Download as xlsx, pdf, or txt
Download as xlsx, pdf, or txt
You are on page 1of 248

VATECH WABAG LIMIT

MRM REPORT (EXECUTIVE SUMM


PROJECT NAME: 10M146 Interim O&M of 40MGD STP Rithala
PLANT INCHARGE:
PLANT MANAGER: Anand Kumar
Project Manager-Rajiv Mehta
CUSTOMER: Delhi Jal Board
I CONTRACT DETAILS & RE
a Description Document No.
1 Work Order No & Date work order no 1-(2018-2019) Dated 01.06.2018
A.Contract Period
2
B.Extensions
3 Performance Bank Guarantee OBG0007180021363
4 Labour License No & Date Labour licence no.50700000000841 Dated 19/02/2019
5 WCP No, Date & No of Persons LE00000583000100 Valid upto 23/09/2020
6 Pollution Control Board Consent R032090
7 CEIG Approval
b Insurance Description Sum Insured
1 Fire
2 Burglary
3 Public Liability
4 Machinery Breakdown
Total
c Scope of Work Wabag Sc
1 Manpower YES
2 Spares YES
3 Consumables YES
4 Repair & Maintenance YES
5 Diesel YES
6 Power NO
As per con
II Parameters UOM
RAW
1 Flow MGD 620
2 pH - 6.5-9.5
3 TSS mg/l 410
4 BOD 5 days at 200C -mg/l mg./l 200
5 COD mg./l 500
6 Fecal coli form MPN/100 ML NA
7 Oil & Grease mg/l NA
8 FRC mg/l NA
Consumption pattern of chemic
III Dosage/ day (ppm) as Actual average
Chemicals
per Design Dosage / day (ppm)
1 Poly Electrolite NA
2 Caustic NA
3 Alum NA
4 Nutrimix NA
5 DM Water NA
6 Urea NA
7 Phosphoric Acid NA
8 Chlorine Gas NA
Laboratory De
IV
No of Equipments
IV No of Equipments /Instruments
percentage (%) /Instruments under
working
maintenance
1

Liquidated Dam
V
Penalties As per contract Actual
1 Quantity of treated sewage
For any wastage or overflow of water,
2
liquidated damage will be deducted.
3 Quality of treated sewage
4 Manpower
5 Power Factor
6 Maximum Demand (KVA)
7 Power Units (KWh/Month)
Guarented Power - (KW/ML) if available
8
as per CA
9 Energy Cost Per Month (Rs)
10 DG - Diesel (Liters/ Month)
Power Generation-BGE
11
(Per Month kWA)
12 DG Power Consumption (kWA)
13 Maximum LD Applicable
Calibration
VI A Calibration Status Total Nos Available
completed (In nos)
1 Lab Instrument NA
2 Field Instrument NA
3 Electrical Relay/Energy Meter NA
4 Mechanical Condition Monitoring Tools NA
5 Electrical Condition Monitoring Tools NA
Instrumentation Condition Monitoring
6 NA
Tools
Testing/ Refilling
VI B Testing & Refilling Status Total Nos Available
done (In nos)
1 HOT 0 0

2 Electrical Relay/Energy Meter 0 0


3 Earth pit 0 0

4 Fire extinguishers 0 0

VII Manpower UOM As per contract


1 Wabag
NA for interim O&M
2 Outsource
a Discipline Total Availability
1 Mechanical 0
2 Electrical 0
3 Instrumentation 0
Total 0
VIII Maintenance De
VIII A Equipment Availability Total Availability
1 Mechanical 41 21
2 Electrical 47 27
3 Instrumentation
4 Total 88 48
VIII B Maintenance detail (PM/PDM) Total planned s
1 Mechanical
2 Electrical
3 Instrumentation
4 Total
Work Permit Details
VIII C
Type of Permit s No of Closed
1 LOTO
2 Cold Work
3 HOT Work
4 Height
5 Confined Space
Interlocks Detail
VIII D
Total No of Interlock if any Total No of Interlock
1 NA NA
2
3
IX HSE
PPE Availabil
IX A
Description Availability in Nos Description
Helmet 5 Goggles
Safety Shoes 0 Ear plugs
Hand Gloves 40 Full Body Harness
Gumboots 10 Lifebuoy
HSE Record
IX B
Record Description Tool Box Unsafe Act

Environmental Monito
IX C
Description No. of locations Done by
1 AAQ 0
2 Noise 0
3 DG stack 0
4 Drinking water Treated Water analysis 0
5 Sludge analysis 0
Client's Grievan
X
No of Letters Received from Client Major Iss

XI Procuremen
Purchase Requis
a
PR Description PR No PR Date
1
2
3
Purchase/ Work O
b
PO Description PO No PO Date
1
MRN
c
MRN Description MRN No MRN Date
1
XII Visitors to the P

Audit
XII
Auditors Date No of Observation
1 Client
2 Internal
3 External
XV Major Maintena

Stock value in Rs.


XIII
Opening Balance (INR) Received (INR)
a Gas Engine Spares NA
b Mechanical Spares
c Electrical Spares
d Others
TOTAL
Payment deta
XIV Sales Booked (till
Description Amount in Rs
previous month)

CERTIFICATE

This is to Certify that the readings/details as given in the above Executive Summary Sheet for the month of Dec 2019 are

Note: The above details are common for OBG. Please do not change the format. Your may add any line item, wh
attach any sheet/photos if required for detailed report
VATECH WABAG LIMITED
REPORT (EXECUTIVE SUMMARY SHEET )
MONTH: January 2020
PERIOD:1st to 31st January 2020

CONTRACT DETAILS & REQUIREMENTS


Document No. Valid From
6.2018
1.7.2018

30.05.2018
ed 19/02/2019 19/2/2019
24/9/18
25/06/2018

Premium Valid From

Wabag Scope Client Scope


YES NO
YES NO
YES NO
YES NO
YES NO
NO YES
As per contract Actual
Treated Raw
620 583.7
5.5-9.0 7.06
<30 270
<20 175
<250 371
NA NA
<10 19
NA NA
mption pattern of chemicals, Power and Diesel
Total Consumption (Kg/ Month) Cost/MLD (Rs)

Laboratory Details
Non -Availability of Chemicals or consumables
No of Chemists available
(if Any)

Liquidated Damages
Rate of Penalty

Calibration percentage (%) Calibrated on

Testing/ Refilling done on Next Due Date

Actual Remarks
2
20
% Remarks
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
Maintenance Details
% Remarks
51.22%
57.45%
#DIV/0!
54.55%
% Remarks
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

Pending Remarks
0
0
0
0
0

Total No of Interlock bypass If any No of Bypass interlock closed this month


NA

HSE
PPE Availability
Availability in Nos Description
40 Gas Detester
0 SCABA
2 Electrical Gloves
6
HSE Records
Near Miss Incident
0 0

Environmental Monitoring Status


Done on Due date

Client's Grievances
Major Issue No of Letters Sent to Client

Procurement
Purchase Requisition
Approved Pending
Purchase/ Work Orders
Approved Pending

MRN
Date of Received Vendor

Visitors to the Plant

Audit
No of NC Date of Closer

Major Maintenance

Consumption (INR) Balance Available (INR)

Payment details
Closing Balance (upto current
Collected
month)

CERTIFICATE

r the month of Dec 2019 are True. The same has been checked & verified by me personally

PLANT INCHARGE(Name/ Sign/ Date)

ur may add any line item, which suits your site like Chemicals/PPE etc. Please do not leave any cells blank. You may
Valid To

30.06.2021

07.02.2023
19/2/2020
23/9/20
30/10/2022

Valid To

Client Scope
NO
NO
NO
NO
NO
YES
Actual
Treated
583.7
7.63
32
21
92
NA
8
NA

Remarks
Remarks

Laboratory is not available


here, all testings done by
DJB itself in there own lab

Penalty status

Nil

Nil
Nil
Nil
Nil
Nil
Nil
Nil
Nil
Nil
Nil

Next Due Date

Remarks
Not tested since start of
the O&M
Not tested since start of
the O&M

PR pending from long due


to delay in vendor
registration
Remarks

Remarks

Remarks
s

Remarks

interlock closed this month

Availability in Nos
0
0
5

Mock Drill
0

Remarks

Issue

Approved Date
Gap

Gap

Remarks

Remarks

Remarks

eave any cells blank. You may


Sample /Unit Parameter Units Design Criteria

Flow MGD

pH

Temp ˚C

Oil & Grease mg/L


Raw Sewage Characteristics

BOD mg/L

TSS mg/L

VSS mg/L

COD mg/L

NH3-N mg/L

TKN-N mg/L

NO3-N mg/L

TN mg/L

TP/PO4 mg/L
Primary Treated
Overflow BOD mg/L

Sewage BOD Removal %

Overflow TSS mg/L

TSS Removal %

Flow ML Flow Meter N

DO mg/L
Aeration Tank

MLSS mg/L

MLVSS mg/L

Ratio

SV30 ml/L

SVI

Flow ML Flow Meter N


Return Activated

MLSS mg/L
Sludge

MLVSS mg/L

SV30 ml/L

SVI

pH

Oil & Grease mg/L


BOD5 @
mg/l
20oC

BOD Removal %

TSS mg/l

TSS Removal %
Secondary Treated Sewage

COD mg/l

COD Removal %

NH3-N mg/L

TKN-N mg/L

Nitrification Efficiency %

NO3-N mg/L

De-Nitrification Efficiency %

TN mg/L

TN Removal %

TP mg/L

TP Removal %

Flow ML
Treated Sewage

TC or RC mg/L

Coliform (Fecal or Total) MPN/100ml


Treated S
Turbidity NTU

Operating
Efficiency Total Energy Consumption kWh
Plant

Specific Energy Consumption kW/ML


0

January-20
Jan-20
Min Max

18.83 9.44 30.81

7.06 6.90 7.30

NA NA NA

19 14 26

175 133 213

270 220 308

NA NA NA

371 210 450

31 17 38

NA NA NA

NA NA NA

NA NA NA
97 79 111

47 36 54

130 122 138

58 45

Flow Meter Not Available

0.27 0.14 0.43

404 310 630

0.00 0.00 0.00

Flow Meter Not Available

NA NA NA

NA NA

NA NA

7.63 7.00 7.80

8.00 6.00 9.00


21 17 25

87.56 84.56 92.02

32 28 39

87.97 84.02 90.58

92 80.00 110.00

78.21 66.67 84.09

20 12 28

NA NA NA

NA

NA

NA
NA
For the Month of
STP NAME….. 40 MGD STP Rith
e Month of Nov-19

Consolidated Report of Process Parameters


MGD STP Rithala(10M146) -Interim O&M

ocess Parameters of Sewage Stream Treatment Units


O&M

ent Units
Format No.

Raw Sewage Characteristi


Date
Flow pH Temp Oil & Grease

Units MGD ˚C mg/L

22.05
1-Jan-20 7.00
22.42
2-Jan-20 7.20
20.06
3-Jan-20 7.00
22.42
4-Jan-20 7.10 26.0
20.06
5-Jan-20 7.10
6-Jan-20 20.08 7.00
7-Jan-20 19.73 7.10
8-Jan-20 30.81 6.90 14.0
9-Jan-20 22.41 7.00
10-Jan-20 17.98 7.10
11-Jan-20 17.60 7.10
12-Jan-20 17.31 7.10
13-Jan-20 19.84 7.00
14-Jan-20 18.31 7.1
15-Jan-20 17.90 7.2
16-Jan-20 20.18 7.20
17-Jan-20 23.49 6.90
18-Jan-20 19.98 7.00
19-Jan-20 19.71 7.00 18
20-Jan-20 16.64 7.00
21-Jan-20 17.45 7.10

22-Jan-20 12.79 7.00

23-Jan-20 9.44 7.10

24-Jan-20 16.48 7.10

25-Jan-20 18.45 7.00

26-Jan-20 14.03 7.00

27-Jan-20 15.02 7.20

28-Jan-20 17.57 7.00

29-Jan-20 17.48 7.00

30-Jan-20 16.37 7.30

31-Jan-20 19.64 7.00


Total 583.70

Avg 18.83 7.06 #DIV/0! 19

Min 9.44 6.9 0 14

Max 30.81 7.3 0 26


STP NAME….
For the Month of
STP NAME…
wage Characteristics Primary Treated

TSS VSS BOD COD NH3-N Overflow TSS

mg/L mg/L mg/L mg/L mg/L mg/L

248 179 360 36.00 122


296 168 390 38.00 132
280 198 410 31.00 134
268 169 370 34.00 128
232 174 370 35.00
308 177 450 31.00 138
284 133 410 32.0 130
220 136 210 17.00 122
268 173 330 32.00 136
264 185 420 27.00 124
280 198 380 29.00 130
248 193 340 33.00
288 179 390 30.00 138
272 209 450 38.00 130
260 213 430 34.00 126
244 173 360 32.00 134
304 145 290 28.00 134
296 203 410 30.00 128
276 188 390 32.00
260 168 370 28.00 138
272 165 390 30.00 128
256 156 360 31.00 122
268 154 340 35.00 130
244 169 400 35.00 126
276 174 390 29.00 136
276 172 380 30.00
268 171 390 30.00 136
268 175 270 26.00 124
280 320 27.00 124
272 370 29.00 128
288 310 24.00 122
410.00 ``````````

270 #DIV/0! 175 371 31 130

220 0 133 210 17 122

308 0 213 450 38 138


TP NAME….40 MGD STP Rithala (10M146)-Ente
For the Month of Jan-20
STP NAME….40 MGD STP Rithala (10M146)-Enterim
Primary Treated Sewage Aeration Tank

Overflow
TSS Removal BOD Removal DO MLSS MLVSS
BOD

% mg/L % mg/L mg/L mg/L

51 91 49 0.31 350 NA

55 99 41 0.32 390 NA

52 104 47 0.18 420 NA

52 93 45 0.25 390 NA

100 100 0.22 460 NA

55 106 40 0.3 390 NA

54 79 41 0.29 410 NA

45 86 37 0.1 410 NA

49 92 47 0.3 430 NA

53 86 54 0.3 330 NA

54 109 45 0.14 630 NA

100 100 0.24 440 NA

52 111 38 0.31 380 NA

52 111 47 0.2 420 NA

52 102 52 0.4 350 NA


45 99 43 0.3 350 NA

56 93 36 0.3 420 NA

57 103 49 0.2 370 NA

100 100 0.3 410 NA

47 108 36 0.3 410 NA

53 93 44 0.341 460 NA

52 88 44 0.35 390 NA

51 98 36 0.3 340 NA

48 88 48 0.3 410 NA

51 100 43 0.2 440 NA

100 100 0.2 410 NA

49 99 42 0.39 410 NA

54 93 47 0.2 320 NA

56 0 0.24 450 NA

53 0 0.39 310

58 0 0.23 470

58 97 47 0.27 404 #DIV/0!

45 79 0 0.14 310 0

100 111 100 0.43 630 0

S
M146)-Enterim O&M

M146)-Enterim O&M
ank Secondary Treated Sewage

Oil &
SVI pH TSS TSS Removal BOD
Grease

ml/L mg/L mg/L % mg/L

NA
7.80 29 88 20
NA
7.70 28 91 20
NA
7.60 31 89 20
NA
7.60 9.0 29 89 19
NA
7.70 30 87 20
NA
7.60 29 91 19
NA
7.70 28 90 21
NA
7.50 6.0 31 86 17
NA
7.7 29 89 19
NA
7.70 28 89 18
NA
7.60 29 90 20
NA
7.70 30 88 22
NA
7.80 9.0 29 90 20
NA
7.80 28 90 17
NA
7.60 31 88 22
NA
7.60 30 88 20
NA
7.50 32 89 21
NA
7.60 35 88 23
NA
7.70 34 88 22
NA
7.70 38 85 24
NA
7.60 32 88 22
NA
7.70 31 88 20
NA
7.60 38 86 22
NA
7.60 39 84 24
NA
7.8 35 87 22
NA
7.70 36 87 23
NA
7.00 38 86 25
NA
7.50 34 87 20
NA
7.60 34 88
7.60 39 86
7.50 37 87
18.00

#DIV/0! 7.63 8.00 32 87.97 21

0 7.00 6.00 28 84.02 17

0 7.80 9.00 39 90.58 25


ndary Treated Sewage Plant Operating Effi

COD NH3-N NO3-N Total Energy


BOD Removal COD
Removal Consumption

% mg/L % mg/L mg/L kWh

89 90 75 20 NA
0.00

88 90 77 16 NA
0.00

90 100 76 17 NA
0.00

88 90 76 21 NA
0.00

89 80 78 25 NA
0.00

89 100 78 17 NA
0.00

86 80 80 15 NA
0.00

85 80 62 12 NA
0.00

90 90 73 24 NA
0.00

90 90 79 16 NA
0.00

91 80 79 15 NA
0.00

90 90 74 25 NA
0.00

88 80 79 28 NA
0.00

90 80 82 26 NA
0.00

92 90 79 28 NA
0.00
87 100 72 19 NA
0.00

86 100 66 15 NA
0.00

90 110 73 18 NA
0.00

88 110 72 21 NA
0.00

87 90 76 24 NA
0.00

85 80 79 21 NA
0.00

86 90 75 24 NA
0.00

87 100 71 26.0 NA
0.00

87 100 75 19.0 NA
0.00

86 90 77 18 NA
0.00

87 90 76 23.0 NA
0.00

87 100 74 20.0 NA
0.00

86 90 67 12.0 NA
0.00
100 69 15.0 NA

110 70 17.0
90 71 12.0
27.00 0.00

87.95 92 74.48 19.88 #DIV/0! 0

84.56 80 61.90 12 0 0

92.02 110 82.22 28 0 0


Operating Efficiency

Specific Energy
Consumption

kW/ML

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00
0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00
0.00

0.00

0.00
Format No.

Design
Sample /Unit Parameter Units Jan-20
Criteria
Activated Primary Sludge

Flow M3/D
NA

TSS %
NA

VSS %
NA
Excess/Waste

Flow ML
Sludge

TSS %

VSS %

Flow ML
(Thickened
Thickener

Flow meter not working


Gravity

Sludge)

TSS %

VSS %
DAF/Mechanical

Flow ML
(Thickened
Thickener

Sludge)

TSS %
Sludge)
DAF/Mecha

(Thicken
Thicken VSS %

Flow m3/d

pH
Digesters Feed Sludge

Temperature o
C

TSS %

VSS %

VSS Load to Digester kg/d

VFA mg/L

Alkalinity mg/L

Flow m3/d

pH
Digested Sludge

Temperature o
C

TSS %

VSS %

VFA mg/L

Alkalinity mg/L

Digester not w
Overflow/Supernatant
Flow m3/d
Digester not w
maintenance
Digester

pH

TSS %

VSS %

VSS Load Destroyed kg/d


Sludge Digestion and
Biogas Generation

TSS Reduction %

VSS Destruction %

Gas Generation Nm3/d

Gas Generation Potential m3/kgVSS dest.

Feed Flow m3/d

Feed Sludge Consistency %


Dewatering System

Feed TSS Load tons/d

DWPD Dosing Rate mg/L

Dry Sludge Cake TS % %

Centrate/Filtrate Volume m3/d


Dewa
Centrate/Filtrate TSS Conc. mg/L

Centrate/Filtrate TSS Load tons/d


0

January-20

Min Max

NA NA

NA NA

NA NA

Flow meter not working


Digester not working due to gas holder
Digester not working due to gas holder
maintenance work under progress.
STP NAME….40 MGDN STP

Consolidated Report of Process Param

Sludge Testing No
GDN STP,Rithala (10M146)-Interim O&M
For the Month of December 19 Dec-19

ocess Parameters of Sewage Stream Treatment Units

dge Testing Not done by DJB Lab


&M
Dec-19

Units
Format No.

Primary Sludge
Raw Sewage
Date
Flow
Flow TSS

Units MGD M3/D %


Total 0.00 0.00
Avg #DIV/0! #DIV/0! #DIV/0!
Min 0.00 0.00 0.00
Max 0.00 0.00 0.00
Excess/Waste Activated
y Sludge Gravity Thickener (Thickened
Sludge

VSS Flow TSS Flow

% MGD % MGD
0.00 0.00
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
0.00 0.00 0 0.00
0.00 0.00 0 0.00
For the Month of

DAF/Mechanical Thickener (Thickened


ty Thickener (Thickened Sludge)
Sludge)

TSS VSS Flow TSS

% % MGD %
0.00
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
0.00 0.00 0.00 0
0.00 0.00 0.00 0
or the Month of Jan-20

ickener (Thickened
Digesters F
ge)

VSS Flow pH Temperature

% m3/d o
C
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 0 0 0
0 0 0 0
4

Daily Moni
Digesters Feed Sludge

TSS VSS VSS Load to Digester VFA

% % kg/d mg/L
0
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 0 0 0
0 0 0 0
40 MGD STP Rithala (10M146)-Interi

Daily Monitoring of Process Parameters of Sludge Strea


Digested Sludge/ Dm

Alkalinity Flow pH Temperature

mg/L m3/d o
C
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 0 0 0
0 0 0 0
10M146)-Interim O&M

ers of Sludge Stream Treatment Units


Digested Sludge/ Dm Slug

TSS VSS VFA Alkalinity

% % mg/L mg/L
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
0.00 0.00 0 0
0.00 0.00 0 0
Digester Overflow/Supernatant

Flow pH TSS VSS

m3/d % %
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 0 0 0
0 0 0 0
Sludge Digestion and Biogas Generation

VSS Load Destroyed TSS Reduction VSS Destruction Gas Generation

kg/d % % Nm3/d
0 0 #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 0 0 0
0 0 0 0
ration D

Gas Generation Feed Sludge


Feed Flow Feed TSS Load
Potential Consistency

m3/kgVSS dest. m3/d % tons/d


#DIV/0! 0
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 0 0 0
0 0 0 0
Dewatering System

Dry Sludge Cake TS


DWPD Dosing Rate Centrate/Filtrate Volume
%

mg/L % m3/d
#DIV/0! #DIV/0! #DIV/0!
0 0 0
0 0 0
Centrate/Filtrate TSS Centrate/Filtrate TSS
Conc. Load

mg/L tons/d
0
#DIV/0! #DIV/0!
0 0
0 0
Format No. 0

April-19
Sample Design
Date Units Apr-19
/Unit Criteria
Min Max

Flow to BGE Nm3/d


Biogas Generation

#DIV/0! 0.00 0.00


Volume Biogas Flared Nm3/d
#DIV/0! 0.00 0.00

Total Biogas Generation Nm3/d


#DIV/0! 0.00 0.00
pH of Holder Water
#DIV/0! 0.00 0.00
Volume in Holder Nm 3
#DIV/0! 0.00 0.00

pH
Biogas Scrubbing Unit

Buffer capacity
Healthyness

TSS mg/L

TDS mg/L

Conductivity mS/cm

Redox mV

Inlet mg/L
H2S Outlet mg/L

Removal Efficiency %
CH4 Content %
CO2 Content %

Air Blower Frequency Hz

Caustic cons. kg/d

Nutrimix cons. ltrs/d

DM water cons. ltrs/d


Sulphur load kg/d

Gas Engine Running Duration hrs

Energy Production kW

Energy generation Potential kW/m3 biogas

Total Energy Consumption kWh


STP
0 For the Month of

Conso
Remark

GAS UNIT
NOT
AVAILABLE
STP NAME….. 40 MGD STP Rithala(10M14
Jan-20

Consolidated Report of Process Parameters of Biogas St


la(10M146)-Interim O&M

of Biogas Stream Treatment Units


Format No.

Biogas Generation

Date Volume Biogas Total Biogas


Flow to BGE pH of Holder Water
Flared Generation
Nm3/d Nm3/d Nm3/d

Total 0.00 0.00 0.00 0.00

Avg #DIV/0! #DIV/0! #DIV/0! #DIV/0!


Min 0.00 0.00 0.00 0.00
Max 0.00 0.00 0.00 0.00
40MGD STP R

Biogas Scrubbing Unit Healthyness

Buffer
Volume in Holder pH TSS TDS Conductivity Redox
capacity
Nm3 mg/L mg/L mS/cm mV

0.00 0.00 0.00 0.00 0.00 0.00 0.00

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!


0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
MGD STP Rithala (10M146)-Interim O&M
For the Month of

H2S
CH4 Content CO2 Content Air Blower
Removal Frequency
Inlet Outlet
Efficiency
mg/L mg/L % % % Hz

0.00 0.00 0.00 0.00 0.00 0.00

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!


0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
……………………………………
&M
Jan-20

Gas Engine Running


Caustic cons. Nutrimix cons. DM water cons. Sulphur load
Duration

kg/d ltrs/d ltrs/d kg/d hrs

0.00 0.00 0.00 0.00 0.00

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!


0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
………………………………………………………………………………………………………………………………………
Energy Energy generation Total Energy
Production Potential Consumption Remarks

kW kW/m3 biogas kWh

0.00 0.00 0.00 0.00

#DIV/0! #DIV/0! #DIV/0! #DIV/0!


0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00
………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………
……………………………………………………………...................................................................................................
.....................................................................................................................................................................................
.....................................................................................................................................................................................
......................................................................................................................................................................................
.............................................................................................................
Format No. 0

January-20
Sample Design
Parameter Units Jan-20
/Unit Criteria
Min Max

Raw Sewage Flow MGD 19.01 14.31 23.12

Flow m3/d 0 0 0
Anaerobic Digester-1 Feed

pH 0 0 0

Temperature o
C 0 0 0
Sludge

TSS % #DIV/0! 0 0

VSS % #DIV/0! 0 0

VSS Load to Digester kg/d 0 0 0

VFA mg/L #DIV/0! 0 0

Alkalinity mg/L #DIV/0! 0 0

pH
Alkalinity mg/l
Anaerobic Digester-1

VFA mg/l
VFA/ Alkalinity ratio

TSS % of Sludge in Digester %

VSS % of Sludge in Digester %


Mass of TSS in digester tons
Mass of VSS in digester tons
Digester

Sludge Recirculation Flow m3/d


Mixing

Gas Mixing Flow Nm3/d

Flow m3/d
igester-1 Digested Sludge

pH
Temperature o
C
TSS %
Digester-1
Overflow Digester-1 Digested S
/Supernatant

pH
TSS
VSS
VSS
VFA

Flow
Alkalinity

%
%
%

m3/d
mg/L
mg/L
STP NA
0 For the Month of Jan-

Consolidat

Digesters are not available here


STP NAME….. 40 MGD STP Rithala (10M146)-
Jan-20

Consolidated Report of Process Parameters of Biogas Stream


10M146)- Interim O&M

ogas Stream Treatment Units


Format No.

Raw Sewage
Date
Flow Flow pH Temperature

Units ML m3/d o
C

Digesters are not a


Digesters are not a

Total 0.00
Avg #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Min 0.00 0 0 0
Max 0.00 0 0 0
TSS VSS VSS Load to Digester VFA

% % kg/d mg/L

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
ers are not available 0
0
ers are not available

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
#DIV/0! #DIV/0! 0 #DIV/0!
0 0 0 0
0 0 0 0
STP NAME…..
For the Month of
Daily Monitor

Alkalinity pH Alkalinity VFA

mg/L mg/l mg/l


#DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 0 0 0
0 0 0 0
TP NAME….. 40MGD STP Rithala (10M146)-Inter
Month of Jan-20
Daily Monitoring of Process Parameters of Digester Perfor

Mass of TSS in
VFA/ Alkalinity
TSS % of Sludge in VSS % of Sludge in digester
Digester Digester
ratio % % tons
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 0 0 0
0 0 0 0
M146)-Interim O&M

Digester Performance

Mass of VSS in Sludge Recirculation


Gas Mixing Flow Flow
digester Flow

tons m3/d Nm3/d m3/d


#DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 0 0 0
0 0 0 0
pH Temperature TSS VSS

o
C % %
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 0 0.00 0.00
0 0 0.00 0.00
VFA Alkalinity Flow pH

mg/L mg/L m3/d


#DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 0 0 0
0 0 0 0
TSS VSS

% %
S

#DIV/0! #DIV/0!
0 0
0 0
Format No.

Design
Sample /Unit Parameter Units Dec-18
Criteria

Sewage Flow ML
#DIV/0!

Dosage ppm
#DIV/0!
Chlorine
Consumption kgs/day
#DIV/0!

Sludge Volume m3/d

Dosage ppm

DWPE
Consumption kgs/day

Biogas Volume m3/d

Dosage ppm

Caustic Soda
Consumption kgs/day

Dosage ppm

Nutrimix
Consumption kgs/day

DM Water Consumption Ltrs/day


0 For the Month

Cons
December-18

Min Max

0.00 0.00

0 0

No chemical uses during Interim


0 0
40MGD STP Rithala(10M146)-Inte
For the Month of Jan-20

Consolidated Report of Chemical Consumption Towa

es during Interim O&M


M146)-Interim O&M

umption Towards Sewage Treatment


STP NAME….. 40 MGD STP Ritha
Format No.
Daily Monitoring of Chemical Consumpti
CHLORINE Sludge DWPE
Sewage Flow
Date Volume as
(MLD) Dosage Consumption Dosage
(m3/d)
(ppm) (kgs/day) (ppm)

1-Jan-20
2-Jan-20
3-Jan-20
4-Jan-20
5-Jan-20
6-Jan-20
7-Jan-20
8-Jan-20
9-Jan-20
10-Jan-20
11-Jan-20
12-Jan-20
13-Jan-20
14-Jan-20
15-Jan-20
16-Jan-20
17-Jan-20
18-Jan-20
19-Jan-20
20-Jan-20
21-Jan-20
22-Jan-20
23-Jan-20
24-Jan-20
25-Jan-20
26-Jan-20
27-Jan-20
28-Jan-20
29-Jan-20
Err:509
Err:509
Total 0.00 2384.00
Avg #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Min 0.00 0 0 0 0
Max 0.00 0 0 0 0
STP Rithala(10M146)- Interim O&M

al Consumption Towards Sewage Treatment


DWPE
Biogas
Consumption Volume (m3/d)
(kgs/day)

No chemical uses during Interim O&M


0.00 0
0 #DIV/0!
0 0
0 0
0M146)- Interim O&M

Towards Sewage Treatment

Remarks

No chemical uses during Interim O&M


40MGD STP Rithala(10M146)-Int
Format No.
Consolidated Report of Consumables Incured Towards
Chlorine DWPE

Flow Unit Unit


Month Cons. Total Cons.
ML Rate Cost Rate Total amount Cost
Kg/mth amount Kg/mth
Rs/Kg Rs/ML Rs/Kg Rs/mth Rs/ML
Rs/mth

Design
0 #DIV/0! 0 #DIV/0!
Criteria

Not Applicable During Interim O&M


Avg #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
(10M146)-Interim O&M
ncured Towards Sewage Treatment
Total Cost on
Total Consumables Cost/ML of Sewage
Consumables
(Rs/ML)
(Rs)

#REF! #REF!

ng Interim O&M
#DIV/0! #DIV/0!
Format No. 0

December-19
Sample Design
Parameter Units Dec-19
/Unit Criteria
Min Max

EB KWH
consumption /
Daily Power

ENERGY METER NOT WORK


Production

DG KWH
NA

Gas Engine KWH


NA

Opening stock
Consumption

NA
Fuel

Net
Diesel in ltrs consumption NA

Received Qty
NA
Power Availabity in

Gas Engine hr. min


NA
EB hr. min
ENERGY METER NOT WORK
Hrs.

DG hr. min
NA
Total power Availability per
day
Generated/Consumed

Gas Engine
NA

EB
-MWh
Power

ENERGY METER NOT WORK

DG
NA

Total power consumed per day


NA
4
0 For the Month of Jan-20

Consolidated R
40 MGD STP Rithala (10M146)-Interim O&
Jan-20

nsolidated Report of Monthly Power Consumption Towards S


nterim O&M

n Towards Sewage Treatment


40 MGD STP Rith
Format No.
Daily Monitoring of Pow
Daily Power consumption / Production Fuel Consumption
Date EB DG Gas Engine
Diesel in ltrs
KV KV KV

Opening
Units KWH KWH KWH
stock
1-Jan-20
2-Jan-20
3-Jan-20
4-Jan-20
5-Jan-20
6-Jan-20
7-Jan-20
8-Jan-20
9-Jan-20
10-Jan-20
11-Jan-20
12-Jan-20
13-Jan-20
14-Jan-20
15-Jan-20
ENERGY METER
16-Jan-20 NA NA
NOT WORKING
17-Jan-20
18-Jan-20
19-Jan-20
20-Jan-20
21-Jan-20
22-Jan-20
23-Jan-20
24-Jan-20
25-Jan-20
26-Jan-20
27-Jan-20
28-Jan-20
29-Jan-20
Err:509
Err:509
Total Power Avalibility, Consumption, Gene
Average Pow
Open meter reading on Power consumption from EB
EB Diesel 0 Power consumption from DG
DG Power consumption from Gas eng
GE Net Power consumed (KWh)
Total Power generated / Consumed MWh 0.00
Percentage of Power Shared by gas engine #DIV/0!
Percentage of Power Shared from EB #DIV/0!
Percentage of Power Shared by DG #DIV/0!
MGD STP Rithala(10M146)-Interim O&M
For the Month of 1-Jan
onitoring of Power Utilization for Sewage Treatment
Fuel Consumption Power Availabity Power Generated/Co
Gas
Diesel in ltrs EB DG Total power
Engine Gas
Availability
Engine
Net Received Hrs/d
hr. min hr. min hr. min
consumption Qty
#VALUE!
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
NA NA NA 0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00

valibility, Consumption, Generation 0:00:00 0:00:00 0:00:00 #VALUE! 0.00


Average Power/Day #DIV/0! #DIV/0! #DIV/0! #VALUE! #DIV/0!
wer consumption from EB #VALUE!
wer consumption from DG #VALUE!
Diesel Consumption/Month : Lts =
Diesel Consumption/Month : Lts =
wer consumption from Gas engine 0
t Power consumed (KWh) #VALUE!

Plant In Charge
&M
1-Jan
atment
Power Generated/Consumed -MWh

Total power
EB DG consumed Remarks
MWh/d

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
NA 0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

0:00:00 0:00:00 0
#DIV/0! #DIV/0! 0.00

0
0
12 MGD STP Rithala(10M146)
Format No.
Consolidated Report of Cost on Energy Consumpt
GE EB
Month
Flow Unit kw/ml Cost Unit kw/ml Bill amount
Design NA ENERGY METER NOT WORK
Oct-16 #DIV/0! #DIV/0!
Nov-16 #DIV/0! #DIV/0!
Dec-16 #DIV/0! #DIV/0!
Jan-17 #DIV/0! #DIV/0!
Feb-17 #DIV/0! #DIV/0!
Mar-17 #DIV/0! #DIV/0!
Apr-17 #DIV/0! #DIV/0!
May-17 #DIV/0! #DIV/0!
Jun-17 #DIV/0! #DIV/0!
Jul-17 #DIV/0! #DIV/0!
Aug-17 #DIV/0! #DIV/0!
Sep-17 #DIV/0! #DIV/0!
Oct-17 #DIV/0! #DIV/0!
Nov-17 #DIV/0! #DIV/0!
Dec-17 #DIV/0! #DIV/0!
Jan-18 #DIV/0! #DIV/0!
Feb-18 #DIV/0! #DIV/0!
Mar-18 #DIV/0! #DIV/0!
Apr-18 #DIV/0! #DIV/0!
Avg #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
la(10M146)-Interim O&M
For the Month of 1-Jan
gy Consumption Towards Sewage
Total Power Power
Treatment
Total power Power
DG
Consumed Consu /ML cost Rs Cost /ML
Unit kw/ml Cost (2+5+8) (11/1) (3+7+10) (13/1)
NA
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! 0 #DIV/0! 0 #DIV/0!
#DIV/0! #DIV/0! #DIV/0! 0 #DIV/0! 0 #DIV/0!
40MGD STP Rithala (10M14
Format No.
Comparison of Cost of Gas Power and Cost of EB
Monthly Power Monthly
Monthly Lube Monthly Gas
Month of Operation Monthly flow Generated Manpower
oil cost engine spares cost
KWH cost
Oct-16
Nov-16
Dec-16
Jan-17
Feb-17
Mar-17
Apr-17
May-17
Jun-17
Jul-17
Aug-17
Sep-17
Oct-17
Nov-17
Dec-17
Jan-18
Feb-18
Mar-18
Nov-18
Total 0.00 0.00 93.33299539277 0.00 0.00
Average Cost
RS / ML
ithala (10M146)-Interim O&M
For the Month of 1-Jan
and Cost of EB ower per ML of Sewage Treatment
Monthly
Monthly screw Total Expense for Gas Power
scrubber Monthly scrubber Equivalent cost of
pump spares gas power/ Cost in Rs./
chemicals Manpower cost EB power
cost month. ML
cost
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0 0 0 #DIV/0! 0
0.00 0.00 0.00 0.00 #DIV/0! 0.00
eatment
Cost / Ml if EB
power were
used
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
Format No.
ABSTRACT FOR DAILY W
Sl. No. Description Equipment Name 1-Jan 2-Jan 3-Jan
Total Mechanical Equipments 41 41 41
No. of Mechanical equipments working 23 23 23
1 MECHANICAL No. of Mechanical equipments not working 18 18 18
% of Mechanical equipment working 56.10 56.10 56.10
% of Mechanical equipmens not working 43.90 43.90 43.90
Total Electrical Equipment's 47 47 47
No. of Electrical equipment's working 29 29 29
2 ELECTRICAL No. of Electrical equipment's not working 18 18 18
% of Electrical equipments working 62 62 62
% of Electrical equipment not working 38 38 38
Total Instruments
No. of Instruments working
3 INSTRUMENTS No. of Instruments not working
% of Instruments working
% of Instruments not working
Total EMI Equipment's 88 88 88
OVERALL EMI Total No. of EMI equipment's working 52 52 52
EQUIPMENTS
4 Total No. of EMI equipment's not working 36 36 36
WORKING
STAUS Total % of EMI equipment working 65 65 65
Total % of EMI equipment not working 35 35 35

SIGNATURE
Abhishek Rai Abhimanyu Gaur
NAME OF MECHANICAL INCHARGE NAME OF ELECTRICAL INCHARGE
40 MGD STP Rithala(10
R DAILY WORKING STATUS OF ELECTRICAL,MECHA
4-Jan 5-Jan 6-Jan 7-Jan 8-Jan 9-Jan 10-Jan 11-Jan 12-Jan
41 41 41 41 41 41 41 41 41
23 23 23 23 23 23 23 23 23
18 18 18 18 18 18 18 18 18
56.10 56.10 56.10 56.10 56.10 56.10 56.10 56.10 56.10
43.90 43.90 43.90 43.90 43.90 43.90 43.90 43.90 43.90
47 47 47 47 47 47 47 47 47
29 29 29 29 29 29 29 29 29
18 18 18 18 18 18 18 18 18
62 62 62 62 62 62 62 62 62
38 38 38 38 38 38 38 38 38

88 88 88 88 88 88 88 88 88
52 52 52 52 52 52 52 52 52
36 36 36 36 36 36 36 36 36
65 65 65 65 65 65 65 65 65
35 35 35 35 35 35 35 35 35

manyu Gaur Anand Kumar


ECTRICAL INCHARGE NAME OF PLANT INCHARGE PLANT MANAGER
Rithala(10M146)-Interim O&M
For the Month of
CAL,MECHANICAL AND INTRUMENTS FOR THE MO
13-Jan 14-Jan 15-Jan 16-Jan 17-Jan 18-Jan 19-Jan 20-Jan 21-Jan
41 41 41 41 41 41 41 41 41
23 23 23 23 23 22 22 22 22
18 18 18 18 18 19 19 19 19
56.10 56.10 56.10 56.10 56.10 53.66 53.66 53.66 53.66
43.90 43.90 43.90 43.90 43.90 46.34 46.34 46.34 46.34
47 47 47 47 47 47 47 47 47
29 29 29 29 29 28 28 28 28
18 18 18 18 18 19 19 19 19
62 62 62 62 62 60 60 60 60
38 38 38 38 38 40 40 40 40

88 88 88 88 88 88 88 88 88
52 52 52 52 52 50 50 50 50
36 36 36 36 36 38 38 38 38
65 65 65 65 65 65 65 65 65
35 35 35 35 35 35 35 35 35

REMARKS
INSTRUMENTATION INCHARGE
Month of Jan-20
FOR THE MONTH OF JANUARY 2020
22-Jan 23-Jan 24-Jan 25-Jan 26-Jan 27-Jan 28-Jan 29-Jan
41 41 41 41 41 41 41 41
22 22 22 22 22 22 22 21
19 19 19 19 19 19 19 20
53.66 53.66 53.66 53.66 53.66 53.66 53.66 51.22
46.34 46.34 46.34 46.34 46.34 46.34 46.34 48.78
47 47 47 47 47 47 47 47
28 28 28 28 28 28 28 27
19 19 19 19 19 19 19 20
60 60 60 60 60 60 60 57
40 40 40 40 40 40 40 43

88 88 88 88 88 88 88 88
50 50 50 50 50 50 50 48
38 38 38 38 38 38 38 40
65 65 65 65 65 65 65 65
35 35 35 35 35 35 35 35
30-Jan 31-Jan
41 41
21 21
20 20
51.22 51.22
48.78 48.78
47 47
27 27
20 20
57 57
43 43

88 88
48 48
40 40
65 65
35 35
Format No.
DAILY
BIO GAS ENGINE R.Hrs / Mwh
BIO GE Cumulative R.Hrs / Mwh
1000 KVA DG SET R.Hrs / Mwh
TNEB (550 KVA) R.Hrs / Mwh
Power Factor (TNEB)
Deisel stock Litrs
No of power Failure
Sl. No. Equipment Location
1
2
Raw sewage INLET
3
4
5
6
7
Grit chamber
8
9
10
11
12
13
14 PRIMARY CLAIFIER
15
16
17
18
19
20
21
22
23
Aerator
24
25
26
27
28
29
30
31
32
33 Secondary clarifier
Secondary clarifier
34
35
36
37
38
39
BED
40
41
42
43
44
Sub Station Building
45
46
47
Total No. of equipments
No. of Electrical equipment's working
No. of Electrical equipment's not working
% of Electrical equipments working
% of Electrical equipment not working

S.No. Equipment
1 Coarse Bar Screen NO.2
2 Grit Chamber No.3
3 Rake Classifier No.3

4
PST Pump No. 2

5
PST Pump No. 3
6 Aerator NO.2
7 Aerator No.7
8 Aerator No.8
9 Aerator No.9
10 Aerator No.10
11 Aerator No.11
12 Aerator No. 12
13 Ras Pump No. 2
14 Ras Pump No. 5
15 Filterate Pump A,B,C, & D
16 Aerator No. 1
17 Aerator No. 4
18 Aerator No.9
STP NAME….4
10
DAILY WORKING STATUS OF E
NA AS PER CON
NA ELECTRICAL ENGINEER
NA ELECTRICIAN
NA ELECTRICAL HELPER
0.99
NA
nos
Equipment Name 1-Jan 2-Jan 3-Jan 4-Jan
Coarse Screen -A √ √ √ √
Coarse Screen -B x x x x
Fine screen Drum √ √ √ √
Screw Conveyor √ √ √ √
Rake classifier-A √ √ √ √
Rake classifier-B √ √ √ √
Rake classifier-C x x x x
Digritor -A √ √ √ √
Digritor -B √ √ √ √
Digritor -C x x x x
Primary Clarifier-3 √ √ √ √
Primary Clarifier-4 √ √ √ √
Primary Sludge Pump-A √ √ √ √
Primary Sludge Pump-B x x x x
Primary Sludge Pump-C x x x x
Primary Sludge Pump-D √ √ √ √
Dewatering pump set √ √ √ √
Aerator-1(40HP) √ √ √ √
Aerator-2(40HP) x x x x
Aerator-3(40HP) √ √ √ √
Aerator-4(40HP) √ √ √ √
Aerator-5(40HP) √ √ √ √
Aerator-6(40HP) √ √ √ √
Aerator-7(40HP) x x x x
Aerator-8(40HP) x x x x
Aerator-9(75HP) x x x x
Aerator-10(75HP) x x x x
Aerator-11(75HP) x x x x
Aerator-12(75HP) x x x x
Secondary Clarifier -3 √ √ √ √
Secondary Clarifier -4 √ √ √ √
Return Sludge Pump -A √ √ √ √
Return Sludge Pump -B x x x x
Return Sludge Pump -C √ √ √ √
Return Sludge Pump -D √ √ √ √
Return Sludge Pump -E x x x x
Dewatering pump set √ √ √ √
Filtrate Motor -A x x x x
Filtrate Motor -B x x x x
Filtrate Motor- C x x x x
Filtrate Motor -D x x x x
APFC Panel no.-A √ √ √ √
APFC Panel no.-B √ √ √ √
Transformer-A √ √ √ √
Transformer-B √ √ √ √
HT Panel √ √ √ √
LT Panel √ √ √ √
47 47 47 47
29 29 29 29
18 18 18 18
62 62 62 62
38 38 38 38

Problem Details
Anchoring Damaged
Gearbox Damaged and Scrapper Choked
Gearbox Damaged and Motor Rotor damaged

Casing Damaged and foundation Damaged

Motor winding shot and Pump Housing damaged


Gearbox Lower bearing damaged
Gearbox bearing damaged
Motor winding shot
Foundation damaged and Gearbox bearing damaged
Foundation damaged and Gearbox bearing damaged
Foundation damaged and Gearbox bearing damaged
Foundation damaged and Gearbox bearing damaged
Shaft Sleeve damaged
Impeller Choked
Shaft and deleivery damaged
Motor Winding shot
Gearbox Lower bearing damaged
Gearbox bearing and bearing seat damaged
NAME….40 MGD STP Rithala (10M146)-Interim
ATUS OF ELECTRICAL EQUIPMENTS FOR THE MON
AS PER CONTRACT ACTUAL
1
2
1

5-Jan 6-Jan 7-Jan 8-Jan 9-Jan 10-Jan 11-Jan 12-Jan 13-Jan 14-Jan
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
47 47 47 47 47 47 47 47 47 47
29 29 29 29 29 29 29 29 29 29
18 18 18 18 18 18 18 18 18 18
62 62 62 62 62 62 62 62 62 62
38 38 38 38 38 38 38 38 38 38
-Interim O&M
For the Month of Jan-20
THE MONTH OF JANUARY 2019
Equipment fault/failure details

NA

15-Jan 16-Jan 17-Jan 18-Jan 19-Jan 20-Jan 21-Jan 22-Jan 23-Jan 24-Jan
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
47 47 47 47 47 47 47 47 47 47
29 29 29 28 28 28 28 28 28 28
18 18 18 19 19 19 19 19 19 19
62 62 62 60 60 60 60 60 60 60
38 38 38 40 40 40 40 40 40 40
n-20

ure details

25-Jan 26-Jan 27-Jan 28-Jan 29-Jan 30-Jan 31-Jan


√ √ √ √ √ √ √
x x x x x x x
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
x x x x x x x
√ √ √ √ √ √ √
√ √ √ √ √ √ √
x x x x x x x
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
x x x x x x x
x x x x x x x
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ x x x
x x x x x x x
√ √ √ √ √ √ √
x x x x x x x
√ √ √ √ √ √ √
√ √ √ √ √ √ √
x x x x x x x
x x x x x x x
x x x x x x x
x x x x x x x
x x x x x x x
x x x x x x x
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
x x x x x x x
√ √ √ √ √ √ √
√ √ √ √ √ √ √
x x x x x x x
√ √ √ √ √ √ √
x x x x x x x
x x x x x x x
x x x x x x x
x x x x x x x
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
47 47 47 47 47 47 47
28 28 28 28 27 27 27
19 19 19 19 20 20 20
60 60 60 60 57 57 57
40 40 40 40 43 43 43
Format No.
DAILY WORK
AVAILABILITY OF MACHINERIES MANPOWER AVAILABILIT
TOTAL MACHINERIES MECHANICAL ENGINEER/
NO. OF MACHINES FAILURE TECHNICIAN / FITTER
BREAKDOWN PERCENTAGE MECHANICAL HELPER
NO. OF PM PLANNED TREATED SEWAGE WATE
NO.OF PM COMPLETED RAW SEWAGE WATER INP

REASONS FOR NON COMPLETION OF PM TREATED WATER PRODU


Sl. No. Description 1-Jan 2-Jan
1 Coarse Screen -A √ √
2 Coarse Screen -B x x
3 Fine Screen Drum √ √
4 Screw Conveyor √ √
5 Rake Classifier-A √ √
6 Rake Classifier-B √ √
7 Rake Classifier-C x x
8 Degritor-A √ √
9 Degritor-B √ √
10 Degritor-C x x
11 Primary Clarifier-3 √ √
12 Primary Clarifier-4 √ √
13 Primary Sludge Pump-A √ √
14 Primary Sludge Pump-B x x
15 Primary Sludge Pump-C x x
16 Primary Sludge Pump-D √ √
17 Dewatering Pump Set (P.S.T) √ √
18 Aerator-1(40HP) √ √
19 Aerator-2(40HP) x x
20 Aerator-3(40HP) √ √
21 Aerator-4(40HP) √ √
22 Aerator-5(40HP) √ √
23 Aerator-6(40HP) √ √
24 Aerator-7(40HP) x x
25 Aerator-8(40HP) x x
26 Aerator-9(75HP) x x
27 Aerator-10(75HP) x x
28 Aerator-11(75HP) x x
29 Aerator-12(75HP) x x
30 Secondary Clarifier -3 √ √
31 Secondary Clarifier -4 √ √
32 Return Sludge Pump -A √ √
33 Return Sludge Pump -B x x
34 Return Sludge Pump -C √ √
35 Return Sludge Pump -D √ √
36 Return Sludge Pump -E x x
37 Return Sludge Pump House Dewatering pump set √ √
38 Filtrate Pump -A x x
39 Filtrate Pump -B x x
40 Filtrate Pump -C x x
41 Filtrate Pump -D x x
Total Mechanical Equipments 41 41
No. of Mechanical equipments working 23 23
No. of Mechanical equipments not working 18 18
% of Mechanical equipment working 56 56
% of Mechanical equipmens not working 44 44

S.No. Equipment Problem


1 Coarse Bar Screen NO.2 Anchoring Damaged
2 Grit Chamber No.3 Gearbox Damaged and Scrapper Choked
3 Rake Classifier No.3 Gearbox Damaged and Motor Rotor damag
4 PST Pump No. 2 Casing Damaged and foundation Damaged
5 PST Pump No. 3 Motor winding shot and Pump Housing dam
6 Aerator NO.2 Gearbox Lower bearing damaged
7 Aerator No.7 Gearbox bearing damaged
8 Aerator No.8 Motor winding shot
9 Aerator No.9 Foundation damaged and Gearbox bearing
10 Aerator No.10 Foundation damaged and Gearbox bearing
11 Aerator No.11 Foundation damaged and Gearbox bearing
12 Aerator No. 12 Foundation damaged and Gearbox bearing

13 Ras Pump No. 2 Shaft Sleeve damaged

14 Ras Pump No. 5 Impeller Choked


15 Filterate Pump A,B,C, & D Shaft and deleivery damaged
16 Aerator No. 1 Motor Winding shot
17 Aerator No. 4 Gearbox Lower bearing damaged
18 Aerator No.9 Gearbox bearing and bearing seat damage
40 MGD STP Rithala (10M14
AILY WORKING STATUS OF MECHANICAL EQUIPM
MANPOWER AVAILABILITY AS PER CONTRACT ACTUAL
MECHANICAL ENGINEER/SUPERVISOR 1
TECHNICIAN / FITTER 2
MECHANICAL HELPER 1
TREATED SEWAGE WATER DETAILS
RAW SEWAGE WATER INPUT

TREATED WATER PRODUCED


3-Jan 4-Jan 5-Jan 6-Jan 7-Jan 8-Jan 9-Jan 10-Jan 11-Jan 12-Jan
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
41 41 41 41 41 41 41 41 41 41
23 23 23 23 23 23 23 23 23 23
18 18 18 18 18 18 18 18 18 18
56 56 56 56 56 56 56 56 56 56
44 44 44 44 44 44 44 44 44 44

Problem Details
aged
ed and Scrapper Choked
ed and Motor Rotor damaged
d and foundation Damaged
hot and Pump Housing damaged
bearing damaged
g damaged
hot
aged and Gearbox bearing damaged
aged and Gearbox bearing damaged
aged and Gearbox bearing damaged
aged and Gearbox bearing damaged

maged

ery damaged
hot
bearing damaged
g and bearing seat damaged
la (10M146) -Interim O&M
For the Month of
L EQUIPMENTS FOR THE MONTH OF JANUARY 2020
TUAL
1
2
1

13-Jan 14-Jan 15-Jan 16-Jan 17-Jan 18-Jan 19-Jan 20-Jan 21-Jan 22-Jan
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
√ √ √ √ √ √ √ √ √ √
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
x x x x x x x x x x
41 41 41 41 41 41 41 41 41 41
23 23 23 23 23 22 22 22 22 22
18 18 18 18 18 19 19 19 19 19
56 56 56 56 56 54 54 54 54 54
44 44 44 44 44 46 46 46 46 46
nth of Jan-20
ARY 2020

23-Jan 24-Jan 25-Jan 26-Jan 27-Jan 28-Jan 29-Jan 30-Jan 31-Jan


√ √ √ √ √ √ √ √ √
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
√ √ √ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
x x x x x x x x x
√ √ √ √ √ √ √ √ √
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
41 41 41 41 41 41 41 41 41
22 22 22 22 22 22 21 21 21
19 19 19 19 19 19 20 20 20
54 54 54 54 54 54 51 51 51
46 46 46 46 46 46 49 49 49
Format No.
DAILY WORKING S
AVAILABILITY OF INSTRUMENTATION IN % ,
FORMULA = AVAILABLE INSTRUMENTS / TOTAL
INSTRUMENTS X 100
TOTAL INSTRUMENTATON ENGINEER
TOTAL INSTRUMENTATON TECHNICIAN
TOTAL INSTRUMENTATION HELPER
LAB INSTRUMENTS
Sl. No. Description Equipment TAG No. / Location
Differential Level Transmitter DLT-1101
1
Differential Level Transmitter DLT-1102
2
Pressure Transmitter PIT-1101
3
Flow Transmitter FIT-1101
4
Level Transmitter LIT-1103
5
Level Transmitter LIT-1104
6
TSS - Analyser AT-1201(TSS)
7
PH - Analyser AT-1202 (pH)
8
Conductivity Analyser AT-1203(Cond.)
9
Differential Level Transmitter DLT-1201
10
Differential Level Transmitter DLT-1202
11
Differential Level Transmitter DLT-1203
12
Flow Transmitter FIT-1201
13
Level Transmitter LIT-1301
14
Flow Transmitter FIT-1301
15
Flow Transmitter FIT-1302
16
DO - Analyser AT(DO)-1401
17
DO - Analyser AT(DO)-1402
18
DO - Analyser AT(DO)-1403
19
20 MLSS - Analyser AT-1404
21 PH - Analyser AT-1405
22 DO - Analyser AT(DO)-1406
23 DO - Analyser AT(DO)-1407
24 DO - Analyser AT(DO)-1408
25 Pressure Transmitter PIT-1401
26 Pressure Transmitter PIT-1402
27 Flow Transmitter FIT-1401
28 Flow Transmitter FIT-1402
29 Level Transmitter LIT-1401
30 TSS - Analyser AT-1409
31 Chlorine Analyser AT-1501(Res/cl)
32 DO - Analyser AT-1502(DO)
33 PH - Analyser AT-1503(Ph)
34 TSS - Analyser AT-1504(TSS)
35 Conductivity Analyser AT-1505(Cond)
36 Flow Transmitter FIT-1501
37 Flow Transmitter FIT-1701
38 Flow Transmitter FIT-1702
39 Flow Transmitter FIT-1703
40 Flow Transmitter FIT-1704
41 Pressure Transmitter PIT-1801
42 Pressure Transmitter PIT-1802
43 Pressure Transmitter PIT-1803
44 Pressure Transmitter PIT-1804
45 Level Transmitter LIT-1801
46 Level Transmitter LIT-1802
47 Level Transmitter LIT-1803
48 Level Transmitter LIT-1804
49 Temprature Transmitter TIT-1801
50 Temprature Transmitter TIT-1802
51 Temprature Transmitter TIT-1803
52 Temprature Transmitter TIT-1804
53 PH - Analyser AT(ph)-1801
54 PH - Analyser AT(ph)-1802
55 PH - Analyser AT(ph)-1803
56 PH - Analyser AT(ph)-1804
57 Flow Transmitter FIT-1001
58 Flow Transmitter FIT-1002
59 Flow Transmitter FIT-1003
60 Level Transmitter LIT-1901
61 Flow Transmitter FIT-1901
62 Calorific Value Analyser CV-1901
63 Chlorine Leak Detector - 1st Chorine Section

64 Chlorine Leak Detector - 2nd Chorine Section


65 Chlorine Leak Detector - 3rd Chorine Section
66 Instrument R I/O - ICP panel - 1 Aeration section
67 Instrument R I/O - ICP panel - 2 Raw sewage section
68 Instrument R I/O - ICP panel - 3 Digester section

69
Instrument R I/O - ICP panel - 4 Primary section

70
Instrument R I/O - ICP pane - 5 RAS section

71
PLC SCADA Section

72
SCADA System - 1 SCADA Section

73
SCADA System - 2 SCADA Section

74
Motorised Gate Valve GSM-1201 / By Pass channel

75
Motorised Gate Valve GSM-1202 / Grit Chamber-A

76
Motorised Gate Valve GSM-1202 / grit Chamber-B

77
Motorised Gate Valve GSM-1301 / Primary Distribution Chamber

78
Motorised Gate Valve GSM-1302 / Primary Distribution Chamber

79
Motorised Valve MKGV-1303 / Clarifier -A Discharge Line

80
Motorised Valve MKGV-1304 / Clarifier -A Discharge Line

81
Motorised Gate Valve GSM-1401 / Aeration Distribution Chamber

82
Motorised Gate Valve GSM-1402 / Aeration Distribution Chamber

83
Motorised Gate Valve GSM-1403 / By - Pass Channel

84
Motorised Valve MKGV-1401 / To Scum Sump

85
Motorised Valve MKGV-1402 / To Scum Sump

86
Motorised Gate Valve GSM-1404 / Secondary Distribution Chamber

87
Motorised Gate Valve GSM-1405 / Secondary Distribution Chamber

88
Motorised Gate Valve GSM-1501 / Chlorination Agitator

89
Motorised Gate Valve GSM-1502 / Chlorination Agitator

90
Motorised Valve MKGV-1701 / Sludge Thickner - A

91
Motorised Valve MKGV-1702 / Sludge Thickner - B

92
Motorised Valve MKGV-1703 / Digester Feed Pump
93 Motorised Valve MKGV-1704 / Digester Feed Pump

94
Motorised Valve MKGV-1705 / Digester Feed Pump

95
Motorised Valve MKGV-1706 / Digester Feed Pump

96
Motorised Butter Fly Valve MBFV-1801 / Digester no. 1
97
Motorised Butter Fly Valve MBFV-1802 / Digester no. 1

98
Motorised Butter Fly Valve MBFV-1803 / Digester no. 1

99
Motorised Butter Fly Valve MBFV-1804 / Digester no. 2

100
Motorised Butter Fly Valve MBFV-1805 / Digester no. 2

101
Motorised Butter Fly Valve MBFV-1806 / Digester no. 2

102
Motorised Butter Fly Valve MBFV-1807 / Digester no. 3

103
Motorised Butter Fly Valve MBFV-1808 / Digester no. 3

104
Motorised Butter Fly Valve MBFV-1809 / Digester no. 3

105
Motorised Butter Fly Valve MBFV-1810 / Digester no. 4

106
Motorised Butter Fly Valve MBFV-1811 / Digester no. 4

107
Motorised Butter Fly Valve MBFV-1812 / Digester no. 4

108
Motorised Butter Fly Valve MBFV-1901 / Gas Holder

109
Motorised Butter Fly Valve MBFV-1902 / Gas Flare - 1

110
Motorised Butter Fly Valve MBFV-1903 / Gas Flare - 2

Total Instruments
No. of Instruments working
No. of Instruments not working
% of Instruments working
% of Instruments not working

DAILY MAINTENANCE ACTIVITY DETAILS


Sl. No. EQUIPMENT NAME

Sl. No. INSTRUMENTS NAME Equipment TAG No. / Location


1 Differential Level Transmitter DLT-1101
Differential Level Transmitter DLT-1102

2
Level Transmitter LIT-1104

6
TSS - Analyser AT-1201(TSS)

7
Conductivity Analyser AT-1203(Cond.)

9
Differential Level Transmitter DLT-1203

12
MLSS - Analyser AT-1404

20
PH - Analyser AT-1405

21
Pressure Transmitter PIT-1401
25
Flow Transmitter FIT-1402

28
Level Transmitter LIT-1401

29
30 TSS - Analyser AT-1409
Chlorine Analyser AT-1501(Res/cl)

31
DO - Analyser AT-1502(DO)

32
Conductivity Analyser AT-1505(Cond)

35
Pressure Transmitter PIT-1802

42
Pressure Transmitter PIT-1804

44
PH - Analyser AT(ph)-1802

54
PH - Analyser AT(ph)-1803

55
PH - Analyser AT(ph)-1804

56
Flow Transmitter FIT-1002
58
Calorific Value Analyser CV-1901

62
Chlorine Leak Detector - 1st Chorine Section

63
Chlorine Leak Detector - 2nd Chorine Section

64
Chlorine Leak Detector - 3rd Chorine Section

65
Instrument R I/O - ICP panel - 2 Raw sewage section

67
Instrument R I/O - ICP panel - 4 Primary section

69
SCADA System - 1 SCADA Section

72
SCADA System - 2 SCADA Section

73
75 Motorised Gate Valve GSM-1202 / Grit Chamber-A
77 Motorised Gate Valve GSM-1301 / Primary Distribution Chamber
81 Motorised Gate Valve GSM-1401 / Aeration Distribution Chamber
82 Motorised Gate Valve GSM-1402 / Aeration Distribution Chamber
94 Motorised Valve MKGV-1705 / Digester Feed Pump
105 Motorised Butter Fly Valve MBFV-1810 / Digester no. 4
106 Motorised Butter Fly Valve MBFV-1811 / Digester no. 4
109 Motorised Butter Fly Valve MBFV-1902 / Gas Flare - 1
110 Motorised Butter Fly Valve MBFV-1903 / Gas Flare - 2

Signature
Aurangzaib Khan
Plant Manager/Incharge
40MGD STP Rithala(10M1
ORKING STATUS OF CONTROL & MONITORING INST
%

1 No.
1 No.
No.

1-Jan 2-Jan 3-Jan 4-Jan 5-Jan 6-Jan 7-Jan 8-Jan 9-Jan


TYPE OF MAI COMPLETION DATE

PROBLEM DET DATE & TIME OF FAULT


Card problem, 12.9.2018
Negative
reading
show. 2.1.2018
Shift to 40
MGD Inlet
sump 22.2.2018
Both
transmitter
& sensor
fault. last 2 year
Both
transmitter
& sensor
fault. last 2 year
Both
transmitter
& sensor
fault. last 2 year
Both
transmitter
& sensor
fault. last 2 year
Both
transmitter
& sensor
fault. last 2 year
Display &
supply issue last 1 year
Control Card
problem
last 1 year
Control Card
problem
last 1 year
last 1 year
Structue &
flashing
pump
problem. last 2 year
Both
transmitter
& sensor
fault. last 1 year
Actual
reading not
proper
show. last 2 year
Negative
reading
show. last 1 year
Negative
reading
show. last 2 year
Structue &
flashing line
problem. last 1 year
Structue &
flashing line
problem. last 2 year
Structue &
flashing line
problem. last 1 year
Sensor
problem last 2 year
Both
transmitter
& sensor
fault. last 2 year
Both
transmitter
& sensor
fault. last 3 year
Both
transmitter
& sensor
fault. last 3 year
Both
transmitter
& sensor
fault. last 3 year
OFC /
Communicati
on cable
fault , soon
vendor will
come to at
site. last 1 year
OFC /
Communicati
on cable
fault , soon
vendor will
come to at
site. last 1 year
system,
licence &
soft ware
problem 21.2.2018
system,
licence &
soft ware
problem last 3 year
Limit switch last 1 year
Both limit sw last 1 year
Controlling Fa last 1 year
Controlling Fa last 1 year
Controlling Fa last 1 year
Motor winding last 1 year
Control Card last 1 year
Motor winding last 1 year
Motor windin last 1 year

Jaydev Singh
Electrical Incharge
mob:8800587500
thala(10M146)-Interim O&M
For the Month of
ORING INSTRUMENTATION FOR THE MONTH OF JA

10-Jan 11-Jan 12-Jan 13-Jan 14-Jan 15-Jan 16-Jan 17-Jan 18-Jan 19-Jan
DETAILS OF WORK DONE

ACTION PLAN
Card repair required.

Hard calibration required.

New Required.

Sensor & Transmitter are required.


Sensor & Transmitter are required.

Sensor & Transmitter are required.

Sensor & Transmitter are required.

Sensor & Transmitter are required.

new display required.

\Vendor visit required to check

\Vendor visit required to check

Sensor & Transmitter are required.

Material received but structure & flasing pump required.

Sensor & Transmitter are required.

Hard calibration required.

\Vendor visit required to check

\Vendor visit required to check

Material received but structure & flasing line required.

Material received but structure & flasing line required.


Material received but structure & flasing line required.

New sensor required.

new sonsar & calibration required.

Sensor & Transmitter are required.

Sensor & Transmitter are required.

Sensor & Transmitter are required.

New system, licence & soft ware are required.

New system, licence & soft ware are required.


New Limit switch problem
New Limit switch problem
\Vendor visit required to check
\Vendor visit required to check
\Vendor visit required to check
motor rewinding required.
\Vendor visit required to check
motor rewinding required.
motor rewinding required & vendor visit to check.
he Month of Jan-20
NTH OF JANUARY 2020

20-Jan 21-Jan 22-Jan 23-Jan 24-Jan 25-Jan 26-Jan 27-Jan 28-Jan 29-Jan
REMARKS

REMARKS
30-Jan 31-Jan
VA TECH WABAG LTD
Project Name 40 MGD STP Rithala
Project No 10M146
MECHANICAL MAINTENANC
PM Done
Sr.No Date Equipment Name/Location
Completed/Pending

1 02.1.2020-07.1.2020 Inlet Section Done

2 08.1.2020-13.1.2020 Primary clarifier & PST Done

3 14.1.2020-21.1.2020 Aeration Unit Done

4 23.1.2020-27.1.2020 RAS & Secondary Done

ENGINEER- ABHISHEK RAI


VA TECH WABAG LTD
Location/Region Delhi
Date Jan-20
MECHANICAL MAINTENANCE REPORT
Activity/Description No of PM done

1- Coarse bar screen no-A alignment inspection done.


2-Reck Classifier A & B gearbox oil inspection and alignment
inspection. 3-Degritor Gearbox oil and alignment inspection done.

1-Clarifier 3 & 4 gearbox oil inspection done.


2-P.S.T. pump A & D Gland & coupling inspection done.

1- Aerators Gearboxes 1-12 gearbox sound and oil inspection done

1-Gland and Coupling inspection of RAS pump No. 1,3 & 4 done. 2-
Secondary Clarifier 3 & 4 Gearbox oil and alignment inspection done.

PLANT MANAGER - ANAND KUMAR


Remarks

Coarse Bar B is out of


order

PST Pump No. B,C are


out of order

Gearboxes of Aerator
No. 1,2,4,7,8,9,10,11,12
are out of order
VA TECH WABAG LTD
Project Name 40 MGD STP Rithala
Project No 10M146
MECHANICAL MAINTENANCE REPO
Sr.No Date Equipment Name/Location PM Done
Completed/Pending

1 02.1.2020-04.1.2020 Inlet Section Done

2 6.01.2020-13.1.2020 Primary clarifier & PST Done

3 15.1.2020-20.1.2020 Aeration Unit Done

4 21.1.2020-27.1.2020 RAS & Secondary Done

5 28.1.2020-31.1.2020 Substation Building Done

ENGINEER- ABHIMANYU GAUR P


A TECH WABAG LTD
Location/Region Delhi
Date Jan-20
MECHANICAL MAINTENANCE REPORT
Activity/Description No of PM done
1- Coarse bar screen no-A & B Motor inspection done.
2-Reck Classifier A & B Motor winding ,
Ampere and temperature also panel Equipments inspection done.
3-Degritor
Motor winding , Ampere and temperature also panel Equipments
inspection
1-Clarifier 3done.
& 4 motor winding , fan cover inspection done.
2-P.S.T. pump A & D connection
corrosion and starter lugs and condition inspection done.

1- Aerators motors 1-12 motors sound and lugs condition both side
panel and motor inspection done

1-Motor inspection of RAS No. 1,2,3,4 &5 done. 2-


Secondary Clarifier 3 & 4 motor sound ampere good inspection done.

Normal inspection done

PLANT MANAGER - ANAND KUMAR


Remarks

Gearboxes of Aerator
No. 1,2,4,7,8,9,10,11,12
are out of order
VA TECH WABAG LTD
Project Name Interim O&M of 40MGD STP Rithala
Project No 10M146
INSTRUMENTATION MAINTENANCE REPOR
PM Done
Sl.No Date Equipment Name/Location
Completed/Pending

ENGINEER/TECHNICIAN
H WABAG LTD
Location/Region Delhi
Date Jan-20
MENTATION MAINTENANCE REPORT
Activity/Description No of PM done Remarks

PLANT MANAGER
BREAK DOWN - ANALYSIS

Format No: MM/BDA-01


Job no.
Call register
Sl. No Equipment description

1 Equipment number

2 Working / stand by

3 Equipment Operator / technician

4 Shift

5 Time & date of call register

6 Call received by

Break down analysis.

7 Nature of break down

8 Major / minor

If major .

9 nature of repair attended.

10 Agency involved

11 Repair cost Rs
Whether this breakdown is an
12
anticipated
If anticipated , has it been informed
13
to HO in forecast report.

14 If not , why

If minor

15 Spares replaced
16 Equipment put on service on

17 Shift

18 Total breakdown period.

19 Breakdown attended by

Maintenance Engineer

Note All break down / breakdown maintenance should be recorded


BREAK DOWN - ANALYSIS

May-19
M 0015
Plant Manager

maintenance should be recorded


VA TECH WABAG LIMITED

INCIDENT / DANGEROUS OCCURRENCE REPORT


FORMAT NO: SM-05F
Month: Aug-2

Site : 40 MGD STP Date & Time of Accident : ------

Location : RITHALA Hours since starded the job: -------

Type of Accident :

* Personal Injury X * Fire / Explosion


* Property Damage X * Gas Release

Details of Injured :

* Name : N A * Employee CodeNNoA :


* Occupation : * Department Code :
* Age * Address :
* Sex :
* Contractor :
* Contact Tel. No. :

* Description of Accident :

NO Incident occurred in the month of January - 2019

* Cause of the Incident :


* Plant/Equipment involved : N A
* Nature of Job being done at that time ;
* Whether PPE's used :
* Whether permit was taken or not ;
* Description of Injury (Part of Body affected)
* Nature of Injury or Occupational illness : Facture / Amputation
* First Aid Treatment given :
* Classification (Fatal/Lost Time/First Aid) :
* Referred to hospital :
Name & Sign of Name & Sign of
Safety Engineer Site Manager

Anand Kumar
Form No: SM 05 F/ 00
Month: Aug-2019

: ------

b: -------

X
X
Name & Sign of
Site Manager

Anand Kumar
Form No: SM 05 F/ 00
Format No.
MANPOWER DETAILS PROPOSAL /E
PROPOSAL ACTUAL TOTAL

OUTSOURCE

OUTSOURCE
SECURITY
GLOBAL
WABAG

WABAG

WABAG

W + OS
GLOBAL
TOTAL
SL
MONTH
NO

1 Aug-19 NA NA NA 2 20 0 0 2 20 22

AVG ### ### ### 2 20 0 2 20 22


Wabag personnel
STP NAME…..
For The Month of March2019
POSAL /ESTIMATION VS ACTUAL FOR THE PREIOD
DIFFERENCE WABAG

Plant Manaer Manager

Mechanical Helper
Mechanical Fitter
Plant In-charge
OUTSOURCE

Process + GET

Shift Engineer
WABAG

W + OS

REMARKS

0 1 0 0 0 2 1

### ### 0 1 0 0 0 2 1
arch2019

1
Mechanical Engineer

0
Store Keeper

0
TECHNICION

2
Electrician

1
Electrical Helper

1
Electrical Engineer

6
General helper
NAME OF SUBCONTRACT

0
Lab Chemist
0

0
Lab Assistant

Operator including
8

Reliver

Helper including
0

Reliver
0
HE PREIOD FROM __1 Aug___ TO 31st August

Gardener
gust
Security
Security

Total

0 22

0 22
ORGANISA

CHIEF MANAGER - PROJEC


Rajiv Mehta

PLANT COORDINAT
Abhay kumar

PLANT MANAGER
Anand Kumar

PROCESS ENGINEER
MECHANICAL ENGINEER ELECTRICAL ENGINEER
Abhishek Rai Abhimanyu Gaur

TECHNICIANS
Anil,Rambinay
FITTERS

ManoJ, Praveen

LAB CHEMIST SHIFT INCHARGE S


Name

LAB ASSISTENT
SHIFT HELPERS
Name
SHIFT HELPERS
Name
ORGANISATION CHART

EF MANAGER - PROJECTS (O & M)


Rajiv Mehta

PLANT COORDINATOR
Abhay kumar

PLANT MANAGER
Anand Kumar

Plant Safety Supervisor SECURITY ASO


INCHARGE Site Supervisor
Name NA
Tarique Khan

SECURITY GUARDS
GAS ENGINE OPERATORS
Name
GENERAL SHIFT HELPERS Name
Name

CHARGE S

GARDENERS
Name

HELPERS
HELPERS
SECURITY ASO
NA

ECURITY GUARDS
me

You might also like