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Vacuum Industries SOU AA 7 Multipurpose Vacuum Metallurgical Systems Expands Mefallurgical Capabilities System VII and Super Vil broaden the capabilities for vacuum and inert atmosphere metallurgical processes with a basic chamber concept that avoids equipment duplication and minimizes cost The versatile chamber accommodates accessories carefully designed to conduct all Important vacuum metallurgical processes. Equipment can be chosen to meet one specific need. Should requirements change in the future, the basic system can be converted for a different process by merely substituting accessories. Starting with the multipurpose vacuum chamber, mounted on a standard pumping system, the interchangeable accessories are easily installed to let ‘you melt, sinter, braze, weld or heat treat as desired, Leading materials engineers and metallurgists ‘throughout the world have selected Vacuum industries System Vil and Super Vil for these major benefits Efficiency (One mult-purpose system for all major vacuum metallurgical capabililies. Components can be added to convert from one process to another as programs and needs change. Economy Save valuable floor space while avoiding expensive equipment duplication. Meet current requirements while providing the basics for tomorrow's needs Obsolescence is designed out Convenience ‘Accessory change-over is fast and easy using ordinary, hand tools. Easily removable front and rear panels allow full service access to the pumping components. Reliability Vacuum Industries equipment is built to the high quality standards required for industrial vacuum systems. All components are designed for years of dependable service. Versatility ‘The various System VII accessories listed in this brochure are only a few of the possible uses. Imagination and experimenting will commit the researcher to further expand the possible uses. Some. of the current users have looked at carburization, ion nitriding, electron beam welding, centritugal casting, laser and plasma operations in the System Vil. One System, Many Applications Multi-purpose System VII (or Super Vil) can be used for ‘many applications. Start with a basic vacuum ‘chamber, add a pumping system and select the accessories you need, Typical Applications —_Typical System Accessories Brazing, Sintering, Horizontal or Vertical Heat Treating, Annealing, Resistance Furnaces Stress Relieving, Degassing Hardening Gas or Liquid Quench Accessory Alloy Development, Induction Melting Furnace Metal Casting Pure Metal Preparation, Alloy Development Arc Melting Furnace Test Sample Preparation Arc Button/Bar Fumace Handling Atmosphere Sensitive Materials Dry Box Assembly Inert Gas Welding Dry Box with Welding Accessories ‘System Vil (let) and Super VII mutpucpese vacuum furnaces mest Practical all metallurgical process requlrements, Starting with these basic components... . Vacuum Chamber Vacuum Pumping System Excellent vacuum integrity plus multi-port The compact, cabinet enclosed vacuum versatility are the major ingredients of every pumping systems, designed for the System System VII chamber, One chamber ‘Vil chamber, are capable of repeated becomes the foundation of a versatile pumpdown to the high vacuum range. metallurgical process laboratory. eat add any or all of these accessories 1 Resistance Furnaces 5 Inert Gas Welding System To heat treat, braze or sinter, the basic To join reactive, refractory and other special chamber quickly and easily becomes a metals and alloys, the basic chamber resistance heating furnace that can operate quickly and easily becomes a vacuum |inert in vacuum or inert atmosphere. atmosphere welding system. 0, 2 Induction Melting Furnace 6 Gas Quench To melt and cast advanced alloys and clean When rapid load cooling is required this metals, the basic chamber quickly and highly desirable factory installed option easily becomes a five Ib. (2.3 kg) vacuum provides a high speed gas stream within the induction furnace. resistance furnace work zone. 3 Arc Melting Furnaces 7 Liquid Quench To melt samples for alloy development, When liquid quenching is required this ‘spectrographic analysis, or phase diagram convenient roll-away system provides work, the basic chamber quickly and easily laboratory scale oil or water quench becomes an arc melting furnace with three capabilities in an isolated chamber. interchangeable hearths for button, bar or skull melting. Dry Box Assembly (Q] Te handle pyrophoric or atmosphere sensitive materials, the basic chamber quickly and easily becomes a “dry box”. When complete conirol of process environment is vital. Vacuum Chamber Advantages High vacuum design for dependable performance. Two chamber sizes for versatile selection of resistance furnaces. Contains all ports needed to accept wide range of high temperature accessories. Convenient horizontal loading and work handling at bench top level. Easy to maintain 100% stainless steel construction. Mounts on any standard 20" (508 mm) diameter baseplate. Features ‘Chamber Stainless steel (type 304) construction throughout, including cooling jacket and all ports and flanges, O-ring seals are used throughout. Unique engineering of baffle system between inner and outer shell provides uniform water cooling of chamber. Large bumping port (20° diameter flange) provides stable ‘support. Inert gas manifold for static backfil includes 5 psig ‘overpressure relief valve, compound Bourdon gauge 80" Hg-0-15 psig (750 mm Hg-0-1 kg/cm?) and vive for vent or static backfill, Hinged Door Siainless steel construction with double wall dished head for complete water cooling. Machine finished flange to insure vacuum tight closure. Securely fastening swing clamps for rapid initial pumpdown Two pyrex sight ports with remotely-operated stainless steel shields are positioned for convenient viewing. Attachments Nine accessory ports (11 on Super Vil) provide maximum flexibility for the wide range of accessories. Design provides for continual updating to accommodate new techniques, processes and accessories System Vil vacuum chamber, fabicsted emily of stainless steel, hes al ports needed for major ar, induction and resistance furnace accossories, re ‘System Vil chamber mounted on vacuum pumping system equipped ‘with manual valve contr, SELECTION GUIDE Size Vacuum Chamber is. x length Volume Accessory Ports Sight Glass Top. Side Top 15" (emm)o —_2°(GImm)o 3" (Emm) a —_4° (iam) os ‘System Vil Chamber ae" x22" 32 0u. ft 2 6 2 1 Series 2100 Model 1822 (457 x559mm) G2 ters) ‘Super Vil Chamber 20" x30" 55.cu th 2 3 2 1 Series 2110 Mogel 2030 (08x 762mm) (147 lers) When high vacuum and partial ssure Capabilities are required. pre: i 0 Vacuum Pumping System Advantages High vacuum performance in laboratory styled compact console, Variety of component selection to meet your precise pumping needs. Froni panel controls for easy operation. Quick installation with simple electrical and water connections, Simplitied servicing with easy access front and rear panels. ‘Automatic controls available with failsafe vacuum valving for unattended operation Features 20" (508 mm) diameter stainless steel baseplate — industry standard for versatility Rugged roughing and backing mechanical pump for initial pumpdown and foreline back-up, High vacuum diffusion pump — job rated for your application, Vacuum plumbing and valving completely interconnected and tested, Easy operation irom graphic panel. Water-cooled baffle included as standard equipment to minimize diffusion pump backstreaming, Vacuum gauge control on sloped front of console for convenient viewing. Mass spectrometer connection valve on diffusion pump foreline for leak checking. ‘Aulomatie Pumping System Graphic Control Panel ‘Vacuum pumping system with manual vacuum valve controls and ‘optional vacuum gauge, SELECTION GUIDE Standard Pumping Systems" Model No. 4oso7so 617-1500 617-2400 Dittuston Purp Nominel Size “ ° e Speed, lsisee. B00, 1600 2400 atte water-cooled chevren Mechanical Purp 2stage rotary ‘Speed, CFM 58 iad 177 esti 160 500 500 Valves manual manual manual Options Vacuum Gauge Model No. Combination hot tlament ionization gauge and ‘wo-positon thermocouple gauge for digital readout 91-307 ‘Automatic Pumping System Control Freseure irnsauosr opane and elaces remotely ‘porated pacumatic and solenot valves In proper sequence 7607 Dittuston Purp Bafflas (in place of standard water cosled batfe To improve ulate vacaum) Fligeratee (30°F) chevron bate system Rea6177 guid nivagen ype, 4° Lne.4077 LUguid nitrogen ype, 6° LNB-8077 ‘Automatic Ligut Nitrogen Conti (requires pressurized dewar) ALe-o100 Partial Pressure Control System (low through of ince gases controlled between two sel points on 41-1000 microns analog controllen Refer to. accessory bulletin, G-10508 When high temperatures in vacuum are needed for brazing, heat treating, sintering, degassing. Resistance Furnaces and AC Power Supplies ‘The System VII hot zone is ideal for laboratory and ‘small production applications with its front loading 6" x6" x 15° long effective work space. The 8” x 8” x 20" long Super VII hot zone Is designed to handle larger loads. Special vertical hot zone accessories for either chamber provide capability for heating to very high temperatures within a 4" diameter x 7" high cylindrical element. Temperatures up to 3000°C are attained with an all tungsten hot zone and temperatures up to 2200°C with an all tantalum hot zone. A complete metallic hat zone accessory includes durable refractory metal elements, metal radiation shields, hearth plate and support posts. A complete graphite hot zone accessory includes thick graphite plate elements, fibrous insulation, graphite hearth plate, and support posts. All hot zones are mounted in a stainless steel support frame and are easily removable for servicing, Water-cooled copper power feedthroughs and interconnecting busswork are included with the hot zones to make a complete accessory unit. Power supplies rated for operating the furnace hot zones in vacuum can be selected from the guide. Features and Advantages Rapid heating to maximum temperature — saves time, conserves energy. Rugged heating elements — long life, reliable operation. Low voltage operation — avoids corona andlor arcing Heating elements unitized — individually replaceable. Positive shield separation (dimpling) — provides high thermal efficiency. Modular hot zone — easily removed for changeover to. another accessory or for bench-top servicing, Water jacketed chamber — allows higher temperature hot zone bake-out for maximum cleanliness. Versatile environment — choice of vacuum, Inert or optional reducing atmospheres. Copper electrode feedthroughs — externally water cooled to avoid water leaks in chamber. ‘2100°O (3800°F) horizontal graphite hot zone assembly fo very high temperature processes n controled environments, Typleal metal hot zone assambly for optimum vacuum performance and fastest heating end cooling. SELECTION GUIDE Metal or graphite horizontal hot znes ar aallable for lempealurs up o 2200°C Vertical hot zones provide lr furace temperatures up 10 S000°C. Typ {Galatcembles include sistance healing elena, racaton or Isuision shining, etainlaee steel Support rae, and ine hearth al. Ge cota! {Quoneh and qua quench acceseonet can expand hat vesling capable to harden a wie range of Matera, Procese gas contol options are albe Horlzontal Furnaces ‘Systom vil ‘Super vit Useable Work Space SxS x IS Ig Br x8 20" ta, (150 180% 380mm) (200x'200.500 tm Working Volume (0312 (sus) 7H oo Urs} Maximum Operating Hot Zone Materials, Hot Zone Model No. Temperature Element ‘Shloldsiinsulation Hearth [Power Supply Rating — Vacuurn) 1000 (1830°F) Molyedenum Stainless Si001 Slainlese Stee! 6616-1000 ‘8820-1000 [10 kVA] [15 kVA} 1315%C (2400"F) Molybdenum Molybdenum! Molybdenum 6515-1915 Stainioss S100! 15 kVA} 16s0°C (3000"F) Tungsten Malyoderum Molyedenum 6515-1650 [0 kVA] 220°C (4000°F) Grephite Graphite fen Graphite 6515-2100 18820.2100 [a0 kVA) [a kVA) Vertical Furnaces Heating Elements Dimensions 4" dia. x7" high 4 dia. x7 high (100 « 180 mmm (4109 x 180 mm). 200% (4000°F) Tantalum Tantalum Tantalum 472200 47-2200 [20 kva) (oval 000°C ($482°) Tungsten mesh Tungsten Tungsten 47.3000 47.3000 (as kvay (45 kVA Horizontal Furnace Options Model No. Operating Controls (see pg. 12) — Gas Cooling Recirculation System (620 09. 11) 6-250 Liquid Quench Accessory (22 pg. 11) 206-1100 Hydrogen Flow-through Accessory*** quips System Vii Super Vil with burn-off lower, [pressure rele! port, automatic purge system and hacessaryinteriocks for sale operation with a reducing gas. Fumaces require approximately \wice the power supply rating or vacuum from above lable lo operate al maximum lemperatute In hydrogen, Rater to Accessory Bulletin G-10503....G-10509A, “automatic pumping system and control ragured (Model E-7607) Hydrogen Flowihrough System Control Panel 3000°C (5432"F vertical tungsten hot zone assembly [AG Power Supplies Packaged sysiom includes low voltage power transformer, saturable Power Supply Rating tee ater Sr eae 6) a or Ra ae ene eee seen eiocioyfuey swe Anat anger 19 gaforzp tgs gong Rania sch eae maaan macressedcower power =—«« 13 ROBE = 1 eSB Ins te prea Hease spect vag abd equeey o ar 1 bag aazo “Power supple can be proved o math ext vlage upon 2 = a rae & z 3 Soleo Soe RIB tr 208, 20, 380, o 60 ve even, & = a When melting and casting pure metals and alloys. Induction Furnace Vacuum induction fumace accessories mount in either the System Vil or Super Vil chamber for melting up to 5 Ib, (2.3 kg) ferrous rating. A standard graphite susceptor 2% I.D. x 544" high (60 mm x 140 mm) is used as a crucible for a wide variety of metals, Other crucible materials can be used as liners within the ‘graphite susceptor. Water-cooled furnace assembly mounts on @ dielectrically-insulated coaxial feedthrough equipped with an external handle for manual pouring. An optional additions bucket assembly (500 cc) permits late alloy additions. The swing-aside crucible cover with external handle is a useful option to minimize heat loss and conserve ower. Top sight port with optional wiper allows convenient viewing while pouring. Features and Advantages Coil designed for low voltage operation — avoids arcing and corona. Water cooled copper coaxial feedthrough — provides high electrical efficiency. Induction coil feedthrough — connects to a simple ‘coupling, easy operation. Stainless steel chamber — minimizes inductive power loss, Rotatable feedthrough — easy tilt pouring into user supplied mold, Uses 10 kHz power supply — avoids AF interference, Solid state power supply — tunes automatically to load and efficient design conserves space. Induction meting furnace cosx feedthrough mounts inside port af chamber with Safely shield ang Insulated handie for accurate pouting. SELECTION GUIDE ‘Vacuum induction Melting/Casting Furnace High frequency inauction furnace, 5 tb. (2.3 kg) rating: Includes weler-coled copper induction coll assembly ting coaxis water ang power feedthrough assembly, shutiered top Pyrex sight port assembly and stainies stool Modo! No. mold platform 5.300 Induction Furnace Options ‘Alloy addltions bucket assembly including manipulator rod ‘and vacuum feecthrough pases ‘Swing aside crucible caver support inclusing manipulator and vacuum seal B23 Externally actuated wiper to remove degosis trom top sight glass co963 Induction Power Supplies (Vacuumated) Cabinet, sel-contained 10 kHz solid state frequency inverter Set for 460 vol, three-phase inpul is supplied with ‘matching sik cot (1.8 meets) water-cooled power leads. Guiput Is 200 volts to matching coll, Transformers are available for other voltages on request 15kWpower supply 9.4915 88 20kW power supsly 9.492058 ‘Specly 50 ar 60 He supply trequency 4b, fndvolion furnace and mold alloy adctions bucket and swing-aside crucible cover options. When pure metal castings or arc melted button or rod samples are needed. Are Melting and Casting Furnace Arc melted refractory and reactive metal samples of various compositions can be produced under the most ideal conditions for alloy development, spectrographic analysis and phase diagram work in the System VI| ‘The basic arc melting furnace includes a hearth mounting assembly and a non-consumable electrode assembly. Three interchangeable hearth options provide a wide choice of shapes. ‘The non-consumable elactrode can be used with any of these hearths to melt samples in argon or helluin ‘The optional consumable electrode feed tower is used for vacuum melting in the skull hearth, Features and Advantages Interchangeable button, bar or skull melting hearths — ‘extreme versatilty, Solld copper hearths with high efficiency water-cooling — insure pure melt samples which are easily removed. Mult-cavity button and bar hearths — several samples per load Skull melting hearth — eliminates graphite or ceramic crucibles and tits for easy casting. Thoriated tungsten tip for non-consumable electrode, conservatively rated at 1500 amperes — provides superior arc starting and improved resistance to contamination, Non-consumable electrode — can swivel through a 30° inclusive angle and has an easily replaceable tip. Button flipper option — lets you turn buttons over for complete melting. : SELECTION GUIDE ‘Are Furnace Basle hearth mounting and electrode it includes ‘ceanial walsripower feedthrough assembly ‘er-consumabie elecrods assembly (with thoriaied tungsten tp), cobalt glass filter plus par of flexi ‘water-cooled power leads. (Accepts ary of tha {allowing heath assemblies) Hearth Assembles 5) Shull hoarth 4” da, (102 mm) hemispherical Model No. ‘meltngfeasting| 4aue0 5) Button hearth (nine cavily}: Four cavities. 4" Gia, x x" deep (ismmx8 mn) One cavity 1" da. x44" deop (25 mmx T1 mm) Four cavities 14" dia. x %," deep (smmx1tmm) 44150 (©) Bar Hearth Four cavities x" wx "dx ay" (ismmxemmx 134mm) 44195 ‘Are Furnace Optlons CConsumabie electrode feed tower assembly (for use with skull hearth — see photo page 14). -18080 High frequency ae stabilizer aids starting and sabily F201 ‘Manual button tlper assembly (for use with button hearth) 4105 DC Power Supplies for Arc Furnaces, Arc Welding and Resistance Furnaces Packaged system. designed for operalion on 230 o° 460 vals, 2 phase, 50160 Hz; induces contro! transformer, sealed rectiler, 100% duly cycle rating, volimeter, ammeter an variable current {oo switeh. ‘Dual voltage power supplios nave a circuit specifically designed for ‘se with both the resisiance hot zone and the are melting accassorles: 15kWW-40/20 volis, 375/750 amps. E9515 ‘30kW-40/20 volts, 7507/1500 amps 59530 {454-40/20 volts, 1125/2250 amps E505 Sale vag poworsuplis dsinad excuivty fr use wih the are melting accessories: 21 KW.38 vals, 450.amps '52kW-40 vols, 1000 amps Recommended for skull hearth. ‘01742 900660 Button heerth is mounted to titing coax feeethrough ‘chamber side port. Interchangeable bar and skull he ‘ulcky connected in ts piace iis can be When handling pyrophoric or atmosphere sensitive maierials. Dry Box Assembly Basic chamber converts quickly and easily to an inert gas "dry box" with the glove box assembly kit, Ideally Suited for handling sensitive materials and TIG welding (with welding system — see below). Convenient access for operating within the chamber is provided by two 18° (457 mm) long neoprene gloves. Multi-access ports of System VII chamber can be used to mount various welding and feedthrough attachments (see below). SELECTION GUIDE ‘Model 5100 glove box accessory includes 6 1)" (1.8 mm) thik ‘acrylic door with two 6” (152 mm) dlamater gave ports (ineluaing ‘loves), vacuum light covers, valved pump-out Ine, automatic Pressure regulation system, external food with spacial sight ‘9138 for inferior mination and a siainloss stool work table, When joining reactive, refractory, and special materials and all Glove ports on transparent dty box cover are valved for pressure ‘equalztion duing pumpdown prior to Inert gas back Inert Gas Welding System Inert gas welding accessory and glove box accessory (above) converts the basic chamber into a TIG welding facility for joining reactive, refractory and other special metals and alloys. Light weight TIG welding torch permits precise welding ina carefully controlled inert gas environment and acoepts standard 0.020", 0.040" and Y." (0.5 mm, 1.0 ‘mm and 1.5 mm) electrodes, Variable speed drive with foot switch allows hands-off rotation of universal jaw chuck, AA stainless steel work table supports the chuck and Internal drive train SELECTION GUIDE Model 5200° inert gas welding accessory Include {oven power lena/Ieedthrough 8° (127 mm) urversal ‘chuck with DC motor rectifier suppl, vacuum and rotary seals, five train with foot switch and e low emperage DG power sup. ply with high frequency cicult and remate foot control ‘ode! 5100 Ory x ako) mut be sete pal. ‘Arc melding in an nort gas atmosphere is easly parormed with the welding aystem accessory Ki When cycle time is critical in a resistance furnace. Gas Quench Accessory Closed loop ducting integrates high speed blower and heat exchanger with the System VIl/Super Vil resistance furnaces to provide in-place load cooling capability. High speed cooling is achieved with high velocity gas flow. Accessory requires special rear port (on chamber. Includes manually operated front and tear swing aside shutter shields to allow full circulation of gas through the hot zone. Refer to Product Information Bulletin on Model 6-250. Gas Quench Schomatie Water Coating Heat xchangor ‘ovench Gas I~ Ges Return }~ Circulator Ee erctoses motor ‘Compact gas quench accessory mounts on special 6 I. lange at ‘eat of chamber. When oil or water quenching is needed. Liquid Quench Accessory Separate roll-away quench chamber with Inconel work tray, manipulator rod, and stainless steel reservoir connects to the System Vil/ Super VII with modified ‘chamber door and front shields of hot zone to provide laboratory scale oil or water quench capability. Accessory requires special front door. Refer to Product Information Bulletin on Model 306-1100. Rollaway quench chamber connects o basic vacuum chamber with [soltion valve mounted on modifies ront door. ao ‘or COME ete femperaiure conirol, programming and process records. Operating Controls and Instrumentation Cabinet-enclosed assembly mounts to the right side of the chamber and contains all instruments required to control the resistance furnace. Custom selection of temperature controllers, programmers and recorders combine with the standard instrument package to meet the specific requirements of 2 versatile R&D or production furnace. Legends are silk screened for permanent — long lasting readability. SELECTION GUIDE Selec! temperature contralter, programmer and record along with propriate thermocouples and acd to standard instrument package. Model No. Standard Instrument Package err ‘Overtemperature Protector ~ High iit control indicates furnace temperature and protects furnace from overtemperature conditions. Digital setpoint with adjustable high-limi relay will tur off fumace power ata pre-selected temperature, Requires Separato thermocouple (Heneywall UDG-2000), Ammeter and Voltmeter — moasure secondary of ‘AC power supply Indicating lights and on-off buttons — tor Instrument power and power supply ‘Alarm pane! — visual and audible alarm signal for fovertemperature condition and low water supply fo ‘chamber and power suppiy with push-button fo silence alarm. ‘Temperature Controllor= ‘Aulofmanval threemode microprocessorbased ‘proportional type controler with digital read-out of temperature setpoint Requires thermocouple, ‘Barber Colman 560. E7560 Honeywell UDC 300 E7800 Honeywell UDC 5006, E7500 LAN Electromaxe E7915 ‘Temperature Controllor/Programmer* Microprocessor-based combination three-mode temperature contoler ang variable selpoint-vorsus- {ime programmer with digital eisplay of temperature Reauires hemocauple, Barber Colman 570 E7570 Hengywel OCP att ersit Honeywell OC? 700 £700 tan 1200 Er9i8/e1900 il Mlenstar* E7828 ntca Fyrometar wo color, Tied’ postion, optical sensing pytometr, mmounied fda mantel valved sighiport ere 2408 ‘Typical contol cabinet includes E-7777 standard instrument package and E-700-1 temparature convoler/programme. Model No. Strip Chart Recorders" Single pen and wo pen for continuous printout or multipoint for temperatura, vacuum of Both, 6* chart = single pon (Lan). E-7165 (150mm) = single pen (Honeyweil Eritt = Iwo pen (Honeywai, E7211 = multipoint (Lan) E7165 10" chart — multipoint (LAN, £7250 250mm) = multipoint {Honeywell programmable) E1500 = mutipain (Barber Colman-programmabie).....6-7064 —sixpen (Chessel) E-7320 11" chart_ ——— single pen (Honeywell E112 (260mm) — two pen (Honeywell... E7212 ‘Thermocoupl "2 in ong, 4" dla. metal sheathed, reraciory oxide insulation; includes matching quick discannee! plug and jack connectors, lead wire and mounting. Chromey/Alumol, 'ype"K’, with incanel sheath (ap to 1050") Kez PlatinunyPlatinum — 13% Rhodium, ype "Ri", molybdenum sheath (up to 1540") RM Tungsten/5% Rhenium, Tungster/26% Rhenium, {ype WS, molyodenum Sheath (up to T700°C)...- WS-12-M “Tungsten/5% Rhenium, Tungster/26% Rhenium, {ype W5, tantalum sheath (up to 210°C) woA2T Technical Data o General Performance Data ‘Chamber Pump down to 10-* torr range: <10 min. — metal hot zone <15 min. — graphite hot zone Ultimate pressure: 40°® torr range (10~? torr range, LN; trap) Rate of rise: <5 miltorehr. Utility Requiremenis System Vil conserves energy, furnace power used only during heating and soak; no standby consumption required, Electrical Varies from 10 10 45 kW depending upon power supply selected. Entrance current rating will also depend on voltage available. Cooling Water From 2 to 14 gpm (7.6-42 limin) depending on system components, Inlet pressure: 30-50 psig Inlet temperature: 70°F (21 °C) Compressed Air (required for automatic valve sequencer E-7607) "v2 CFH (54 ihr) at 80-90 psig (6.56.4 bar), intermittent use. Inert Gas For backfill and cooling: one chamber volume. For partial pressure flow-through: varies; consult factory. Shipping Weight Typical system: 4000-5000 Ibs ©] (12002200 ko) 3.5 bar) Space Requiremenis AG Power ‘Supply Aypican 38 x29" x72" H 10kHt Induction © "Power Supply | 1 “Crypiean 30" x 28" 72" oa (1980 mm) a Kl (220 ram) Tor view é | er] 0" (1780 mm) FRONT VIEW Safety Features The following safety features ensure maximum operal- ing convenience and minimize possibilities of inadver- tent misoperation. ‘Chamber + Overpressure relief valve on chamber. ‘+ Sight glass positioned to view element feecthroughs. + Designed to meet or exceed ASME Section Vill requirements. ‘+ Cold wall protects operator. Pumping System Open sight drain. Diffusion pump has thermostat shut-otf protection, Visible oll gauge on mechanical pump. Optional Model £-7607 automatic valve sequencer includes: —Normally closed vacuum valves. — Visual indications of pump and valve operation. — Automatic vent which protects hot zone when properly plumbed to an inert gas line. — Keylock protection with manual override. Instruments + Loud, audible alarm. + Overtemperature shutoff to prevent catastrophic melt down of resistance hot zone. * Upscale burn out protection on all recorders. '* Electrical design and consiruction to meet NEC requirements, ‘+ Separaie control power ON-OFF button Furnace Hot Zone ‘+ Element and chamber water circults include a flow switch o prevent system from being tuned on without sufficient water flow. ‘+ Element designed for low voltage operation. + AC power supplies have undervollage trip circuit breakers, * Vacuum interlock to prevent system from being turned on al atmospheric pressure, \Vacuur pumping system is totaly enclosed for safety; quick access cover provided fer maintenance convenience, {tonal consunmabe elected feedlonr assenbi for ae meting 0 Conversion Factors Vacuum Technolog) Pressure Units Pressure Units Conversion pascal (Pa) — ‘The derived unit for pressure in the | Toconven pascal] ta i S International System of units (SI), Le al mig | ™™ | ire el newton per square meter (Nim), From . he ben raed paonl (Pt co Tame] 0S parse a torr (Torr) — ish A unit of pressure defined as 1/760 Pg, = 7 | aaexs0-3] saa e10-3| r90x10"* sen a of a standard atmosphere. It rom of mecun) replaced the term milimeler of rar woo are 1 | bara i0= [ras ci0-efpasci0- mercury (mm Hg). ‘aim Vor 108 760, tor 7 1489 a8 micron (Hg) — {rotmal atmosphere) ‘A pressure unit stil referred to oa emai | sive [eastx10->] easio®] 1 | zon because of its widespread use inthe | (esin®) ast, the micron i equivalent to one [wna wars | ase | amoxt0-@[aanio-2] anor | militor: (formerly 10? mm Hg). aren Conversion Reference or ww [PO [OOF POT] IP] | | ae is maha | annem [oooenfoane [oom [oor_| at [1 |e | Too] 7a oO rion [0001 [aor] ar} 1] 1a] van | oan [00] aco] Fe n00 wascal | oo00raa] oaoraafoarce [area] ros] va] aa | 1930 | ras00 | rane Leak Rate and Mass Throughput Units Conversion Throughput Units Leak rates are expressed as mass To convert ‘ToD Pas ms, Torr — vs ‘atm - cms. os “lt. flow per unit time. Examples of From TRF common units are defined below 7 vs ear] ama 10 | aan to 1 atm-cm/sec 1 cmisec. at atmospheric pressure | estncoe yaar? 1 12 veo | varie? 1torr-liter/sec = 1 liter/sec. at 1 a > = 7 torr pressure umoxectaoe] —iorxio-> | 180410 7 ve | ase The table can be used to convert iments) from one set of units to another. mernaeesoomad | aaax0-8 | axis | —aaax0-> r 7 microncaictooman | vaseo-® | varcie®] —vosnvo-® | varios} 1 fear Bm, Pumping Speed Conversion — Gas Flow Conversion — Liquid Tecoma Ted] Wenn inn we Tesowed Top] sone tein, wm ten ra Fromy nat Were 7 aie a cable tin 7 78 7a “ feat enn oar 7 a8 Hors 3088 7 ome ery ni) ce mesh oar os 7 asters smn | oe ares 7 aa ea Quality Assurance Cae kiana sae inesigning, manufacturing and CeSTine yy cM mma eon Sconce essen) when you select Vacuum Industries Cem aaa thealec Unie} Pasi oscar og rien) Everest sey Neem venison oe related components are fabricated ie ger tse “checked at the plant. instrumentation and electrical control cabinels are FomrentecheeeeuslesIgiceeiec) checked by expertcratismen: Factory Test Fen oee tion eset place before shipment. Customers are invited to witness final performance checks at the plant, taking advantage of the opportunity to review installation and operating procedures with the service group, Ca ee ate Service and Spares Instructions and drawings nesded or installation, operation and) Gian ntocseWestr enn Cena sense csi 40 install with easily-made electrical water supply, and water drain ‘connections, Field servicemen are available, if desired, to inspect the original installation and to supervise start-up operations. Maintenance parts and technical service are readily. available. Other Vacuum Industries Products Donne eiccone A VeComty Liars tele olen sen Sintevac® Vacuum Sintering tars Neen eigreessta ai) Giiarts Feteton rou Vale nteyi=te i) Furnaces’ High Vacuum Annealing Furnaces NATE oe ne Met oe ines Eom menial sea Directional Solidification Nay col ene) Batch, Semicontinuous Povey Tats eto Gaiartee') Vacuum-lnert Gas Manual and) Semi-Automatic Welding Systems Vacuum Industries ® Cees RESIPEMN CUM eerie ume UI Leeann nae nscoe Zed Fax Goce)

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