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Temperature - Measurement PDF
Temperature - Measurement PDF
INTRODUCTION
GLASS THERMOMETERS
BIMETALIC SENSORS
THERMOCOUPLES
RTD
THERMISTOR
INTRODUCTION
Units of Temperature
The unit of the physical quantity T90 is the Kelvin, symbol K, and the unit of the
physical quantity T90 is the degree Celsius, symbol °C, as is the case for the
thermodynamic temperature T and the Celsius temperature t.
Mercury-in-glass thermometer
A bimetallic strip is simply constructed from two strips of different metals bonded
together. Typically a welding process is used for bonding, but rivets, bolts,
adhesive and other fasteners can also be used.
The operation of the bimetallic strip relies on the different expansions rates of the
two metals to temperature change (the different coefficients of thermal expansion
of the metals).
Note: There is no reason to confine the principal of the bimetallic strip to metals -
any two solids could in principal be used. The bimetallic strip may be coiled to
make it more compact and sensitive, with temperature changes causing the coil
to tighten or unwind.
Pressing a dimple into the bimetallic strip can produce a snap action with
hysteresis - a characteristic that is good for temperature control.
As a matter of interest, the bimetallic strip can be scaled up or down. On a large
scale, it can provide literally tones of force for mechanical control or other
purposes. On a smaller scale, it can provide the force and movement for micro
machine integrated circuits (MMIs).
Introduction to Thermocouples
The thermocouple is one of the simplest of all sensors. It consists of two wires of
dissimilar metals joined near the measurement point. The output is a small
voltage measured between the two wires.
Thermocouple theory
A thermocouple circuit has at least two junctions: the measurement junction and
a reference junction. Typically, the reference junction is created where the two
wires connect to the measuring device. This second junction it is really two
junctions: one for each of the two wires, but because they are assumed to be at
the same temperature (isothermal) they are considered as one (thermal) junction.
It is the point where the metals change - from the thermocouple metals to what
ever metals are used in the measuring device - typically copper.
The output voltage is related to the temperature difference between the
measurement and the reference junctions. This is phenomena is known as the
Seebeck effect. (See the Thermocouple Calculator to get a feel for the magnitude
of the Seebeck voltage). The Seebeck effect generates a small voltage along the
length of a wire, and is greatest where the temperature gradient is greatest. If the
circuit is of wire of identical material, then they will generate identical but opposite
Seebeck voltages which will cancel. However, if the wire metals are different the
Seebeck voltages will be different and will not cancel.
In practice the Seebeck voltage is made up of two components: the Peltier
voltage generated at the junctions, plus the Thomson voltage generated in the
wires by the temperature gradient.
The Peltier voltage is proportional to the temperature of each junction while the
Thomson voltage is proportional to the square of the temperature difference
between the two junctions. It is the Thomson voltage that accounts for most of
the observed voltage and non-linearity in thermocouple response.
Each thermocouple type has its characteristic Seebeck voltage curve. The curve
is dependent on the metals, their purity, their homogeneity and their crystal
structure. In the case of alloys, the ratio of constituents and their distribution in
the wire is also important. These potential inhomogeneous characteristics of
metal are why thick wire thermocouples can be more accurate in high
temperature applications, when the thermocouple metals and their impurities
become more mobile by diffusion.
The ice bath is now considered impractical and is replace by a reference junction
compensation arrangement. This can be accomplished by measuring the
reference junction temperature with an alternate temperature sensor (typically an
RTD or thermistor) and applying a correcting voltage to the measured
thermocouple voltage before scaling to temperature.
Types of thermocouple
About 13 'standard' thermocouple types are commonly used. Eight have been
given internationally recognized letter type designators. The letter type
designator refers to the emf table, not the composition of the metals - so any
thermocouple that matches the emf table within the defined tolerances may
receive that table's letter designator.
Some of the non-recognized thermocouples may excel in particular niche
applications and have gained a degree of acceptance for this reason, as well as
due to effective marketing by the alloy manufacturer. Some of these have been
given letter type designators by their manufacturers that have been partially
accepted by industry.
Each thermocouple type has characteristics that can be matched to applications.
Industry generally prefers K and N types because of their suitability to high
temperatures, while others often prefer the T type due to its sensitivity, low cost
and ease of use.
A table of standard thermocouple types is presented below. The table also shows
the temperature range for extension grade wire in brackets.
Positive Negative Accuracy*** Range °C
Type Comments
Material Material Class 2 (extension)
Good at high
temperatures,
0.5% 50 to 1820 no reference
B Pt, 30%Rh Pt, 6%Rh
>800°C (1 to 100) junction
compensation
required.
Very high
1% 0 to 2315
C** W, 5%Re W, 26%Re temperature
>425°C (0 to 870)
use, brittle
Very high
1% 0 to 2315
D** W, 3%Re W, 25%Re temperature
>425°C (0 to 260)
use, brittle
General
-270 to 1000 purpose, low
E Ni, 10%Cr Cu, 45%Ni 0.5% or 1.7°C
(0 to 200) and medium
temperatures
Very high
1% 0 to 2315
G** W W, 26%Re temperature
>425°C (0 to 260)
use, brittle
High
-210 to 1200 temperature,
J Fe Cu, 45%Ni 0.75% or 2.2°C
(0 to 200) reducing
environment
General
Ni, 2%Al purpose high
-270 to 1372
K* Ni, 10%Cr 2%Mn 0.75% or 2.2°C temperature,
(0 to 80)
1%Si oxidizing
environment
Relatively
Ni, new type as a
Ni, 14%Cr -270 to 1300
N* 4.5%Si 0.75% or 2.2°C superior
1.5%Si (0 to 200)
0.1%Mg replacement
for K Type.
A more stable
but expensive
P** Platinel II Platinel II 1.0% 0 to 1395
substitute for
K & N types
Precision,
-50 to 1768
R Pt, 13%Rh Pt 0.25% or 1.5°C high
(0 to 50)
temperature
Precision,
-50 to 1768
S Pt, 10%Rh Pt 0.25% or 1.5°C high
(0 to 50)
temperature
Good general
purpose, low
-270 to 400
T* Cu Cu, 45%Ni 0.75% or 1.0°C temperature,
(-60 to 100)
tolerant to
moisture.
Similar to T
type.
U** Cu Cu, 45%Ni 0.4% or 1.5°C 0 to 600 Obsolete -
not for new
designs
Accuracy of thermocouples
Thermocouples will function over a wide temperature range - from near absolute
zero to their melting point, however they are normally only characterized over
their stable range. Thermocouple accuracy is a difficult subject due to a range of
factors. In principal and in practice a thermocouple can achieve excellent results
(that is, significantly better than the above table indicates) if calibrated, used well
below its nominal upper temperature limit and if protected from harsh
atmospheres. At higher temperatures it is often better to use a heavier gauge of
wire in order to maintain stability (Wire Gauge below).
As mentioned previously, the temperature and voltage scales were redefined in
1990. The eight main thermocouple types - B, E, J, K, N, R, S and T - were re-
characterized in 1993 to reflect the scale changes. (See: NIST Monograph 175
for details). The remaining types: C, D, G, L, M, P and U appear to have been
informally re-characterized.
Try the thermocouple calculator. It allows you the determine the temperature by
knowing the measured voltage and the reference junction temperature.
8 16 20 24 28 30
Type Gauge Gauge Gauge Gauge Gauge Gauge
4.06mm 1.63mm 0.91mm 0.56mm 0.38mm 0.32mm
M 1260* 1200* - - - -
Thermocouple mounting
There are four common ways in which thermocouples are mounted with in a
stainless steel or Inconel sheath and electrically insulated with mineral oxides.
Each of the methods has its advantages and disadvantages.
Sealed and Isolated from Sheath: Good relatively trouble-free arrangement.
The principal reason for not using this arrangement for all applications is its
sluggish response time - the typical time constant is 75 seconds
Sealed and Grounded to Sheath: Can cause ground loops and other noise
injection, but provides a reasonable time constant (40 seconds) and a sealed
enclosure.
Exposed Bead: Faster response time constant (typically 15 seconds), but lacks
mechanical and chemical protection, and electrical isolation from material being
measured. The porous insulating mineral oxides must be sealed
Exposed Fast Response: Fastest response time constant, typically 2 seconds
but with fine gauge of junction wire the time constant can be 10-100 ms. In
addition to problems of the exposed bead type, the protruding and light
construction makes the thermocouple more prone to physical damage.
NOTES:
1) "Chromel" and "Alumel" are trademarks of Hoskins Mfg
2) "Constantan" is a trademark of Wilbur B. Driver Co.
3) "Platinel" is a trademark of Englehard Industries
Introduction to RTDs
Film RTDs consist of a thin metal film that is silk-screened or vacuum spluttered
onto a ceramic or glassy substrate. A laser trimmer then trims the RTD to its
correct resistance value.
Film sensors are less accurate than wire types, but they are relatively
inexpensive, they are available in small sizes and they are more robust. Film
RTDs can also function as a strain gauge - so don't strain them! The alumina
element should be supported by grease or a light elastomer, but never
embedded in epoxy or mechanically clamped between hard surfaces.
RTDs cannot generally be used in their basic sensing element form, as they are
too delicate. They are usually built into some type of assembly, which will enable
them to withstand the various environmental conditions to which they will be
exposed when used. Most commonly this is a stainless steel tube with a heat
conducting grease (that also dampens vibration). Standard tube diameters
include 3, 4.5, 6, 8, 10, 12 and 15 mm and standard tube lengths include 250,
300, 500, 750 and 1000 mm.
Characteristics of RTDs
Metal RTDs have a response defined by a polynomial:
R(t) = R0 ( 1 + a.t + b.t2 + c.t3 )
Where R0 is the resistance at 0°C, "t" in the temperature in Celsius, and "a", "b"
and "c" are constants dependent on the characteristics of the metal. In practice
this equation is a close but not perfect fit for most RTDs, so slight modifications
are often be made.
Commonly, the temperature characteristics of an RTD are specified as a single
number (the "alpha"), representing the average temperature coefficient over the
0 to 100°C temperature range as calculated by:
alpha = ( R100 - R0 ) / 100 . R0 in ohms/ohm/°C
Note: RTDs cover a sufficient temperature range that their response needs to be
calibrated in terms of the latest temperature scale ITS90. For assistance with
such calculations, see the RTD temperature calculator.
It is also of interest to note that the temperature coefficient of an alloy is
frequently very different from that of the constituent metals. Small traces of
impurities can greatly change the temperature coefficients. Sometimes trace
"impurities" are deliberately added so as to swamp the effects of undesired
impurities which are uneconomic to remove. Other alloys can be tailored for
particular temperature characteristics. For example, an alloy of 84% copper, 12%
Manganese and 4% Nickel has the property of having an almost zero response
to temperature. The alloy is used for the manufacture of precision resistors.
Types of RTDs
While almost any metal may be used for RTD manufacture, in practice the
number used is limited.
Temperature
Metal Alpha Comments
Range
-200°C to
Copper Pt 0.00427 Low cost
260°C
Ni- -200°C to
Nickel - Iron 0.00518 Low cost
Fe 200°C
Other materials are used for specialist applications. For example, cryogenic
temperature sensors.
Platinum RTDs
Platinum is by far the most common RTD material, primarily because of its long-
term stability in air. There are two standard Platinum sensor types, each with a
different doping level of 'impurities'. To a large extent there has been a
convergence in platinum RTD standards, with most national standards bodies
adopting the international IEC751-1983, with amendment 1 in 1986 and
amendment 2 in 1995. The USA continues to maintain its own standard.
All the platinum standards use a modified polynomial known as the Callendar -
Van Dusen equation:
R(t) = R0 ( 1 + a.t + b.t2 + c.(t - 100).t3 )
Platinum RTDs are available with two temperature coefficients or alphas - the
choice is largely based on the national preference in you country, as indicated in
the following table:
Alpha R0 Polynomial
Standard Countries
ohms/ohm/°C ohms Coefficients
Australia,
Austria, Belgium,
200°C < t < 0°C Brazil, Bulgaria,
a = 3.90830x10-3 Canada, Czech
b = -5.77500x10-7 Rep, Denmark,
c = -4.18301x10- Egypt, Finland,
IEC751 12
0.00385055 100 France,
(Pt100)
0°C < t < 850°C Germany, Israel,
a & b as above, Italy, Japan,
but Poland,
c = 0.0 Rumania, Sth.
Africa, Turkey,
Russia, UK, USA
SAMA a = 3.97869x10-3
0.0039200 98.129 USA
RC-4 b = -5.86863x10-7
c = -4.16696x10-
12
Nickel RTDs
Nickel sensors are preferred in cost sensitive applications such as air
conditioning and consumer goods. Because cost is an issue, they are generally
manufactured in higher resistance values of 1k or 2k ohms so that a simple two-
wire connection can be used (rather than the 3 or 4 wire connections common
with platinum types).
There appears to be no international standard covering the nickel RTD, although
most manufacturers appear to follow IEC751 (which only deals with platinum
devices) where appropriate. A resulting problem is that there appears to be no
widely-accepted calibration for the nickel RTD.
One manufacturer of nickel RTDs recommends the following polynomial:
R(t) = R0 (1 + a.t + b.t2 + d.t4 + f.t6 )
where a = 5.485x10-3 b = 6.650x10-6 d = 2.805x10-11 and f = -2.000x10-17. The
alpha for this part is 0.00672 ohms / ohm / °C
More common for low to medium precision measurement the simplification of the
equation is used with a = alpha:
R(t) = R0 (1 + a.t )
which is easily inverted for temperature:
t = (Rt / R0 - 1) / a = (Rt / R0 - 1) / 0.00672
where "a" is substituted for the alpha value.
Nickel is less chemically-inert that platinum and so is less stable at higher
temperatures. Glass passivation can extend the useful temperature range to
200°C, but the nickel RTD is normally used for sensing in the environmental
temperature range and in clear air.
Molybdenum RTDs
Molybdenum has a temperature coefficient of expansion which almost perfectly
matches that of alumina, making it an ideal material for film type of construction.
The useful temperature range is typically -200°C to +200°C and the material's
alpha = 0.00300 ohms / ohm / °C.
Molybdenum RTDs are also available with an alpha = 0.00385 ohms / ohm / °C
(achieved by doping with other metals) which makes it compatible with the
standard Pt100 devices over a reduced temperature range and at a reduced
cost.
Proprietary types
A number of companies manufacture proprietary RTD sensor types and do not
necessarily publish details about the sensing material used. One such device is
the TD Series of temperature sensors from Honeywell. These appear to be
constructed by depositing a thin metal film on a silicon substrate and trimming by
laser. The benefits are a relatively low cost, simplicity and ±0.7°C
interchangeability at 20°C. The response of the Honeywell parts is similar to a
platinum RTD:
R(t) = R0(1 +3.84x10-3.t + 4.94x10-6.t2)
The following table represents some of the proprietary RTD sensor types
manufactured by a variety of companies:
Tolerance
Sensor Manuf. Output Package Comments
(range)
8 ohms/°C ±2.5°C TO-92 or
TD4A Metal film on silicon
Honeywell (1854 ohms (-40°C to threaded
TD5A substrate
at 0°C) 150°C) tube
±6°C to
KTY81
1K or 2K at ±12°C SOD-70, Bulk resistance of
KTY82
25°C, (-55°C to SOT-23 silicon. Keep
KTY83 Philips
+0.8%/°C +150°C SOD-68 excitation current
KTY84
See below some to SOD-80 >0.1mA and < 1mA
KTY85
300°C)
1K or 2K at ±1°C &
KYY10
25°C, ±3.5°C TO-92 Bulk resistance of
KTY11 Siemens
+0.8%/°C (-50°C to modified silicon.
KTY13
See below +150°C)
±1°C
32208243 as for Pt100 1206 SMD Surface mount
Heraeus (-50°C to
32209115 & Pt1000 SOT223 RTDs
130°C)
±4.5 to
HA421 Pt200 at ±15°C Automotive
Heraeus (-70 to Leaded
HA2421 25°C applications
1000°C)
The Philips and Siemens parts are based on the bulk resistance characteristics
of silicon. This also allows the use of standard silicon semiconductor fabrication
equipment. This design can be more stable than other semiconductor sensor,
due to the greater tolerance to ion migration. However, other characteristics (see
below) require that care be taken in using these sensors.
The silicon temperature sensor's resistance is given by the equation:
R = Rr ( 1 + a.( T - Tr ) + b.( T - Tr )2- c.(T - Ti )d )
where Rr is the resistance at temperature Tr and a, b, c and d are constants. Ti is
an inflection point temperature such that c = 0 for T < Ti.
The resistance of some of bulk resistance sensors is dependent on the excitation
current (due to current density effects in the semiconductor) and, to a lesser
extent, on the polarity of the applied voltage. As with other non-passive
temperature sensors, self-heating can induce errors.
These proprietary sensors are well suited to HVAC (heating, ventilation and air
conditioning) and general use inside the allowable temperature range.
Introduction to Thermistors
Thermistor temperature sensors are constructed from sintered metal oxide in a
ceramic matrix that changes electrical resistance with temperature. They are
sensitive but highly non-linear. Their sensitivity, reliability, ruggedness and ease
of use, has made them popular in research application, but they are less
commonly applied to industrial applications, probably due to a lack on
interchangeability between manufactures.
Thermistors are available in large range of sizes and base resistance values
(resistance at 25°C). Interchangeability is possible to ±0.05°C although ±1°C is
more common.
Thermistor construction
The most common form of the thermistor is a bead with two wires attached. The
bead diameter can range from about 0.5mm (0.02") to 5mm (0.2'').
Mechanically the thermistor is simple and strong, providing the basis for a high
reliability sensor. The most likely failure mode is for the lead to separate from the
body of the thermistor - an unlikely event if the sensor is mounted securely and
with regard to likely vibration. The sintered metal oxide material is prone to
damage by moisture, so are passivated by glass or epoxy encapsulation. If the
encapsulation is compromised and moisture penetrates, silver migration under
the dc bias can eventually cause shorting between the electrodes.
Like other temperature sensors, thermistors are often mounted in stainless steel
tubes, to protect them from the environment in which they are to operate. Grease
is typically used to improve the thermal contact between the sensor and the tube.
Thermistor characteristics
The following are typical characteristic for the popular 44004 thermistor from YSI:
Mechanically the thermistor is simple and strong, providing the basis for a high
reliability sensor. The most likely failure mode is for the lead to separate from the
body of the thermistor - an unlikely event if the sensor is mounted securely and
with regard to likely vibration. The sintered metal oxide material is prone to
damage by moisture, so are passivated by glass or epoxy encapsulation. If the
encapsulation is compromised and moisture penetrates, silver migration under
the dc bias can eventually cause shorting between the electrodes.
Like other temperature sensors, thermistors are often mounted in stainless steel
tubes, to protect them from the environment in which they are to operate. Grease
is typically used to improve the thermal contact between the sensor and the tube.
Thermistor characteristics
The following are typical characteristic for the popular 44004 thermistor from YSI:
Parameter Specification
Resistance at 25°C 2252 ohms (100 to 1M available)
-80 to +120°C typical (250°C
Measurement range
max.)
Interchangeability (tolerance) ±0.1 or ±0.2°C
Stability over 12 months < 0.02°C at 25°C, < 0.25°C at
100°C
Time constant < 1.0 seconds in oil, < 60
seconds in still air
self-heating 0.13 °C/mW in oil, 1.0 °C/mW in
air
Coefficients a = 1.4733 x 10-3, b = 2.372 x 10-
3
(see Linearization below) , c = 1.074 x 10-7
Dimensions ellipsoid bead 2.5mm x 4mm
Linearization
The thermistor's resistance to temperature relationship to temperature is given by
the Steinhart & Hart equation:
T = 1 / ( a + b.ln(R) + c.ln(R)3 )
where a, b and c are constants, ln() the natural logarithm, R is the thermistors
resistance in ohms and T is the absolute temperature in Kelvins. While the
Steinhart & Hart equation is a close fit to practical devices, it does not always
provide the precision required over the full temperature range. This can be
corrected by fitting the Steinhart & Hart equation over a series of narrow
temperature ranges and then 'splicing' these fits together to cover the required
range.
Manufacturers will normally supply the constants as part of the specification for
each part type, or alternatively will provide the resistance versus temperature
tables. For precision measurement, tight tolerance parts are available, but at a
premium price.
The plot in the above diagram shows the impact of a 2200 ohm resistor in
parallel with a 2252 ohm (at 25°C) thermistor. Note the 5x scale factor difference
for the 'linearized curve'. This technique is recommended whenever thermistors
are used with simple measuring devices that have low ADC resolution
(i.e. <12 bit).
Thermistor Manufacturers
Manufacturers of the thermistor element include: Alpha Thermistors Inc,
BetaTHERM Corp, Cornerstone Sensors Inc, Murata Manufacturing Co Ltd,
Pyromation Inc, Quality Thermistor Inc, Therm-O-Disc Inc, Thermometrics Inc,
U.S. Sensor Corp, Victory Engineering Corp, and YSI Temperature Inc.
Related Devices
One form of the NTC thermistor is used in power circuits for in-rush current
protection. At low temperatures they exhibit high resistance, but as current flows
and self-heating warms the device, its resistance drops to allow the flow of
operating current.
Related to the thermistor temperature sensor is the "Posistor" or positive
temperature coefficient thermistor (PTC). These devices are useful in limiting
current to safe levels. In normal operation their resistance is low, causing
minimum impedance to current flow. Should the current exceed a certain level,
self-heating will begin to warm the device causing higher impedance and hence
more self-heating. This enters a 'thermal run away' state, with the device heating
to such temperature that the current is limited to a safe level. The higher the fault
current the faster the PTC thermistor will switch off.
Measuring Temperature
Check out the Temperature Measurement page for hints on practical temperature
measurement.
Thermistor, Type T
Agricultural Research
thermocouple, Semiconductor
Automotive Thermistor, Pt100, Bimetallic
Thermistor, Type T
Environment Research thermocouple, Pt100,
Semiconductor
Semiconductor, Thermistor,
Hobby, Education
Type T thermocouple, Paint
Semiconductor, Thermistor,
In Manufactured Goods
Pt100
The table in the introductory section of this article may also help in making a
decision.
A good starting point is to define the following requirements:
The accuracy and resolution required
Your sensor interchangeability needs
The temperature range
The measuring equipment capability
The cost
Whether individual calibration is practical
Media compatibility and other environment issues that might impact
the sensors reliability and survivability.
The following table provides a rough comparison between the temperature
sensor types:
Sensor Type Output Range° C Accuracy±°C Robustness Cost
-270 to
Thermocouple 40µV/°C 1.5 high low
2300
-200 to
Platinum RTD 0.4%/°C 0.2 medium medium
600
-200 to
Nickel RTD 0.4%/°C 0.3 medium low
600
Thermistor 5%/°C -50 to 200 0.2 high medium
10mV/C or
Semiconductor -40 to 125 1.5 medium low
1µA/°C
0 to
Non-Contact millivolts 2 low high
6000+
-100 to
Fiber Optic various 1 medium very high
200
-273.15 to various, to
Cryogenic various various various
-200 ±0.001
-100 to
Bimetallic displacement 2 high low
300
colour -30 to
Paint 1 to 20 medium low
change 1200
The above table is general in its summary and should not be taken as the
definitive statement on temperature sensors. This particularly applies to the
accuracy column, which shows the 'off the shelf' or inter-changeability accuracy.
Generally the accuracy of all sensor types can be greatly improved by individual
calibration. For more information, refer to the appropriate page on each sensor
type (in the left-hand menu) and the Selecting a Sensor section below.
Paint Based
Other materials are used to manufacture nonreversible indicators,
labels and strips. These are available for temperatures up to
1270°C. Typically these rely on material crystal lattice or phase
changes at a particular temperature. They are particularly good in
recording if a device has exceeded its designed temperature limit.
Tempil, Inc
A leading manufacturer of chemical temperature indicators
especially for the metal fabrication and medical product
sterilization industries
Lakfbriek Korthals BV
Therm-O-Signal coatings and indicating paints
Hallcrest Inc
Manufacturers of thermochromic products with an interesting
product range from consumer to industrial and medical.
Step 1
Measure the thermocouple voltage e (scaled to micro-volts) and the reference
junction temperature T (scaled to degrees Celsius) using an alternative
temperature sensor such as Pt100. The reference junction temperature is
typically close to the ambient temperature of the measuring instrument.
Note: It may not be necessary to read the reference temperature for every
thermocouple reading, if it is known to change much slower than the
thermocouple scan rate.
Step 2
To calculate the reference junction temperature compensation voltage, the
appropriate polynomial must be selected. To do so, compare the reference
temperature to a number of threshold temperatures. Also check for out-of-range
inputs. The following pseudo code illustrates the process.
Step 3
Calculate the correction voltage using a second order polynomial equation:
ec = c0 + c1.T + c2.T2
where the polynomial coefficients are drawn from the following table, based on
the value of "poly" from step 2:
Temperature
Polynomial
c0 c1 c2 Range
" poly"
°C
0 0.435 38.605428 0.042233 80 to 2.236
1 0.051 38.769854 0.045276 2.236 to -40
Note: There has been no attempt made to optimise the efficiency of the pseudo
code - it is for illustrative purposes only. Programmers will see the opportunities!
Step 4
Correct the measured thermocouple voltage by adding the compensation voltage
e = e + ec
Step 5
To convert the voltage e to a temperature, the correct polynomial must be
selected. Compare the corrected input voltage to a number of threshold voltages
(in micro-volts) to identify the appropriate polynomial to use:
if e > 2.087E+4 then Error = "Thermocouple over range" !400°C
else if e > 1.170E+4 then poly = 0 ! 242°C
else if e > 4.827E+3 then poly = 1 ! 109°C
else if e > 4.827E+3 then poly = 2 ! -35°C
else if e > -1.336E+3 then poly = 3 ! -135°C
else if e > -4.233E+3 then poly = 4 ! -183°C
else if e > -5.291E+3 then poly = 5 ! -215°C
else if e > -5.814E+3 then poly = 6 ! -235°C
else if e > -6.053E+3 then poly = 7 ! -250.3°C
else if e > -6.211E+3 then poly = 8 ! -255.6°C
else if e > -6.232E+3 then poly = 9 ! -260.2°C
else Error = "Thermocouple under range"
end if
Note: The lower limit of this linearization is -260.2°C which is about 10°C short of
the range over which the T type thermocouple is specified. This is an area of
diminishing returns for this method of linearization. It will be noted that at lower
temperatures, the polynomial input range becomes increasingly narrow. This is
because the simple polynomial becomes less able to represent the thermocouple
curve at lower temperatures. It is possible to employ methods to help reduce this
effect by applying offsets to the polynomial input.
Step 6
Calculate the temperature using a third order polynomial equation:
T = c0 + c1.e + c2.e2+ c3.e3
where the polynomial coefficients are drawn from the following table, based on
the value of "poly" from step 5:
Polynomial Temperature
c0 c1 c2 c3
"poly" Range °C
-
4.87029E- 5.545721E-
0 0.02443 3.677266E- 400 to 242
6 12
7
-
1.02808E- 1.298740E-
1 0.02542 5.395475E- 242 to 109
5 11
7
-
5.19555E- 3.381665E-
2 0.025962 7.523751E- 109 to -35
3 11
7
4.566110E- 3.054319E-
3 1.237035 0.028015 -35 to -135
7 10
-
4.557068E- 7.841078E-
4 2.29820E- 0.036497 -135 to -183
6 10
5
-
2.057296E- 2.288945E-
5 4.27171E- 0.079109 -183 to -215
5 9
5
-
8.839557E- 8.105962E-
6 1.39897E- 0.2768 -215 to -235
5 9
4
-
3.950282E- 3.339216E- -235 to -
7 5.91619E- 1.206391
4 8 250.3
4
6.93170E- - 8.873338E- 2.494293E- -250.3 to -
8
13 2.86373E- 6 9 255.6
9
-
1.25783E- 1.623264E- 3.678988E- -255.6 to -
9 5.21765E-
12 5 9 260.2
9
Below is the Capgo RTD Calculator. To use it you need a browser that supports
Java applets.
select your preferred temperature units
select a predefined RTD type (e.g. Pt385)
enter the RTD's resistance at 0°C
enter the RTD's resistance at the temperature of interest in the same
resistance units as the Ro field
click calculate
RTD CALCULATOR
Thermocouple Calculator
The calculator will compute the temperature to 0.1°C given the reference junction
temperature, the measured thermocouple voltage and the thermocouple type.
To use the calculator you need a browser that supports Java applets
Comments:
All thermocouples are specified over a limited temperature range. If you
set the reference junction temperature or the measured thermocouple
voltage outside the range limits, the status line will indicate the type of
error and its limit.
If your inputs are OK the status line will say "OK". It may also comment on
the tolerance of the thermocouple at the calculated temperature. Not all
thermocouple types have 'official' tolerance specification, but for those that
do the specification tends to be somewhat conservative around room
temperatures.
Thermocouple may be individually calibrated for significantly improved
accuracy, but remember the calibration is likely to drift with exposure to
high temperatures, reactive gases and mechanical stress.
The B Type is Strange!
The calculator computes most thermocouples types sensibly, however the B
Type thermocouple will appear to behave strangely below about 100°C. This is
because the B Type thermocouple is strange! At temperatures below 50°C it has
a near zero temperature sensitivity (the calculator bottoms out at about 36°C).
This characteristic is often turned to an advantage because, it eliminates the
need for a reference junction.