP BFP 2B SUCTION barg 24 VDC
PRESSURE 0 4
0 85 20 mA
3XAEPIT018C LP BFP 2C SUCTION barg 24 VDC

PRESSURE 0 4
0 85 20 mA
LP BFP 2A DISCH

3XAEPIT 022A PRESSURE barg 24 VDC
0 4
0 40 20 mA
LP BFP 2B DISCH

3XAEPIT022B PRESSURE barg 24 VDC
0 4
0 40 20 mA
LP BFP 2C DISCH

3XAEPIT022C PRESSURE barg 24 VDC
0 4
0 40 20 mA
LP BFP DICH HEADER

3XAEPIT027A PRESS barg 24 VDC
0 4
0 40 20 mA
LP BFP DICH HEADER
4
3XAEPIT027B PRESS barg 24 VDC
0
0 40 20 mA
IP BFP EXT TO IP ECON

3XAEPIT031 HDR barg 24 VDC
PRESS 0 4
0 89 20 mA
3XFGPIT003 FUEL GAS HEADER PRESS barg 24 VDC

0 4
Document No. 7000-
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Rev. 0
Rev. 01
06 8
0 30 20 mA
3XPIPIT002 INST AIR DISTRIB HEADER barg 24 VDC
PRESSURE 0 4
0 9.3 20 mA
3XPIPIT004 SERV AIR DISTRIB HEADER barg 24 VDC
PRESSURE 0 4
0 8.6 20 mA
INST/SERV AIR DIST

3XPIPIT011 HEADER barg 24 VDC
PRESS 0 4
0 9.3 20 mA
DEMI WTR PMPS DISH

3XSCP1T010 PRESS barg 24 VDC
0 4
0 7.1 20 mA
3XWBP1T007 CCW PUMPS DISH HDR barg 24 VDC
PRESSURE 0 4
0 8 20 mA
Min Zero
Rev Max Span
CRC WATER PMP 1A

3XWLP1T001A DSCHRG barg 24 VDC
PRESSURE 0 4
0 5.5 20 mA
CRC WATER PMP 1B

3XWLP1T001B DSCHRG barg 24 VDC
PRESSURE 0 4
0 5.5 20 mA
CRC WATER PMP 1C

3XWLP1T001C DSCHRG barg 24 VDC
PRESSURE 0 4
0 5.5 20 mA
SRVC WTR PMPS DISCH

3XWSP1T017 HDR barg 24 VDC
PRESS 0 4
0 6 20 mA
3XAEFIT003A HP BFP 1A SUCTION FLOW mbar 24 VDC

0 4
0 350 20 mA
3XAEFIT003B HP BFP 1B SUCTION FLOW mbar 24 VDC

0 4
0 350 20 mA
3XAEFIT003C HP BFP 1C SUCTION FLOW mbar 24 VDC

0 4
0 350 20 mA
3XAEFIT008A HP BFP 1A MIN RECIRC mbar 24 VDC
Document No. 7000-
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Rev. 0
Rev. 01
06 8
FLOW
0 4
0 450 20 mA
HP BFP 1B MIN RECIRC

3XAEFIT008B FLOW mbar 24 VDC
0 4
0 450 20 mA
HP BFP 1C MIN RECIRC

3XAEFIT008C FLOW mbar 24 VDC
0 4
0 450 20 mA
3XAEFIT019A LP BFP 2A SUCT FLOW mbar 24 VDC

0 4
0 350 20 mA
3XAEFIT019B LP BFP 2B SUCT FLOW mbar 24 VDC

0 4
0 350 20 mA
3XAEFIT019C LP BFP 2C SUCT FLOW mbar 24 VDC

0 4
0 350 20 mA
LP BFP 2A MIN RECIRC

3XAEFIT024A FLOW mbar 24 VDC
0 4
0 300 20 mA
Min Zero
Rev Max Span
LP BFP 2B MIN RECIRC

3XAEFIT024B FLOW mbar 24 VDC
0 4
0 300 20 mA
LP BFP 2C MIN RECIRC
0
3XAEFIT024C FLOW mbar 24 VDC
4
0 300 20 mA
3XAEFIT009A HP BFP 1A EXT TO IP ECO mbar 24 VDC
FLOW 0 4
0 800 20 mA
3XAEFIT009B HP BFP 1B EXT TO IP ECO mbar 24 VDC
FLOW 0 4
0 800 20 mA
3XAEFIT009C HP BFP 1C EXT TO IP ECO mbar 24 VDC
FLOW 0 4
0 800 20 mA
3XADFIT012 CONDENSTE PUMPS DISCH mbar 24 VDC
FLOW 0 4
Document No. 7000-

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Rev. 0
Rev. 01
06 8
0 800 20 mA
3XSCLIT003A DEMI WTR STORGE TANKE mm 24 VDC
LEVEL 0 4
0 8500 20 mA
3XSCLIT003B DEMI WTR STORGE TANKE mm 24 VDC
LEVEL 0 4
0 8500 20 mA
3XWBL1T002 CCW HEAD TANK LEVEL mm 230 VAC

0 4
0 1300 20 mA
HRSG 3A CRHT

3AABTT015 TEMPERATURE °C
0 4
0 335 20 mA
3AABTT067 HRSG 3A HP SHTR STEAM °C
TEMP. 0 4
0 574 20 mA
3AABTT068 HRSG 3A HOT REHEAT STM °C
TEMP. 0 4
0 574 20 mA
HRSG 3A COLD REHEAT

3AABTT072 TEMP °C
0 4
0 335 20 mA
HRSG 3A IP BYPS VLV STM

3AABTF076 INLT TEMP °C
0 4
0 574 20 mA
Min Zero
Rev Max Span
HRSG 3B CRHT
0
3BABTT015 TEMPERATURE °C
4
0 335 20 mA
3BABTT067 HRSG 3B HP SHTR STEAM °C
TEMP. 0 4
0 574 20 mA
HRSG 3B HOT RHEAT

3BABTT068 STEAM °C
TEMP. 0 4
0 574 20 mA
3BABTT072 HRSG 3B COLD RHEAT 0 °C
TEMP. 0 4
0 335 20 mA
Document No. 7000-

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Rev. 0
Rev. 01
06 8
HRSG 3B IP BYPS VLV STM

3BABTT076 INLT °C
TEMP. 0 4
0 574 20 mA
3XADTT011 COND PUMPS DISC TEMP °C
AFTER GSC 0 4
0 55 20 mA
3XAETT003A HP/IP BFP A SUCT TEMP. °C

0 4
0 180 20 mA
3XAETT003B HP/IP BFP B SUCTION TEMP °C

0 4
0 180 20 mA
HP/IP BFP 1C SUCTION

3XAETT003C TEMP °C
0 4
0 180 20 mA
3XAETT019A LP BFP A SUCT TEMP °C

0 4
0 180 20 mA
3XAETT019B LP BFP B SUCT TEMP °C

0 4
0 180 20 mA
3XAETT019C LP BFP C SUCT TEMP °C

0 4
0 180 20 mA
3XFGTT002 FUEL GAS HEADER TEMP °C

0 4
0 15 20 mA
3XWBTT004 CCW PUMPS DISH HDR °C
TEMP. 0 4
0 15 20 mA
Min Zero
Rev Max Span
3XWBTT012 PLATE HEAT EXCHS OUT °C
TEMP. 0 4
0 50 20 mA
SRVC WTR TO CIRC TO

3XWSTT015 SRGE °C
TNK TEMP 0 4
0 40 20 mA
HRSG 3A MAIN STEAM

3AABTT075 BYPASS °C
Document No. 7000-

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Rev. 0
Rev. 01
06 8
TEMPERATURE 0 4
0 572 20 mA
HRSG 3B MAIN STEAM

3BABTT075 BYPASS °C
TEMP. 0 4
0 572 20 mA
HRSG 3A CRHT DRP LEG

3AABLSH054 LVL DPDT 230 VAC
HI
0
3AABLSHH054 HRSG 3A CRHT DRP LG LVL DPDT 230 VAC

HI HI
0

HI
0

HI HI
0
HRSG 3B CRHT DRP LEG

3BABLSH054 LVL DPDT 230 VAC
HI
0
3BABLSHH054 HRSG 3B CRHT DRP LG LVL DPDT 230 VAC

HI HI
0

HI
0

HI
0

HI HI
0
HI HI
0
Min Zero
Rev Max Span

3BABLSH055 LVL DPDT 230 VAC
HI
Document No. 7000-

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Rev. 0
Rev. 01
06 8
0
HI HI
0

HI
0
HI HI
0
3AABLSH057
LVL DPDT 230 VAC
HI
0
HI HI
0
3BABLSH056
LVL DPDT 230 VAC
HI
0
HI HI
0
3AABLSH057
LVL DPDT 230 VAC
HI
0
HI HI
0
3AABLSH058
LVL DPDT 230 VAC
HI
0
HI HI 0
0 1
3BABLSH057
LVL DPDT 230 VAC
HI 0
0 1
HI HI 0
0 1
Document No. 7000-

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Rev. 0
Rev. 01
06 8
Min Zero
Rev Max Span
3AABLSH058
LVL DPDT 230 VAC
HI 0
0 8
HI HI 0
0 8
CONDUCTOR CALCULATION NOTES
1. INTRODUCTIONPURPOSE AND SCOPE

This note describes the sizing of the battery and the DC battery charger
associated.document gives the calculation criteria used to select 220kV over head
conductor connected between main Busbar and 220KVA power transformer (TR02) for
Suez Steel 220kv substation
2. applicable codes and standard

The calculation criteria is in compliance with the following standard:
23. REFERENCE DOCUMENTS

The following documents shall taken into consideration:
3.3 3.1 [DR1] :

3.4 Technical Specification for Dc and Uninterruptible Power Supply
Systemdata sheet received from supplier (attachment 6.1)No. 10094-9-3PS-
ED00-00001
3.2 [DR2] :[DR1] : Technical specification 10049-9-3PS-ED00-00001.Standard

IEEE std 80-2000485.
3.5 Single line diagram DWG No.(7000-002-ESLD-801).
3.6 220kv substation yard equipment layout DWG No. (7000-002-EEL-001).
3.7 Meteorological data.
4. SITE CODITIONS
Document No. 7000-
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The calculation report is based on the following site condition.
LOCATION Suez steel company
Maximum ambient temperature 42 ˚C
Minimum ambient temperature 7˚C
Relative Humidity 94%
Altitude a.s.l. 1000m
5. 220KV GRID CHARACTERISTICS
Rated voltage 220 kv
Maximum grid voltage value (110% of 242 KV

220kv)
Minimum grid voltage value (90% of 198 KV

220kv)
Rated frequency 50 HZ
Maximum 3 phase short circuit 40 KA
Maximum single phase short circuit 40KA
Minimum 3 phase short circuit 12647 A
Minimum single phase short circuit 9290 A
Document No. 7000-

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6. conductor arrangement and cnfigration.
800cm
400cm 400cm
22cm 22cm 22cm
220KV overhead conductor configeration

Figure (1)
- Conductor overall diameter 27mm

- Conductor nominal cross section area 431.5 mm2 (380/50)
7. Conductor current carrying capacity
The current carrying capacity is the maximum continuous current; the conductor can
carry at its maximum operating temperature.
Ib <Iz
Where :
Iz : the continuous current carrying capacity of the conductor.

Ib : the maximum load current ( which the circuit is dimensioned )
As the ACSR conductor will feed the 220 MVA transformer, (220/33)KV. So, the
maximum rating current is 577A at 220KV side.
Document No. 7000-

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Based on ACSR conductor data sheet (attachment No.01) the (380/50) ACSR maximum
continuous current is 840 A.
So, the selection of two stranded bundle from 431.5 mm2

(380/50)ASCR are accepted.
(IEEE Recommended Practice for Sizing Batteries for stationary

Applications).
38. BATTERY CAPACITY SIZINGCorona discharge calculation
High voltage gradients surrounding conductors will lead to a breakdown of the air in
the vicinity of the conductor surface known as corona discharge. The effect is more
pronounced at high altitudes. Generally, the breakdown strength of air is
approximately 30KVpeak /cm or 21.1KVrms/cm. This is a useful guide for the selection
of Conductor diameter.
8.1 Calculation formulas
The critical corona voltage can be expressed as follows:
Vc = 21.1 * m * n * ξ * r * Ln ( Dm / Ds ) Kv(rms)
Where:
Vc: the critical corona voltage
m: the surface factor
- polished and smooth surface m=1
- Stranded conductor m=0.8.
n: number of conductor/phase
ξ: the relative density coefficient
- ξ = 31.5 * b /(273+t)
Where:
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b: pressure (torr)
t: temperature (˚C)
r: equivalent radius of smooth conductor (cm)
Dm: the geometric main distance cm
Ds: the geometric main radius cm
8.2 Calculation output
Using the conductor sizing an arrangement as mentioned in item 6.

An
And figure (1) the critical corona voltage will be
Vc =189.7 KV (rms)
Where :
- Vc > V phase
So, the selection of two stranded bundle from 431.5 mm2

(380/50)ASCR are accepted.
3.1 Reminder of the requests for sizing
Chapter 5.2.1 of [DR1]:
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Provide battery sized in accordance with IEEE 485 using temperature correction factor,
aging factor, and design margin factor to yield a 20-year design life. The battery shall be
sized for the load profile shown in Appendix G.. No additional design margin is required
by Owner for future load growth. The manufacturer shall consider use of design margin if
required to offset uncertainty in sizing the battery to the load profile.
3.2 Capacity calculation
The battery is automatically sized with the battery manufacturer software in

accordance with IEEE 485 like requested. This software allows to know for a discharge
duration value or autonomy given, for end of voltage battery cell and a load profile
provided, the choice of a battery type.
Input DATA:
Number of cells : 60 (max. voltage : 140V, min. voltage: 108V in accordance

with [DR1])
Battery type : OPzS (vented lead acid battery type)
Battery end of voltage per cell: 1,80V
Temperature rate sizing : 25°C
Load profile given in appendix G of [DR1]:
140.065 kW during 1 minute
131.868 kW during 118 minutes
139.483 kW during 1minute.
Aging factor :factor: 1.25
Design factor: 1.1 Temp. factor: 0.97
(Total correction factor: 1.3337)
The battery manufacturer software gives as result as 6000Ah (2 times 60 cells type
24 OPzs 3000).
(see software report on following page).

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The battery cell characteristic is given in annex.
Document No. 7000-

002-ECN-201
Page 18 of 18

Corona Rev0 (Repaired)

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Document No. 7000-

REV Prepared CHECKED APPROVED DATE Description STAT.

00 Ahmad Ali Said 21.5.2008 FIRST ISSUE I

Document No. 7000-

REV Prepared CHECKED APPROVED DATE Description STAT.

3AABPIT071 HRSG 3A COLD REHEAT barg 24 VDC

3BABPIT015 HRSG 3A CRHT PRESSURE barg 24 VDC

3BABPIT071 HRSG 3B COLD RHEAT barg 24 VDC

3XADPIT007 CONDENSTE PUMPS DISC barg 24 VDC

3XAEPIT010A HP BFP DISCH HEADER barg 24 VDC

3XAEPIT012A HP BFP IA EXT TO IP ECO barg 24 VDC

3XAEPIT012B HP BFP IB EXT TO IP ECO barg 24 VDC

3XAEPIT012C HP BFP IC EXT TO IP ECO barg 24 VDC

3XAEPIT018A LP BFP 2A SUCTION barg 24 VDC

3XAEPIT018C LP BFP 2C SUCTION barg 24 VDC

3XFGPIT003 FUEL GAS HEADER PRESS barg 24 VDC

3XPIPIT002 INST AIR DISTRIB HEADER barg 24 VDC

3XPIPIT004 SERV AIR DISTRIB HEADER barg 24 VDC

3XWBP1T007 CCW PUMPS DISH HDR barg 24 VDC

3XAEFIT003A HP BFP 1A SUCTION FLOW mbar 24 VDC

3XAEFIT003B HP BFP 1B SUCTION FLOW mbar 24 VDC

3XAEFIT003C HP BFP 1C SUCTION FLOW mbar 24 VDC

3XAEFIT019A LP BFP 2A SUCT FLOW mbar 24 VDC

3XAEFIT019B LP BFP 2B SUCT FLOW mbar 24 VDC

3XAEFIT019C LP BFP 2C SUCT FLOW mbar 24 VDC

3XAEFIT009A HP BFP 1A EXT TO IP ECO mbar 24 VDC

3XAEFIT009B HP BFP 1B EXT TO IP ECO mbar 24 VDC

3XAEFIT009C HP BFP 1C EXT TO IP ECO mbar 24 VDC

3XADFIT012 CONDENSTE PUMPS DISCH mbar 24 VDC

Document No. 7000-

3XSCLIT003A DEMI WTR STORGE TANKE mm 24 VDC

3XSCLIT003B DEMI WTR STORGE TANKE mm 24 VDC

3XWBL1T002 CCW HEAD TANK LEVEL mm 230 VAC

3AABTT067 HRSG 3A HP SHTR STEAM °C

3AABTT068 HRSG 3A HOT REHEAT STM °C

3BABTT067 HRSG 3B HP SHTR STEAM °C

3BABTT072 HRSG 3B COLD RHEAT 0 °C

Document No. 7000-

HRSG 3B IP BYPS VLV STM

3XADTT011 COND PUMPS DISC TEMP °C

3XAETT003A HP/IP BFP A SUCT TEMP. °C

3XAETT003B HP/IP BFP B SUCTION TEMP °C

3XAETT019A LP BFP A SUCT TEMP °C

3XAETT019B LP BFP B SUCT TEMP °C

3XAETT019C LP BFP C SUCT TEMP °C

3XFGTT002 FUEL GAS HEADER TEMP °C

3XWBTT004 CCW PUMPS DISH HDR °C

Document No. 7000-

3AABLSHH054 HRSG 3A CRHT DRP LG LVL DPDT 230 VAC

3AABLSHH055 HRSG 3A CRHT DRP LG LVL DPDT 230 VAC

3BABLSHH054 HRSG 3B CRHT DRP LG LVL DPDT 230 VAC

3AABLSHH055 HRSG 3A CRHT DRP LG LVL DPDT 230 VAC

3AABLSHH056 HRSG 3A CRHT DRP LG LVL DPDT 230 VAC

Document No. 7000-

3BABLSHH055 HRSG 3B CRHT DRP LG LVL DPDT 230 VAC

Document No. 7000-

CONDUCTOR CALCULATION NOTES

1. INTRODUCTIONPURPOSE AND SCOPE

2. applicable codes and standard

23. REFERENCE DOCUMENTS

3.3 3.1 [DR1] :