Professional Documents
Culture Documents
Manual of Lathe Sp2124-I
Manual of Lathe Sp2124-I
127(
7KHLQIRUPDWLRQFRQWDLQHGLQWKLVKDQGERRNLVLQWHQGHGDVDJXLGHWRWKHRSHUDWLRQRIWKHVHPDFKLQHVDQG
GRHV QRW IRUP SDUW RI DQ\ FRQWUDFW 7KH GDWD LW FRQWDLQV KDV EHHQ REWDLQHG IURP WKH PDFKLQH
PDQXIDFWXUHUDQGIURPRWKHUVRXUFHV:KLOVWHYHU\HIIRUWKDVEHHQPDGHWRHQVXUHWKHDFFXUDF\RIWKHVH
WUDQVFULSWLRQVLWZRXOGEHLPSUDFWLFDEOHWRYHULI\HDFKDQGHYHU\LWHP)XUWKHUPRUHGHYHORSPHQWRIWKH
PDFKLQHPD\ PHDQ WKDW WKH HTXLSPHQW VXSSOLHGPD\ GLIIHU LQ GHWDLO IURP WKH GHVFULSWLRQV KHUHLQ 7KH
UHVSRQVLELOLW\ WKHUHIRUH OLHV ZLWK WKH XVHU WR VDWLVI\ KLPVHOI WKDW WKH HTXLSPHQW RU SURFHVV GHVFULEHG LV
VXLWDEOHIRUWKHSXUSRVHLQWHQGHG
/,0,7(':$55$17<
:H 0DNHV HYHU\ HIIRUW WR DVVXUH WKDW LWV SURGXFWV PHHW KLJK TXDOLW\ DQG GXUDELOLW\ VWDQGDUGV DQG
ZDUUDQWVWRWKHRULJLQDOUHWDLOFRQVXPHUSXUFKDVHURIRXUSURGXFWVWKDWHDFKSURGXFWEHIUHHIURPGHIHFWV
LQPDWHULDOVDQGZRUNPDQVKLSDVIROORZ21(<($5/,0,7(':$55$17<21$//352'8&7681/(6663(&,),('
27+(5:,6(7KLV :DUUDQW\ GRHV QRW DSSO\ WR GHIHFWV GXH GLUHFWO\ RU LQGLUHFWO\ WR PLVXVH DEXVH
QHJOLJHQFHRUDFFLGHQWVQRUPDOZHDUDQGWHDUUHSDLURUDOWHUDWLRQVRXWVLGHRXUIDFLOLWLHVRUWRDODFNRI
PDLQWHQDQFH
:H VKDOO LQ QR HYHQW EH OLDEOH IRU GHDWK LQMXULHV WR SHUVRQV RU SURSHUW\ RU IRU LQFLGHQWDOFRQWLQJHQW
VSHFLDORUFRQVHTXHQWLDOGDPDJHVDULVLQJIURPWKHXVHRIRXUSURGXFWV
7RWDNHDGYDQWDJHRIWKLVZDUUDQW\WKHSURGXFWRUSDUWPXVWEHUHWXUQHGWRXVIRUH[DPLQDWLRQSRVWDJH
SUHSDLG3URRIRISXUFKDVHGDWHDQGDQH[SODQDWLRQRIWKHFRPSODLQWPXVWDFFRPSDQ\WKHPHUFKDQGLVH,I
RXULQVSHFWLRQGLVFORVHVDGHIHFWZHZLOOHLWKHUUHSDLURUUHSODFHWKHSURGXFWRUUHIXQGWKHSXUFKDVHV
SULFHLIZHFDQQRWUHDGLO\DQGTXLFNO\SURYLGHDUHSDLURUUHSODFHPHQWLI\RXDUHZLOOLQJWRDFFHSWDUHIXQG
:HZLOOUHWXUQUHSDLUHGSURGXFWRUUHSODFHPHQWDW RXUH[SHQVHEXWLILWLVGHWHUPLQHGWKHUHLQQR
GHIHFWRUWKDWWKHGHIHFWUHVXOWHGIURPFDXVHVQRWZLWKLQWKHVFRSHRIour¶VZDUUDQW\WKHQWKHXVHU
PXVWEHDUWKHFRVWRIVWRULQJDQGUHWXUQLQJWKHSURGXFW
7KH PDQXIDFWXUHUV UHVHUYH WKH ULJKW WR FKDQJH VSHFLILFDWLRQV DW DQ\ WLPH DV WKH\ FRQWLQXDOO\ VWULYH WR
DFKLHYHEHWWHUTXDOLW\HTXLSPHQW
&RS\ULJKW7KHFRS\ULJKWRIWKLVLQVWUXFWLRQERRNLVWKHSURSHUW\RIXV DQGPD\QRWEHUHSURGXFHGRU
FRSLHGZLWKRXWSULRUFRQVHQWRIXV
.HHSFKLOGUHQDQGYLVLWRUVDZD\$OOYLVLWRUV
:$51,1* VKRXOGEHNHSWDVDIHGLVWDQFHIURPWKHZRUN
DUHD
5HDGDQGXQGHUVWDQGWKHHQWLUHLQVWUXFWLRQ
PDQXDOEHIRUHDWWHPSWLQJVHWXSRURSHUDWLRQ 0DNH WKH ZRUNVKRS FKLOG SURRI 8VH
RIWKLVPDFKLQH SDGORFNV PDVWHU VZLWFKHV DQG UHPRYH
VWDUWHUNH\V
63(&,),&$7,216
59 7509
&DSDFLWLHV
6ZLQJ2YHU%HG PP PP
6ZLQJ2YHU&URVV6OLGH PP PP
'LVWDQFH%HWZHHQ&HQWHUV PP 7PP
:LGWKRI%HG 35PP 35PP
+HDGVWRFN
+ROH7KURXJK6SLQGOH PP PP
7DSHULQ6SLQGOH1RVH 07 07
1XPEHURI6SLQGOH6SHHGV 9DULDEOH 9DULDEOH
5DQJHRI6SLQGOH6SHHGV 0530 0530
)HHGLQJDQG7KUHDGLQJ
1XPEHURI0HWULF7KUHDGV
5DQJHRI0HWULF7KUHDGV aPP aPP
1XPEHURI,PSHULDO7KUHDGV
5DQJHRI,PSHULDO7KUHDGV a73, a73,
5DQJHRI/RQJLWXGLQDO)HHG aPP aPP
&RPSRXQGDQG&DUULDJH
7RRO3RVW7\SH :D\ :D\
0D[LPXP&RPSRXQG6OLGH7UDYHO PP PP
0D[LPXP&URVV6OLGH7UDYHO PP PP
0D[LPXP&DUULDJH7UDYHO PP PP
7DLOVWRFN
7DLOVWRFN6SLQGOH7UDYHO 6PP 6PP
7DSHULQ7DLOVWRFN6SLQGOH 07 07
0LVFHOODQHRXV
0DLQ0RWRU 750.: 750.:
'LPHQVLRQ
/HQJWK PP PP
:LGWK PP PP
+HLJKW PP PP
:HLJKW .g .g
7$%/(2)&217(176
/,0,7(':$55$17<««««««««««««««««««««««««««
6$)(7<:$51,1*6««««««««««««««««««««««««««««
63(&,),&$7,216«««««««««««««««««««««««««««««
7$%/(2)&217(176««««««««««««««««««««««««««
&217(1762)6+,33,1*&217$,1(5««««««««««««««««««
81&5$7,1*$1'&/($183««««««««««««««««««««««««
)281'$7,21'5$:,1*««««««««««««««««««««««««««
*(1(5$/'(6&5,37,21«««««««««««««««««««««««««
&21752/6«««««««««««««««««««««««««««««««
23(5$7,21««««««««««««««««««««««««««««««««
/$7+($&&(6625,(6«««««««««««««««««««««««««««
$'-8670(17««« «««««««««««««««««««««««««««
/8%5,&$7,21«««««« ««««««««««««««««««««««««
(/(&75,&$/&211(&7,21 ««««««««««««««««««««««
0$,17(1$1&(«««««« ««««««««««««««««««««««
758%/(62/87,21««««««««««««««««««««««««««
1
Crescent wrench
2 Handle
2 Fuse
2 Paint pot
81&5$7,1*$1'&/($183
)LQLVKUHPRYLQJWKHZRRGHQFUDWHIURPDURXQG WKHODWKH
&KHFNDOOWKHDFFHVVRULHVRIWKHPDFKLQHWRRODFFRUGLQJWRWKHSDFNLQJOLVW
8QEROWWKHODWKHIURPWKHVKLSSLQJFUDWHERWWRP
:LWKDGHTXDWHOLIWLQJHTXLSPHQWVORZO\UDLVHWKHODWKHRIIWKHVKLSSLQJFUDWHERWWRP'R QRWOLIW
E\VSLQGOH0DNHVXUHODWKHLVEDODQFHGEHIRUH PRYLQJWRVWXUG\EHQFKRUVWDQG
&OHDQDOOUXVWSURWHFWHGVXUIDFHVXVLQJDPLOGFRPPHUFLDOVROYHQWNHURVHQHRUGLHVHOIXHO'R
QRWXVHSDLQWWKLQQHUJDVROLQHRUODFTXHUWKLQQHU7KHVHZLOOGDPDJHSDLQWHGVXUIDFHV&RYHUDOO
FOHDQHGVXUIDFHVZLWKDOLJKWILOPRI:PDFKLQHRLO
5HPRYHWKHHQGJHDUFRYHU&OHDQDOOFRPSRQHQWVRIWKHHQGJHDUDVVHPEO\DQGFRDW DOOJHDUV
ZLWKDKHDY\QRQVOLQJLQJJUHDVH
)281'$7,21'5$:,1* (Brackets )
5 / (1305)
4 4 4
)LJ
*(1(5$/'(6&5,37,21
/DWKH%HG)LJ
7KHODWKHEHGLVPDGHRIKLJKJUDGHLURQ%\FRPELQLQJ
KLJKFKHHNVZLWKVWURQJFURVVULEVDEHGRIORZYLEUDWLRQ
DQGULJLGLW\LVSURGXFHG,WLQWHJUDWHVWKHKHDGVWRFNDQG
GULYHXQLWIRUDWWDFKLQJWKHFDUULDJHDQGOHDGVFUHZ7KH
WZRSUHFLVLRQJURXQG9±VLGHZD\VUHHQIRUFHGE\KHDW
KDUGHQLQJ DQG JULQGLQJ DUH WKH DFFXUDWH JXLGH IRU WKH
FDUULDJHDQGWDLOVWRFN7KHPDLQPRWRULVPRXQWHGWRWKH
UHDURIWKHOHIWVLGHRIWKHEHG
)LJ
+HDGVWRFN)LJ
7KHKHDGVWRFNLVFDVWIURPKLJKJUDGHORZYLEUDWLRQFDVW
LURQ ,W LV EROWHG WR WKH EHG ZLWK IRXU VFUHZV 7KH
KHDGVWRFN KRXVHV WKH PDLQ VSLQGOH ZLWK WZR SUHFLVLRQ
WDSHUUROOHUEHDULQJVDQGWKHGULYHXQLW
7KHPDLQVSLQGOHWUDQVPLWVWKHWRUTXHGXULQJWKHWXUQLQJ
SURFHVV ,W DOVR KROGV WKH ZRUNSLHFHV DQG FODPSLQJ
GHYLFHVHJMDZFKXFN
*HDU%R[)LJ
7KHJHDUER[LVPDGHIURPKLJKTXDOLW\FDVWLURQDQGLV
PRXQWHGRQWKHOHIWVLGHRIWKHPDFKLQHEHG,WXVHGWR
VHOHFWWKHIHHGVIRUVWUDLJKWWXUQLQJDVZHOODVIRUWKUHDG
FXWWLQJ ,Q RUGHU WR DFKLHYH FHUWDLQ WKUHDG SLWFKHV LW LV )LJ
QHFHVVDU\WRUHSODFHWKHFKDQJHJHDUV
7KHWRUTXHRIWKHZRUNVSLQGOHLVWUDQVPLWWHGWRWKHIHHG
JHDUDQGWKXVWRWKHOHDGVFUHZ
&DUULDJH)LJ
7KH FDUULDJH LV PDGH IURP KLJK TXDOLW\ FDVW LURQ 7KH
VOLGHSDUWVDUHVPRRWKO\JURXQG7KH\ILWWKH9RQWKHEHG
ZLWKRXW SOD\ 7KH ORZHU VOLGLQJ SDUWV FDQ EH HDVLO\ DQG
VLPSO\ DGMXVWHG 7KH FURVV VOLGH LV PRXQWHG RQ WKH
FDUULDJH DQG PRYHV RQ D GRYH WDLOHG VOLGH 3OD\ LQ WKH )LJ
FURVVVOLGHPD\EHDGMXVWHGZLWKWKHJLEV
7KHWRSVOLGHPRXQWHGRQWKHFURVVVOLGHFDQEHURWDWHG
7KH WRS VOLGH DQG WKH FURVV VOLGH WUDYHO LQ GRYH
WDLOHG VOLGHV DQG KDYH JLEV DGMXVWDEOH QXWV DQG
JUDGXDWHGFROODUV
$IRXUZD\WRROSRVWLVILWWHGRQWKHWRSVOLGHDQGDOORZV
IRXU WRROV WR EH FODPSHG /RRVHQ WKH FHQWHU FODPS
KDQGOHWRURWDWHDQ\RIWKHIRXUWRROVLQWRSRVLWLRQ
)LJ
$SURQ)LJ
7KHDSURQLVPRXQWHGRQWKHEHG,WKRXVHVWKHKDOIQXW
ZLWKDQHQJDJLQJOHYHUIRUDFWLYDWLQJWKHDXWRPDWLFIHHG
7KHKDOIQXWJLEVFDQEHDGMXVWHGIURPWKHRXWVLGH
/HDGVFUHZ)LJ
7KH OHDGVFUHZ LV PRXQWHG RQ WKH IURQW RI WKH PDFKLQH
EHG ,W LV FRQQHFWHG WR WKH JHDU ER[ DW WKH OHIW IRU
DXWRPDWLF IHHG DQG LV VXSSRUWHG E\ EHDULQJ RQ ERWK
HQGV7KHWZRJURRYHQXWV%)LJRQWKHULJKWHQGDUH
GHVLJQHGWRWDNHXSSOD\RQWKHOHDGVFUHZ )LJ
7DLOVWRFN)LJ %
7KHWDLOVWRFNVOLGHVRQD9ZD\DQGFDQEHFODPSHGDW
DQ\ORFDWLRQ7KHWDLOVWRFNKDVDKHDY\GXW\VSLQGOHZLWK
D0RUVHWDSHU1RVRFNHWDQGDJUDGXDWHGVFDOH7KH
VSLQGOHFDQEHFODPSHGDWDQ\ORFDWLRQZLWKDFODPSLQJ
OHYHU7KHVSLQGOHLVPRYHGZLWKDKDQGZKHHODWWKHHQG
RIWKHWDLOVWRFN
$
)LJ
127(
)LWWKHVHFXULQJVFUHZ%)LJDWWKHHQGRIWKHODWKH
EH LQ RUGHU WR SUHYHQW WKH WDLOVWRFN IURP IDOOLQJ RII WKH
ODWKHEHG
)LJ
&21752/6
(PHUJHQF\%XWWRQ212))6ZLWFK$)LJ
$ %
7KHPDFKLQHLVVZLWFKHGRQDQGRIIZLWK212))EXWWRQ
'HSUHVVWRVWRSDOOPDFKLQHIXQFWLRQV7RUHVWDUWOLIWWKH
FRYHUDQGSUHVV21EXWWRQ
9DULDEOH6SHHG&RQWURO6ZLWFK&)LJ
7XUQWKHVZLWFKFORFNZLVHWRLQFUHDVHWKHVSLQGOHVSHHG )LJ
7XUQ WKH VZLWFK FRXQWHUFORFNZLVH WR GHFUHDVH WKH
VSLQGOH VSHHG 7KH SRVVLEOH VSHHG UDQJH LV GHSHQGHQW
IURPWKHSRVLWLRQRIWKHGULYHEHOW
' (
)HHG'LUHFWLRQ6HOHFWRU')LJ
6HOHFWFDUULDJHWUDYHOGLUHFWLRQZKHQWKHFKXFNLVURWDWLQJ
LQ WKH IRUZDUG GLUHFWLRQ RU FRXQWHUFORFNZLVH DV YLHZHG
IURPWKHIURQWRIWKHFKXFN
)HHG5DWH6HOHFWRU()LJ
6HWWKHGHVLUHGIHHGRUWKUHDGUDWHV )LJ
&RPSRXQG5HVW/RFN
&URVV6OLGH/RFN
)
7XUQ KH[ VRFNHW FDS VFUHZ + )LJ FORFNZLVH DQG
WLJKWHQ WR ORFN 7XUQ FRXQWHUFORFNZLVH DQG ORRVHQ WR )LJ
XQORFN
&DUULDJH/RFN
7XUQ KH[ VRFNHW FDS VFUHZ $ )LJ FORFNZLVH DQG
WLJKWHQ WR ORFN 7XUQ FRXQWHUFORFNZLVH DQG ORRVHQ WR
XQORFN
&DXWLRQ FDUULDJH ORFN VFUHZ PXVW EH XQORFNHGEHIRUH
HQJDJLQJDXWRPDWLFIHHGVRUGDPDJHWRODWKHPD\RFFXU $
/RQJLWXGLQDO7UDYHUVH%)LJ
0RYH WKH OHYHU GRZQ WR HQJDJH 0RYH WKH OHYHU XS WR
GLVHQJDJH
(
&URVV7UDYHUVH+DQGZKHHO')LJ
&ORFNZLVHURWDWLRQPRYHVWKHFURVVVOLGHWRZDUGWKHUHDU )
RIWKHPDFKLQH
&
&RPSRXQG5HVW7UDYHUVH/HYHU()LJ %
5RWDWHFORFNZLVHRUFRXQWHUFORFNZLVHWRPRYHRUSRVLWLRQ
'
7RRO3RVW&ODPSLQJ/HYHU))LJ
7XUQKH[QXWFORFNZLVHWRORFNDQGFRXQWHUFORFNZLVHWR
XQORFN ,
7DLOVWRFN4XLOO&ODPSLQJ/HYHU+)LJ
+
5RWDWH WKH OHYHU FORFNZLVH WR ORFN WKH VSLQGOH DQG
FRXQWHUFORFNZLVHWRXQORFN
7DLOVWRFN4XLOO7UDYHUVH+DQGZKHHO,)LJ
5RWDWH FORFNZLVH WR DGYDQFH WKH TXLOO 5RWDWH FRXQWHU
FORFNZLVHWRUHWUDFWWKHTXLOO
*
7DLOVWRFN2IIVHW$GMXVWPHQW-)LJ
7KUHHVHWVVFUHZVORFDWHGRQWKHWDLOVWRFNEDVHDUHXVHG +
WR RIIVHW WKH WDLOVWRFN IRU FXWWLQJ WDSHUV /RRVHQ ORFN
VFUHZRQWDLOVWRFNHQG/RRVHQRQHVLGHVHWVFUHZZKLOH
WLJKWHQLQJWKHRWKHUXQWLOWKHDPRXQWRIRIIVHWLVLQGLFDWHG
RQVFDOH7LJKWHQORFNVFUHZ )LJ
OPERATION
Replacement of Chuck
The head spindle holding fixture is cylindrical. Loose A
three set screws and nuts (A, Fig.17, only two are
shown) on the lathe chuck flange to remove the chuck.
Position the new chuck and fix it using the same set
screws and nuts.
Change Speed
1. Unscrew the two fastening screws (B, Fig.19) and
remove the protective cover. A
Belt Adjusted
Fig. 20
11
0DQXDO7XUQLQJ
/RQJLWXGLQDO7XUQLQJZLWK$XWR)HHG
&KDQJH*HDUV5HSODFHPHQW
'LVFRQQHFWWKHPDFKLQH IURPWKHSRZHUVRXUFH
8QVFUHZWKHWZRIDVWHQLQJVFUHZVDQGUHPRYHWKH
SURWHFWLYHFRYHU $
,QVWDOOWKHJHDUFRXSOHVDFFRUGLQJWRWKHWKUHDGDQG
IHHG WDEOH )LJ DQG VFUHZWKH JHDUZKHHOV RQWR
WKHTXDGUDQWDJDLQ
6ZLQJWKHTXDGUDQWWRWKHOHIWXQWLOWKHJHDUZKHHOV )
KDYHHQJDJHGDJDLQ '
5HDGMXVWJHDUEDFNODVKE\LQVHUWLQJDQRUPDOVKHHW
RISDSHUDVDQDGMXVWLQJRUGLVWDQFHDLGEHWZHHQWKH
&
JHDUZKHHOV
,PPRELOL]HWKHTXDGUDQWZLWKWKHORFNLQJVFUHZ
(
7+5($'$1')(('7$%/(
00
=
= =
=
= = =
= =
= = =
1RWYLVLEOH
/ + + / /
PP
= = + + + + + +
= =
/ + + + + + +
Q´
= = + + + + + + +
= =
/ + + + + + + +
%
$
&
)LJ
7+5($',1*$1')((',1*7$%/()25,03(5,$//$7+(
,1
=
= =
=
= = =
= =
= = =
1RWYLVLEOH
/ + +
/ /
PP
= =
= =
/ + + +
&
Q¶¶
= = + + + + + +
= =
/ + + + + + +
%
$
&
)LJ
6WUDLJKW7XUQLQJ)LJ
,QWKHVWUDLJKWWXUQLQJRSHUDWLRQWKHWRROIHHGVSDUDOOHO
WRWKHD[LVRIURWDWLRQRIWKHZRUNSLHFH7KHIHHGFDQ
EH HLWKHU PDQXDO E\ WXUQLQJ WKH KDQGZKHHO RQ WKH
ODWKH VDGGOH RU WKH WRS VOLGH RU E\ DFWLYDWLQJ WKH
DXWRPDWLF IHHG 7KH FURVVIHHG IRU WKH GHSWK RI FXW LV
DFKLHYHGXVLQJWKHFURVVVOLGH
)LJ
)DFLQJDQG5HFHVVHV)LJ
,QWKHIDFLQJRSHUDWLRQWKHWRROIHHGVSHUSHQGLFXODUWR
WKHD[LVRIURWDWLRQRIWKHZRUNSLHFH7KHIHHGLVPDGH
PDQXDOO\ ZLWK WKH FURVV VOLGH KDQGZKHHO 7KH
)HH G
FURVVIHHG IRU FXW GHSWK LV PDGH ZLWK WKH WRS VOLGH RU
ODWKHVDGGOH
)RUWXUQLQJEHWZHHQFHQWHUVLWLVQHFHVVDU\WRUHPRYH )LJ
WKH FKXFN IURP WKH VSLQGOH )LW WKH 07 FHQWHU LQWR
WKH VSLQGOH QRVH DQG WKH 07 FHQWHU LQWR WKH
WDLOVWRFN0RXQWWKHZRUNSLHFHILWWHGZLWKWKHGULYHUGRJ
EHWZHHQWKHFHQWHUV7KHGULYHULVGULYHQE\DFDWFKRU
:RUNSLHFH
IDFHSODWH
WDLOVWRFNFHQWHUWRSUHYHQWFHQWHUWLSIRUPRYHUKHDWLQJ
)HHG
/DWK H
7DSHU7XUQLQJ8VLQJ7DLOVWRFN2II6HW &KXFNIODQJH
)L[HG&HQWUH R /LYLQJ&HQWUH R
:RUNWRDVLGHDQJOHRIFDQEHWXUQHGE\RIIVHWWLQJ 'RJ'ULYH3LQ 'RJ3ODWH
WKHWDLOVWRFN7KHDQJOHGHSHQGVRQWKHOHQJWKRIWKH
ZRUNSLHFH )LJ
7RRIIVHWWKHWDLOVWRFNORRVHQORFNLQJVFUHZ$)LJ
8QVFUHZWKHVHWVFUHZ%)LJRQULJKWHQGRIWKH
WDLOVWRFN /RRVHQ WKH IURQW DGMXVWLQJ VFUHZ& )LJ
DQG WDNH XS WKH VDPH DPRXQW E\ WLJKWHQLQJ WKH UHDU
DGMXVWLQJVFUHZ')LJXQWLOWKHGHVLUHGWDSHUKDV
EHHQ UHDFKHG 7KH GHVLUHG FURVVDGMXVWPHQW FDQ EH
UHDG RII WKH VFDOH ( )LJ )LUVW UHWLJKWHQ WKH VHW
VFUHZ % )LJ DQG WKHQ WKH WZR IURQW DQG UHDU $
DGMXVWLQJ VFUHZ WR ORFN WKH WDLOVWRFN LQ SRVLWLRQ
5HWLJKWHQWKHORFNLQJVFUHZ$)LJRIWKHWDLOVWRFN
7KH ZRUNSLHFH PXVW EH KHOG EHWZHHQ WR FHQWHUV DQG '
GULYHQE\DIDFHSODWHDQGGULYHUGRJ
$IWHUWDSHUWXUQLQJWKHWDLOVWRFNVKRXOGEHUHWXUQHGWR & %
LWV RULJLQDO SRVLWLRQ DFFRUGLQJ WR WKH ]HUR SRVLWLRQ RQ
WKHVFDOHRIWDLOVWRFN()LJ
)LJ
7DSHU7XUQLQJE\6HWWLQJWKH7RS6OLGH
%\ DQJOLQJ WKH WRS VOLGH WDSHUV PD\ EH WXUQHG PDQXDOO\
ZLWKWKHWRSVOLGH)LJ
5RWDWH WKH WRS VOLGH WR WKH UHTXLUHG DQJOH $ JUDGXDWHG
VFDOH SHUPLWV DFFXUDWH DGMXVWPHQW RI WKH WRS VOLGH 7KH
FURVVIHHGLVSHUIRUPHGZLWKWKHFURVVVOLGH7KLVPHWKRG
FDQRQO\EHXVHGIRUVKRUWWDSHUV
HG
)H
7KUHDG&XWWLQJ
& U R V V I H HG
6HWWKHPDFKLQHXSWRWKHGHVLUHGWKUHDGSLWFKDFFRUGLQJ
WR WKH WKUHDGLQJ FKDUW )LJ 6WDUW WKH PDFKLQH DQG
HQJDJHWKHKDOIQXW:KHQWKHWRROUHDFKHVWKHSDUWLWZLOO
FXW WKH LQLWLDO WKUHDGLQJ SDVV :KHQ WKH WRRO UHDFKHV WKH
HQGRIWKHFXWVWRSWKHPDFKLQHE\WXUQLQJWKHPRWRURII )LJ
DQGDWWKHVDPHWLPHEDFNWKHWRRORXWRIWKHSDUWVRWKDWLW
FOHDUV WKH WKUHDG 'R QRW GLVHQJDJH WKH KDOI QXW OHYHU
5HYHUVH WKH PRWRU GLUHFWLRQ WR DOORZ WKH FXWWLQJ WRRO WR
WUDYHUVH EDFN WR WKH VWDUWLQJ SRLQW 5HSHDW WKHVH VWHSV
XQWLO\RXKDYHREWDLQHGWKHGHVLUHGUHVXOWV
127(6
([DPSOH0DOH7KUHDG
7KH ZRUNSLHFH GLDPHWHU PXVW KDYH EHHQ WXUQHG WR WKH
GLDPHWHURIWKHGHVLUHGWKUHDG
7KHZRUNSLHFHUHTXLUHVDFKDPIHUDWWKHEHJLQQLQJRIWKH
WKUHDGDQGDQXQGHUFXWDWWKHWKUHDGUXQRXW
7KHVSHHGPXVWEHDVORZDVSRVVLEOH
7KHFKDQJHJHDUVPXVWKDYHEHHQLQVWDOOHGDFFRUGLQJWR
WKHUHTXLUHGSLWFK
7KHWKUHDGFXWWLQJWRROPXVWEHH[DFWO\WKHVDPSOHVKDSH
DV WKH WKUHDG PXVW EH DEVROXWHO\ UHFWDQJXODU DQG )HHG
FODPSHG VR WKDW LW FRLQFLGHV H[DFWO\ ZLWK WKH WXUQLQJ
FHQWHU
7KH WKUHDG LV SURGXFHG LQ YDULRXV FXWWLQJ VWHSV VR WKDW
WKH FXWWLQJ WRRO KDV WR EH WXUQHG RXW RI WKH WKUHDG
FRPSOHWHO\ ZLWK WKH FURVV VOLGH DW WKH HQG RI HDFK )LJ
FXWWLQJVWHS
7KHWRROLVZLWKGUDZQZLWKWKHOHDGVFUHZQXWHQJDJHGE\
LQYHUWLQJWKHFKDQJHRYHUVZLWFK
6WRSWKHPDFKLQHDQGIHHGWKHWKUHDGFXWWLQJWRROLQORZ
FXWGHSWKVXVLQJWKHFURVVVOLGH
%HIRUHHDFKSDVVDJHSODFHWKHWRSVOLGHDSSUR[LPDWHO\
WRPPWRWKHOHIWDQGULJKWDOWHUQDWHO\LQRUGHUWR
FXW WKH WKUHDG IUHH 7KLV ZD\ WKH WKUHDG FXWWLQJ WRROV
FXWVRQO\RQRQHWKUHDGIODQNZLWKHDFKSDVVDJH.HHS
FXWWLQJWKHWKUHDGIUHHXQWLO\RXKDYHDOPRVWUHDFKHGWKH
IXOOGHSWKRIWKUHDG
Lathe Accessories
Three Jaw Universal Lathe Chuck
Note: Fig. 31
Fig. 34
17
6WHDG\5HVW
7KHVWHDG\UHVWVHUYHVDVDVXSSRUWIRUVKDIWVRQWKH
IUHH WDLOVWRFN HQG )RU PDQ\ RSHUDWLRQV WKH WDLOVWRFN
FDQ QRW EH XVHG DV LW REVWUXFWV WKH WXUQLQJ WRRO RU
GULOOLQJWRRODQGWKHUHIRUHPXVWEHUHPRYHGIURPWKH
PDFKLQH 7KH VWHDG\ UHVW ZKLFK IXQFWLRQ DV DQ HQG
VXSSRUW HQVXUHV FKDWWHUIUHH RSHUDWLRQ 7KH VWHDG\
UHVWLVPRXQWHGRQWKHEHGZD\VDQGLVVHFXUHGIURP
EHORZZLWKDORFNLQJSODWH7KHVOLGLQJILQJHUVUHTXLUH
FRQWLQXRXVOXEULFDWLRQDWWKHFRQWDFWSRLQWVWRSUHYHQW
SUHPDWXUHZHDU)LJ
6HWWLQJWKH6WHDG\5HVW
)ROORZ5HVW
7KH IROORZ UHVW LV PRXQWHG RQ WKH VDGGOH DQG IROORZ
WKH PRYHPHQW RI WKH WXUQLQJ WRRO 2QO\ WZR VOLGLQJ
ILQJHUV DUH UHTXLUHG 7KH SODFH RI WKH WKLUG ILQJHU LV )LJ
WDNHQ E\ WKH WXUQLQJ WRRO 7KH IROORZ UHVW LV XVHG IRU
WXUQLQJ RSHUDWLRQV RQ ORQJ VOHQGHU ZRUNSLHFHV ,W
SUHYHQWVIOH[LQJRIWKHZRUNSLHFHXQGHUSUHVVXUHIURP
WKHWXUQLQJWRRO)LJ
6HW WKH ILQJHUV VQXJ WR WKH ZRUNSLHFH EXW QRW RYHUO\
WLJKW/XEULFDWHWKHILQJHUVGXULQJRSHUDWLRQWRSUHYHQW
SUHPDWXUHZHDU
)LJ
$'-8670(17
%
$IWHU D SHULRG WLPH ZHDU LQ VRPH RI WKH PRYLQJ
FRPSRQHQWVPD\QHHGWREHDGMXVW
0DLQ6SLQGOH%HDULQJV
$
7KHPDLQVSLQGOHEHDULQJVDUHDGMXVWHGDWWKHIDFWRU\
,I HQG SOD\ EHFRPHV HYLGHQW DIWHU FRQVLGHUDEOH XVH
WKHEHDULQJVPD\EHDGMXVWHG
/RRVHQ WZR KH[ VRFNHW FDS VFUHZV $ )LJ LQ WKH )LJ
VORWWHG QXW % )LJ RQ WKH EDFN RI WKH VSLQGOH
7LJKWHQ VORWWHG QXW XQWLODOO HQG SOD\ LV WDNHQ XS 7KH
VSLQGOH VKRXOG VWLOO UHYROYH IUHHO\ 7LJKWHQ WZR KH[
VRFNHWFDSVFUHZV$)LJ (
&DXWLRQ H[FHVVLYH WLJKWHQLQJ RU SUHORDGLQJ ZLOO &
GDPDJHWKHEHDULQJV
$GMXVWPHQWRI&URVV6OLGH
'
7KHFURVVVOLGHLVILWWHGZLWKDJLEVWULS&)LJDQG
FDQEHDGMXVWHGZLWKVFUHZV')LJILWWHGZLWKORFN
QXWV()LJ/RRVHQWKHORFNQXWVDQGWLJKWHQWKH
VHW VFUHZV XQWLO VOLGH PRYHV IUHHO\ ZLWKRXW SOD\ )LJ
7LJKWHQORFNQXWVWRUHWDLQDGMXVWPHQW
$GMXVWPHQWRI7RS6OLGH +
)LJ
$GMXVWPHQWRI+DOI1XW*XLGH
/RRVHQ WKH QXWV , )LJ RQ WKH ULJKW VLGH RI WKH
DSURQ DQG DGMXVW WKH FRQWURO VFUHZV - )LJ XQWLO
ERWKKDOIQXWVPRYHIUHHO\ZLWKRXWSOD\5HWLJKWHQWKH
QXWV
)LJ
/8%5,&$7,21
&$87,21
/DWKHPXVWEHVHUYLFHGDWDOOOXEULFDWLRQSRLQWV $
DQGDOOUHVHUYRLUVILOOHGWRRSHUDWLQJOHYHOEHIRUH
WKHODWKHLVSODFHGLQWRVHUYLFH
)DLOXUHWRFRPSO\PD\FDXVHVHULRXVGDPDJH
%
)LJ
127(6
/XEULFDWHDOOVOLGHZD\VOLJKWO\EHIRUHHYHU\XVH/XEULFDWHWKH
FKDQJHJHDUVDQGWKHOHDGVFUHZVOLJKWO\ZLWKDOLWKLXPEDVHG
JUHDVH
*HDUER[
2LO 0XVW EH XS WR LQGLFDWRU PDUN LQ RLO VLJKW JODVV
&
$)LJ7RSRIIZLWK0RELOJHDURUHTXLYDOHQW)LOOE\
SXOOLQJ SOXJ % )LJ 7R GUDLQ UHPRYH GUDLQ SOXJ RQ
WKHULJKWVLGHRIKHDGVWRFN&)LJ'UDLQRLOFRPSOHWHO\
DQG UHILOO DIWHU WKH ILUVW WKUHH PRQWKV RI RSHUDWLRQ 7KHQ
FKDQJHRLOLQWKHKHDGVWRFNDQQXDOO\
)LJ
&KDQJH*HDU
*
/XEULFDWH WZR RLO SRUWV ' )LJ RQ WKH JHDU VKDIWV ZLWK
:PDFKLQHRLORQFHGDLO\
)
&DUULDJH (
(
/XEULFDWH)RXURLOSRUWV()LJZLWK:PDFKLQHRLO
RQFHGDLO\
7RS6OLGH
/XEULFDWH RQH RLO SRUW ) )LJ ZLWK : PDFKLQH RLO )LJ
RQFHGDLO\
&URVV6OLGH
/XEULFDWH WZR RLO SRUWV * )LJ ZLWK : PDFKLQH RLO
RQFHGDLO\
+
$SURQ
)LJ
/HDGVFUHZ
%
/XEULFDWH WKH RLO SRUW $ )LJ ZLWK : PDFKLQH RLO
RQFHGDLO\
7DLOVWRFN
/XEULFDWH WZR RLO SRUWV % )LJ ZLWK : PDFKLQH RLO
RQFHGDLO\
$
)LJ
(/(&75,&$/&211(&7,216
:$51,1*
&RQQHFWLRQ RI WKH ODWKH DQG DOO RWKHU HOHFWULFDO ZRUN PD\ RQO\ EH FDUULHG RXW E\ DQ
DXWKRUL]HGHOHFWULFLDQ
)DLOXUHWRFRPSO\PD\FDXVHVHULRXVLQMXU\DQG GDPDJHWRWKHPDFKLQHU\DQGSURSHUW\
7KH :099DULDEOH6SHHG/DWKHLVUDWHGDW:3+9RQO\&RQILUPSRZHUDYDLODEOHDW
WKHODWKH¶VORFDWLRQLVWKHVDPHUDWLQJDVWKHODWKH8VLQJWKHZLULQJGLDJUDP)LJIRUFRQQHFWLQJWKH
ODWKHWRWKHPDLQVVXSSO\
0DNHVXUHWKHODWKHLQSURSHUO\JURXQGHG
7KHIROORZLQJLVZLULQJGLDJUDPRIWKHODWKH)LJ
) LOW HU
5)VZLWFK
/LPLWHG
6ZLWFK
0DJQHWLF
VZLWFK
,QGXFWLRQ
KHDG
0
5HDGRXW
$GMXVWDEOHULVLVWRU
6SHHGFRQWUROERDUG
)LJ
0$,17(1$1&(
.HHS WKH PDLQWHQDQFH RI WKH PDFKLQH WRRO GXULQJ WKH RSHUDWLRQ WR JXDUDQWHH WKH DFFXUDF\ DQG
VHUYLFHOLIHRIWKHPDFKLQHWRRO
,QRUGHUWRUHWDLQWKHPDFKLQH¶VSUHFLVLRQDQGIXQFWLRQDOLW\LWLVHVVHQWLDOWRWUHDWLWZLWKFDUH
NHHSLWFOHDQDQGJUHDVHDQGOXEULFDWHLWUHJXODUO\2QO\WKURXJKJRRGFDUH\RXFDQEHVXUH
WKDWWKHZRUNLQJTXDOLW\RIWKHPDFKLQHZLOOUHPDLQFRQVWDQW
127(6
'LVFRQQHFW WKH PDFKLQH SOXJ IURP WKH PDLQV VXSSO\ ZKHQHYHU \RX FDUU\ RXW FOHDQLQJ
PDLQWHQDQFHRUUHSDLUZRUN
2LOJUHDVHDQGFOHDQLQJDJHQWVDUHSROOXWDQWVDQGPXVWQRWEHGLVSRVHGRIWKURXJKWKHGUDLQV
RULQQRUPDOUHIXVH'LVSRVHRIWKRVHDJHQWVLQDFFRUGDQFHZLWKFXUUHQWOHJDOUHTXLUHPHQWVRQ
WKH HQYLURQPHQW &OHDQLQJ UDJV LPSUHJQDWHG ZLWK RLO JUHDVH DQG FOHDQLQJ DJHQWV DUH HDVLO\
LQIODPPDEOH&ROOHFWFOHDQLQJUDJVRUFOHDQLQJZRROLQDVXLWDEOHFORVHGYHVVHODQGGLVSRVHRI
WKHPLQDQHQYLURQPHQWDOO\VRXQGZD\±GRQRWSXWWKHPZLWKQRUPDOUHIXVH
/XEULFDWLRQDOOVOLGHZD\VOLJKWO\EHIRUHHYHU\XVH7KHFKDQJHJHDUVDQGWKHOHDGVFUHZPXVW
DOVREHOLJKWO\OXEULFDWHGZLWKOLWKLXPEDVHJUHDVH
'XULQJWKHRSHUDWLRQWKHFKLSVZKLFKIDOOVRQWRWKHVOLGLQJVXUIDFHVKRXOGEHFOHDQHGWLPHO\
DQGWKHLQVSHFWLRQVKRXOGEHRIWHQPDGHWRSUHYHQWFKLSVIDOOLQJLQWRWKHSRVLWLRQEHWZHHQWKH
PDFKLQHWRROVDGGOHDQGODWKHEHGJXLGHZD\$VSKDOWIHOWVKRXOGEHFOHDQHGDWFHUWDLQWLPH
127(6
'RQRWUHPRYHWKHFKLSVZLWK\RXUEDUHKDQGV7KHUHLVDULVNRIFXWVGXHWRVKDUSHGJHGFKLSV
1HYHUXVHIODPPDEOHVROYHQWVRUFOHDQLQJDJHQWVRUDJHQWVWKDWJHQHUDWHQR[LRXVIXPHV
3URWHFWHOHFWULFDOFRPSRQHQWVVXFKDVPRWRUVVZLWFKHVVZLWFKER[HVHWFDJDLQVWKXPLGLW\
ZKHQFOHDQLQJ
$IWHUWKHRSHUDWLRQHYHU\GD\HOLPLQDWHDOOWKHFKLSVDQGFOHDQGLIIHUHQWSDUWRIWKHPDFKLQH
WRRODQGDSSO\PDFKLQHWRRORLOWRSUHYHQWUXVWLQJ
,Q RUGHU WR PDLQWDLQ WKH PDFKLQLQJ DFFXUDF\ WDNH FDUH RI WKH FHQWHU WKH VXUIDFH RI WKH
PDFKLQHWRROIRUWKHFKXFNDQGWKHJXLGHZD\DQGDYRLGPHFKDQLFDOGDPDJHDQGWKHZHDU
GXHWRLPSURSHUJXLGH
,IWKHGDPDJHLVIRXQGWKHPDLQWHQDQFHVKRXOGEHGRQHLPPHGLDWHO\
127(6
5HSDLU ZRUN PD\ RQO\ EH FDUULHG RXW E\ TXDOLILHG SHUVRQQHO ZLWK WKH FRUUHVSRQGLQJ
PHFKDQLFDODQGHOHFWULFDONQRZOHGJH
7528%/(6+227,1*
PARTS LIST FOR
.HHHS 5HDG DQG 8QGHUVWDQG WKH 2SHUDWLRQ 0DQXDO DQG 6DIHW\ ,QIRUPDWLRQ
%HIRUH 2SHUDWHG
/$7+( +HDGVWRFN $VVHPEO\
Head$VVHPEO\
*HDUER[$VVHPEO\
/$7+( 7RS 6OLGH &URVV 6OLGH &DUULDJH $VVHPEO\
7RS6OLGH&URVV6OLGH&DUULDJH$SURQ$VVHPEO\
1R 3DUWV1R 'HVFULSWLRQ 6SHFLILFDWLRQ 4W\
+DQGOH
6FUHZ
7RRO6OLGH
3LQ Ɏ[
6FUHZ
1XW 0
+DQGOH%DVH
:DVKHU
7RRO5HVW
3LQ
%ROW
*LE
6ZLYHO%DVH
1XW
/HDGVFUHZ
.H\
6FUHZ
=HUR,QGLFDWRU
+DQGOH
1XW
&ODPSLQJ5LQJ
6FUHZ
*UDGXDWHG&ROODU
6FUHZ
3LQ
1XW
6FUHZ
6FUHZ
%XVK
%UDFNHW
*UDGXDWHG&ROODU
+DQGOHZKHHO
1XW
3LQ
6FUHZ 0[
1XW
3LQ
6FUHZ 0[
&URVV6OLGH
*LE
1XW
6FUHZ
:LSHU
/RFN6FUHZ
6FUHZ
7RS6OLGH&URVV6OLGH&DUULDJH$SURQ$VVHPEO\
/$7+( 7DLOVWRFN %HG $VVHPEO\
7DLOVWRFN%HG$VVHPEO\