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40 MGD RITHALA MRM - REPORT-Jan20
40 MGD RITHALA MRM - REPORT-Jan20
Liquidated Dam
V
Penalties As per contract Actual
1 Quantity of treated sewage
For any wastage or overflow of water,
2
liquidated damage will be deducted.
3 Quality of treated sewage
4 Manpower
5 Power Factor
6 Maximum Demand (KVA)
7 Power Units (KWh/Month)
Guarented Power - (KW/ML) if available
8
as per CA
9 Energy Cost Per Month (Rs)
10 DG - Diesel (Liters/ Month)
Power Generation-BGE
11
(Per Month kWA)
12 DG Power Consumption (kWA)
13 Maximum LD Applicable
Calibration
VI A Calibration Status Total Nos Available
completed (In nos)
1 Lab Instrument NA
2 Field Instrument NA
3 Electrical Relay/Energy Meter NA
4 Mechanical Condition Monitoring Tools NA
5 Electrical Condition Monitoring Tools NA
Instrumentation Condition Monitoring
6 NA
Tools
Testing/ Refilling
VI B Testing & Refilling Status Total Nos Available
done (In nos)
1 HOT 0 0
4 Fire extinguishers 0 0
Environmental Monito
IX C
Description No. of locations Done by
1 AAQ 0
2 Noise 0
3 DG stack 0
4 Drinking water Treated Water analysis 0
5 Sludge analysis 0
Client's Grievan
X
No of Letters Received from Client Major Iss
XI Procuremen
Purchase Requis
a
PR Description PR No PR Date
1
2
3
Purchase/ Work O
b
PO Description PO No PO Date
1
MRN
c
MRN Description MRN No MRN Date
1
XII Visitors to the P
Audit
XII
Auditors Date No of Observation
1 Client
2 Internal
3 External
XV Major Maintena
CERTIFICATE
This is to Certify that the readings/details as given in the above Executive Summary Sheet for the month of Dec 2019 are
Note: The above details are common for OBG. Please do not change the format. Your may add any line item, wh
attach any sheet/photos if required for detailed report
VATECH WABAG LIMITED
REPORT (EXECUTIVE SUMMARY SHEET )
MONTH: January 2020
PERIOD:1st to 31st January 2020
30.05.2018
ed 19/02/2019 19/2/2019
24/9/18
25/06/2018
Laboratory Details
Non -Availability of Chemicals or consumables
No of Chemists available
(if Any)
Liquidated Damages
Rate of Penalty
Actual Remarks
2
20
% Remarks
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
Maintenance Details
% Remarks
51.22%
57.45%
#DIV/0!
54.55%
% Remarks
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
Pending Remarks
0
0
0
0
0
HSE
PPE Availability
Availability in Nos Description
40 Gas Detester
0 SCABA
2 Electrical Gloves
6
HSE Records
Near Miss Incident
0 0
Client's Grievances
Major Issue No of Letters Sent to Client
Procurement
Purchase Requisition
Approved Pending
Purchase/ Work Orders
Approved Pending
MRN
Date of Received Vendor
Audit
No of NC Date of Closer
Major Maintenance
Payment details
Closing Balance (upto current
Collected
month)
CERTIFICATE
r the month of Dec 2019 are True. The same has been checked & verified by me personally
ur may add any line item, which suits your site like Chemicals/PPE etc. Please do not leave any cells blank. You may
Valid To
30.06.2021
07.02.2023
19/2/2020
23/9/20
30/10/2022
Valid To
Client Scope
NO
NO
NO
NO
NO
YES
Actual
Treated
583.7
7.63
32
21
92
NA
8
NA
Remarks
Remarks
Penalty status
Nil
Nil
Nil
Nil
Nil
Nil
Nil
Nil
Nil
Nil
Nil
Remarks
Not tested since start of
the O&M
Not tested since start of
the O&M
Remarks
Remarks
s
Remarks
Availability in Nos
0
0
5
Mock Drill
0
Remarks
Issue
Approved Date
Gap
Gap
Remarks
Remarks
Remarks
Flow MGD
pH
Temp ˚C
BOD mg/L
TSS mg/L
VSS mg/L
COD mg/L
NH3-N mg/L
TKN-N mg/L
NO3-N mg/L
TN mg/L
TP/PO4 mg/L
Primary Treated
Overflow BOD mg/L
TSS Removal %
DO mg/L
Aeration Tank
MLSS mg/L
MLVSS mg/L
Ratio
SV30 ml/L
SVI
MLSS mg/L
Sludge
MLVSS mg/L
SV30 ml/L
SVI
pH
BOD Removal %
TSS mg/l
TSS Removal %
Secondary Treated Sewage
COD mg/l
COD Removal %
NH3-N mg/L
TKN-N mg/L
Nitrification Efficiency %
NO3-N mg/L
De-Nitrification Efficiency %
TN mg/L
TN Removal %
TP mg/L
TP Removal %
Flow ML
Treated Sewage
TC or RC mg/L
Operating
Efficiency Total Energy Consumption kWh
Plant
January-20
Jan-20
Min Max
NA NA NA
19 14 26
NA NA NA
31 17 38
NA NA NA
NA NA NA
NA NA NA
97 79 111
47 36 54
58 45
NA NA NA
NA NA
NA NA
32 28 39
92 80.00 110.00
20 12 28
NA NA NA
NA
NA
NA
NA
For the Month of
STP NAME….. 40 MGD STP Rith
e Month of Nov-19
ent Units
Format No.
22.05
1-Jan-20 7.00
22.42
2-Jan-20 7.20
20.06
3-Jan-20 7.00
22.42
4-Jan-20 7.10 26.0
20.06
5-Jan-20 7.10
6-Jan-20 20.08 7.00
7-Jan-20 19.73 7.10
8-Jan-20 30.81 6.90 14.0
9-Jan-20 22.41 7.00
10-Jan-20 17.98 7.10
11-Jan-20 17.60 7.10
12-Jan-20 17.31 7.10
13-Jan-20 19.84 7.00
14-Jan-20 18.31 7.1
15-Jan-20 17.90 7.2
16-Jan-20 20.18 7.20
17-Jan-20 23.49 6.90
18-Jan-20 19.98 7.00
19-Jan-20 19.71 7.00 18
20-Jan-20 16.64 7.00
21-Jan-20 17.45 7.10
Overflow
TSS Removal BOD Removal DO MLSS MLVSS
BOD
51 91 49 0.31 350 NA
55 99 41 0.32 390 NA
52 93 45 0.25 390 NA
54 79 41 0.29 410 NA
45 86 37 0.1 410 NA
49 92 47 0.3 430 NA
53 86 54 0.3 330 NA
56 93 36 0.3 420 NA
53 93 44 0.341 460 NA
52 88 44 0.35 390 NA
51 98 36 0.3 340 NA
48 88 48 0.3 410 NA
49 99 42 0.39 410 NA
54 93 47 0.2 320 NA
56 0 0.24 450 NA
53 0 0.39 310
58 0 0.23 470
45 79 0 0.14 310 0
S
M146)-Enterim O&M
M146)-Enterim O&M
ank Secondary Treated Sewage
Oil &
SVI pH TSS TSS Removal BOD
Grease
NA
7.80 29 88 20
NA
7.70 28 91 20
NA
7.60 31 89 20
NA
7.60 9.0 29 89 19
NA
7.70 30 87 20
NA
7.60 29 91 19
NA
7.70 28 90 21
NA
7.50 6.0 31 86 17
NA
7.7 29 89 19
NA
7.70 28 89 18
NA
7.60 29 90 20
NA
7.70 30 88 22
NA
7.80 9.0 29 90 20
NA
7.80 28 90 17
NA
7.60 31 88 22
NA
7.60 30 88 20
NA
7.50 32 89 21
NA
7.60 35 88 23
NA
7.70 34 88 22
NA
7.70 38 85 24
NA
7.60 32 88 22
NA
7.70 31 88 20
NA
7.60 38 86 22
NA
7.60 39 84 24
NA
7.8 35 87 22
NA
7.70 36 87 23
NA
7.00 38 86 25
NA
7.50 34 87 20
NA
7.60 34 88
7.60 39 86
7.50 37 87
18.00
89 90 75 20 NA
0.00
88 90 77 16 NA
0.00
90 100 76 17 NA
0.00
88 90 76 21 NA
0.00
89 80 78 25 NA
0.00
89 100 78 17 NA
0.00
86 80 80 15 NA
0.00
85 80 62 12 NA
0.00
90 90 73 24 NA
0.00
90 90 79 16 NA
0.00
91 80 79 15 NA
0.00
90 90 74 25 NA
0.00
88 80 79 28 NA
0.00
90 80 82 26 NA
0.00
92 90 79 28 NA
0.00
87 100 72 19 NA
0.00
86 100 66 15 NA
0.00
90 110 73 18 NA
0.00
88 110 72 21 NA
0.00
87 90 76 24 NA
0.00
85 80 79 21 NA
0.00
86 90 75 24 NA
0.00
87 100 71 26.0 NA
0.00
87 100 75 19.0 NA
0.00
86 90 77 18 NA
0.00
87 90 76 23.0 NA
0.00
87 100 74 20.0 NA
0.00
86 90 67 12.0 NA
0.00
100 69 15.0 NA
110 70 17.0
90 71 12.0
27.00 0.00
84.56 80 61.90 12 0 0
Specific Energy
Consumption
kW/ML
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Format No.
Design
Sample /Unit Parameter Units Jan-20
Criteria
Activated Primary Sludge
Flow M3/D
NA
TSS %
NA
VSS %
NA
Excess/Waste
Flow ML
Sludge
TSS %
VSS %
Flow ML
(Thickened
Thickener
Sludge)
TSS %
VSS %
DAF/Mechanical
Flow ML
(Thickened
Thickener
Sludge)
TSS %
Sludge)
DAF/Mecha
(Thicken
Thicken VSS %
Flow m3/d
pH
Digesters Feed Sludge
Temperature o
C
TSS %
VSS %
VFA mg/L
Alkalinity mg/L
Flow m3/d
pH
Digested Sludge
Temperature o
C
TSS %
VSS %
VFA mg/L
Alkalinity mg/L
Digester not w
Overflow/Supernatant
Flow m3/d
Digester not w
maintenance
Digester
pH
TSS %
VSS %
TSS Reduction %
VSS Destruction %
January-20
Min Max
NA NA
NA NA
NA NA
Sludge Testing No
GDN STP,Rithala (10M146)-Interim O&M
For the Month of December 19 Dec-19
Units
Format No.
Primary Sludge
Raw Sewage
Date
Flow
Flow TSS
% MGD % MGD
0.00 0.00
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
0.00 0.00 0 0.00
0.00 0.00 0 0.00
For the Month of
% % MGD %
0.00
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
0.00 0.00 0.00 0
0.00 0.00 0.00 0
or the Month of Jan-20
ickener (Thickened
Digesters F
ge)
% m3/d o
C
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 0 0 0
0 0 0 0
4
Daily Moni
Digesters Feed Sludge
% % kg/d mg/L
0
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 0 0 0
0 0 0 0
40 MGD STP Rithala (10M146)-Interi
mg/L m3/d o
C
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 0 0 0
0 0 0 0
10M146)-Interim O&M
% % mg/L mg/L
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
0.00 0.00 0 0
0.00 0.00 0 0
Digester Overflow/Supernatant
m3/d % %
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 0 0 0
0 0 0 0
Sludge Digestion and Biogas Generation
kg/d % % Nm3/d
0 0 #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 0 0 0
0 0 0 0
ration D
mg/L % m3/d
#DIV/0! #DIV/0! #DIV/0!
0 0 0
0 0 0
Centrate/Filtrate TSS Centrate/Filtrate TSS
Conc. Load
mg/L tons/d
0
#DIV/0! #DIV/0!
0 0
0 0
Format No. 0
April-19
Sample Design
Date Units Apr-19
/Unit Criteria
Min Max
pH
Biogas Scrubbing Unit
Buffer capacity
Healthyness
TSS mg/L
TDS mg/L
Conductivity mS/cm
Redox mV
Inlet mg/L
H2S Outlet mg/L
Removal Efficiency %
CH4 Content %
CO2 Content %
Energy Production kW
Conso
Remark
GAS UNIT
NOT
AVAILABLE
STP NAME….. 40 MGD STP Rithala(10M14
Jan-20
Biogas Generation
Buffer
Volume in Holder pH TSS TDS Conductivity Redox
capacity
Nm3 mg/L mg/L mS/cm mV
H2S
CH4 Content CO2 Content Air Blower
Removal Frequency
Inlet Outlet
Efficiency
mg/L mg/L % % % Hz
January-20
Sample Design
Parameter Units Jan-20
/Unit Criteria
Min Max
Flow m3/d 0 0 0
Anaerobic Digester-1 Feed
pH 0 0 0
Temperature o
C 0 0 0
Sludge
TSS % #DIV/0! 0 0
VSS % #DIV/0! 0 0
pH
Alkalinity mg/l
Anaerobic Digester-1
VFA mg/l
VFA/ Alkalinity ratio
Flow m3/d
igester-1 Digested Sludge
pH
Temperature o
C
TSS %
Digester-1
Overflow Digester-1 Digested S
/Supernatant
pH
TSS
VSS
VSS
VFA
Flow
Alkalinity
%
%
%
m3/d
mg/L
mg/L
STP NA
0 For the Month of Jan-
Consolidat
Raw Sewage
Date
Flow Flow pH Temperature
Units ML m3/d o
C
Total 0.00
Avg #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Min 0.00 0 0 0
Max 0.00 0 0 0
TSS VSS VSS Load to Digester VFA
% % kg/d mg/L
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
ers are not available 0
0
ers are not available
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
#DIV/0! #DIV/0! 0 #DIV/0!
0 0 0 0
0 0 0 0
STP NAME…..
For the Month of
Daily Monitor
Mass of TSS in
VFA/ Alkalinity
TSS % of Sludge in VSS % of Sludge in digester
Digester Digester
ratio % % tons
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 0 0 0
0 0 0 0
M146)-Interim O&M
Digester Performance
o
C % %
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 0 0.00 0.00
0 0 0.00 0.00
VFA Alkalinity Flow pH
% %
S
#DIV/0! #DIV/0!
0 0
0 0
Format No.
Design
Sample /Unit Parameter Units Dec-18
Criteria
Sewage Flow ML
#DIV/0!
Dosage ppm
#DIV/0!
Chlorine
Consumption kgs/day
#DIV/0!
Dosage ppm
DWPE
Consumption kgs/day
Dosage ppm
Caustic Soda
Consumption kgs/day
Dosage ppm
Nutrimix
Consumption kgs/day
Cons
December-18
Min Max
0.00 0.00
0 0
1-Jan-20
2-Jan-20
3-Jan-20
4-Jan-20
5-Jan-20
6-Jan-20
7-Jan-20
8-Jan-20
9-Jan-20
10-Jan-20
11-Jan-20
12-Jan-20
13-Jan-20
14-Jan-20
15-Jan-20
16-Jan-20
17-Jan-20
18-Jan-20
19-Jan-20
20-Jan-20
21-Jan-20
22-Jan-20
23-Jan-20
24-Jan-20
25-Jan-20
26-Jan-20
27-Jan-20
28-Jan-20
29-Jan-20
Err:509
Err:509
Total 0.00 2384.00
Avg #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Min 0.00 0 0 0 0
Max 0.00 0 0 0 0
STP Rithala(10M146)- Interim O&M
Remarks
Design
0 #DIV/0! 0 #DIV/0!
Criteria
#REF! #REF!
ng Interim O&M
#DIV/0! #DIV/0!
Format No. 0
December-19
Sample Design
Parameter Units Dec-19
/Unit Criteria
Min Max
EB KWH
consumption /
Daily Power
DG KWH
NA
Opening stock
Consumption
NA
Fuel
Net
Diesel in ltrs consumption NA
Received Qty
NA
Power Availabity in
DG hr. min
NA
Total power Availability per
day
Generated/Consumed
Gas Engine
NA
EB
-MWh
Power
DG
NA
Consolidated R
40 MGD STP Rithala (10M146)-Interim O&
Jan-20
Opening
Units KWH KWH KWH
stock
1-Jan-20
2-Jan-20
3-Jan-20
4-Jan-20
5-Jan-20
6-Jan-20
7-Jan-20
8-Jan-20
9-Jan-20
10-Jan-20
11-Jan-20
12-Jan-20
13-Jan-20
14-Jan-20
15-Jan-20
ENERGY METER
16-Jan-20 NA NA
NOT WORKING
17-Jan-20
18-Jan-20
19-Jan-20
20-Jan-20
21-Jan-20
22-Jan-20
23-Jan-20
24-Jan-20
25-Jan-20
26-Jan-20
27-Jan-20
28-Jan-20
29-Jan-20
Err:509
Err:509
Total Power Avalibility, Consumption, Gene
Average Pow
Open meter reading on Power consumption from EB
EB Diesel 0 Power consumption from DG
DG Power consumption from Gas eng
GE Net Power consumed (KWh)
Total Power generated / Consumed MWh 0.00
Percentage of Power Shared by gas engine #DIV/0!
Percentage of Power Shared from EB #DIV/0!
Percentage of Power Shared by DG #DIV/0!
MGD STP Rithala(10M146)-Interim O&M
For the Month of 1-Jan
onitoring of Power Utilization for Sewage Treatment
Fuel Consumption Power Availabity Power Generated/Co
Gas
Diesel in ltrs EB DG Total power
Engine Gas
Availability
Engine
Net Received Hrs/d
hr. min hr. min hr. min
consumption Qty
#VALUE!
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
NA NA NA 0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
Plant In Charge
&M
1-Jan
atment
Power Generated/Consumed -MWh
Total power
EB DG consumed Remarks
MWh/d
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
NA 0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0:00:00 0:00:00 0
#DIV/0! #DIV/0! 0.00
0
0
12 MGD STP Rithala(10M146)
Format No.
Consolidated Report of Cost on Energy Consumpt
GE EB
Month
Flow Unit kw/ml Cost Unit kw/ml Bill amount
Design NA ENERGY METER NOT WORK
Oct-16 #DIV/0! #DIV/0!
Nov-16 #DIV/0! #DIV/0!
Dec-16 #DIV/0! #DIV/0!
Jan-17 #DIV/0! #DIV/0!
Feb-17 #DIV/0! #DIV/0!
Mar-17 #DIV/0! #DIV/0!
Apr-17 #DIV/0! #DIV/0!
May-17 #DIV/0! #DIV/0!
Jun-17 #DIV/0! #DIV/0!
Jul-17 #DIV/0! #DIV/0!
Aug-17 #DIV/0! #DIV/0!
Sep-17 #DIV/0! #DIV/0!
Oct-17 #DIV/0! #DIV/0!
Nov-17 #DIV/0! #DIV/0!
Dec-17 #DIV/0! #DIV/0!
Jan-18 #DIV/0! #DIV/0!
Feb-18 #DIV/0! #DIV/0!
Mar-18 #DIV/0! #DIV/0!
Apr-18 #DIV/0! #DIV/0!
Avg #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
la(10M146)-Interim O&M
For the Month of 1-Jan
gy Consumption Towards Sewage
Total Power Power
Treatment
Total power Power
DG
Consumed Consu /ML cost Rs Cost /ML
Unit kw/ml Cost (2+5+8) (11/1) (3+7+10) (13/1)
NA
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! #DIV/0! #DIV/0! 0 #DIV/0! 0 #DIV/0!
40MGD STP Rithala (10M14
Format No.
Comparison of Cost of Gas Power and Cost of EB
Monthly Power Monthly
Monthly Lube Monthly Gas
Month of Operation Monthly flow Generated Manpower
oil cost engine spares cost
KWH cost
Oct-16
Nov-16
Dec-16
Jan-17
Feb-17
Mar-17
Apr-17
May-17
Jun-17
Jul-17
Aug-17
Sep-17
Oct-17
Nov-17
Dec-17
Jan-18
Feb-18
Mar-18
Nov-18
Total 0.00 0.00 93.33299539277 0.00 0.00
Average Cost
RS / ML
ithala (10M146)-Interim O&M
For the Month of 1-Jan
and Cost of EB ower per ML of Sewage Treatment
Monthly
Monthly screw Total Expense for Gas Power
scrubber Monthly scrubber Equivalent cost of
pump spares gas power/ Cost in Rs./
chemicals Manpower cost EB power
cost month. ML
cost
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0.00 0.00 0.00 0.00 #DIV/0! 0.00
eatment
Cost / Ml if EB
power were
used
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
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Format No.
ABSTRACT FOR DAILY W
Sl. No. Description Equipment Name 1-Jan 2-Jan 3-Jan
Total Mechanical Equipments 41 41 41
No. of Mechanical equipments working 23 23 23
1 MECHANICAL No. of Mechanical equipments not working 18 18 18
% of Mechanical equipment working 56.10 56.10 56.10
% of Mechanical equipmens not working 43.90 43.90 43.90
Total Electrical Equipment's 47 47 47
No. of Electrical equipment's working 29 29 29
2 ELECTRICAL No. of Electrical equipment's not working 18 18 18
% of Electrical equipments working 62 62 62
% of Electrical equipment not working 38 38 38
Total Instruments
No. of Instruments working
3 INSTRUMENTS No. of Instruments not working
% of Instruments working
% of Instruments not working
Total EMI Equipment's 88 88 88
OVERALL EMI Total No. of EMI equipment's working 52 52 52
EQUIPMENTS
4 Total No. of EMI equipment's not working 36 36 36
WORKING
STAUS Total % of EMI equipment working 65 65 65
Total % of EMI equipment not working 35 35 35
SIGNATURE
Abhishek Rai Abhimanyu Gaur
NAME OF MECHANICAL INCHARGE NAME OF ELECTRICAL INCHARGE
40 MGD STP Rithala(10
R DAILY WORKING STATUS OF ELECTRICAL,MECHA
4-Jan 5-Jan 6-Jan 7-Jan 8-Jan 9-Jan 10-Jan 11-Jan 12-Jan
41 41 41 41 41 41 41 41 41
23 23 23 23 23 23 23 23 23
18 18 18 18 18 18 18 18 18
56.10 56.10 56.10 56.10 56.10 56.10 56.10 56.10 56.10
43.90 43.90 43.90 43.90 43.90 43.90 43.90 43.90 43.90
47 47 47 47 47 47 47 47 47
29 29 29 29 29 29 29 29 29
18 18 18 18 18 18 18 18 18
62 62 62 62 62 62 62 62 62
38 38 38 38 38 38 38 38 38
88 88 88 88 88 88 88 88 88
52 52 52 52 52 52 52 52 52
36 36 36 36 36 36 36 36 36
65 65 65 65 65 65 65 65 65
35 35 35 35 35 35 35 35 35
88 88 88 88 88 88 88 88 88
52 52 52 52 52 50 50 50 50
36 36 36 36 36 38 38 38 38
65 65 65 65 65 65 65 65 65
35 35 35 35 35 35 35 35 35
REMARKS
INSTRUMENTATION INCHARGE
Month of Jan-20
FOR THE MONTH OF JANUARY 2020
22-Jan 23-Jan 24-Jan 25-Jan 26-Jan 27-Jan 28-Jan 29-Jan
41 41 41 41 41 41 41 41
22 22 22 22 22 22 22 21
19 19 19 19 19 19 19 20
53.66 53.66 53.66 53.66 53.66 53.66 53.66 51.22
46.34 46.34 46.34 46.34 46.34 46.34 46.34 48.78
47 47 47 47 47 47 47 47
28 28 28 28 28 28 28 27
19 19 19 19 19 19 19 20
60 60 60 60 60 60 60 57
40 40 40 40 40 40 40 43
88 88 88 88 88 88 88 88
50 50 50 50 50 50 50 48
38 38 38 38 38 38 38 40
65 65 65 65 65 65 65 65
35 35 35 35 35 35 35 35
30-Jan 31-Jan
41 41
21 21
20 20
51.22 51.22
48.78 48.78
47 47
27 27
20 20
57 57
43 43
88 88
48 48
40 40
65 65
35 35
Format No.
DAILY
BIO GAS ENGINE R.Hrs / Mwh
BIO GE Cumulative R.Hrs / Mwh
1000 KVA DG SET R.Hrs / Mwh
TNEB (550 KVA) R.Hrs / Mwh
Power Factor (TNEB)
Deisel stock Litrs
No of power Failure
Sl. No. Equipment Location
1
2
Raw sewage INLET
3
4
5
6
7
Grit chamber
8
9
10
11
12
13
14 PRIMARY CLAIFIER
15
16
17
18
19
20
21
22
23
Aerator
24
25
26
27
28
29
30
31
32
33 Secondary clarifier
Secondary clarifier
34
35
36
37
38
39
BED
40
41
42
43
44
Sub Station Building
45
46
47
Total No. of equipments
No. of Electrical equipment's working
No. of Electrical equipment's not working
% of Electrical equipments working
% of Electrical equipment not working
S.No. Equipment
1 Coarse Bar Screen NO.2
2 Grit Chamber No.3
3 Rake Classifier No.3
4
PST Pump No. 2
5
PST Pump No. 3
6 Aerator NO.2
7 Aerator No.7
8 Aerator No.8
9 Aerator No.9
10 Aerator No.10
11 Aerator No.11
12 Aerator No. 12
13 Ras Pump No. 2
14 Ras Pump No. 5
15 Filterate Pump A,B,C, & D
16 Aerator No. 1
17 Aerator No. 4
18 Aerator No.9
STP NAME….4
10
DAILY WORKING STATUS OF E
NA AS PER CON
NA ELECTRICAL ENGINEER
NA ELECTRICIAN
NA ELECTRICAL HELPER
0.99
NA
nos
Equipment Name 1-Jan 2-Jan 3-Jan 4-Jan
Coarse Screen -A √ √ √ √
Coarse Screen -B x x x x
Fine screen Drum √ √ √ √
Screw Conveyor √ √ √ √
Rake classifier-A √ √ √ √
Rake classifier-B √ √ √ √
Rake classifier-C x x x x
Digritor -A √ √ √ √
Digritor -B √ √ √ √
Digritor -C x x x x
Primary Clarifier-3 √ √ √ √
Primary Clarifier-4 √ √ √ √
Primary Sludge Pump-A √ √ √ √
Primary Sludge Pump-B x x x x
Primary Sludge Pump-C x x x x
Primary Sludge Pump-D √ √ √ √
Dewatering pump set √ √ √ √
Aerator-1(40HP) √ √ √ √
Aerator-2(40HP) x x x x
Aerator-3(40HP) √ √ √ √
Aerator-4(40HP) √ √ √ √
Aerator-5(40HP) √ √ √ √
Aerator-6(40HP) √ √ √ √
Aerator-7(40HP) x x x x
Aerator-8(40HP) x x x x
Aerator-9(75HP) x x x x
Aerator-10(75HP) x x x x
Aerator-11(75HP) x x x x
Aerator-12(75HP) x x x x
Secondary Clarifier -3 √ √ √ √
Secondary Clarifier -4 √ √ √ √
Return Sludge Pump -A √ √ √ √
Return Sludge Pump -B x x x x
Return Sludge Pump -C √ √ √ √
Return Sludge Pump -D √ √ √ √
Return Sludge Pump -E x x x x
Dewatering pump set √ √ √ √
Filtrate Motor -A x x x x
Filtrate Motor -B x x x x
Filtrate Motor- C x x x x
Filtrate Motor -D x x x x
APFC Panel no.-A √ √ √ √
APFC Panel no.-B √ √ √ √
Transformer-A √ √ √ √
Transformer-B √ √ √ √
HT Panel √ √ √ √
LT Panel √ √ √ √
47 47 47 47
29 29 29 29
18 18 18 18
62 62 62 62
38 38 38 38
Problem Details
Anchoring Damaged
Gearbox Damaged and Scrapper Choked
Gearbox Damaged and Motor Rotor damaged
5-Jan 6-Jan 7-Jan 8-Jan 9-Jan 10-Jan 11-Jan 12-Jan 13-Jan 14-Jan
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
47 47 47 47 47 47 47 47 47 47
29 29 29 29 29 29 29 29 29 29
18 18 18 18 18 18 18 18 18 18
62 62 62 62 62 62 62 62 62 62
38 38 38 38 38 38 38 38 38 38
-Interim O&M
For the Month of Jan-20
THE MONTH OF JANUARY 2019
Equipment fault/failure details
NA
15-Jan 16-Jan 17-Jan 18-Jan 19-Jan 20-Jan 21-Jan 22-Jan 23-Jan 24-Jan
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
47 47 47 47 47 47 47 47 47 47
29 29 29 28 28 28 28 28 28 28
18 18 18 19 19 19 19 19 19 19
62 62 62 60 60 60 60 60 60 60
38 38 38 40 40 40 40 40 40 40
n-20
ure details
Problem Details
aged
ed and Scrapper Choked
ed and Motor Rotor damaged
d and foundation Damaged
hot and Pump Housing damaged
bearing damaged
g damaged
hot
aged and Gearbox bearing damaged
aged and Gearbox bearing damaged
aged and Gearbox bearing damaged
aged and Gearbox bearing damaged
maged
ery damaged
hot
bearing damaged
g and bearing seat damaged
la (10M146) -Interim O&M
For the Month of
L EQUIPMENTS FOR THE MONTH OF JANUARY 2020
TUAL
1
2
1
13-Jan 14-Jan 15-Jan 16-Jan 17-Jan 18-Jan 19-Jan 20-Jan 21-Jan 22-Jan
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
41 41 41 41 41 41 41 41 41 41
23 23 23 23 23 22 22 22 22 22
18 18 18 18 18 19 19 19 19 19
56 56 56 56 56 54 54 54 54 54
44 44 44 44 44 46 46 46 46 46
nth of Jan-20
ARY 2020
69
Instrument R I/O - ICP panel - 4 Primary section
70
Instrument R I/O - ICP pane - 5 RAS section
71
PLC SCADA Section
72
SCADA System - 1 SCADA Section
73
SCADA System - 2 SCADA Section
74
Motorised Gate Valve GSM-1201 / By Pass channel
75
Motorised Gate Valve GSM-1202 / Grit Chamber-A
76
Motorised Gate Valve GSM-1202 / grit Chamber-B
77
Motorised Gate Valve GSM-1301 / Primary Distribution Chamber
78
Motorised Gate Valve GSM-1302 / Primary Distribution Chamber
79
Motorised Valve MKGV-1303 / Clarifier -A Discharge Line
80
Motorised Valve MKGV-1304 / Clarifier -A Discharge Line
81
Motorised Gate Valve GSM-1401 / Aeration Distribution Chamber
82
Motorised Gate Valve GSM-1402 / Aeration Distribution Chamber
83
Motorised Gate Valve GSM-1403 / By - Pass Channel
84
Motorised Valve MKGV-1401 / To Scum Sump
85
Motorised Valve MKGV-1402 / To Scum Sump
86
Motorised Gate Valve GSM-1404 / Secondary Distribution Chamber
87
Motorised Gate Valve GSM-1405 / Secondary Distribution Chamber
88
Motorised Gate Valve GSM-1501 / Chlorination Agitator
89
Motorised Gate Valve GSM-1502 / Chlorination Agitator
90
Motorised Valve MKGV-1701 / Sludge Thickner - A
91
Motorised Valve MKGV-1702 / Sludge Thickner - B
92
Motorised Valve MKGV-1703 / Digester Feed Pump
93 Motorised Valve MKGV-1704 / Digester Feed Pump
94
Motorised Valve MKGV-1705 / Digester Feed Pump
95
Motorised Valve MKGV-1706 / Digester Feed Pump
96
Motorised Butter Fly Valve MBFV-1801 / Digester no. 1
97
Motorised Butter Fly Valve MBFV-1802 / Digester no. 1
98
Motorised Butter Fly Valve MBFV-1803 / Digester no. 1
99
Motorised Butter Fly Valve MBFV-1804 / Digester no. 2
100
Motorised Butter Fly Valve MBFV-1805 / Digester no. 2
101
Motorised Butter Fly Valve MBFV-1806 / Digester no. 2
102
Motorised Butter Fly Valve MBFV-1807 / Digester no. 3
103
Motorised Butter Fly Valve MBFV-1808 / Digester no. 3
104
Motorised Butter Fly Valve MBFV-1809 / Digester no. 3
105
Motorised Butter Fly Valve MBFV-1810 / Digester no. 4
106
Motorised Butter Fly Valve MBFV-1811 / Digester no. 4
107
Motorised Butter Fly Valve MBFV-1812 / Digester no. 4
108
Motorised Butter Fly Valve MBFV-1901 / Gas Holder
109
Motorised Butter Fly Valve MBFV-1902 / Gas Flare - 1
110
Motorised Butter Fly Valve MBFV-1903 / Gas Flare - 2
Total Instruments
No. of Instruments working
No. of Instruments not working
% of Instruments working
% of Instruments not working
2
Level Transmitter LIT-1104
6
TSS - Analyser AT-1201(TSS)
7
Conductivity Analyser AT-1203(Cond.)
9
Differential Level Transmitter DLT-1203
12
MLSS - Analyser AT-1404
20
PH - Analyser AT-1405
21
Pressure Transmitter PIT-1401
25
Flow Transmitter FIT-1402
28
Level Transmitter LIT-1401
29
30 TSS - Analyser AT-1409
Chlorine Analyser AT-1501(Res/cl)
31
DO - Analyser AT-1502(DO)
32
Conductivity Analyser AT-1505(Cond)
35
Pressure Transmitter PIT-1802
42
Pressure Transmitter PIT-1804
44
PH - Analyser AT(ph)-1802
54
PH - Analyser AT(ph)-1803
55
PH - Analyser AT(ph)-1804
56
Flow Transmitter FIT-1002
58
Calorific Value Analyser CV-1901
62
Chlorine Leak Detector - 1st Chorine Section
63
Chlorine Leak Detector - 2nd Chorine Section
64
Chlorine Leak Detector - 3rd Chorine Section
65
Instrument R I/O - ICP panel - 2 Raw sewage section
67
Instrument R I/O - ICP panel - 4 Primary section
69
SCADA System - 1 SCADA Section
72
SCADA System - 2 SCADA Section
73
75 Motorised Gate Valve GSM-1202 / Grit Chamber-A
77 Motorised Gate Valve GSM-1301 / Primary Distribution Chamber
81 Motorised Gate Valve GSM-1401 / Aeration Distribution Chamber
82 Motorised Gate Valve GSM-1402 / Aeration Distribution Chamber
94 Motorised Valve MKGV-1705 / Digester Feed Pump
105 Motorised Butter Fly Valve MBFV-1810 / Digester no. 4
106 Motorised Butter Fly Valve MBFV-1811 / Digester no. 4
109 Motorised Butter Fly Valve MBFV-1902 / Gas Flare - 1
110 Motorised Butter Fly Valve MBFV-1903 / Gas Flare - 2
Signature
Aurangzaib Khan
Plant Manager/Incharge
40MGD STP Rithala(10M1
ORKING STATUS OF CONTROL & MONITORING INST
%
1 No.
1 No.
No.
Jaydev Singh
Electrical Incharge
mob:8800587500
thala(10M146)-Interim O&M
For the Month of
ORING INSTRUMENTATION FOR THE MONTH OF JA
10-Jan 11-Jan 12-Jan 13-Jan 14-Jan 15-Jan 16-Jan 17-Jan 18-Jan 19-Jan
DETAILS OF WORK DONE
ACTION PLAN
Card repair required.
New Required.
20-Jan 21-Jan 22-Jan 23-Jan 24-Jan 25-Jan 26-Jan 27-Jan 28-Jan 29-Jan
REMARKS
REMARKS
30-Jan 31-Jan
VA TECH WABAG LTD
Project Name 40 MGD STP Rithala
Project No 10M146
MECHANICAL MAINTENANC
PM Done
Sr.No Date Equipment Name/Location
Completed/Pending
1-Gland and Coupling inspection of RAS pump No. 1,3 & 4 done. 2-
Secondary Clarifier 3 & 4 Gearbox oil and alignment inspection done.
Gearboxes of Aerator
No. 1,2,4,7,8,9,10,11,12
are out of order
VA TECH WABAG LTD
Project Name 40 MGD STP Rithala
Project No 10M146
MECHANICAL MAINTENANCE REPO
Sr.No Date Equipment Name/Location PM Done
Completed/Pending
1- Aerators motors 1-12 motors sound and lugs condition both side
panel and motor inspection done
Gearboxes of Aerator
No. 1,2,4,7,8,9,10,11,12
are out of order
VA TECH WABAG LTD
Project Name Interim O&M of 40MGD STP Rithala
Project No 10M146
INSTRUMENTATION MAINTENANCE REPOR
PM Done
Sl.No Date Equipment Name/Location
Completed/Pending
ENGINEER/TECHNICIAN
H WABAG LTD
Location/Region Delhi
Date Jan-20
MENTATION MAINTENANCE REPORT
Activity/Description No of PM done Remarks
PLANT MANAGER
BREAK DOWN - ANALYSIS
1 Equipment number
2 Working / stand by
4 Shift
6 Call received by
8 Major / minor
If major .
10 Agency involved
11 Repair cost Rs
Whether this breakdown is an
12
anticipated
If anticipated , has it been informed
13
to HO in forecast report.
14 If not , why
If minor
15 Spares replaced
16 Equipment put on service on
17 Shift
19 Breakdown attended by
Maintenance Engineer
May-19
M 0015
Plant Manager
Type of Accident :
Details of Injured :
* Description of Accident :
Anand Kumar
Form No: SM 05 F/ 00
Month: Aug-2019
: ------
b: -------
X
X
Name & Sign of
Site Manager
Anand Kumar
Form No: SM 05 F/ 00
Format No.
MANPOWER DETAILS PROPOSAL /E
PROPOSAL ACTUAL TOTAL
OUTSOURCE
OUTSOURCE
SECURITY
GLOBAL
WABAG
WABAG
WABAG
W + OS
GLOBAL
TOTAL
SL
MONTH
NO
1 Aug-19 NA NA NA 2 20 0 0 2 20 22
Mechanical Helper
Mechanical Fitter
Plant In-charge
OUTSOURCE
Process + GET
Shift Engineer
WABAG
W + OS
REMARKS
0 1 0 0 0 2 1
### ### 0 1 0 0 0 2 1
arch2019
1
Mechanical Engineer
0
Store Keeper
0
TECHNICION
2
Electrician
1
Electrical Helper
1
Electrical Engineer
6
General helper
NAME OF SUBCONTRACT
0
Lab Chemist
0
0
Lab Assistant
Operator including
8
Reliver
Helper including
0
Reliver
0
HE PREIOD FROM __1 Aug___ TO 31st August
Gardener
gust
Security
Security
Total
0 22
0 22
ORGANISA
PLANT COORDINAT
Abhay kumar
PLANT MANAGER
Anand Kumar
PROCESS ENGINEER
MECHANICAL ENGINEER ELECTRICAL ENGINEER
Abhishek Rai Abhimanyu Gaur
TECHNICIANS
Anil,Rambinay
FITTERS
ManoJ, Praveen
LAB ASSISTENT
SHIFT HELPERS
Name
SHIFT HELPERS
Name
ORGANISATION CHART
PLANT COORDINATOR
Abhay kumar
PLANT MANAGER
Anand Kumar
SECURITY GUARDS
GAS ENGINE OPERATORS
Name
GENERAL SHIFT HELPERS Name
Name
CHARGE S
GARDENERS
Name
HELPERS
HELPERS
SECURITY ASO
NA
ECURITY GUARDS
me