Download as pdf or txt
Download as pdf or txt
You are on page 1of 38

SP2124-I

127(
7KHLQIRUPDWLRQFRQWDLQHGLQWKLVKDQGERRNLVLQWHQGHGDVDJXLGHWRWKHRSHUDWLRQRIWKHVHPDFKLQHVDQG
GRHV QRW IRUP SDUW RI DQ\ FRQWUDFW 7KH GDWD LW FRQWDLQV KDV EHHQ REWDLQHG IURP WKH PDFKLQH
PDQXIDFWXUHUDQGIURPRWKHUVRXUFHV:KLOVWHYHU\HIIRUWKDVEHHQPDGHWRHQVXUHWKHDFFXUDF\RIWKHVH
WUDQVFULSWLRQVLWZRXOGEHLPSUDFWLFDEOHWRYHULI\HDFKDQGHYHU\LWHP)XUWKHUPRUHGHYHORSPHQWRIWKH
PDFKLQHPD\ PHDQ WKDW WKH HTXLSPHQW VXSSOLHGPD\ GLIIHU LQ GHWDLO IURP WKH GHVFULSWLRQV KHUHLQ 7KH
UHVSRQVLELOLW\ WKHUHIRUH OLHV ZLWK WKH XVHU WR VDWLVI\ KLPVHOI WKDW WKH HTXLSPHQW RU SURFHVV GHVFULEHG LV
VXLWDEOHIRUWKHSXUSRVHLQWHQGHG

/,0,7(':$55$17<

:H 0DNHV HYHU\ HIIRUW WR DVVXUH WKDW LWV SURGXFWV PHHW KLJK TXDOLW\ DQG GXUDELOLW\ VWDQGDUGV DQG
ZDUUDQWVWRWKHRULJLQDOUHWDLOFRQVXPHUSXUFKDVHURIRXUSURGXFWVWKDWHDFKSURGXFWEHIUHHIURPGHIHFWV
LQPDWHULDOVDQGZRUNPDQVKLSDVIROORZ21(<($5/,0,7(':$55$17<21$//352'8&7681/(6663(&,),('
27+(5:,6(7KLV :DUUDQW\ GRHV QRW DSSO\ WR GHIHFWV GXH GLUHFWO\ RU LQGLUHFWO\ WR PLVXVH DEXVH
QHJOLJHQFHRUDFFLGHQWVQRUPDOZHDUDQGWHDUUHSDLURUDOWHUDWLRQVRXWVLGHRXUIDFLOLWLHVRUWRDODFNRI
PDLQWHQDQFH

:H VKDOO LQ QR HYHQW EH OLDEOH IRU GHDWK LQMXULHV WR SHUVRQV RU SURSHUW\ RU IRU LQFLGHQWDOFRQWLQJHQW
VSHFLDORUFRQVHTXHQWLDOGDPDJHVDULVLQJIURPWKHXVHRIRXUSURGXFWV

7RWDNHDGYDQWDJHRIWKLVZDUUDQW\WKHSURGXFWRUSDUWPXVWEHUHWXUQHGWRXVIRUH[DPLQDWLRQSRVWDJH
SUHSDLG3URRIRISXUFKDVHGDWHDQGDQH[SODQDWLRQRIWKHFRPSODLQWPXVWDFFRPSDQ\WKHPHUFKDQGLVH,I
RXULQVSHFWLRQGLVFORVHVDGHIHFWZHZLOOHLWKHUUHSDLURUUHSODFHWKHSURGXFWRUUHIXQGWKHSXUFKDVHV
SULFHLIZHFDQQRWUHDGLO\DQGTXLFNO\SURYLGHDUHSDLURUUHSODFHPHQWLI\RXDUHZLOOLQJWRDFFHSWDUHIXQG
:HZLOOUHWXUQUHSDLUHGSURGXFWRUUHSODFHPHQWDW RXUH[SHQVHEXWLILWLVGHWHUPLQHGWKHUHLQQR
GHIHFWRUWKDWWKHGHIHFWUHVXOWHGIURPFDXVHVQRWZLWKLQWKHVFRSHRIour¶VZDUUDQW\WKHQWKHXVHU
PXVWEHDUWKHFRVWRIVWRULQJDQGUHWXUQLQJWKHSURGXFW

7KH PDQXIDFWXUHUV UHVHUYH WKH ULJKW WR FKDQJH VSHFLILFDWLRQV DW DQ\ WLPH DV WKH\ FRQWLQXDOO\ VWULYH WR
DFKLHYHEHWWHUTXDOLW\HTXLSPHQW

&RS\ULJKW7KHFRS\ULJKWRIWKLVLQVWUXFWLRQERRNLVWKHSURSHUW\RIXV DQGPD\QRWEHUHSURGXFHGRU

FRSLHGZLWKRXWSULRUFRQVHQWRIXV


.HHSFKLOGUHQDQGYLVLWRUVDZD\$OOYLVLWRUV
 :$51,1* VKRXOGEHNHSWDVDIHGLVWDQFHIURPWKHZRUN
DUHD
5HDGDQGXQGHUVWDQGWKHHQWLUHLQVWUXFWLRQ
PDQXDOEHIRUHDWWHPSWLQJVHWXSRURSHUDWLRQ  0DNH WKH ZRUNVKRS FKLOG SURRI 8VH
RIWKLVPDFKLQH SDGORFNV PDVWHU VZLWFKHV DQG UHPRYH
VWDUWHUNH\V

 7KLV PDFKLQH LV GHVLJQHG DQG LQWHQGHG IRU :HDUSURSHUDSSDUHO/RRVHFORWKLQJJORYHV


XVH E\ SURSHUO\ WUDLQHG DQG H[SHULHQFHG QHFNWLHV ULQJV EUDFHOHWV RU RWKHU MHZHOU\
SHUVRQQHO RQO\,I \RX DUH QRW IDPLOLDU ZLWK WKH PD\ JHW FDXJKW LQ PRYLQJ SDUWV 1RQVOLS
SURSHUVDIHXVHRIODWKHVGRQRWXVHWKLVPDFKLQH IRRWZHDU LV UHFRPPHQGHG :HDU SURWHFWLYH
XQWLO SURSHU WUDLQLQJ DQG NQRZOHGJH KDV EHHQ KDLUFRYHULQJWRFRQWDLQORQJKDLU'RQRWZHDU
REWDLQHG DQ\W\SHRIJORYH

.HHSJXDUGVLQSODFH6DIHW\JXDUGVPXVWEH  $OZD\V XVH VDIHW\ JODVVHV (YHU\ GD\


NHSWLQSODFHDQGLQZRUNLQJRUGHU JODVVHV RQO\ KDYH LPSDFW UHVLVWDQW OHQVHV
WKH\DUHQRWVDIHW\JODVVHV
5HPRYHDGMXVWLQJNH\VDQGZUHQFKHV%HIRUH
WXUQLQJ RQPDFKLQHFKHFN WR VHH WKDW DQ\ 'RQRWRYHUUHDFK.HHSSURSHUIRRWLQJDQG
DGMXVWLQJZUHQFKHVDUHUHPRYHGIURPWKHWRRO EDODQFHDWDOOWLPHV

5HGXFHWKHULVNRIXQLQWHQWLRQDOVWDUWLQJ  'RQQRWSXWKDQGVQHDUWKHFXWWHUZKLOHWKH


0DNHVXUHVZLWFKLVLQWKH2))SRVLWLRQEHIRUH PDFKLQHLVRSHUDWLQJ 
SOXJJLQJLQWKHWRRO 
'RQRWSHUIRUPDQ\VHWXSZRUNZKLOH
'RQRWIRUFHWRRO$OZD\VXVHDWRRODWWKHUDWH PDFKLQHLVRSHUDWLQJ
IRUZKLFKLWZDVGHVLJQHG
5HDGDQGXQGHUVWDQGDOOZDUQLQJVSRVWHG
8VHWKHULJKWWRRO'RQRWIRUFHDWRRORU RQWKHPDFKLQH
DWWDFKPHQWWRGRDMREIRUZKLFKLWZDVQRW
GHVLJQHG 7KLVPDQXDOLVLQWHQGHGWRIDPLOLDUL]H\RX
ZLWKWKHWHFKQLFDODVSHFWVRIWKLVODWKH,W
0DLQWDLQWRROVZLWKFDUH.HHSWRROVVKDUSDQG LVQRWQRUZDVLWLQWHQGHGWREHDWUDLQLQJ
FOHDQIRUEHVWDQGVDIHVWSHUIRUPDQFH)ROORZ PDQXDO
LQVWUXFWLRQVIRUOXEULFDWLRQDQGFKDQJLQJ
DFFHVVRULHV )DLOXUHWRFRPSO\ZLWKDOORIWKHVH
ZDUQLQJVPD\UHVXOWLQVHULRXVLQMXU\
$OZD\VGLVFRQQHFWWKHPDFKLQHIURPWKH
SRZHUVRXUFHEHIRUHDGMXVWLQJRUVHUYLFLQJ 6RPHGXVWFUHDWHGE\SRZHUVDQGLQJ
VDZLQJJULQGLQJGULOOLQJDQGRWKHU
&KHFNIRUGDPDJHGSDUWV&KHFNIRUDOLJQPHQW FRQVWUXFWLRQDFWLYLWLHVFRQWDLQVFKHPLFDOV
RIPRYLQJSDUWVEUHDNDJHRISDUWVPRXQWLQJDQG NQRZQWRFDXVHFDQFHUELUWKGHIHFWVRU
DQ\RWKHUFRQGLWLRQWKDWPD\DIIHFWWKHWRROV RWKHUUHSURGXFWLYHKDUP6RPHH[DPSOHVRI
RSHUDWLRQ$JXDUGRUDQ\SDUWWKDWLVGDPDJHG WKHVHFKHPLFDOVDUHOHDGIURPOHDGEDVHG
VKRXOGEHUHSDLUHGRUUHSODFHG SDLQWFU\VWDOOLQHVLOLFDIURPEULFNVDQG
FHPHQWDQGRWKHUPDVRQU\SURGXFWV
7XUQSRZHURII1HYHUOHDYHDPDFKLQH
XQDWWHQGHG'RQRWOHDYHDPDFKLQHXQWLOLW  <RXUULVNIURPWKRVHH[SRVXUHVYDULHV
FRPHVWRDFRPSOHWHVWRS GHSHQGLQJRQKRZRIWHQ\RXGRWKLVW\SHRI
ZRUN7RUHGXFH\RXUH[SRVXUHWRWKHVH
.HHSZRUNDUHDFOHDQ&OXWWHUHGDUHDVDQG FKHPLFDOVZRUNLQDZHOOYHQWLODWHGDUHD
EHQFKLQYLWHDFFLGHQWV DQGZRUNZLWKDSSURYHGVDIHW\HTXLSPHQW
VXFKDVWKRVHGXVWPDVNVWKDWDUH
'RQRWXVHLQDGDQJHURXVHQYLURQPHQW
VSHFLILFDOO\GHVLJQHGWRILOWHURXU
'RQRWXVHSRZHUWRROVLQGDPSRUZHWORFDWLRQV
RUH[SRVHWKHPWRUDLQ.HHSZRUNDUHDZHOO PLFURVFRSLFSDUWLFOHV
OLJKWHG


63(&,),&$7,216

59 7509
&DSDFLWLHV
6ZLQJ2YHU%HG PP PP
6ZLQJ2YHU&URVV6OLGH PP PP
'LVWDQFH%HWZHHQ&HQWHUV PP 7PP
:LGWKRI%HG 35PP 35PP
+HDGVWRFN
+ROH7KURXJK6SLQGOH PP PP
7DSHULQ6SLQGOH1RVH 07 07
1XPEHURI6SLQGOH6SHHGV 9DULDEOH 9DULDEOH
5DQJHRI6SLQGOH6SHHGV 0530 0530
)HHGLQJDQG7KUHDGLQJ
1XPEHURI0HWULF7KUHDGV  
5DQJHRI0HWULF7KUHDGV aPP aPP
1XPEHURI,PSHULDO7KUHDGV  
5DQJHRI,PSHULDO7KUHDGV a73, a73,
5DQJHRI/RQJLWXGLQDO)HHG aPP aPP
&RPSRXQGDQG&DUULDJH
7RRO3RVW7\SH :D\ :D\
0D[LPXP&RPSRXQG6OLGH7UDYHO PP PP
0D[LPXP&URVV6OLGH7UDYHO PP PP
0D[LPXP&DUULDJH7UDYHO PP PP
7DLOVWRFN
7DLOVWRFN6SLQGOH7UDYHO 6PP 6PP
7DSHULQ7DLOVWRFN6SLQGOH 07 07
0LVFHOODQHRXV
0DLQ0RWRU 750.: 750.:
'LPHQVLRQ
/HQJWK PP PP
:LGWK PP PP
+HLJKW PP PP
:HLJKW .g .g


7$%/(2)&217(176

/,0,7(':$55$17<«««««««««««««««««««««««««« 
6$)(7<:$51,1*6«««««««««««««««««««««««««««« 
63(&,),&$7,216««««««««««««««««««««««««««««« 
7$%/(2)&217(176«««««««««««««««««««««««««« 
&217(1762)6+,33,1*&217$,1(5«««««««««««««««««« 
81&5$7,1*$1'&/($183«««««««««««««««««««««««« 
)281'$7,21'5$:,1*«««««««««««««««««««««««««« 
*(1(5$/'(6&5,37,21««««««««««««««««««««««««« 
&21752/6««««««««««««««««««««««««««««««« 
23(5$7,21««««««««««««««««««««««««««««««««
/$7+($&&(6625,(6«««««««««««««««««««««««««««
$'-8670(17««« «««««««««««««««««««««««««««
/8%5,&$7,21«««««« ««««««««««««««««««««««««
(/(&75,&$/&211(&7,21  ««««««««««««««««««««««
0$,17(1$1&(«««««« ««««««««««««««««««««««
758%/(62/87,21««««««««««««««««««««««««««


1

Dead Center MT4

Key for toolpost

Crescent wrench
2 Handle
2 Fuse
2 Paint pot
81&5$7,1*$1'&/($183

 )LQLVKUHPRYLQJWKHZRRGHQFUDWHIURPDURXQG WKHODWKH

 &KHFNDOOWKHDFFHVVRULHVRIWKHPDFKLQHWRRODFFRUGLQJWRWKHSDFNLQJOLVW

 8QEROWWKHODWKHIURPWKHVKLSSLQJFUDWHERWWRP

 &KRRVHDORFDWLRQIRUWKHODWKHWKDWLVGUD\KDV JRRGOLJKWLQJDQGKDVHQRXJKURRPWREHDEOH WR


VHUYLFHWKHODWKHRQDOOIRXUVLGHV

 :LWKDGHTXDWHOLIWLQJHTXLSPHQWVORZO\UDLVHWKHODWKHRIIWKHVKLSSLQJFUDWHERWWRP'R QRWOLIW
E\VSLQGOH0DNHVXUHODWKHLVEDODQFHGEHIRUH PRYLQJWRVWXUG\EHQFKRUVWDQG

 7RDYRLGWZLVWLQJWKHEHGWKHODWKH¶VORFDWLRQ PXVWEHDEVROXWHO\IODWDQGOHYHO%ROWWKHODWKH WR


WKHVWDQG LIXVHG ,IXVLQJDEHQFKWKURXJK EROWIRUEHVWSHUIRUPDQFH

 &OHDQDOOUXVWSURWHFWHGVXUIDFHVXVLQJDPLOGFRPPHUFLDOVROYHQWNHURVHQHRUGLHVHOIXHO'R
QRWXVHSDLQWWKLQQHUJDVROLQHRUODFTXHUWKLQQHU7KHVHZLOOGDPDJHSDLQWHGVXUIDFHV&RYHUDOO
FOHDQHGVXUIDFHVZLWKDOLJKWILOPRI:PDFKLQHRLO

 5HPRYHWKHHQGJHDUFRYHU&OHDQDOOFRPSRQHQWVRIWKHHQGJHDUDVVHPEO\DQGFRDW DOOJHDUV
ZLWKDKHDY\QRQVOLQJLQJJUHDVH

)281'$7,21'5$:,1* (Brackets )

5 / (1305)


4 4 4

  764 / (9)

)LJ

 
*(1(5$/'(6&5,37,21

/DWKH%HG )LJ

7KHODWKHEHGLVPDGHRIKLJKJUDGHLURQ%\FRPELQLQJ
KLJKFKHHNVZLWKVWURQJFURVVULEVDEHGRIORZYLEUDWLRQ
DQGULJLGLW\LVSURGXFHG,WLQWHJUDWHVWKHKHDGVWRFNDQG
GULYHXQLWIRUDWWDFKLQJWKHFDUULDJHDQGOHDGVFUHZ7KH
WZRSUHFLVLRQJURXQG9±VLGHZD\VUHHQIRUFHGE\KHDW
KDUGHQLQJ DQG JULQGLQJ DUH WKH DFFXUDWH JXLGH IRU WKH
FDUULDJHDQGWDLOVWRFN7KHPDLQPRWRULVPRXQWHGWRWKH
UHDURIWKHOHIWVLGHRIWKHEHG
)LJ
+HDGVWRFN )LJ

7KHKHDGVWRFNLVFDVWIURPKLJKJUDGHORZYLEUDWLRQFDVW
LURQ ,W LV EROWHG WR WKH EHG ZLWK IRXU VFUHZV 7KH
KHDGVWRFN KRXVHV WKH PDLQ VSLQGOH ZLWK WZR SUHFLVLRQ
WDSHUUROOHUEHDULQJVDQGWKHGULYHXQLW
7KHPDLQVSLQGOHWUDQVPLWVWKHWRUTXHGXULQJWKHWXUQLQJ
SURFHVV ,W DOVR KROGV WKH ZRUNSLHFHV DQG FODPSLQJ
GHYLFHV HJMDZFKXFN 

*HDU%R[ )LJ

7KHJHDUER[LVPDGHIURPKLJKTXDOLW\FDVWLURQDQGLV
PRXQWHGRQWKHOHIWVLGHRIWKHPDFKLQHEHG,WXVHGWR
VHOHFWWKHIHHGVIRUVWUDLJKWWXUQLQJDVZHOODVIRUWKUHDG
FXWWLQJ ,Q RUGHU WR DFKLHYH FHUWDLQ WKUHDG SLWFKHV LW LV )LJ
QHFHVVDU\WRUHSODFHWKHFKDQJHJHDUV

7KHWRUTXHRIWKHZRUNVSLQGOHLVWUDQVPLWWHGWRWKHIHHG
JHDUDQGWKXVWRWKHOHDGVFUHZ

&DUULDJH )LJ
7KH FDUULDJH LV PDGH IURP KLJK TXDOLW\ FDVW LURQ 7KH
VOLGHSDUWVDUHVPRRWKO\JURXQG7KH\ILWWKH9RQWKHEHG
ZLWKRXW SOD\ 7KH ORZHU VOLGLQJ SDUWV FDQ EH HDVLO\ DQG
VLPSO\ DGMXVWHG 7KH FURVV VOLGH LV PRXQWHG RQ WKH
FDUULDJH DQG PRYHV RQ D GRYH WDLOHG VOLGH 3OD\ LQ WKH )LJ
FURVVVOLGHPD\EHDGMXVWHGZLWKWKHJLEV

0RYH WKH FURVV VOLGH ZLWK LWV FRQYHQLHQWO\ SRVLWLRQHG


KDQGZKHHO7KHUHLVDJUDGXDWHGFROODURQWKHKDQGZKHHO

7KHWRSVOLGHPRXQWHGRQWKHFURVVVOLGHFDQEHURWDWHG
ž 7KH WRS VOLGH DQG WKH FURVV VOLGH WUDYHO LQ GRYH
WDLOHG VOLGHV DQG KDYH JLEV DGMXVWDEOH QXWV DQG
JUDGXDWHGFROODUV

$IRXUZD\WRROSRVWLVILWWHGRQWKHWRSVOLGHDQGDOORZV
IRXU WRROV WR EH FODPSHG /RRVHQ WKH FHQWHU FODPS
KDQGOHWRURWDWHDQ\RIWKHIRXUWRROVLQWRSRVLWLRQ

)LJ


$SURQ )LJ

7KHDSURQLVPRXQWHGRQWKHEHG,WKRXVHVWKHKDOIQXW
ZLWKDQHQJDJLQJOHYHUIRUDFWLYDWLQJWKHDXWRPDWLFIHHG
7KHKDOIQXWJLEVFDQEHDGMXVWHGIURPWKHRXWVLGH

$ UDFN PRXQWHG RQ WKH EHG DQG D SLQLRQ RSHUDWHG E\


KDQGZKHHO RQ WKH FDUULDJH DOORZ IRU TXLFN WUDYHO RI WKH
DSURQ
)LJ

/HDGVFUHZ )LJ

7KH OHDGVFUHZ LV PRXQWHG RQ WKH IURQW RI WKH PDFKLQH
EHG ,W LV FRQQHFWHG WR WKH JHDU ER[ DW WKH OHIW IRU
DXWRPDWLF IHHG DQG LV VXSSRUWHG E\ EHDULQJ RQ ERWK
HQGV7KHWZRJURRYHQXWV %)LJ RQWKHULJKWHQGDUH
GHVLJQHGWRWDNHXSSOD\RQWKHOHDGVFUHZ )LJ

7DLOVWRFN )LJ %

7KHWDLOVWRFNVOLGHVRQD9ZD\DQGFDQEHFODPSHGDW
DQ\ORFDWLRQ7KHWDLOVWRFNKDVDKHDY\GXW\VSLQGOHZLWK
D0RUVHWDSHU1RVRFNHWDQGDJUDGXDWHGVFDOH7KH
VSLQGOHFDQEHFODPSHGDWDQ\ORFDWLRQZLWKDFODPSLQJ
OHYHU7KHVSLQGOHLVPRYHGZLWKDKDQGZKHHODWWKHHQG
RIWKHWDLOVWRFN
$

)LJ

127(
)LWWKHVHFXULQJVFUHZ %)LJ DWWKHHQGRIWKHODWKH
EH LQ RUGHU WR SUHYHQW WKH WDLOVWRFN IURP IDOOLQJ RII WKH
ODWKHEHG

)LJ

 

&21752/6

(PHUJHQF\%XWWRQ212))6ZLWFK $)LJ
$ %
7KHPDFKLQHLVVZLWFKHGRQDQGRIIZLWK212))EXWWRQ
'HSUHVVWRVWRSDOOPDFKLQHIXQFWLRQV7RUHVWDUWOLIWWKH
FRYHUDQGSUHVV21EXWWRQ

&KDQJHRYHU6ZLWFK %)LJ &


$IWHU WKH PDFKLQHLVVZLWFKHG RQ WXUQ WKH VZLWFK WR³)´
SRVLWLRQIRUFRXQWHUFORFNZLVHVSLQGOHURWDWLRQ IRUZDUG 
7XUQ WKHVZLWFK WR³5´ SRVLWLRQ IRU FORFNZLVH VSLQGOH
URWDWLRQ UHYHUVH ³´ SRVLWLRQ LV 2)) DQG WKH VSLQGOH
UHPDLQVLGOH 

9DULDEOH6SHHG&RQWURO6ZLWFK &)LJ

7XUQWKHVZLWFKFORFNZLVHWRLQFUHDVHWKHVSLQGOHVSHHG )LJ
7XUQ WKH VZLWFK FRXQWHUFORFNZLVH WR GHFUHDVH WKH
VSLQGOH VSHHG 7KH SRVVLEOH VSHHG UDQJH LV GHSHQGHQW
IURPWKHSRVLWLRQRIWKHGULYHEHOW

' (
)HHG'LUHFWLRQ6HOHFWRU ')LJ

6HOHFWFDUULDJHWUDYHOGLUHFWLRQZKHQWKHFKXFNLVURWDWLQJ
LQ WKH IRUZDUG GLUHFWLRQ RU FRXQWHUFORFNZLVH DV YLHZHG
IURPWKHIURQWRIWKHFKXFN

)HHG5DWH6HOHFWRU ()LJ

6HWWKHGHVLUHGIHHGRUWKUHDGUDWHV )LJ

&RPSRXQG5HVW/RFN

7XUQ WZR KH[ QXWV ) )LJ   FORFNZLVH WR ORFNDQG


FRXQWHUFORFNZLVHWRXQORFN
*
&RPSRXQG6OLGH/RFN
+
7XUQKH[ VRFNHW FDS VFUHZV * )LJ   FORFNZLVH DQG
WLJKWHQWRORFN7XUQFRXQWHUFORFNZLVHWRORRVHQ

&URVV6OLGH/RFN
)
7XUQ KH[ VRFNHW FDS VFUHZ + )LJ   FORFNZLVH DQG
WLJKWHQ WR ORFN 7XUQ FRXQWHUFORFNZLVH DQG ORRVHQ WR )LJ
XQORFN


&DUULDJH/RFN
7XUQ KH[ VRFNHW FDS VFUHZ $ )LJ  FORFNZLVH DQG
WLJKWHQ WR ORFN 7XUQ FRXQWHUFORFNZLVH DQG ORRVHQ WR
XQORFN
&DXWLRQ FDUULDJH ORFN VFUHZ PXVW EH XQORFNHGEHIRUH
HQJDJLQJDXWRPDWLFIHHGVRUGDPDJHWRODWKHPD\RFFXU $

/RQJLWXGLQDO7UDYHUVH %)LJ

5RWDWH KDQG ZKHHO FORFNZLVH WR PRYH WKH DSURQ


DVVHPEO\ WRZDUG WKH WDLOVWRFN ULJKW  5RWDWH WKH KDQG
ZKHHO FRXQWHUFORFNZLVH WR PRYH WKH DSURQ DVVHPEO\
WRZDUGWKHKHDGVWRFN OHIW
)LJ
+DOI1XW(QJDJH/HYHU &)LJ

0RYH WKH OHYHU GRZQ WR HQJDJH 0RYH WKH OHYHU XS WR
GLVHQJDJH
(
&URVV7UDYHUVH+DQGZKHHO ')LJ
&ORFNZLVHURWDWLRQPRYHVWKHFURVVVOLGHWRZDUGWKHUHDU )
RIWKHPDFKLQH
&
&RPSRXQG5HVW7UDYHUVH/HYHU ()LJ %
5RWDWHFORFNZLVHRUFRXQWHUFORFNZLVHWRPRYHRUSRVLWLRQ
'
7RRO3RVW&ODPSLQJ/HYHU ))LJ

5RWDWH FRXQWHUFORFNZLVH WR ORRVHQ DQG FORFNZLVH WR


WLJKWHQ5RWDWHWKHWRROSRVWZKHQWKHOHYHULVXQORFNHG
)LJ
7DLOVWRFN&ODPSLQJ6FUHZ *)LJ

7XUQKH[QXWFORFNZLVHWRORFNDQGFRXQWHUFORFNZLVHWR
XQORFN ,

7DLOVWRFN4XLOO&ODPSLQJ/HYHU +)LJ
+
5RWDWH WKH OHYHU FORFNZLVH WR ORFN WKH VSLQGOH DQG
FRXQWHUFORFNZLVHWRXQORFN

7DLOVWRFN4XLOO7UDYHUVH+DQGZKHHO ,)LJ
5RWDWH FORFNZLVH WR DGYDQFH WKH TXLOO 5RWDWH FRXQWHU
FORFNZLVHWRUHWUDFWWKHTXLOO
*
7DLOVWRFN2IIVHW$GMXVWPHQW -)LJ
7KUHHVHWVVFUHZVORFDWHGRQWKHWDLOVWRFNEDVHDUHXVHG +
WR RIIVHW WKH WDLOVWRFN IRU FXWWLQJ WDSHUV /RRVHQ ORFN
VFUHZRQWDLOVWRFNHQG/RRVHQRQHVLGHVHWVFUHZZKLOH
WLJKWHQLQJWKHRWKHUXQWLOWKHDPRXQWRIRIIVHWLVLQGLFDWHG
RQVFDOH7LJKWHQORFNVFUHZ )LJ


OPERATION

Replacement of Chuck
The head spindle holding fixture is cylindrical. Loose A
three set screws and nuts (A, Fig.17, only two are
shown) on the lathe chuck flange to remove the chuck.
Position the new chuck and fix it using the same set
screws and nuts.

Tool Set-Up Fig. 17

Clamp the turning tool into the toolholder.


The tool must be clamped firmly. When turning, the
tool has a tendency to bend under the cutting force
generated during the chip formation. For best results,
tool overhang should be kept to a minimum of 3/8” or
less.
The cutting angle is correct when the cutting edge is in
line with the center axis of the work piece. The correct
height of the tool can be achieved by comparing the Fig. 18
tool point with the point of the center mounted in the
tailstock. If necessary, use steel spacer shims under
the tool to get the required height. (Fig. 18)

Change Speed
1. Unscrew the two fastening screws (B, Fig.19) and
remove the protective cover. A

2. To selection A or B according to your requirement??A


is low speed, B is high speed. ( Fig. 20)

Caution: we suggestion our customers to select


low speed position to work, it is could provides
stronger torque for working! Fig. 19

Belt Adjusted

Loosen the four nuts and screws (C, Fig. 20) to


remove the plate of mounting motor and position! C

Fig. 20

11
0DQXDO7XUQLQJ

$SURQ WUDYHO FURVV WUDYHO DQG WRS VOLGH KDQGZKHHO


FDQ EH RSHUDWHG IRU ORQJLWXGLQDO RU FURVV IHHGLQJ
)LJ

/RQJLWXGLQDO7XUQLQJZLWK$XWR)HHG

6HWWKHVHOHFWRUNQRE $)LJ WRVHOHFWWKHIHHG


GLUHFWLRQDQGIHHGVSHHG

 8VHWKHWDEOH % )LJ  RQWKH ODWKHIRU VHOHFWLQJ


)LJ
WKHIHHGVSHHGRUWKHWKUHDGSLWFK$GMXVWWKHFKDQJH
JHDU LIWKH UHTXLUHG IHHG RU WKUHDG SLWFK FDQQRW EH
REWDLQHGZLWKWKHLQVWDOOHGJHDUVHW

&KDQJH*HDUV5HSODFHPHQW

'LVFRQQHFWWKHPDFKLQH IURPWKHSRZHUVRXUFH

8QVFUHZWKHWZRIDVWHQLQJVFUHZVDQGUHPRYHWKH
SURWHFWLYHFRYHU $

 /RRVHQ WKH ORFNLQJ VFUHZ & )LJ  RQ WKH


TXDGUDQW
%
6ZLQJWKHTXDGUDQW ')LJ WRWKHULJKW

8QVFUHZWKHEROW ()LJ IURPWKHOHDGVFUHZRU


WKHVTXDUHEROWV ))LJ IURPWKHTXDGUDQWEROWV
)LJ
LQRUGHUWRUHPRYHWKHFKDQJHJHDUVIURPWKHIURQW

,QVWDOOWKHJHDUFRXSOHVDFFRUGLQJWRWKHWKUHDGDQG
IHHG WDEOH )LJ  DQG VFUHZWKH JHDUZKHHOV RQWR
WKHTXDGUDQWDJDLQ

6ZLQJWKHTXDGUDQWWRWKHOHIWXQWLOWKHJHDUZKHHOV )
KDYHHQJDJHGDJDLQ '

5HDGMXVWJHDUEDFNODVKE\LQVHUWLQJDQRUPDOVKHHW
RISDSHUDVDQDGMXVWLQJRUGLVWDQFHDLGEHWZHHQWKH
&
JHDUZKHHOV

,PPRELOL]HWKHTXDGUDQWZLWKWKHORFNLQJVFUHZ
(

 ,QVWDOO WKH SURWHFWLYH FRYHU RI WKH KHDGVWRFN DQG


UHFRQQHFWWKHPDFKLQHWRWKHSRZHUVXSSO\
)LJ


7+5($'$1')(('7$%/(

00
=
= =

=
= =    =
= =

= =     =
1RWYLVLEOH
/ +  +  / /

&  


$  
%  

PP

= = +  +  +  +  +  + 

= =            
/  +  +  +  +  +  +

&      


$      

%      

Q´

= = +  +  +  +  +  +  + 

= =              
/  +  +  +  +  +  +  +

%       
$       

&       
)LJ


7+5($',1*$1')((',1*7$%/()25,03(5,$//$7+(

,1
=
= =

=
= =     =
= =

= =     =
1RWYLVLEOH
/ +  + 
/ /

&  


$  
%  

PP

= =      
= =      

/ +  +  + 
&  

$   

%   

Q¶¶

= = +  +  +  +  +  + 

= =            
/  +  +  +  +  +  +
%      

$      

&      
)LJ


6WUDLJKW7XUQLQJ )LJ 

,QWKHVWUDLJKWWXUQLQJRSHUDWLRQWKHWRROIHHGVSDUDOOHO
WRWKHD[LVRIURWDWLRQRIWKHZRUNSLHFH7KHIHHGFDQ
EH HLWKHU PDQXDO E\ WXUQLQJ WKH KDQGZKHHO RQ WKH
ODWKH VDGGOH RU WKH WRS VOLGH RU E\ DFWLYDWLQJ WKH
DXWRPDWLF IHHG 7KH FURVVIHHG IRU WKH GHSWK RI FXW LV
DFKLHYHGXVLQJWKHFURVVVOLGH 
)LJ
)DFLQJDQG5HFHVVHV )LJ

,QWKHIDFLQJRSHUDWLRQWKHWRROIHHGVSHUSHQGLFXODUWR
WKHD[LVRIURWDWLRQRIWKHZRUNSLHFH7KHIHHGLVPDGH
PDQXDOO\ ZLWK WKH FURVV VOLGH KDQGZKHHO 7KH

)HH G
FURVVIHHG IRU FXW GHSWK LV PDGH ZLWK WKH WRS VOLGH RU
ODWKHVDGGOH 

7XUQLQJ%HWZHHQ&HQWHUV  )LJ &URVVIHHG

)RUWXUQLQJEHWZHHQFHQWHUVLWLVQHFHVVDU\WRUHPRYH )LJ
WKH FKXFN IURP WKH VSLQGOH )LW WKH 07 FHQWHU LQWR
WKH VSLQGOH QRVH DQG WKH 07  FHQWHU LQWR WKH   
WDLOVWRFN0RXQWWKHZRUNSLHFHILWWHGZLWKWKHGULYHUGRJ
EHWZHHQWKHFHQWHUV7KHGULYHULVGULYHQE\DFDWFKRU
:RUNSLHFH
IDFHSODWH 

1RWH $OZD\V XVH D VPDOO DPRXQW RI JUHDVH RQ WKH


' H S W K R I & X W

WDLOVWRFNFHQWHUWRSUHYHQWFHQWHUWLSIRUPRYHUKHDWLQJ
)HHG
/DWK H
7DSHU7XUQLQJ8VLQJ7DLOVWRFN2II6HW  &KXFNIODQJH 

)L[HG&HQWUH R /LYLQJ&HQWUH R
:RUNWRDVLGHDQJOHRIFDQEHWXUQHGE\RIIVHWWLQJ 'RJ'ULYH3LQ 'RJ3ODWH
WKHWDLOVWRFN7KHDQJOHGHSHQGVRQWKHOHQJWKRIWKH
ZRUNSLHFH )LJ

7RRIIVHWWKHWDLOVWRFNORRVHQORFNLQJVFUHZ $)LJ 
8QVFUHZWKHVHWVFUHZ %)LJ RQULJKWHQGRIWKH
WDLOVWRFN /RRVHQ WKH IURQW DGMXVWLQJ VFUHZ & )LJ 
DQG WDNH XS WKH VDPH DPRXQW E\ WLJKWHQLQJ WKH UHDU
DGMXVWLQJVFUHZ ')LJ XQWLOWKHGHVLUHGWDSHUKDV
EHHQ UHDFKHG 7KH GHVLUHG FURVVDGMXVWPHQW FDQ EH
UHDG RII WKH VFDOH ( )LJ  )LUVW UHWLJKWHQ WKH VHW
VFUHZ % )LJ  DQG WKHQ WKH WZR IURQW DQG UHDU  $
DGMXVWLQJ VFUHZ WR ORFN WKH WDLOVWRFN LQ SRVLWLRQ
5HWLJKWHQWKHORFNLQJVFUHZ $)LJ RIWKHWDLOVWRFN
7KH ZRUNSLHFH PXVW EH KHOG EHWZHHQ WR FHQWHUV DQG '
GULYHQE\DIDFHSODWHDQGGULYHUGRJ 

$IWHUWDSHUWXUQLQJWKHWDLOVWRFNVKRXOGEHUHWXUQHGWR & %
LWV RULJLQDO SRVLWLRQ DFFRUGLQJ WR WKH ]HUR SRVLWLRQ RQ
WKHVFDOHRIWDLOVWRFN ()LJ 
)LJ


7DSHU7XUQLQJE\6HWWLQJWKH7RS6OLGH

%\ DQJOLQJ WKH WRS VOLGH WDSHUV PD\ EH WXUQHG PDQXDOO\
ZLWKWKHWRSVOLGH )LJ 
5RWDWH WKH WRS VOLGH WR WKH UHTXLUHG DQJOH $ JUDGXDWHG
VFDOH SHUPLWV DFFXUDWH DGMXVWPHQW RI WKH WRS VOLGH 7KH
FURVVIHHGLVSHUIRUPHGZLWKWKHFURVVVOLGH7KLVPHWKRG
FDQRQO\EHXVHGIRUVKRUWWDSHUV 
HG
)H
7KUHDG&XWWLQJ

& U R V V I H HG
6HWWKHPDFKLQHXSWRWKHGHVLUHGWKUHDGSLWFK DFFRUGLQJ
WR WKH WKUHDGLQJ FKDUW )LJ  6WDUW WKH PDFKLQH DQG
HQJDJHWKHKDOIQXW:KHQWKHWRROUHDFKHVWKHSDUWLWZLOO
FXW WKH LQLWLDO WKUHDGLQJ SDVV :KHQ WKH WRRO UHDFKHV WKH
HQGRIWKHFXWVWRSWKHPDFKLQHE\WXUQLQJWKHPRWRURII )LJ
DQGDWWKHVDPHWLPHEDFNWKHWRRORXWRIWKHSDUWVRWKDWLW
FOHDUV WKH WKUHDG 'R QRW GLVHQJDJH WKH KDOI QXW OHYHU
5HYHUVH WKH PRWRU GLUHFWLRQ WR DOORZ WKH FXWWLQJ WRRO WR
WUDYHUVH EDFN WR WKH VWDUWLQJ SRLQW 5HSHDW WKHVH VWHSV
XQWLO\RXKDYHREWDLQHGWKHGHVLUHGUHVXOWV

127(6
([DPSOH0DOH7KUHDG
 7KH ZRUNSLHFH GLDPHWHU PXVW KDYH EHHQ WXUQHG WR WKH
GLDPHWHURIWKHGHVLUHGWKUHDG
 7KHZRUNSLHFHUHTXLUHVDFKDPIHUDWWKHEHJLQQLQJRIWKH
WKUHDGDQGDQXQGHUFXWDWWKHWKUHDGUXQRXW
 7KHVSHHGPXVWEHDVORZDVSRVVLEOH
 7KHFKDQJHJHDUVPXVWKDYHEHHQLQVWDOOHGDFFRUGLQJWR
WKHUHTXLUHGSLWFK
 7KHWKUHDGFXWWLQJWRROPXVWEHH[DFWO\WKHVDPSOHVKDSH
DV WKH WKUHDG PXVW EH DEVROXWHO\ UHFWDQJXODU DQG )HHG
FODPSHG VR WKDW LW FRLQFLGHV H[DFWO\ ZLWK WKH WXUQLQJ
FHQWHU
 7KH WKUHDG LV SURGXFHG LQ YDULRXV FXWWLQJ VWHSV VR WKDW
WKH FXWWLQJ WRRO KDV WR EH WXUQHG RXW RI WKH WKUHDG
FRPSOHWHO\ ZLWK WKH FURVV VOLGH  DW WKH HQG RI HDFK )LJ
FXWWLQJVWHS
 7KHWRROLVZLWKGUDZQZLWKWKHOHDGVFUHZQXWHQJDJHGE\
LQYHUWLQJWKHFKDQJHRYHUVZLWFK
 6WRSWKHPDFKLQHDQGIHHGWKHWKUHDGFXWWLQJWRROLQORZ
FXWGHSWKVXVLQJWKHFURVVVOLGH
 %HIRUHHDFKSDVVDJHSODFHWKHWRSVOLGHDSSUR[LPDWHO\
WRPPWRWKHOHIWDQGULJKWDOWHUQDWHO\LQRUGHUWR
FXW WKH WKUHDG IUHH 7KLV ZD\ WKH WKUHDG FXWWLQJ WRROV
FXWVRQO\RQRQHWKUHDGIODQNZLWKHDFKSDVVDJH.HHS
FXWWLQJWKHWKUHDGIUHHXQWLO\RXKDYHDOPRVWUHDFKHGWKH
IXOOGHSWKRIWKUHDG


Lathe Accessories
Three Jaw Universal Lathe Chuck

Using this universal chuck, round, triangular, square,


hexagonal octagonal, and twelve-cornered stock may
be clamped. (Fig.31)

Note: new lathes have very tight fitting jaws. This is A


necessary to ensure accurate clamping and long
service life. With repeated opening and closing, the
jaw adjust automatically and their operation becomes
progressively smoother.

Note: Fig. 31

For the original 3-jaw chuck that mounted on the lathe,


the factory has mounted the chuck in the best way to
guarantee the holding accuracy with two “0” mark (A,
Fig.) showed on the chuck and chuck flange.

There are two types of jaws: Internal and external


jaws. Please note that the number of jaws fit with the
number inside the chuck’s groove. Do not mix them
together. When you are going to mount them, please
mount them in ascending order 1-2-3, when you are
going to take them out, be sure to take them out in
Fig. 32
descending order 3-2-1, one by one. After you finished
this procedure, rotate the jaws to the smallest diameter
A B
and check that the three jaws are well fitted.

Four Jaw Independent Lathe Chuck

This special chuck has four independently adjustable


chuck jaws. These permit the holding of asymmetrical
pieces and enable the accurate set-up of cylindrical
pieces. (Fig.32)

Drill Chuck (Optional)


Fig. 33
Use the drill chuck to hold centering drills and twist
drills in the tailstock. (A, Fig.33)

Morse Taper Arbor (Optional)

An arbor is necessary for mounting the drill chuck in


the tailstock. It has a No. 2 Morse taper. (B, Fig.33)

Live Center (Optional)

The live center is mounted in ball bearings. Its use is


highly recommended for turning at speeds in excess of
600 RPM. ( Fig. 34)

Fig. 34

17
6WHDG\5HVW 

7KHVWHDG\UHVWVHUYHVDVDVXSSRUWIRUVKDIWVRQWKH
IUHH WDLOVWRFN HQG )RU PDQ\ RSHUDWLRQV WKH WDLOVWRFN
FDQ QRW EH XVHG DV LW REVWUXFWV WKH WXUQLQJ WRRO RU
GULOOLQJWRRODQGWKHUHIRUHPXVWEHUHPRYHGIURPWKH
PDFKLQH 7KH VWHDG\ UHVW ZKLFK IXQFWLRQ DV DQ HQG
VXSSRUW HQVXUHV FKDWWHUIUHH RSHUDWLRQ 7KH VWHDG\
UHVWLVPRXQWHGRQWKHEHGZD\VDQGLVVHFXUHGIURP
EHORZZLWKDORFNLQJSODWH7KHVOLGLQJILQJHUVUHTXLUH
FRQWLQXRXVOXEULFDWLRQDWWKHFRQWDFWSRLQWVWRSUHYHQW
SUHPDWXUHZHDU )LJ  

6HWWLQJWKH6WHDG\5HVW

/RRVHQWKUHHKH[QXWV $)LJ  )LJ


 /RRVHQ NQXUOHG VFUHZ % )LJ  DQG RSHQ WKH
VOLGLQJ ILQJHUV & )LJ  XQWLO WKHVWHDG\ UHVWFDQ
%
EH PRYHG ZLWK LWV ILQJHU DURXQG WKH ZRUNSLHFH
$
6HFXUHWKHVWHDG\UHVWLQSRVLWLRQ  
7LJKWHQNQXUOHGVFUHZVVRWKDWILQJHUVDUHVQXJEXW &
QRW WLJKW DJDLQVW WKH ZRUNSLHFH 7LJKWHQ WKUHH QXWV
$)LJ /XEULFDWHWKHVOLGLQJSRLQWVZLWKPDFKLQH
RLO
 :KHQ DIWHU SURORQJHG RSHUDWLRQ WKH MDZ VKRZ
ZHDUWKHWLSVRIWKHILQJHUVPD\EHILOHGRUUHPLOOHG

)ROORZ5HVW

7KH IROORZ UHVW LV PRXQWHG RQ WKH VDGGOH DQG IROORZ
WKH PRYHPHQW RI WKH WXUQLQJ WRRO 2QO\ WZR VOLGLQJ
ILQJHUV DUH UHTXLUHG 7KH SODFH RI WKH WKLUG ILQJHU LV )LJ
WDNHQ E\ WKH WXUQLQJ WRRO 7KH IROORZ UHVW LV XVHG IRU
WXUQLQJ RSHUDWLRQV RQ ORQJ VOHQGHU ZRUNSLHFHV ,W
SUHYHQWVIOH[LQJRIWKHZRUNSLHFHXQGHUSUHVVXUHIURP
WKHWXUQLQJWRRO )LJ 
6HW WKH ILQJHUV VQXJ WR WKH ZRUNSLHFH EXW QRW RYHUO\
WLJKW/XEULFDWHWKHILQJHUVGXULQJRSHUDWLRQWRSUHYHQW
SUHPDWXUHZHDU 

)LJ


$'-8670(17
%
$IWHU D SHULRG WLPH ZHDU LQ VRPH RI WKH PRYLQJ
FRPSRQHQWVPD\QHHGWREHDGMXVW

0DLQ6SLQGOH%HDULQJV
$
7KHPDLQVSLQGOHEHDULQJVDUHDGMXVWHGDWWKHIDFWRU\
,I HQG SOD\ EHFRPHV HYLGHQW DIWHU FRQVLGHUDEOH XVH
WKHEHDULQJVPD\EHDGMXVWHG

/RRVHQ WZR KH[ VRFNHW FDS VFUHZV $ )LJ  LQ WKH )LJ
VORWWHG QXW % )LJ  RQ WKH EDFN RI WKH VSLQGOH
7LJKWHQ VORWWHG QXW XQWLODOO HQG SOD\ LV WDNHQ XS 7KH
VSLQGOH VKRXOG VWLOO UHYROYH IUHHO\ 7LJKWHQ WZR KH[
VRFNHWFDSVFUHZV $)LJ  (
&DXWLRQ H[FHVVLYH WLJKWHQLQJ RU SUHORDGLQJ ZLOO &
GDPDJHWKHEHDULQJV

$GMXVWPHQWRI&URVV6OLGH
'
7KHFURVVVOLGHLVILWWHGZLWKDJLEVWULS &)LJ DQG
FDQEHDGMXVWHGZLWKVFUHZV ')LJ ILWWHGZLWKORFN
QXWV ()LJ /RRVHQWKHORFNQXWVDQGWLJKWHQWKH
VHW VFUHZV XQWLO VOLGH PRYHV IUHHO\ ZLWKRXW SOD\ )LJ
7LJKWHQORFNQXWVWRUHWDLQDGMXVWPHQW 

$GMXVWPHQWRI7RS6OLGH +

7KHWRSVOLGHLVILWWHGZLWKDJLEVWULS ))LJ DQGFDQ )


EH DGMXVWHG ZLWK VFUHZV * )LJ   ILWWHG ZLWK ORFN
QXWV +)LJ /RRVHQWKHORFNQXWVDQGWLJKWHQWKH
VHW VFUHZV XQWLO VOLGH PRYHV IUHHO\ ZLWKRXW SOD\
*
7LJKWHQORFNQXWVWRUHWDLQDGMXVWPHQW 

)LJ
$GMXVWPHQWRI+DOI1XW*XLGH

/RRVHQ WKH QXWV , )LJ  RQ WKH ULJKW VLGH RI WKH
DSURQ DQG DGMXVW WKH FRQWURO VFUHZV - )LJ  XQWLO
ERWKKDOIQXWVPRYHIUHHO\ZLWKRXWSOD\5HWLJKWHQWKH
QXWV

)LJ


/8%5,&$7,21

 &$87,21
/DWKHPXVWEHVHUYLFHGDWDOOOXEULFDWLRQSRLQWV $
DQGDOOUHVHUYRLUVILOOHGWRRSHUDWLQJOHYHOEHIRUH
WKHODWKHLVSODFHGLQWRVHUYLFH
)DLOXUHWRFRPSO\PD\FDXVHVHULRXVGDPDJH
%

)LJ
127(6
/XEULFDWHDOOVOLGHZD\VOLJKWO\EHIRUHHYHU\XVH/XEULFDWHWKH
FKDQJHJHDUVDQGWKHOHDGVFUHZVOLJKWO\ZLWKDOLWKLXPEDVHG
JUHDVH

*HDUER[  

2LO 0XVW EH XS WR LQGLFDWRU PDUN LQ RLO VLJKW JODVV
&
$)LJ 7RSRIIZLWK0RELOJHDURUHTXLYDOHQW)LOOE\
SXOOLQJ SOXJ % )LJ   7R GUDLQ UHPRYH GUDLQ SOXJ RQ
WKHULJKWVLGHRIKHDGVWRFN &)LJ 'UDLQRLOFRPSOHWHO\
DQG UHILOO DIWHU WKH ILUVW WKUHH PRQWKV RI RSHUDWLRQ 7KHQ
FKDQJHRLOLQWKHKHDGVWRFNDQQXDOO\
)LJ
&KDQJH*HDU
*
/XEULFDWH WZR RLO SRUWV ' )LJ  RQ WKH JHDU VKDIWV ZLWK
:PDFKLQHRLORQFHGDLO\
)
&DUULDJH (
(
/XEULFDWH)RXURLOSRUWV ()LJ ZLWK:PDFKLQHRLO
RQFHGDLO\

7RS6OLGH

/XEULFDWH RQH RLO SRUW ) )LJ   ZLWK : PDFKLQH RLO )LJ
RQFHGDLO\

&URVV6OLGH

/XEULFDWH WZR RLO SRUWV * )LJ  ZLWK : PDFKLQH RLO
RQFHGDLO\
+

$SURQ

/XEULFDWHRQHRLOSRUWV +)LJ ZLWK:PDFKLQHRLO


RQFHGDLO\

)LJ


/HDGVFUHZ
%
/XEULFDWH WKH RLO SRUW $ )LJ   ZLWK : PDFKLQH RLO
RQFHGDLO\

7DLOVWRFN

/XEULFDWH WZR RLO SRUWV % )LJ  ZLWK : PDFKLQH RLO
RQFHGDLO\
$

)LJ
(/(&75,&$/&211(&7,216

 :$51,1*
&RQQHFWLRQ RI WKH ODWKH DQG DOO RWKHU HOHFWULFDO ZRUN PD\ RQO\ EH FDUULHG RXW E\ DQ
DXWKRUL]HGHOHFWULFLDQ
)DLOXUHWRFRPSO\PD\FDXVHVHULRXVLQMXU\DQG GDPDJHWRWKHPDFKLQHU\DQGSURSHUW\

7KH :099DULDEOH6SHHG/DWKHLVUDWHGDW:3+9RQO\&RQILUPSRZHUDYDLODEOHDW
WKHODWKH¶VORFDWLRQLVWKHVDPHUDWLQJDVWKHODWKH8VLQJWKHZLULQJGLDJUDP )LJ IRUFRQQHFWLQJWKH
ODWKHWRWKHPDLQVVXSSO\

0DNHVXUHWKHODWKHLQSURSHUO\JURXQGHG

7KHIROORZLQJLVZLULQJGLDJUDPRIWKHODWKH )LJ 

) LOW HU

5)VZLWFK
/LPLWHG
6ZLWFK
0DJQHWLF
VZLWFK

,QGXFWLRQ
KHDG
0
5HDGRXW

$GMXVWDEOHULVLVWRU

6SHHGFRQWUROERDUG

)LJ


0$,17(1$1&(

.HHS WKH PDLQWHQDQFH RI WKH PDFKLQH WRRO GXULQJ WKH RSHUDWLRQ WR JXDUDQWHH WKH DFFXUDF\ DQG
VHUYLFHOLIHRIWKHPDFKLQHWRRO

 ,QRUGHUWRUHWDLQWKHPDFKLQH¶VSUHFLVLRQDQGIXQFWLRQDOLW\LWLVHVVHQWLDOWRWUHDWLWZLWKFDUH
NHHSLWFOHDQDQGJUHDVHDQGOXEULFDWHLWUHJXODUO\2QO\WKURXJKJRRGFDUH\RXFDQEHVXUH
WKDWWKHZRUNLQJTXDOLW\RIWKHPDFKLQHZLOOUHPDLQFRQVWDQW 

127(6
'LVFRQQHFW WKH PDFKLQH SOXJ IURP WKH PDLQV VXSSO\ ZKHQHYHU \RX FDUU\ RXW FOHDQLQJ
PDLQWHQDQFHRUUHSDLUZRUN

2LOJUHDVHDQGFOHDQLQJDJHQWVDUHSROOXWDQWVDQGPXVWQRWEHGLVSRVHGRIWKURXJKWKHGUDLQV
RULQQRUPDOUHIXVH'LVSRVHRIWKRVHDJHQWVLQDFFRUGDQFHZLWKFXUUHQWOHJDOUHTXLUHPHQWVRQ
WKH HQYLURQPHQW &OHDQLQJ UDJV LPSUHJQDWHG ZLWK RLO JUHDVH DQG FOHDQLQJ DJHQWV DUH HDVLO\
LQIODPPDEOH&ROOHFWFOHDQLQJUDJVRUFOHDQLQJZRROLQDVXLWDEOHFORVHGYHVVHODQGGLVSRVHRI
WKHPLQDQHQYLURQPHQWDOO\VRXQGZD\±GRQRWSXWWKHPZLWKQRUPDOUHIXVH

 /XEULFDWLRQDOOVOLGHZD\VOLJKWO\EHIRUHHYHU\XVH7KHFKDQJHJHDUVDQGWKHOHDGVFUHZPXVW
DOVREHOLJKWO\OXEULFDWHGZLWKOLWKLXPEDVHJUHDVH 

 'XULQJWKHRSHUDWLRQWKHFKLSVZKLFKIDOOVRQWRWKHVOLGLQJVXUIDFHVKRXOGEHFOHDQHGWLPHO\
DQGWKHLQVSHFWLRQVKRXOGEHRIWHQPDGHWRSUHYHQWFKLSVIDOOLQJLQWRWKHSRVLWLRQEHWZHHQWKH
PDFKLQHWRROVDGGOHDQGODWKHEHGJXLGHZD\$VSKDOWIHOWVKRXOGEHFOHDQHGDWFHUWDLQWLPH

127(6
'RQRWUHPRYHWKHFKLSVZLWK\RXUEDUHKDQGV7KHUHLVDULVNRIFXWVGXHWRVKDUSHGJHGFKLSV
1HYHUXVHIODPPDEOHVROYHQWVRUFOHDQLQJDJHQWVRUDJHQWVWKDWJHQHUDWHQR[LRXVIXPHV
3URWHFWHOHFWULFDOFRPSRQHQWVVXFKDVPRWRUVVZLWFKHVVZLWFKER[HVHWFDJDLQVWKXPLGLW\
ZKHQFOHDQLQJ

 $IWHUWKHRSHUDWLRQHYHU\GD\HOLPLQDWHDOOWKHFKLSVDQGFOHDQGLIIHUHQWSDUWRIWKHPDFKLQH
WRRODQGDSSO\PDFKLQHWRRORLOWRSUHYHQWUXVWLQJ

 ,Q RUGHU WR PDLQWDLQ WKH PDFKLQLQJ DFFXUDF\ WDNH FDUH RI WKH FHQWHU WKH VXUIDFH RI WKH
PDFKLQHWRROIRUWKHFKXFNDQGWKHJXLGHZD\DQGDYRLGPHFKDQLFDOGDPDJHDQGWKHZHDU
GXHWRLPSURSHUJXLGH

 ,IWKHGDPDJHLVIRXQGWKHPDLQWHQDQFHVKRXOGEHGRQHLPPHGLDWHO\

127(6
5HSDLU ZRUN PD\ RQO\ EH FDUULHG RXW E\ TXDOLILHG SHUVRQQHO ZLWK WKH FRUUHVSRQGLQJ
PHFKDQLFDODQGHOHFWULFDONQRZOHGJH


7528%/(6+227,1*

3UREOHP 3RVVLEOH5HDVRQ (OLPLQDWLRQ


6XUIDFHRIZRUNSLHFHWRR  7RROEOXQW 5HVKDUSHQWRRO
URXJK 7RROVSULQJV &ODPSWRROZLWKOHVVRYHUKDQJ
)HHGWRRKLJK 5HGXFHIHHG
5DGLXVDWWKHWRROWLSWRRVPDOO ,QFUHDVHUDGLXV
  
:RUNSLHFHEHFRPHVFRQHG &HQWHUVDUHQRWDOLJQHG WDLOVWRFNKDV $GMXVWWDLOVWRFNWRWKHFHQWHU
RIIVHW 
 7RSVOLGHQRWDOLJQHGZHOO FXWWLQJZLWK $OLJQWRSVOLGHZHOO
WKHWRSVOLGH 
  
/DWKHLVFKDWWHULQJ )HHGWRRKLJK 5HGXFHIHHG
 6ODFNLQPDLQEHDULQJ $GMXVWWKHPDLQEHDULQJ
  
&HQWHUUXQVKRW :RUNSLHFHKDVH[SDQGHG /RRVHQWDLOVWRFNFHQWHU
  
7RROKDVDVKRUWHGJH  &XWWLQJVSHHGWRRKLJK 5HGXFHFXWWLQJVSHHG
OLIH &URVVIHHGWRRKLJK /RZHUFURVVIHHG ILQLVKLQJDOORZDQFH
VKRXOGQRWH[FHHGPP 
 ,QVXIILFLHQWFRROLQJ 0RUHFRRODQW
  
)ODQNZHDUWRRKLJK &OHDUDQFHDQJOHWRRVPDOO ,QFUHDVHFOHDUDQFHDQJOH
 7RROWLSQRWDGMXVWHGWRFHQWHUKLJK &RUUHFWKHLJKWDGMXVWPHQWRIWKHWRRO
  
&XWWLQJHGJHEUHDNVRII :HGJHDQJOHWRRVPDOO KHDWEXLOGXS ,QFUHDVHZHGJHDQJOH
 *ULQGLQJFUDFNGXHWRZURQJFRROLQJ &RROXQLIRUPO\
 ([FHVVLYHVODFNLQWKHVSLQGOHEHDULQJ $GMXVWWKHVODFNLQWKHVSLQGOHEHDULQJ
 $UUDQJHPHQW YLEUDWLRQV  DUUDQJHPHQW 
  
&XWWKUHDGLVZURQJ 7RROLVFODPSHGLQFRUUHFWO\RUKDV  $GMXVWWRRWRWKHFHQWHU
 EHHQVWDUWHGJULQGLQJWKHZURQJZD\ *ULQGDQJOHFRUUHFWO\
 :URQJSLWFK $GMXVWWKHULJKWSLWFK
 :URQJGLDPHWHU 7XUQWKHZRUNSLHFHWRWKHFRUUHFW
GLDPHWHU
  
6SLQGOHGRHVQRWDFWLYDWH (PHUJHQF\VWRSVZLWFKDFWLYDWHG 8QORFNHPHUJHQF\VWRSVZLWFK


PARTS LIST FOR

.HHHS 5HDG DQG 8QGHUVWDQG WKH 2SHUDWLRQ 0DQXDO DQG 6DIHW\ ,QIRUPDWLRQ
%HIRUH 2SHUDWHG
/$7+(  +HDGVWRFN $VVHPEO\


Head$VVHPEO\

No. Parts No. Description Specification Qty


1 1 Label 1
2 2 Screw Ф4x10 6
3 3 Bolt 2
4 4 Nut M10 4
5 5 Nut M10 2
6 6 Spindle 1
7 7 Key 8x45 1
8 8 Gasket 1
9 9 Bearing 1
10 10 Headstock 1
13 13 Screw M8x25 2
14 14 Bearing 2007109E 1
15 15 Gasket 1
16 16 Bush 1
17 17 Gear 1
18 19 Belt Gates 730 1
19 20 Spindle Pulley 2
20 21 Set Screw M5x12 1
21 22 Washer 2
22 23 Nut 1
23 24 Screw 4
24 25 Bracket 1
25 26 Screw 4
26 27 Washer 4
27 28 DC Motor 1.0KW 1
28 30 Motor Pulley 1
29 31 Set Screw 1
30 32 Head Stock 1
31 33 Belt Cover 1
32 34 Bracket Plate 1
/$7+(  *HDUER[ $VVHPEO\


*HDUER[$VVHPEO\

1R 3DUWV1R 'HVFULSWLRQ 6SHFLILFDWLRQ 4W\


  6QDS5LQJ Ɏ 
  *HDU 
  6QDS5LQJ 
  6KDIW 
  6QDS5LQJ Ɏ 
  *HDU 
  .H\ [ 
  .H\ [ 
  6KDIW 
  *HDU 
  'UDLQ3OXJ 
  *HDUER[ 
  6FUHZ 
  6FUHZ 0[ 
  6FUHZ 0[ 
  )ODQJH 
  %HDULQJ 
  *HDU 
  6KDIW 
  6HSDUDWRU 
  *HDU 
  6QDS5LQJ Ɏ 
  .H\ [ 
  6KDIW 
  .H\ [ 
  6QDS5LQJ Ɏ 
  *HDU 
  %HDULQJ 
  )ODQJH 
  6FUHZ 0[ 
  &RYHU 
  6FUHZ 
  3LQ 
  %DOO Ɏ 
  .QRE 
  6SULQJ 
  3LQ Ɏ[ 
  6HDO5LQJ 
  6KDIW 
  %UDFNHW 
  )RUN 
  /DEHO 


/$7+(  7RS 6OLGH &URVV 6OLGH &DUULDJH $VVHPEO\


7RS6OLGH&URVV6OLGH&DUULDJH$SURQ$VVHPEO\
1R 3DUWV1R 'HVFULSWLRQ 6SHFLILFDWLRQ 4W\
  +DQGOH 
  6FUHZ 
  7RRO6OLGH 
  3LQ Ɏ[ 
  6FUHZ 
  1XW 0 
  +DQGOH%DVH 
  :DVKHU 
  7RRO5HVW 
  3LQ 
  %ROW 
  *LE 
  6ZLYHO%DVH 
  1XW 
  /HDGVFUHZ 
  .H\ 
  6FUHZ 
  =HUR,QGLFDWRU 
  +DQGOH 
  1XW 
  &ODPSLQJ5LQJ 
  6FUHZ 
  *UDGXDWHG&ROODU 
  6FUHZ 
  3LQ 
  1XW 
  6FUHZ 
  6FUHZ 
  %XVK 
  %UDFNHW 
  *UDGXDWHG&ROODU 
  +DQGOHZKHHO 
  1XW 
  3LQ 
  6FUHZ 0[ 
  1XW 
  3LQ 
  6FUHZ 0[ 
  &URVV6OLGH 
  *LE 
  1XW 
  6FUHZ 
  :LSHU 
  /RFN6FUHZ 
  6FUHZ 


7RS6OLGH&URVV6OLGH&DUULDJH$SURQ$VVHPEO\

1R 3DUWV1R 'HVFULSWLRQ 6SHFLILFDWLRQ 4W\


  /HDGVFUHZ 
  6FUHZ 
  6SULQJ 
  :DVKHU 
  %UDFNHW 
  6FUHZ 
  *UDGXDWHG&ROODU 
  +DQGOHZKHUH 
  +DQGOH 
  &DUULDJH 
  :LSHU 
  *LE 
  1XW 
  6FUHZ 
  6FUHZ 
  1XW 
  6FUHZ 
  &ODPSLQJ3ODWH 
  *HDU6KDIW 
  *HDU6KDIW 
  +DOI1XW 
  3ODWH 
  &DP 
  6SULQJ5LQJ 
  6SULQJ5LQJ 
  *UDGXDWHG&ROODU 
  6FUHZ 
  +DQGOH 
  %DOO 
  6FUHZ 
  6SULQJ 
  +DQGOHZKHUH 
  6FUHZ 
  $SURQ 
  6FUHZ 


/$7+(  7DLOVWRFN %HG $VVHPEO\


7DLOVWRFN%HG$VVHPEO\

1R 3DUWV1R 'HVFULSWLRQ 6SHFLILFDWLRQ 4W\


  +DQGOH 
  6FUHZ 
  2LO&XS 
  =HUR,QGLFDWRU 
  5LYHW 
  6OHHYH 
  /HDGVFUHZ 
  %XVK 
  .H\ 
  6SULQJ 
  +DQGOHZKHHO 
  1XW 
  *UDGXDWHG&ROODU 
  +DQGOH 
  1XW 
  :DVKHU 
  7DLOVWRFNERG\ 
  %DVH 
  6FUHZ 
  &ODPSLQJ3ODWH 
  %ROW 
  1XW 
  :DVKHU 
  6FUHZ 
  %HG 
  5DFN 
  6FUHZ 
  /HDGVFUHZ 
  6FUHZ 
  6FUHZ 
  1XW 
  %UDFNHW 
  %HDULQJ 
  %HDULQJ 

You might also like