Faisal khan sec A ID=F2016019006

Q1. It is desired to design a 630 kVA distribution transformer having the input data shown in
Tables 2.6 to 2.12. If the rated line voltage of the LV winding is 200 V, calculate the following:

1. volts per turn and thickness of the core leg.

2. dimensions of the LV winding.
3. weight of the small individual core.
4. weight of the large individual core

Solution

1.volts per turn and thickness of the core leg.

Since the LV winding is star-connected (Table 2.6), the rated phase voltage of the
LV winding is:
Vl 200 V
Vp  LV  ⇒Vp -=

LV LV
3 3
=115.47
The volts per turn are computed using (2.46):

Vp 115.47 V
LV

VPT  turnsLV  15 ⇒ VPT 7.698 turn .

The thickness of the core leg is computed using (2.55):

VPT 7.968  0.04972m

Eu  8.88 ⋅CSF ⋅D⋅FD ⋅f  8.88⋅0.965⋅(220⋅10 −3
)⋅1.7⋅50 ⇒
max

2.dimensions of the LV winding:

Since there are no taps at the LV winding, the number of turns of the LV wind-ing is:

TurnsMainLV = turns LV ⇒ TurnsMainLV = 15 .

Since the LV winding is made of foil, each layer has one turn, so the number of layers of the LV
winding is equal to the number of LV turns:
Layers LV = TurnsMain LV ⇒ LayersLV = 15 .

It can be seen from Fig. 2.6 that the width of the LV layer is:

TDLV = G − 2 ⋅ CCEE − 2 ⋅ DLV −C = 261 − 2 ⋅ 3 − 2 ⋅ 6.5 ⇒ TDLV = 242 mm .

The width of the LV conductor with the insulation, TurnWidthLV , is:

Faisal khan sec A ID=F2016019006

TurnWidthLV = TDLV ⇒ TurnWidthLV = 242 mm .

The thickness of the LV winding is:

BLD  (t  I ) ⋅Layers LV  (0.79  0.28)⋅ 15 ⇒

LV LV LVL

LDSPLV 0.909
BLDLV  17.66 mm .

It can be seen from Fig. 2.6 that the total thickness of the LV winding is:

SPLDLV  BLDLV  I LV − C  IHV − LV  17.66  1.5  6.92 ⇒ SPLDLV  26.08 mm .

3.weight of the small individual core:

. The mean turn length of the small individual core is computed from (2.56):
𝑬𝒖
CMT 1  2 . ( F 1  G)  2 ⋅π [ + 3.5 ] − 8 . 3.5 ⇒
𝟐


𝟒𝟗.𝟕𝟐
CMT 1  2 . (69  261)  2 ⋅π ⋅[ + 3.5 ]− 8 . 3.5
𝟐

= CMT1  810.19 mm
The weight of the small individual core is calculated using (2.57):

SCW  CMT 1⋅D ⋅Eu ⋅CSF ⋅gMM ⇒

SCW  (810.19 ⋅10 − 3
) ⋅(220 ⋅10 − 3
) ⋅(49.72 ⋅10 − 3 ) ⋅0.965 ⋅7650 ⇒ SCW  65.422 kg .

4.weight of the large individual core:

𝑬𝒖
CMT 2  2 . ( F 2  G)  2 ⋅π [ + 3.5 ] − 8 . 3.5 ⇒
𝟐
𝟒𝟗.𝟕𝟐
CMT 2  2 ⋅(138  261)  2 ⋅π ⋅[ + 3.5 ]− 8 ⋅3.5
𝟐

⇒ CMT 2  948.19mm .

The weight of the large individual core is:

LCW  CMT 2 ⋅D ⋅Eu ⋅CSF ⋅gMM

LCW  (948.19 ⋅10 − 3 ) ⋅(220 ⋅10 − 3

) ⋅(49.72 ⋅10 − 3 ) ⋅0.965 ⋅7650 ⇒ LCW 76.566kg